BALLUFF - Documentation : Interrupteurs de position ... · Sales Regions Balluff GmbH Sales Region North Woltorfer Strasse 77c 31224 Peine Phone 05171 5878-0 Fax 05171 17223 [email protected]

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Object DetectionMechanical and Inductive Single and Multiple Position Switches

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected] www.balluff.com

Object Detection

Linear Position Sensing

Industrial Identifi cation

Industrial Networking and Connectivity

Mechanical Accessories

AUDIN - 8, avenue de la malle - 51370 Saint Brice CourcellesTel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

Balluff is a worldwideleading company in the fieldof position detection.

Our products range includeselectronic sensors,transducers based onvarious operating principles,identification systems, bus-compatible sensors as wellas mechanical and inductivesingle and multiple positionswitches. Balluff productsare found wherever accuracyand reliability are in demand.

Wherever there is a needto automate, sense objects,or report linear and rotarymotion to controllers – Balluffis always the right partner.

Our QM system meetsthe requirements ofDIN EN ISO 9001:2000.Eleven Balluff companieshave a certified QM system,two a certified environmentalprotection system.

By mastering process-capable production andassembly techniques andstatistical process controlwe achieve consistentlyhigh product quality.Intensive testing before serialproduction beginsguarantees reliable function.

With more than 50 years ofexperience in the field ofsensor technology, Ballufftoday is one of the mostcapable manufacturers ofboth standardized andcustom limit switches.Innovative technology andapplication-specificcustomer solutions are theoutstanding features ofthe entire product range.

Highly-qualified developmentengineers and experienceddesigners work closely withthe manufactures to ensuremature series products thatare used successfully inevery area of automation –even under extreme andaggressive operatingconditions.


Object Detection

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iGeneral Information

Principles of Mechanical andInductive Single and Multiple Position Switches

Mechanical Single and Multiple Position Switches

Mechanical Single and Multiple Position Switcheswith Safety Switch Positions

Mechanical Single and Multiple Position Switcheswith Forced Opening

Mechanical Multiple Position Switcheswith Quick-Change Plunger Unit

Inductive Single and Multiple Position Switches

2.2Inductive Multiple Position Switcheswith Extended Switching Distance 4 mm

Special Form Factors

Wireless System

Mechanical and Inductive Switch Elements

5.2Cam Trays and Cams

5.3Connectors and Function Indicators

www.balluff.com 3AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

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ArgentinaNortécnica S.R.L103 – Heredia 638B1672BKDVilla Lynch – San MartinPcia. de Buenos AiresPhone +54 11 47573129Fax +54 11 [email protected]

AustraliaBalluff-Leuze Pty. Ltd.12 Burton CourtBayswater VIC 3153Phone +61 397 204100Fax +61 397 [email protected]

AustriaBalluff GmbHIndustriestraße B162345 Brunn am GebirgePhone +43 2236 32521-0Fax +43 2236 [email protected]

BelarusBalluffzentrum OOO.Prospekt Nezavisimosti 185Anlage 19, Office 1220125 MinskPhone +375 17 2181713Fax +375 17 [email protected]

BelgiumBalluff bvbaInterleuvenlaan 62, Zone 23001 LeuvenPhone +32 16 397800Fax +32 16 [email protected]

BrazilBalluff ControlesElétricos Ltda.Rua Francisco Foga, 25Distrito IndustrialCEP 13280.000Vinhedo – Sao PauloPhone +55 19 38769999Fax +55 19 [email protected]

BulgariaBPS AG41, Nedelcho Bonchev St.1528 SofiaPhone +359 2 9609875Fax +359 2 [email protected]

CanadaBalluff Canada Inc.2840 Argentia Road, Unit 2Mississauga, OntarioL5N 8G4Phone +1 905 816-1494Toll-free 1-8 00-927-9654Fax +1 905 [email protected]

ChileBalluff ControlesElétricos Ltda.Brazil

HungaryBalluff Elektronika Kft.Pápai út. 55.8200 VeszprémPhone +36 88 421808Fax +36 88 [email protected]

Balluff Elektronika Kft.Vihar utca 22.1221 BudapestPhone +36 1 4820002Fax +36 88 [email protected]

IndiaBalluff India405 Raikar ChambersDeonar Village Road,Govandi, Mumbai 400088Phone +91 22 67551646Fax +91 22 [email protected]

IndonesiaPT. Multiguna CemerlangBumi Serpong DamaiSektor XIMultipurpose IndustrialBuildingBlock H 3-31Serpong Tangerang15314 Jawa BaratPhone +62 21 75875555Fax +62 21 [email protected]

IranIran Technical Supply Co.Apt. #14, 3rd Floor, No. 141North Sohrevardi Ave.Teheran 15589Phone +98 21 8763731Fax +98 21 [email protected]

IsraelAncitech Ltd.21 Haorgim St. 21bIndustrial ZoneHolon 58857Phone +972 3 5568351Fax +972 3 [email protected]

ItalyBalluff Automation S.R.L.Via Morandi 410095 Grugliasco, TorinoPhone +39 11 3150711Fax +39 11 [email protected]

JapanBalluff Co., Ltd.Ishikawa Bldg. 2nd Fl.1-5-5 Yanagibashi, Taito-KuTokyo 111-0052Phone +81 03 5833-5440Fax +81 03 [email protected]

ChinaBalluff (Shanghai) TradingCo. Ltd.Room 337, Xinxing Building2005 Yanggao Rd. North200131 ShanghaiPhone +86 21 51698788Fax +86 21 [email protected]

ColumbiaBalluff ControlesElétricos Ltda.Brazil

CroatiaHSTEC d.d.Zagrebacka 10023000 ZadarPhone +385 23 205-405Fax +385 23 [email protected]

Czech RepublicBalluff CZ, s.r.oPelušková 1400198 00 Praha 9 – KyjePhone +420 281 940099Fax +420 281 [email protected]

DenmarkBalluff ApSÅbogade 158200 Århus NPhone +45 70 234929Fax +45 70 [email protected]

FinlandMurrelektronik OyKoukkukatu 115700 LahtiPhone +358 3 8824000Fax +358 3 [email protected]

FranceBalluff SASZI Nord de Torcy-Bat 3Rue des Tanneurs – BP 4877201 Marne La ValléeCedex 1Phone +33 1 64111990Fax +33 1 [email protected]

Great BritainBalluff Ltd.4 Oakwater AvenueCheadle Royal Business ParkCheadle, Cheshire SK8 3SRPhone +44 161 282-4700Fax +44 161 [email protected]

GreecePILI S.A.Ar. Klirotemaxiou 1196N. MagnisiaPost Box 9957008 ThessalonikiPhone +30 2310 784062Fax +30 2310 [email protected]

Hong KongSensortech CompanyNo. 43, 18th StreetHong Lok Yuen,Tai Po, NTPhone +852 26510188Fax +852 [email protected]

KoreaMahani Electric Co. Ltd.792-7 Yeoksam-DongKangnam-Gu, SeoulPost code: 135-080Phone +82 2 21943300Fax +82 2 [email protected]

Lithuaniainterautomatika UABKêstuèio 4708127 VilniusPhone +370 5 2607810Fax +370 5 [email protected]

MalaysiaSumber Engineering (M)Sdn. Bhd. 20T 558Jalan Subang 6077 Persiaran Subang,Sungai Penaga Industrial Parc47500 Subang Jaya,SelangorPhone +60 3 56334227Fax +60 3 [email protected]

