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BIO-DIESEL PLANT PROJECT

Dear Sir /Ma’am

We are pleased to submit estimated budget for the

plant depending on the capacity as per your requirement.

Hope you will find our budget in line with your requirement and would favor us with your warm reply to develop a healthy

business relation with you.

Please feel free to contact us for any additional information

or clarification.

Thanking you and assuring you of our best attention and

services always.

Thanks and Regards

Contact: 0612-2261611, 8210470135, 8210946679.

Toll No. - 62-99-57-06-23

Between 10 Am to 6 pm. Mon –Sat.

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Biodiesel Processing Plant

1. Capacity: - 2 /5 /10 TPD Semi continuous transesterification Biodiesel

Processing Plant to produce in 24 hours.

2. Feed Oils:

a. Palm Sterein - Output - Biodiesel+ Crude Glycerin

b. Animal Tallow with up to 3% FFA - Biodiesel + Crude Glycerin

c. Used Cooking Oil - Biodiesel + Crude Glycerin

d. Jatropha / Karanja Oil- Biodiesel + Crude Glycerin.

e. River Algae - Biodiesel + Crude Glycerin

All the above oil shall gives nice Biodiesel (ASTM -D6751/BIS compliant) + Crude glycerin

(about 10%).

3.Equipment & Infrastructure in Buyer’s Scope.

Sr.No

Operating Heads(2 TPD)

Area/Size

1 Land 7000 Sq.ft

2 Factory Shed (Open Shed 4 Feet Wall) 5000 Sq.ft

2A Space for underground Methanol Storage Tank

as per the Explosive rule 2000 sq. ft

3. Electrical Power 3 KVA,440V, 1/3Ph 50 HZ

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Sr.No

Operating Heads ( 5

MTPD)

Area/Size

1

Land

15000 Sq.ft

2 Factory Shed (Open Shed 4 Feet Wall) 12000 Sq.ft

2A

Space for underground Methanol Storage

Tank as per the Explosive rule

3000 sq. ft

3.

Electrical Power

10 KVA,440V, 3Ph 50 HZ

Sr.No Operating Heads ( 10 MTPD) Area/Size

1

Land

20000 Sq.ft

2

Factory Shed (Open

Shed 4 Feet Wall)

15000 Sq.ft

2A

Space for underground

Methanol Storage Tank

as per the Explosive rule

5000 sq. ft

3.

Electrical Power

20KVA,440V, 3Ph 50 HZ

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EQUIPMENT IN SUPPLIER’S SCOPE .

1. Packing & Forwarding

/Transportation up to your site

2. Feed oil storage tank (5 days

lead time)

3. HEATING TANK

4. STATIC MIXER

5. PU MPS SET

6. VALVES SET

7. WASHING TANKS

8. REACTION VESSEL

9. HEATING EQUIPMENTS &

MACHINES

10. GLYCERIN SEPARATORS

11. COMPRESSOR SET

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12. WASHING EQUIPMENTS

13. MECHANICAL MIXER

14. PIPE THREADING

15. Methanol Storage

(Underground like in Petrol

Pumps) (5days lead time)

16. CATYLYST VESSEL

17. Water storage Tank

18. Biodiesel Storage tank (5 days

lead time)

19. Glycerin Storage Tanks (5

days lead time)

20. Ester Buffer Tank (2 days lead

time)

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4. Mass Balance:

Particulars Value

Biodiesel 1050 Lts

Crude Glycerin 100 Lts (will vary from oil to oil 7-10%)

Recovered Methanol 60-70Lts

Soap Etc/Waste 35.00Lts ( Adsorbed in the Resin Columns)

Total 1255.00 Lts.

5. Basic Plant Parameters & Equipments

a. Oil Pre treatment: A skid of various equipment like filters/Dryers/

Esterification complete in all respects, to make the oil clean and suitable for

Transesterification aided by specially designed micro strainer filters & Heat

Exchanger.

b. A unique specially designed plug Flow Chemical reactor with all controls

to complete Transesterification/ Esterification reaction to produce esterified

oil/methyl ester with the formation of water and Glycerol.

c. Necessary filters to separate the undesirable matters in the feed oil to

make the oil ready for Transesterification.

d. A methoxide reactor in LLDPE with necessary agitators/ Shear mixers and control gauges with dosing pumps and static online mixers.

e. A Transesterification Unit in LLDPE as above with base Transesterification

module .Plus an Esterification reactor.

