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Barilla Cogeneration Power Plant 1 main tips Client Fenice SpA Location The Plant has been built within the premises of the Barilla factory in Parma (IT), at the headquarters of the most famous pasta maker in the world. Total contract 36 MWe + 40 MWt Cogenerative CCPP with: 1 GT (GE LM2500) + 1 HRSG + 1 ST Turbomach Scope of work EPC supply up to commissioning and start up from green field of the Electrical and Mechanical BOP, I&C, Control Systems (DCS), Civil Works, Erection of HRSG with relevant auxiliaries (supplied by Client), new water super-heating system and interconnection with the existing Thermal Station, link to national electrical grid and upgrade of existing Electrical Sub-Station. Contract value 13.3 M$ Contract period 2007 - 2010

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Barilla – Cogeneration Power Plant

1

main tips

Client Fenice SpA

Location The Plant has been built within the premises of the Barilla factory in Parma (IT), at

the headquarters of the most famous pasta maker in the world.

Total contract 36 MWe + 40 MWt Cogenerative CCPP with:

1 GT (GE LM2500) + 1 HRSG + 1 ST Turbomach

Scope of work EPC supply up to commissioning and start up from green field of the Electrical

and Mechanical BOP, I&C, Control Systems (DCS), Civil Works, Erection of HRSG

with relevant auxiliaries (supplied by Client), new water super-heating system and

interconnection with the existing Thermal Station, link to national electrical grid and

upgrade of existing Electrical Sub-Station.

Contract value 13.3 M$

Contract period 2007 - 2010

Barilla – Cogeneration Power Plant

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Location overview

The Barilla Factory and the Plant location

Barilla Area

Sub-Station

Barilla Area

Power Plant

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Location overview

The General Plot PLan

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The Cogeneration Plant Layout

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The Construction History

The site activity starts with arrival of drilling equipment for foundation piling

General view of the area from Steam Turbine and Water Cooling Tower side

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The Construction History

All main basaments such as for the Turbo-

set Generators, the HRSG, the Buildings, the

HRSG fresh air fan, the Heat Exchangers

steel supporting structure, are founded on

83 reinforced concrete piles.

The nominal size of the piles is:

80 cm Diameter

37 m deep

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The Construction History

GT & Generator Foudation

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The Construction History

View from Generator side

GT & Generator Foudation

View from Air Filter House side

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The Construction History

Piling

HRSG and Chimneys Foudation

View from chimney side

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The Construction History

Control & Electrical Building Foudation

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The Construction History

Air Compressors & Demi-Water Building Foudation Steam Turbine Piling Foudation

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The Construction History

GT, Generator and Auxiliaries are being set on foudation

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The Construction History

Lets stop a while to see where we are compared with the beginning

General view of the area from Steam Turbine and Cooling Water Tower side

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The Construction History

Cable Ways

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The Construction History

The Steam Condenser Pit Foudation

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The Construction History

The Foudation Slab of the Heat Exchangers

Steel Supporting Structure

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The Construction History

Control & Electrical Builing Erection

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The Construction History

The Steam Turbine Foundation

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The Construction History

The Water Cooling Tower - Basin

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The Construction History Medium Voltage Cables

connecting Power Plant to

Substation - Installation

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The Construction History

Medium Voltage Cables

connecting Power Plant to

Substation - Installation

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The Construction History

The new Equipment in the

Existing Substation

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The Construction History

The By-Pass Stack

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The Construction History

HRSG Erection

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The Construction History HRSG Erection

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The Construction History

HRSG Erection

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The Construction History

Electrical Room

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The Construction History

The Steam Turbine Setting

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The Construction History Lets stop a while to see where we are compared with the beginning

General view of the area from Steam Turbine and Cooling Water Tower side

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The Construction History General view from the roof of the existing Thermal Station

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The Construction History

Cooling Water Tower and Pumps

HRSG Fresh Air Fan

Fuel Gas filtering and metering skid

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The Construction History

Pipe Trench and Pipe Rack Erection started

General view from the roof of the existing Thermal Station

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The Construction History

Blow Down Tank

Demineralized Water Storage Tank

Dewatering Pumps

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The Construction History

Pipe Rack to the existing Thermal Station

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The Construction History

Compressed Air System

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The Construction History

Control Room DCS Panels

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The Construction History

Piping Erection

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The Construction History

Interconnecting Piping inside the existing Thermal Station

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The Construction History

Heat Exchangers Erection

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The Construction History

Erection is near to completion,

GT has been already

synchronized to the national grid

and HRSG has been already

boiled.

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The Construction History

Fence and Storage Area

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The Construction History Lets stop a while to see where we are compared with the beginning

General view of the area from Steam Turbine and Cooling Water Tower side

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The Construction History

The Plant In Operation during its first winter

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The Construction History

Plant In Operation – General Overview

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The Construction History

Plant In Operation – General Overview

Barilla – Cogeneration Power Plant

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The Construction History

Plant In Operation – General Overview

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The Construction History

Plant In Operation – General Overview

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Barilla, the most famous pasta maker in the world now has a new Power and Thermal Plant built by SADELMI