MexicoBalluff de México S.A. de C.V.Prol. Av. Luis M. Vega #109Col. Ampliación CimatarioC.P. 76030Queretaro, Qro.Phone +52 442 2124882Fax +52 442 [email protected]

NetherlandsBalluff B.V.Kempenlandstraat 11H5262 GK VughtPhone +31 73 6579702Fax +31 73 [email protected]

New ZealandBalluff-Leuze Pty. Ltd.Australien

NorwayPrimatec asLillesandsveien 444877 GrimstadPhone +47 37 258700Fax +47 37 [email protected]

PhilippinesTechnorand SalesCorporation803 Wilshire AnnapolisPlaza,No. 11 Annapolis Street,San Juan,Metro Manila 1500Phone +63 2 7245006Fax +63 2 [email protected]


Worldwide Sales

www.balluff.com

Headquarters

Germany

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.Phone +49 7158 173-0Fax +49 7158 [email protected]

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PolandBalluff Sp. z o.o.Ul. Muchoborska 1654-424 WroclawPhone +48 71 3384929Fax +48 71 [email protected]

PortugalLA2P Lda.Rua Teofilo Braga, 156 AEscrit. F – Edificio S.DomingosCabeco Do Mouro 2785-122 S. Domingos De RanaPhone +351 21 4447070Fax +351 21 [email protected]

RomaniaEast Electric s.r.l.256 Basarabia Blvd.030352 BucurestiPhone +40 31 4016301Fax +40 31 [email protected]

RussiaBalluff OOOM. Kaluzhskaja Str. 15Building 17, Office 500119071 MoscowPhone +7 495 78071-94Fax +7 495 [email protected]

SerbiaENEL d.o.o.Vasilja Pavlovica 101400 ValjevoPhone +381 14 291161Fax +381 14 [email protected]

SingaporeBalluff Asia Pte. Ltd.BLK 1004 Toa PayohInd. ParkLorong 8, #03-1489Singapore 319076Phone +65 62524384Fax +65 [email protected]

Slovak RepublicBalluff Slovakia s.r.o.Jána Bottu 497401 Banská BystricaPhone +421 48 4148386/87Fax +421 48 [email protected]

SloveniaSenzorji SB d.o.oProizvodnja,trgovina in storitve d.o.oulica Kirbisevih 53a2204 Miklavz naDravskem poljuPhone +386 2 6290300Fax +386 2 [email protected]

South AfricaRetron ccP.O. Box 39448Bramley, 2018Phone +27 11 7860553Fax +27 11 [email protected]

SpainBalluff S.L.Edificio Forum SCV-Planta5°, Oficina 4°

Carretera Sant Cugat a RubiKm01, 40-5008190 Sant Cugat del VallésBarcelonaPhone +34 93 5441313Fax +34 93 [email protected]

SwedenBalluff ABIndustrivägen 243361 SävedalenPhone +46 31 3408630Fax +46 31 [email protected]

SwitzerlandBalluff Sensortechnik AGRiedstrasse 68953 DietikonPhone +41 43 3223240Fax +41 43 [email protected]

TaiwanCanaan Electric Corp.6F-5, No. 63 Sec. 2Chang An East RoadTaipeiPhone +886 22 5082331Fax +886 22 [email protected]

ThailandCompomax Co. Ltd.16 Soi Ekamai 4,Sukhumvit 63 Rd.Prakanongnua, Vadhana,Bangkok 10110Phone +66 2 7269595Fax +66 2 [email protected]

TurkeyBalluff Sensor OtomasyonSanayi Ve Ticaret Ltd. Sti.Perpa Ticaret Is MerkeziA Blok, Kat 1-2-3No: 0013-001434381 Okmeydani/IstanbulPhone +90 212 3200411Fax +90 212 [email protected]

UkraineMicronlogistic37, Promyischlennaya St.Odessa, 65031Phone +380 482 358760Fax +380 482 [email protected]

USABalluff Inc.8125 Holton DriveFlorence, KY 41042-0937Phone +1 859 727-2200,Toll-free 1-800-543-8390Fax +1 859 [email protected]

VenezuelaBalluff ControlesElétricos Ltda.Brazil


Sales Regions

Balluff GmbHSales Region NorthWoltorfer Strasse 77c31224 PeinePhone 05171 5878-0Fax 05171 [email protected]

Balluff GmbHSales Region EastReichenhainer Mühlberg 18409125 ChemnitzPhone 0371 81544-0Fax 0371 815 [email protected]

Balluff GmbHSales Region WestLeipziger Strasse 1063571 Gelnhausen-RothPhone 06051 88909-0Fax 06051 [email protected]

Balluff GmbHSales Region SouthGartenstraße 21-2573765 Neuhausen a.d.F.Phone 07158 173-189Fax 07158 [email protected]

Headquarters andSales Region SouthSales RegionRegional office

6AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles


Sales Germany

Sales Region NorthPostal Codes:10000 – 3451937000 – 3729937400 – 3877939300 – 3935939510 – 39649

Sales Region EastPostal Codes:01000 – 0999936400 – 3646937300 – 3735938800 – 3929939360 – 39449

Sales Region WestPostal Codes:34520 – 3639940000 – 4184947000 – 4792950100 – 5764858740 – 58849

Sales Region SouthPostal Codes:70000 – 7467975000 – 7670977600 – 7987980000 – 9648997000 – 97799

42000 – 4656948000 – 4984958000 – 5873959000 – 59969

96500 – 9652998500 – 9874999000 – 99999

60000 – 6951874700 – 7493976710 – 7689197800 – 97999

www.balluff.com

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5.1

iGeneral Information

Principles of Mechanical andInductive Single and Multiple Position Switches

Mechanical Single and Multiple Position Switches

Mechanical Single and Multiple Position Switcheswith Safety Switch Positions

Mechanical Single and Multiple Position Switcheswith Forced Opening

Mechanical Multiple Position Switcheswith Quick-Change Plunger Unit

Inductive Single and Multiple Position Switches

2.2Inductive Multiple Position Switcheswith Extended Switching Distance 4 mm

Special Form Factors

Wireless System

Mechanical and Inductive Switch Elements

5.2Cam Trays and Cams

5.3Connectors and Function Indicators

Headquarters

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.Phone 07158 173-0Fax 07158 [email protected]



Mechanical LineMechanical Single and Multiple Position SwitchesMechanical Single and Multiple Position Switches with safety switch positionsMechanical Single and Multiple Position Switches with forced openingMechanical Single and Multiple Position Switches with quick-change plunger unitInductive Single and Multiple Position SwitchesInductive Multiple Position Switches with extended switching distance 4 mmSpecial form factorsWireless System

Sensor LineInductive Sensors DC 3-/4-wireInductive Sensors DC 2-wireInductive Sensors AC/DCInductive Sensors with special propertiesSensors for Pneumatic CylindersMagnetic Field SensorsCapacitive Sensors

Displacement Sensing LineMicropulse® Transducer BTL profile seriesMicropulse® Transducer BTL AT seriesMicropulse® Transducer BTL rod seriesMicropulse® Transducer BTL compact rod seriesMicropulse® Processors, BUS modulesMagnetic Linear Encoder Systems BMLIncremental and Absolute Encoders BDG/BRGInductive Linear Position Sensor BIWInductive Distance Sensors BAWMagneto-inductive Position Sensors BILPhotoelectric Distance Sensors BOD

Industrial IdentificationIndustrial RFID Systems BIS CIndustrial RFID Systems BIS LIndustrial RFID Systems BIS MIndustrial RFID Systems BIS SVision Sensor BVS

Industrial Networking and ConnectivityConnectors BKSSplitter Boxes BSBValve Connectors BNIIO-LinkRemote Inductive Transmission SystemsBUS SystemsWirelessElectrical Devices

Photoelectric LineDiffuse energetic with fore- and background suppressionRetro-reflective SensorsThrough-beam Sensors (emitter/receiver)Fiberoptic SystemsSlot SensorsOptical Window SensorsLight GridsContrast SensorLuminescence SensorsColor SensorsPhotoelectric Distance Sensors

Mechanical AccessoriesAttachmentsMounting System BMS

Please check and send fax!