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f. 2 Nos. glycerin separating Column with necessary internal separating

arrangements / Flash separator, viewing glass, & Accessories complete in all

respects.

g. Two nos of washing / Purification column with necessary wash nozzles and

necessary arrangements for DRY WASH.

h. Water cooling system in built in Glycerin column.

i. Electrical Control Panel with digital meters etc.

j. A lot of Heat Exchangers of different sizes to maintain the Process heat

Parameters.

k. A lot of Specialized Circulating and Mixing Pumps.

l. A lot of Pipes/Valves/ Electrical Sensors etc as required.

The above is a generalized list of equipment. The plant consists of many

pumps/ valves/ flow meters/ catalytic converters, day tanks of which details

will be given Techno commercial offer.

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6. Process Warranty:

Biodiesel output from the processing plant shall meet following

Specifications:

SL NO. PROPERTIES SPECIFICATIONS METHODS UNITS

1) Flash

point(closed

cup)

130.0 min D 93 0C

2) Water and sediment

0.050 max D 2709 % volume

3) Kinematic viscosity,400C

1.9 – 6.0 D 445 mm2/S

4) Sulfated ash 0.020 max D 874 % mass

5) Sulfur 0.0015max(S1) 0.050max(S50)

D 5453 % mass

6) Copper strip corrosion NO MAX 3

D 130

7) Cetane number 47 MIN Calculation

8) Cloud point Report D2500 0C

9) Carbon residue 0.050 max D4530 % mass

10) Acid Number 0.50max D664 mg KOH/g

11) Free Glycerin 0.020 D6584 % mass

12) Total Glycerin 0.240 D6584 % mass

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7. PRICES AND TERMS:-

Our total Price for Process Design, Mechanical Design, Engineering and supply of

Above listed equipment’s is as under.

Total Price for supply of Equipments for

Bio-diesel production plant of 2 TPD with Non Stamped Equipments (Without PLC Control)

INR 38,50000/- In Words: INR Thirty Eight Lacks Fifty thousand Only. Plus 18% GST.

Total Price for supply of Equipments for Bio-diesel production plant of 5 TPD with Non Stamped Equipments (Without PLC Control )

INR 60,50000/-

In Words: INR Sixty Lacks Fifty Thousand Only. Plus 18% GST.

Total Price for supply of Equipments for Bio-diesel production plant of 10 TPD with Non Stamped Equipments (Without PLC Control)

INR 99,00,000/-

In Words: INR Ninety Nine Lacks Only.Plus 18% GST.

Laboratory Set Up Rs. 220,000.00

Methanol Storage License Fee Rs. 220,000. 00

Project Report Fee 2% of Project Cost

We assure the buyback of Biodiesel from the plant supplied by us only.

Erection & Commissioning Charges 20 % of The above cost which will paid before the arrival of our Erection team.

Note: To and Fro Traveling, local conveyance, lodging boarding will be paid from your end during commissioning period.

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8. PAYMENT TERMS & CONDITIONS:

10% Token Amount for Demo plant visit & signing MOU

45% advance along with the order. 35% balance against Performa Invoice before dispatch of Goods from Our Works. 05% once the trial testing is started. 05 % on successful commissioning of the plant.

9. DELIVERY: We are in a position to supply the equipment within a period of 1-2 months from the date of receipt of your technically and commercially clear order including receipt of advance. 10. VALIDITY:- The price mentioned above is based on the current prices of materials. Any variation to this price shall change the price of the plant. In such an event the price variation applicable will be mutually discussed and agreed. 11. Delay:

Delay In our receipt of the down payment will result in a similar delay to the final shipment date. 12. TAXES :

Taxes, Duties, Packing, Forwarding, Insurance, transportation are not included in the proposal and will be charged at actual at the time of delivery. 13. PACKAGING: 2% on Invoice value. If required, all fees for carting and packaging will be invoiced at cost. 14. Cancellation: In case of cancellation of the order the purchaser is liable to compensate for the work carried out till the date of the cancellation.

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15. Force Majeure- No liability shall be attached to us for delayed execution of the project as a result of Force Majeure.