Company

Name

Department

Street

Phone

Postal code/city

Object Detection

Linear Position and Measurement

Industrial Identification



Full product line on CD-ROM

DVD-ROM Full product line with 3D data

We also offer a compilationof our entire product lines onCD-ROM or DVD-ROM!

Fax +49 7158 173-299


Contents

Principles of Mechanicaland Inductive Single andMultiple Position Switches

In this section wecover the keyconcepts, technicaldetails, conditions ofuse, standards, etc.

10 Applications12 Design/Construction

Form factors Standards13 Design/Construction

Form factors withsafety switch positions

14 Design/ConstructionForm factors withquick-change plungerblock

15 Switch Elements,SwitchingCharacteristics

16 Plunger Styles17 Plunger Systems18 Design/Construction

of Inductive Singleand Multiple PositionSwitches

19 Function Descriptions,Definitions,Protection Circuits

22 Standards23 Quality24 Special Solutions26 Product Overview

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Mechanical andInductive Single and MultiplePosition Switches Applications

The automation classics –Single and multiple limit switchescustom tailored for you

Single and multipleposition switches are usedas actuators for automaticcontrols, for positioning andfor end-of-travel switchingon machine tools, transferlines, transport equipment, inthe automobile industry andin machine and equipmentbuilding.

Their proven designprinciple and large numberof possible switchingoperations as well asconsistent inspection ensurelasting quality and reliability.

Reliable switching underextreme conditions

Balluff single and multipleposition switches have beenproven for decades underharsh conditions. Theyensure trouble-free functionunder conditions ofvibration, shock, rapidtemperature fluctuations,aggressive coolants andheavy presence of chips.Inductive single and multipleposition switches arealso characterized by highelectromagneticcompatibility.

Safety ofman and machine

For safety functionssuch as E-Stop orend-of-travel restriction,Balluff designs specialsafety switches toDIN EN 60204-1/VDE 0113, which offerthe highest level ofsafety.

High reliability and mature technology for high

system availability and economy in production.

Proof of safety for mechanical switches is easier

to verify than for electronic products.



Mechanical andinductive single andmultiple positionswitches – Positionsensing for generalmachine building

Mechanical andInductive Single and MultiplePosition Switches Applications

For safety applications:

Single and multiplelimit switches with safetyswitch positions perDIN EN 60204-1/VDE 0113

The switching operation isinitiated by a rigid plungerwhich actuates a mechanicalswitching element withpositive-opening contactsper DIN EN 60204-1/VDE 0113.

Features

– Housing styles andsizes for a variety ofapplications

– Various plunger spacings– Up to 12 switch positions– Rigid chisel plungers for

reliable switching– Creep or snap switch

elements with positiveopening in accordancewith DIN EN 60204-1/VDE 0113 for the greatestpossible safety

– Maintenance-free– Optional function

indicators

For standard applications

Mechanical single andmultiple position switches

The switching operation isperformed using atelescoping plunger. Thisplunger is used to switcha mechanical switchingelement in a separate,sealed chamber. Optimumselection of the plungerstyle in combination with ourcams guarantees longservice life.

Features

– Maintenance-free, self-lubricating slide bearingbush. Slide bearingconstructed of threelayers: Steel back, bronzeand Teflon coating.

– Lowest coefficient offriction

– Can be continuously runwithout lubrication

– Plunger will not stick afterproduction is stoppedeven when aggressivecoolants are used

– Optional functionindicators

– Optional inductive switchelements

Catalog and customproducts

Standard switchesand application-specificswitches

For applications withstandardized mounting andfunction dimensions we offerswitches per DIN 43693and DIN 43697. The productrange is supplementedby switches with application-specific dimensions.

Optimized for your application requirements.

Customized products also available.



Slide bearing bush with PTFE coatingMembrane

Housing

Switch element

Viton seal

Plungers

Design/ConstructionStandard form factors

Construction ofmechanical single andmultiple position switches

A maintenance-free, self-lubricating plunger guideguarantees reliable switchfunction.

We offer these switches ina standardized housing perDIN 43693 or DIN 43697.Additional form factors canbe found on the followingpages.

Highly elastic, wear-freemembrane made of Viton isused for hermetic sealingbetween the plungermechanism and switchinterior This dual chamberdesign allows us toguarantee an IP 67 rating.

The seals are a criticalelement for the quality ofour products. This is why weuse only Viton today for themembrane, cover gasketand O-rings. Compared withthe previous NRB material,Viton offers improvedresistance to aggressivemedia over a largetemperature range andunder pressure.

Snap and creep switchelements are available aschangeover contacts withself-cleaning effect. A varietyof switch elements can beused.The creep switch elementopens and closes dependingon the speed with which it isactuated.The snap switch elementopens regardless of itsactuation speed.

Function indicator forthe switch positions withLED possible (option).Standard configuration:Metric fitting per EN 50262or connector S80/S90(option).

The threads on factoryinstalled connectors aresealed.

IO-Link

– 3-wire M12 connection– No cable gland needed,

factory sealed to IP 67– Can be connected in

seconds– COM2 mode (38.4 Kbaud)– Service data (N.O./N.C.

parameter)– Fitted standard with S4

connector– Available for all standard

form factors

Permanent part label

12

MechanicalSingle and Multiple PositionSwitches


Design/ConstructionModels withsafety switch positions

www.balluff.com

Construction of thesafety switch position

– BSE 61 creep switchelement or BSE 85 snapswitch element withpositive opening perDIN EN 60204-1/VDE 0113 (see page 116for technical details)

– For optimum safetywe recommend chiselplungers

Available series

Safety switch positions canbe installed in Series 100,62, 61, 72 and F 60 singleand multiple positionswitches.

Switch positioncombinations

Switches with safety switchpositions can be assembledusing both other mechanicalelements and inductiveelements. Such mixedassemblies can be providedon request. Refer also toSection 3.

Note!

Cams for safety switchpositions must be installedto fit.

Slide bearing bush with PTFE coatingMembrane

Housing

Switch element

Viton seal

Plungers


13



Balluff multiple positionswitches have for decadesproven themselves underthe most difficult conditions.The design principle andlarge number of possibleswitching types andconfigurations as well asconsistent quality inspectionensure the highest level ofquality and reliability.

The plungers are the onlymoving parts outside of thehousing and are subjectedto daily exposure to awide range of unavoidableinfluences such as

– Abrasive materials– Weld splatter– Strongly resinating

coolants and lubricants– Long cam travel– High speeds

For such applications Balluffoffers the Series 100 and61 switch family with quick-change plunger blockas an option to the standardmultiple limit switches.

The Balluff multiple positionlimit switch with quick-change plunger block makestime-consuming plungerreplacement a thing of thepast. In just a few momentsthe complete block systemcan be replaced withoutthe use of special tools andwithout the risk of wiringmistakes.

The advantages of thequick-change unit asa problem solver are clear:

– Minimal machinedowntime

– Low repair costs– No wiring mistakes– Simple to install– Can be used even in the

harshest conditions– No special knowledge

necessary– Plungers are individually

replaceable– Degree of protection IP 67

MechanicalMultiple Position Switches

Design/ConstructionForm factors with quick-change plunger block




Switch elements,Switch characteristics

www.balluff.com

The right switch elementfor every application

The switch elementdetermines the switchingbehavior and, in emergencycases, the switching safety.Balluff offers switch elementsfor various functions.

Switch characteristics

The respective applicationneeds to be taken intoaccount when selectingplungers and switchelements.

Switch elements forstandard applications

Switches for standardapplications without safetyfunction are fitted with snapswitch elements. Availableare:

Snap switch elementBSE 30.0Dual changeover, onenormally open and onenormally closed, galvanicallyisolated.

Snap switch elementsBSE 69.1/70.1/73.1/74.1Single-pole changeover

Additional characteristics:Snap switch elementsBSE 73.1 or BSE 74.1have specially formed goldcontacts making themsuitable for low currents from10...100 mA.

Switch element withpositive opening

were developed for smallseries. Typical applicationsinclude end-of-travelsensing. Available are:

Snap switch elementBSE 64, BSE 63Single-pole changeover,NO with snap function,NC with forced opening

Switch elements withsafety functions

for E-Stop and end-of-travelrestriction. These havepositive-opening contactsconforming withDIN EN 60204-1/VDE 0113.Available are:

Creep switch elementBSE 61NC, double-interrupting,positive-opening.

Snap switch elementBSE 85Dual-changeover:1. Dual-changeover (snapfunction), 2. Positive-opening(double-interruption),all galvanically isolated



MechanicalSingle and Multiple PositionSwitches Plunger styles

Roller plungerfor medium actuationtravel

– max. approach velocity50 m/min

– Typical cam length500 mm

– Defined approachdirection

– Repeatabilityup to ±0.01 mm

– Not recommended insafety positions

– Hardness 58 HRC

Roller bearing plungerfor long actuationtravel



– Defined approach direction– Repeatability

up to ±0.01 mm– Not recommended in

safety positions– Low-noise– Hardness 58 HRC

Ball plungeractuation from anydirection



– Not recommended insafety positions

– Hardened ball– Hardness 58 HRC

Dimensions of Series SeriesRoller and roller bearing plungers 46, 40, 99, 100 100, 62, 61, 72, F 60Plunger diameter in mm 6 10Roller diameter in mm 5 7.8Roller width in mm 2.8 3.8Roller bearing diameter in mm 8Roller bearing width 3.6

The specified approach speeds for all plungerstyles apply only in combination withBalluff mechanical cams (see page 126)

Chisel plungerfor short actuationtravel



– Defined approachdirection


– Recommended inconjunction with rigidplunger for safetyapplications

– Hardened, polishedcontact surface

– Angle of slope 30°– Hardness 58 HRC

Telescoping plungermechanism preventsoverloading of the switchelement, increases theservice life and protects theplunger from sticking.For safety switches the useof rigid plungers is required.




Rigid plungerChisel with wiper plate

For use with forcedseparation and positiveopening safety switchpositions conforming withDIN EN 60204-1/VDE 0113

Plunger systems

Switching bolt

Return spring

Actuation pin

Guide cage

Wiper plate

Guide washer

Return spring

Actuation pin

Guide cage

Telescopingspring

Telescoping plungers

For standard switchpositions

Wiper plateTelescoping plungerChisel with wiper plate

Encapsulated version forextreme applications

Rigid plunger

For use with forcedseparation and positiveopening safety switchpositions conforming withDIN EN 60204-1/VDE 0113

– Maintenance-free, self-lubricating slide bearingbush with Teflon coating(PTFE)

– Can be dry-run incontinuous operation withno lubrication

– Lowest coefficient offriction

– Resistant to chemicaleffects

– Reliable opening ofthe switching circuit evenwhen overload causescontact welding

– In addition to all thepositive features of thetelescoping plunger

– One-piece, easilyreplaceable plastic platewith wiper edge

– Protection againststicking, hardenedcoolants and lubricants

– Breaks up sticking,hardened coolants

– Slide bearing bush is keptclean

– Ideal for use in processingcast materials

– Reliable opening of theswitching circuit evenwhen overload causescontact welding

– In addition to all thepositive features of thetelescoping plunger

www.balluff.com

Guide washer

Return spring

Actuation pin

Guide cage

Telescoping spring

Switching bolt

Return spring

Actuation pin

Guide cage



Inductive Single andMultiple Position Switches

Design/ConstructionInductive single and multiple position switches

These switches use thesame housing as forthe mechanical versions.The switching function ishandled by an inductiveswitch element whoseactive surface is dampedcontactlessly by theapproach of specialelectronic cams.

Machine-compatiblehousing per DIN 43697made of a special castaluminum allow orapplication-specific,absolutely deformationresistant.

Switching distances

For adapting to variousworking distances we offerswitch elements with thefollowing rated switchingdistances sn:0...1.1 mm0...2 mm0...5 mm

Inductive switch elementswith extended switchingdistance available onrequest!

Sensing face, materialPA 12, insensitive to aggres-sive coolants.

High quality Viton seal,insensitive to aggressivecoolants (enclosure rating IP67).

The threads on factoryinstalled connectors aresealed.

Aluminum sleeve

Housing

Switch element

Viton seal

Inductive switch elementsavailable in two sensinghead diameters, 3-/4-wire(DC PNP and NPN), 2-wire(AC and DC), NAMUR.

Function indicator foreach switch positionwith LED available (exceptNAMUR).

Metric fittings, cableglands or connectors,flexible cabling for eachposition.

Utilization categoriesper EN 60947-5-2/IEC 60947-5-2

Typical load applicationsResistive and semiconductor loads, optocouplersSmall electromagnetic load Ia ≤ 0.2 A; e. g. contactor relayResistive and semiconductor loads, optocouplersElectromagnets

CategoryAC 12 AC-switchAC 140 AC-switchDC 12 DC-switchDC 13 DC-switch





Function descriptions,Definitions

Supply voltage UB

Voltage drop Ud

Ratedoperating current Ie

Off-state current Ir

Inrush capacity Ik

Minimumoperating current Im

Ambienttemperature range Ta

Rated operatingdistance sn

Effectiveoperating distance sr

Usefuloperating distance su

Assured operatingdistance sa

Hysteresis H(switching hysteresis whentarget is backed off)

... is the permissibleswitching distance of anindividual switch elementwithin the specified voltage

and temperature conditions.(0.81sn ≤ su ≤ 1.21 sn).

... is the switching distanceat which assured operationof the switch elementis guaranteed at specified

voltage and temperatureconditions.(0 ≤ sa ≤ 0.81 sn).