16. Jurisdiction- All disputes and differences arising out of or connected with this order failing amicable settlement shall be referred to jurisdiction of courts of Patna.

17. ERECTION & COMMISSIONING:- Erection will be in Buyer's scope. In case of supervision required during commissioning activities it will be at Extra Charges to be discussed and agreed mutually. ERECTION & COMMISSIONING

1. Citizen Care Biofuel Power Project Private Limited will depute a team of Engineers

anderection teams as per the requirement

- Receipt and Storage of Machines

- Checking of Foundation Preparation

- Erection of Equipment

- Completion of Piping, Insulation, Instrumentation and painting.

- Testing and trials

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The BUYER will provide in addition –

a. Free unfettered access to site

b. Free accommodations at site

c. Free telephone at site

d. Free local transport to and from the place of their stay to work site.

II. BUYER to provide safe and comfortable office space with all the utilities and sanitary

facilities within the site premises for the CCBPP Pvt.Ltd.’s team deputed, for the safe

custody of their files and documents at free of cost.

III. BUYER to cover the Engineer’s of CCBPP Pvt.Ltd. under their General Insurance

Policy against all risks to them or their property from the first day of their arrival to the

countryof Project execution till the time they leave the same.

IV. BUYER to confirm to CCBPP Pvt.Ltd. regarding such insurance atleast 20 days prior to the arrival of

CCBPP Pvt.Ltd.’s team.

V. CCBPP Pvt.Ltd.will depute an additional team of Engineers and technicians as required

for 30 (thirty) days to perform the pre commissioning tests, no load run, full load run and

performance guarantee.

As populations expand, technology progresses, and cultures evolve humans create a setting where their relationship with their natural environment is incrementally complex. The continued existence of the species is dependent on the natural resources that sustain it. Hence the conservation and protection of our resource base must be a vital priority. In opposition to traditional fuels, finite resources extracted from the soil, biodiesel is renewable: it can be replenished at the same rate as it is being consumed.

Biodiesel, when burned, releases less harmful emissions than diesel hybrid, B20 (20%biodiesel, 80% propane diesel), ethanol 85%, diesel or gasoline. In fact biodiesel has the following advantages when compared to traditional fuels

COMPARED TO GASOLINE COMPARED TO PETROLEUM DIESEL-FUEL

Produces no.SO2:, 2 emission by 100%

No NET CO2 2 emission -60%

Up to 20 times less CO burned by hydrocarbon emission by 10-50%

And more free oxygen x by 5-10%

Table 1. Structural Formula, Melting and Boiling Points for Fatty Acids.

Fatty Acid No. of Carbons and double bonds

Chemical structure Melting point deg C Boiling point deg C

Caprylic C8 CH3(CH2)6COOH 16.5 239

Capric C10 CH3(CH2)8COOH 31.3 269

Lauric C12 CH3(CH2)10COOH 43.6 304

Myristic C14 CH3(CH2)12COOH 58 332

Palmitic C16:0 CH3(CH2)14COOH 62.9 349

Palmitoleic C16:1 CH3(CH2)5CH=CH( C

H2)7COOH

33 --

Stearic C18:0 CH3(CH2)16COOH 69.9 371

Oleic C18:1 CH3(CH2)7CH=CH( C

H2)7COOH

16.3 --

Linoleic C18:2 CH3(CH2)4CH=CHC

H2CH=CH(CH2)7CO

OH

-5 --

Linolenic C18:3 CH3(CH2)2CH=CHC -11 --

H2CH=CHCH2CH=C

H(CH2)7COOH

Arachidic C20:0 CH3(CH2)18COOH 75.2 --

Eicosenoic C20:1 CH3(CH2)7CH=CH( C

H2)9COOH

23 --

Behenic C22:0 CH3(CH2)20COOH 80 --

Eurcic C22:1 CH3(CH2)7CH=CH( C

H2)11COOH

34 --

The combustion of biodiesel is more complete and efficient that that of

diesel or gasoline hence the process releases less carbon monoxide (CO),

the most prevalent air pollutant whose main source happens to be non-

ideal combustion. While most emissions are in the form of NO for the

nitrous oxides (NOX), NO has no adverse health effects. However, NO2,

the result of oxidation of NO, is related to respiratory diseases, acid rain,

algal blooms and fish kills, and photochemical smog. Soot and polycyclic

aromatic hydrocarbons (PAHs, of which many are carcinogenic) enter the

human system in the form of particulate matter and are associated with

respiratory diseases. Sulfur oxides (SOX), with combustion being their

main source, have adverse effects on health, a synergistic effect with

particulate matter, and can result in acid rain.