... is the switching distanceof a single inductive switchelement measured under thespecified conditions

(installation, voltage,temperature).Ta = +23 °C ±5(0.9 sn ≤ sr ≤ 1.1 sn)

... is a theoretical value,which does not take intoaccount manufacturing

tolerances, operatingtemperatures, supplyvoltages, etc.

... is given as a percentageof the effective operatingdistance sr. It is measured atan ambient temperature of+23 °C ±5 and at the ratedoperational voltage. It must

be less than 20 % of theeffective operating distance(sr).H ≤ 0.2 sr

Sen

sing

fac

e

sn

sr

su

sa

81 % 0 %100 %

121 %

110 % 90 %

Sta

ndar

d ta

rget

Standard target

Hysteresis

Turn-on curveTurn-off curve

Standard target

... is the permissible voltagerange in which certain safe

operation of the switch isguaranteed (including ripple σ).

... is the voltage measuredacross the load of a closed

(conducting) switch elementat load current Ie.

... is the permissibleconstant output current that

... is the residual currentflowing through the load

flow during a given turn-ontime tk (ms) and at a givenfrequency (Hz).

... in the case of alternatingcurrent indicates the currentIk (Aeff) which is permitted to

when a switch element is notconducting (open).

may flow through the load Rl.

... is the smallest load currentrequired for function of the

switch element when ON.

... is the temperature rangeover which the function of

the switch is guaranteed..




Function descriptions,Definitions,Protection circuits

... AC or AC/DC sensorsare often operated witha relay or contactor as theload.AC switching devices(contactors/relays) create asignificantly higher load(6...10 × rated current) whenthey are first energized ascompared with their staticoperation due to the factthat the core is still open.The static value of the load(current) is not reached untilseveral milliseconds later.

... is achieved for inductiveswitch elements with pulsingor thermal short circuitprotection. The output stageis thereby protected againstoverload and short circuit.

The trigger current for theshort circuit protection ishigher than the ratedoperating current Ie. Currentsfrom switching and loadcapacitances are specified in

the sensor data and do notresult in triggering, but ratherare masked by a short delayin the output circuit.

Not until the magnetic fieldis closed does the max.permissible rated operatingcurrent Ie flow through thesensor.This means that thethreshold value for a shortcircuit condition in theseswitch elements must liesignificantly higher andwould, if for examplethe contactor is preventedfor mechanical or electricalreasons from fully closing,result in an overload on theswitch elements. This iswhere the overloadprotection comes into play.It is designed as slow-acting(time-delayed). Its triggerthreshold lies only slightlyabove the maximumpermissible Ie.

A response (i. e. turn-off)is delayed, depending on themagnitude of the overload,by more than 20milliseconds. This ensuresthat properly working relaysand contactors can beswitched normally, whiledefective devices will notdestroy the Balluff switchelements. The short circuit/overload protection isgenerally of a bi-stabledesign, which means that itmust be reset by turningoff the supply voltage to theswitch element.

Switching frequency f

Polarity reversalprotected

Short circuit protectedwith maximum voltage60 V DC)

Short circuit/overloadprotected(for operating with AC or DCsupply)

.. refers to the maximumnumber of switchingoperations per second.

Damping is perEN 60947-5-2 with standardtargets on a rotating, non-conducting disk. The surfacearea ratio of iron to non-conductor must be 1 : 2.

The rated value of theswitching frequency isreached when– either the

turn-on signal t1 = 50 µsor the

– turn-off signal t2 = 50 µs.

... against reversal of plus/minus leads for inductiveswitch elements without shortcircuit protection.

... protected against anypossible lead reversal forinductive switch elementswith short circuit protection.




Series connection ... can cause a time delay(e. g. start-up delay). Thenumber of connected switchelements is limited by thetotal voltage drop (sum of allUd).In the case of 2-wire sensorsit is limited by the additionof the minimum supplyvoltages.For 3-wire switches, theload capacity of the outputstage represents a furtherlimitation, since the currentconsumption I0 of allswitches is added to therated current Ie.The ready delay time tv isthe ready delay of a sensor ×(number of sensors n–1).

... of switch elements withLED it is recommended thatthe outputs of the individualswitches be decoupled usingdiodes (as shown).This prevents all LED’s fromlighting-up when the outputstage of one switch is turnedon.

For parallel connection

3-wire DC switch elements 2-wire DC switch elements(AC/DC)

3-wire DC switch elements 2-wire DC switch elements

Parallel wiring of 2-wireswitch elements is notrecommended, since missedpulses can be causedby the ready delay while theoscillation is built up.

Function descriptions,Definitions,Protection circuits



Mechanical andInductive Single and MultiplePosition Switches

Switch

Enclosure rating

EMC(electromagneticcompatibility) for switcheswith inductive switchelements

Environmental simulation

Multiple position switches

Single position switches

Single and multiple position switcheswith safety switch positions

Metric fitting

IP 67

RF emission from electrical equipment

Static discharge immunity (ESD)

Immunity to electromagnetic fields (RFI)

Immunity to fast transients (burst)

Immunity to line-carried noise induced byhigh-frequency fields

Surge-voltage stability

Vibration, sinusoidalFrequency range: 10...500 HzAmplitude: 3 mmP-P/20 gOscillation duration: 40 sweeps in 3 axes

ShockPulse shape: half-sinePeak acceleration: 100 gPulse duration: 6 msNumber of shocks: 25 positive, 25 negative in 3 axes

Continuous shockPulse shape: half-sinePeak acceleration: 100 gPulse duration: 6 msNumber of shocks: 4000 positive, 4000 negative in 3 axes

DIN 43697

DIN 43693

DIN EN 60204-1/VDE 0113Part 1

EN 50262

EN 60529/IEC 60529

EN 55011

EN 61000-4-2

EN 61000-4-3

EN 61000-4-4

EN 61000-4-6

EN 60947-5-2

EN 60068-2-6/IEC 60068-2-6

EN 60068-2-27/IEC 60068-2-27

EN 60068-2-29/IEC 60068-2-29

Standards



Mechanical andInductive Single and MultiplePosition Switches Quality

www.balluff.com

Quality ManagementSystemper DIN EN ISO 9001:2000

EnvironmentalManagement Systemper DIN EN ISO 14001:2005

Testing laboratory

Balluff productsmeet the EU Directives

Approvals

Balluff is a member ofALPHA

The Balluff testing laboratoryworks in accordancewith ISO/IEC 17025 and is

Products requiring markingare subjected to a conformityevaluation process accordingto the EU Directive and theproduct is marked with the

... are granted by nationaland international institutions.Their symbols affirmthat our products meet thespecifications of theseinstitutions.

„US Safety System“ and„Canadian StandardsAssociation“ under theauspices of UnderwritersLaboratories Inc. (cUL).

CCC Marking by theChinese CQC.

accredited by the DATech forTesting of ElectromagneticCompatibility (EMC).

Balluff companyBalluff GmbH GermanyBalluff Elektronika KFT HungaryNihon Balluff Com. Ltd. JapanBalluff U.K. Ltd. Great BritainBalluff Automation s.r.l. ItalyBalluff Inc. USABalluff GmbH AustriaBalluff CZ Czech RepublicHy-Tech AG SwitzerlandBalluff Sensortechnik AG SwitzerlandBalluff Controles Elétricos Ltda. Brazil

Balluff companyBalluff GmbH GermanyBalluff Elektronika KFT Hungary

ALPHA, an associationfor testing and certificationof low-voltage devices,promotes the individualresponsibility ofthe manufacturer ofsuch devices by means ofuniform test proceduresaccording to currentstandards and therebysupports the attainment ofhigh product quality.

ALPHA also grants nationallyrecognized productcertificates when certainprerequisites are met.Through ALPHA’smembership in LOVAG (LowVoltage Agreement Group),its certificates arealso recognized in otherEuropean countries.

CE Marking. Balluff productsfall under the following EUDirectives:

2004/108/EG EMC Directive2006/95/EG Low-Voltage Directive

applies to AC and AC/DC sensors



Special solutions

If two physical channels(1 normally and 1 normallyclosed) are powered by aswitching power supply,this will enable cross-connection detection. Insuch a system differentsignals must be sent to thecontroller.

Zone monitoring on robotsOne task – two solutions


In case of error (short circuit,miswiring, ...) both signalsare identical and arerecognized by the controlleras a cross-connection faultcondition. Monitoring can behandled by a safetyprogrammable controller orwith a Pilz safety switchingdevice.


Special solutions

Axis 3


www.balluff.com

Two solutions –simpleinstallation andsetup of theallowed zone

Solution 1Mechanical switches –the classic solution

– Reliability assured byrugged cast housing forharsh industrialenvironments

– Safety ensured by switchelements with positive-opening contacts andrigid plungers as well asproper selection of thecam tracks

– Long service life thanks tomaintenance-free, self-lubricating plunger guidewith slide bearing bush

Solution 2Inductive switch –the modern solution

– Likewise in rugged casthousing for harshindustrial applications

– Function monitoring usingsafety controller withpulsed supply voltage forthe switches

– Non-contacting, wear-free,

– For extremely high traver-se speeds

Axis 2

Axis 1

Mechanical Inductive





Mechanical single and multiple position switches

Mechanical single and multiple position switcheswith safety switch positions

Mechanical single and multiple position switcheswith forced opening

Mechanical multiple position switcheswith quick-change plunger unit

Inductive single and multiple position switches

Inductive multiple position switcheswith extended switching distance 4 mm

Special form factors

Wireless system

Mechanical and inductive switch elements

Cam trays and cams

Connectors and function indicators

Features

Series 100page 30CE, CCC, CSA


Series 100page 68CE

Series 602-11page 80CE, CCC

Series X603-...-602-11page 97CE, CCC


page 116...

page 124...

page 132...

– Mounting andfunction dimensionsper DIN 43697

– IO-Link on request



page 116...

page 124...

page 132...

– Smaller flangedimensionscompared withSeries 100

– Smaller cable wiringchamber




Series 61page 72CE

Series 610...613-11page 82CE, CCC


Series 610...613-11page 102CE, CCC

page 116...

page 124...

page 132...

– Compact housingwith smaller cablewiring chamber


Mechanical andInductive Single and MultiplePosition Switches Product overview

Page








page 116...

page 124...

page 132...

– Horizontal plungerarrangement


Series 46page 60CE



page 116...

page 124...

page 132...

– Small housing withmounting flange

– Smallest axisdistance (spacing)

– Switch elements forlow power



Series 40page 62CE



page 116...

page 124...

page 132...

– Small housing– Smallest axis

distance (spacing)– Switch elements for

low power– IO-Link on request

Series F 60page 42CE, CCC

Series F 60page 56CE, CCC

Series 161/160-H3page 90CE

Series F 60page 110CE

page 116...

page 124...

page 132...

–Mounting andfunction dimensionsper DIN 43693

– Compact positionswitch

Series 99/100page 44CE, CCC

Series 99/100page 64CE

Series 340/341/344/346-H2page 90CE

page 116...

page 124...

page 132...

– Smallest form factor– Switch elements for

low power

Mechanical andInductive Single and MultiplePosition Switches Product overview

www.balluff.com 27

Not for new

applications.

Still available for

replacements.


Objekterkennung



Mechanicalmultiple positionswitches

30 Series 100per DIN 43697

32 Series 6234 Series 6136 Series 7238 Series 4640 Series 40

Mechanicalsingle positionswitches

42 Series F 60per DIN 43693

44 Series 99 andSeries 100

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

Contents

1.1

5.1

5.2

5.3

– Long service life

– Rugged housing for extreme applications



Multiple position switchesper DIN 43697 forstandard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Plungertype

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller bearingE Chisel with

wiper plate

Ordering example:BNS 819-D02-D16-100-10-FE-S80R

BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindication

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

optionalConnector

No. ofplungers

Series 100per DIN 43697


Multiple position switcheswith function indication

– Function indication fordual voltage range option

Available sizes

Number of plungers 2 3 4 5 6 8 10 12Dimension Dimension l1 = 12 mm 70 80 90 105 120 140 170 200l2 when Dimension l3 88 88 88 88 88 80 80 80

Dimension l4 14 14 14 14 14 20 20 20Dimension l1 = 16 mm 70 90 105 120 140 170 200 240Dimension l3 88 88 88 88 80 80 80 80Dimension l4 14 14 14 14 20 20 20 20

Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 1 2 2S4 without FD (IO-Link) 1 1 1 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1 1 1 1

Dimensions in mm



With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

BSE 30.0BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min

120 m/min± 0.002 mm± 0.01 mm

TypePlunger spacingMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Multiple position switch12 mm or 16 mm

per DIN 43697

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)



Cam Cam tray


100

62

61

72

46

40


F 60

99

100

www.balluff.com

1.1

5.1

5.2

5.3

Installation

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Chisel plunger with wiper plate (E)

50 (s

ide

cabl

e en

try)

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

GasketFunction indicator

Referencesurface

For additional informationsee IO-Link brochure!



Plungertype

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...


wiper plate

Ordering example:BNS 819-D04-D12-62-10-FD-S80R

BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC




only for IO-Link

optionalConnector

No. ofplungers

Series 62MechanicalMultiple Position Switches

Multiple position switchesfor standard applications







Connection options



Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l1 = 12 mm 64 72 84 96 112 130 160l2 when l1 = 16 mm 64 84 96 112 130 160 192Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 1S90 with FD/FE 1 1 1 1 1 1 2S4 without FD (IO-Link) 1 1 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1 1 1

Dimensions in mm





BSE 30.0BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _ _




8 mm6 mm

5.5 mm4 mm



120 m/min± 0.002 mm± 0.01 mm








100

62

61

72

46

40


F 60

99

100






TypePlunger spacing



Cam Cam tray

www.balluff.com

1.1

ConnectorS90R

ConnectorS90L

Gasket

Function indicator

33 (s

ide

cabl

e en

try)

ConnectorS80R

ConnectorS80L

Installation


Referencesurface

5.1

5.2

5.3












Connection options





Housing C

Dimensionl2 l348 2460 3060 24

60 30

Housing B

Dimensionl2 l360 30

60 24

60 30

Housing BStandard

Dimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Plungerspacing

Dimensionl112

12121212

161616

Number ofconnectorsS80 withFD/FE

1

2233

122

Number ofconnectorsS80 withoutFD/FE

1

1222

112

No. ofplungers

2

3456

234

Available sizes


1

1111

111


1

1111

111

Plungertype

Plungerspacing

B Standard2× M20×1.5on side

B 3× M20×1.5on side and inflange

C 2× M20×1.5on side and cableentry in flange

D ChiselK BallR RollerL Roller

bearingE Chisel with

wiper plate

Ordering example:BNS 819-B04-D12-61-12-10-FD-S80R

BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _

12 12 mm16 16 mm24 24 mm30 30 mm

Distance I3

FD 6...60V AC/DC

FE 90...250V AC/DC


Housingstyle

optionalConnector

02 2×03 3×04 4×...