Table 2. Percentage of fatty acid type for different oils.

.3 Fatty Acid Fat or oil C8:0 C10:

0 C12:

0 C14:

0 C16:

0 C16:

1 C18:

0 C18:

1 C18:

2 C18:

3 C20:

0

C22: 0

C20: 1

C22: 1

Othe r

Yellow Grease 1 23 1 10 50 15

Tallow -- -- 0.2 2-3 25- 30

2-3 21- 26

39- 42

2 -- 0.4-1 0.3 0.5

Lard -- -- -- 1 25- 30

2-5 12- 16

41- 51

4-22 -- , 2-3 0.2

Butter 1-2 2-3 1-4 8-13 25- 32

2-5 25- 32

22- 29

3 -- 0.4-2 .2- 1.5

1-2

Coconut 5-9 4-10 44- 51

13- 18

7-10 -- 1-4 5-8 1-3 -- -- -- --

Palm Kernal 2-4 3-7 45- 52

14- 19

6-9 0-1 1-3 10- 18

1-2 -- 1-2 -- --

Palm -- -- -- 1-6 32- 47

-- 1-6 40- 52

2-11 -- -- -- --

Safflower -- -- -- -- 5.2 -- 2.2 76.3 16.2 -- -- -- --

Peanut -- -- -- 0.5 6-11 1-2 3-6 39- 66

17- 38

-- 5-10 -- --

Cottonseed -- -- -- 0-3 17- 23

-- 1-3 23- 41

34- 55

-- -- 2-3 --

Corn -- -- -- 0-2 8-10 1-2 1-4 30- 50

34- 56

-- -- 0-2 --

Sunflower -- -- -- -- 6 -- 4.2 18.7 69.3 0.3 1.4 -- --

Soybean -- -- -- 0.3 7-11 0-1 3-6 22- 34

50- 60

2-10 5-10 -- --

Rapeseed -- -- -- -- 2-5 0.2 1-2 10- 15

10- 20

5-10 0.9 50- 60

--

Linseed -- -- -- 0.2 5-9 -- 0-1 9-29 8-29 45- 67

-- -- --

Tung -- -- -- -- -- -- -- 4-13 8-15 72- 88

-- -- --

ADVANTAGES :- Biodiesel is an ecological fuel which has the following characteristics:

It is obtained from renewable raw materials. Biodiesel can be produced from vegetal, animal and recycled oils. Among vegetables, although there are more than three hundred types of oil, the most common one in biodiesel production is soybean, waste, sunflower and palm.

The recycled oils come from the collection of sectors such as restaurants, nourishing, domestic kitchens, etc.

During its combustion it costs smaller amount of CO2 than the one absorbed on their growth, so that the final

balance of CO2 emissions is positive.

Do contain neither benzene nor other carcinogenic aromatic substances, such as aromatic hydrocarbons.

It is easily biodegradable, and in case of spill and/or accident, it do not put in danger neither the ground nor underground waters.

Biodiesel is biodegradable in approximately 21 days. The absence of a chemical and synthetic compound makes it innocuous with our environment.

Is not dangerous merchandise, the flash point is over 110º C.

Biodiesel flash point is over 110ºC, for that reason it is not classified like dangerous merchandise, which

helps on safe storage and safe manipulation.

Biodiesel B-100

Premium Quality Biodiesel Industrial Grade

Pharma Grade Glycerine

Citizen Care Industries Private Limited. GSTIN:10AAGCC2305K2Z7,

Email id :- pump@biodieselprojects.co.in,management@biodieselprojects.co.in

Contact Numbers:- 0612-2261611, 8210470135, 8210946679. Website: www.biodieselcorporation.co.in.

Toll No.- 62-99-57-06-23

Address :- House No.-159-A, Patliputra Colony ,Patna -13 , Bihar. Landmark:-Opposite lane of Kotak

Mahindra Bank.

BIO-FUEL MANUFACTURING PLANTS