No. ofplungers

Number ofconnectorsS4 withFD (IO-Link)

1

1111

111

Number ofconnectorsS4 withoutFD (IO-Link)

1

1111

111

Dimensions in mm

34

12 12 mm16 16 mm


BSE 30.0BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _ _




8 mm6 mm

5.5 mm4 mm



120 m/min± 0.002 mm± 0.01 mm








100

62

61

72

46

40


F 60

99

100

TypePlunger spacing







Cam Cam tray

Seal groove


www.balluff.com

1.1

ConnectorS80R

ConnectorS80L

Installation


Referencesurface

5.1

5.2

5.3

Function indicator





Plungerstyle

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...


wiper plate

Ordering example:BNS 819-B04-D12-72-10-FD-S80R

BNS 819-B_ _-_ _ _-72-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC


No. ofplungers








Connection options





Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 12 mm 84 84 100 116 132 164 180Dimension l3 when l1 = 12 mm 66 66 82 98 114 146 162Dimension l4 when l1 = 12 mm 54 54 68 84 100 132 148Dimension l2 when l1 = 16 mm 84 100 116 132 148 180 212Dimension l3 when l1 = 16 mm 66 82 98 114 130 162 194Dimension l4 when l1 = 16 mm 54 68 84 100 116 148 180Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 2 2

Dimensions in mm

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and left

optionalConnector

36

Not for newapplications.Still available forreplacements.












TypePlunger spacing




100

62

61

72

46

40


F 60

99

100


Functionindicator

Center M25x1.5

Cam Cam tray

Chisel plunger withwiper plate (E)

www.balluff.com

1.1

Installation

Referencesurface

5.1

5.2

5.3

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

BSE 30.0BNS 819-B_ _-_ _ _-72-10-_ _-_ _ _ _




6 mm4 mm

5.5 mm4 mm



120 m/min± 0.002 mm± 0.01 mm





– Smallest plunger spacingfor mechanical multipleposition switches(8 mm or 10 mm)







Connection options

– Thread for cable glandM16×1.5 on side and inflange (Scope of delivery:Seals and cover screws)


Switching elements forlow-current applications

Snap switch elementsBSE 73.1 or BSE 74.1have specially formed goldcontacts making themsuitable for low currents≥ 10 mA.

Plungerstyle

08 8 mm10 10 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerE Chisel with

wiper plate

Ordering example:BNS 819-B04-D08-46-11-FC-S80R

BNS 819-B_ _-_ _ _-46-1_-_ _-_ _ _ _

0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1

Switchelements

No. ofplungers

optionalConnector

FC 24...28V DC


Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l1 = 8 mm 49 59 64 72 80 96 112l2 when l1 = 10 mm 49 59 72 80 89 112 129Number of S80 without FC 1 1 2 2 2connectors S80 with FC 1 2 2 3 3

S4 without FC (IO-Link) 1 1 1 1 1 1 1S4 with FC (IO-Link) 1 1 1 1 1 1 1

Dimensions in mmSize 12× with 8 mm spacing on request.

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS4R-I 4-pin, right


only for IO-Link

Only with BSE 69.1 orBSE 73.1.



TypePlunger spacing


BSE 70.1 BSE 74.1BNS 819-...-46-11 BNS 819-...-46-13

Silver GoldSnap switch

Single-pole changeoverScrew terminal see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min

60 m/min± 0.02 mm±0.03 mm±0.05 mm

BSE 69.1 BSE 73.1BNS 819-...-46-10 BNS 819-...-46-12


Single-pole changeoverSolder connection



max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm


Chisel (D), Ball (K), Roller (R) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)



100

62

61

72

46

40


F 60

99

100With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact systemConnection typeElectrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

Note!To ensure switchingfunction, thedimension2.8-0.5 is especiallycritical.

Cam Cam trayInstallation

www.balluff.com

1.1

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Functionindication


Referencesurface

Seal groove

For additional information see IO-Linkbrochure!




Ordering example:BNS 819-B04-D08-40-10-FC-S80R

BNS 819-B_ _-_ _ _-40-1_-_ _-_ _ _ _


– Smallest plunger spacingfor electromechanicalmultiple position switches(8 mm)







Connection options

– Thread for cable glandM16×1.5 on side(Scope of delivery: Sealsand cover screws)




Plungerstyle

08 8 mm

Plungerspacing

02 2×03 3×04 4×...


wiper plate

0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1

Switchelements

No. ofplungers

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS4R-I 4-pin, right


only for IO-Link

Only with BSE 69.1 orBSE 73.1.

optionalConnector

FC 24...28V DC


Available sizes

Number of plungers 2 3 4 5 6Dimension l1 34 42 50 58 66Number of S80 without FC 1 1 2 2 2connectors S80 with FC 1 2 2

S4 without FC (IO-Link) 1 1 1 1 1S4 with FC (IO-Link) 1 1 1 1 1

Dimensions in mm



TypePlunger spacing


Multiple position switch8 mm



IP 67LED 24...28 V DC (FC)



100

62

61

72

46

40


F 60

99

100

Note!To ensure switchingfunction, thedimension 2.8-0.5 isespecially critical.

Cam Cam tray


www.balluff.com

1.1

BSE 70.1 BSE 74.1BNS 819-...-40-11 BNS 819-...-40-13





60 m/min± 0.02 mm±0.03 mm±0.05 mm

BSE 69.1 BSE 73.1BNS 819-...-40-10 BNS 819-...-40-12






± 0.02 mm±0.03 mm±0.05 mm




Plunger KPlunger R


Plunger R

ConnectorS80R

ConnectorS80L

5.1

5.2

5.3

Referencesurface

Function indicator


Installation



Series F 60per DIN 43693

MechanicalSingle Position Switches


wiper plate

Ordering example:BNS 819-FD-60-101-FE-S80R

BNS 819-F_-60-101-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC


Plungerstyle

S80R 5-pin, rightS80L 5-pin, left

optionalConnector

Single position switchesper DIN 43693 forstandard applications



– Plunger can be rotated intwo approach directions

Single position switchwith wiper plate




Approach from twodirections possible(parallel and diagonally)

Press plunger down and turnto desired direction; releaseplunger.

Connection options

– Thread for cable glandM16×1.5(Scope of delivery: Sealsand cover screws)


Single position switchwith function indicator










TypeMounting and function dimensions


Single position switchper DIN 43693




Series F 60per DIN 43693

MechanicalSingle Position Switches


Function indicator


100

62

61

72

46

40

Singlepositionswitchesseries

F 60

99

100BSE 30.0BNS 819-F_-60-101-_ _-_ _ _ _




8 mm6 mm

7.5 mm4 mm



120 m/min± 0.002 mm± 0.01 mm

Cam Cam tray

www.balluff.com

1.1ConnectorS80R

ConnectorS80L

Installation


5.1

5.2

5.3

Referencesurface



Series 99 and 100MechanicalSingle Position Switches

Single position switchesfor standard applications



– Plunger can be rotated intwo approach directions







Connection variants

– Thread for cable glandM12×1.5 for series 99,Thread for cable glandM16×1.5 for series 100


Plunger style

0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1

Switch elements

99 Series 99100 Series 100


wiper plate

Ordering example:BNS 819-100-E-12-FC-S80

BNS 819-_ _ _-_-1_-_ _-_ _ _

Series

FC 24...28V DC


Only with BSE 69.1 or BSE 73.1.

S80 5-pin

optionalConnector

Approach from twodirections possible(parallel and diagonally)

Press plunger down and turnto desired direction; releaseplunger.



Single position switch


Cable gland (M12×1.5 series 99, M16×1.5 series 100) or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Type


Series 99 and 100MechanicalSingle Position Switches

Note!To ensure switchingfunction, the dimension2.8-0.5 is especially critical.



100

62

61

72

46

40


F 60

99

100

ConnectorS80


40 (series 99)

42 (series 100)

43

Sol

der

conn

ectio

n4

7S

crew

term

inal

20 (series 99)22 (series 100)

Plug forM12x1.5 (series 99)

BSE 70.1 BSE 74.1BNS 819-99/100-_-11 BNS 819-99/100-_-13





60 m/min± 0.02 mm±0.03 mm±0.05 mm

BSE 69.1 BSE 73.1BNS 819-99/100-_-10 BNS 819-99/100-_-12






± 0.02 mm±0.03 mm±0.05 mm




Plunger KPlunger R


Plunger R

M16x1.5 (series 100)

www.balluff.com

1.1

5.1

5.2

5.3

Referencesurface

Function indicator



Objekterkennung


MechanischeReihenpositions-schalter mitSicherheitsschalt-stellen

48 Baureihe 100nach DIN 43697

50 Baureihe 6252 Baureihe 6154 Baureihe 72

MechanischePositionsschaltermit Sicherheits-schaltstellen

56 Baureihe F 60nach DIN 43693

Inhalt

Mechanische Reihenpositions-und Positionsschaltermit Sicherheitsschaltstellen

Reihenpositions-schalterBaureihe

100

62

61

72

Positions-schalterBaureihe

F 60

VDE 0113DIN EN 60204-1

1.2

5.1

5.2

5.3– lange Lebensdauer

– erhöhte Sicherheit durch zwangsöffnende Kontakte



VDE 0113

Anschluss-Varianten

– Stecker S80 oder S90mit StandardbelegungSchließer, Position rechts(siehe Zeichnung). Zu-lässige Betriebsspannungder Steckverbinder be-achten (siehe Seite 132).

– Gewinde für Kabeldurch-führung M25×1,5seitlich und im Flansch(Lieferumfang: Dichtringeund Verschlussschrauben)

DIN EN 60204-1

Reihenpositionsschaltermit Abstreifplatte

– erhöhte Funktionsicherheitbei extremen Einsatz-bedingungen

– Abstreifplatte verhindertdas Festsetzen desStößels in der Führung

– Einsatz im Nassbereichbei stark haftendenMedien

Baureihe 100nach DIN 43697

MechanischeReihenpositionsschaltermit Sicherheitsschaltstellen

Reihenpositionsschalternach DIN 43697 mitSicherheitsschaltstellennach DIN EN 60204-1/VDE 0113

– Sicherheit durch Schalt-elemente mit Zwangs-öffnung und starre Stößelnach DIN EN 60204-1/VDE 0113

– Zweikammersystem mitSchutzart IP 67:verschleißfreie Membranemit hermetischer Trennungvon Stößelmechanismusund Schalterinnenraum

– wartungsfreie, selbst-schmierende Stößel-führung mit Gleitlager-buchse

Reihenpositionsschaltermit Funktionsanzeige

– Funktionsanzeigen fürwahlweise dreiSpannungsbereiche

BNS 813-D_ _-_ _ _-100-_ _-_ _-_ _ -_ _ _ _

Bestellbeispiel:BNS 813-D04-D12-100-20-03-FE-S80R

optionalStecker

Stößel-anzahl

Stößel-form

Schalt-stellen-abstand Schaltelemente

FD 6...60V AC/DC(für BSE 30.0und BSE 61)

FE 90...250V AC/DC(für BSE 30.0und BSE 61)

FC 24...28V DC(nur fürBSE 85)

optionalFunktions-anzeige

Sicher-heits-schalt-elemente

10 BSE 61restlicheSchaltstellenBSE 30.0

12 nur BSE 6120 BSE 85

restlicheSchaltstellenBSE 30.0

22 nur BSE 85

Anzahl abFlansch

12 12 mm16 16 mm

02 2-fach03 3-fach04 4-fach...

D DachK KugelR RolleL WälzlagerE Dach mit

Abstreif-platte

S80R 5-polig,rechts

S80L 5-polig,links

S80S 5-polig,rechtsund links

S90R 12-polig,rechts

S90L 12-polig,links


Mögliche Baugrößen

Anzahl der Stößel 2 3 4 5 6 8 10 12Maß l2 bei Maß l1 = 12 mm 70 80 90 105 120 140 170 200

Maß l3 88 88 88 88 88 80 80 80Maß l4 14 14 14 14 14 20 20 20Maß l1 = 16 mm 70 90 105 120 140 170 200 240Maß l3 88 88 88 88 80 80 80 80Maß l4 14 14 14 14 20 20 20 20

Anzahl der S80 ohne FD/FE 1 1 2 2 2Stecker* S80 mit FD/FE 1 2 2 3 3

S90 ohne FD/FE 1 1 1 1 1 1 1 2S90 mit FD/FE 1 1 1 1 1 1 2 2

Maße in mm

*Steckeranzahl mit BSE 85 auf Anfrage.



TypStößelabstandBefestigungs- und Funktionsmaße

StößelformStößelwerkstoffGehäusewerkstoffAnschlussartUmgebungstemperaturSchutzart nach IEC 60529Funktionsanzeige

mit Schaltelement

BestellcodeSchaltbild, Bauform

SchaltelementKontaktwerkstoffSchaltprinzip

Kontaktsystem

Elektrische DatenZulassung

Mechanische DatenStößelspitze zu BezugsflächeSchaltpunkt zu Bezugsflächemaximaler Stößelwegsicheres Öffnen nach StößelwegSchaltbetätigungskraft am StößelSchalthäufigkeitAnfahr- Stößel Dgeschwin- Stößel Edigkeit Stößel K

Stößel RStößel L

Reproduzier- Stößel D, E, Kbarkeit Stößel R, L

Reihenpositionsschalter mit zwangsöffnenden Kontakten12 mm oder 16 mm

nach DIN 43697

Dach (D), Kugel (K), Rolle (R), Wälzlager (L) oder Dach mit Abstreifplatte (E)nichtrostender Stahl, Laufflächen induktiv gehärtet

Aluminiumguss, korrosionsbeständig, eloxierte OberflächeM25×1,5 für Kabeldurchführung oder Steckverbinder

–5...+85 °CIP 67

LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) oder 24...28 V DC (FC)

Baureihe 100nach DIN 43697


Dichtring

Funktionsanzeige FD/FE

Dachstößel mit Abstreifplatte (E)

Funktionsanzeige FC

Achtung!Zur Gewährleistungder Schaltfunktionmuss besonders dasMaß 5-0,5 eingehaltenwerden.

Nocken NockenleisteMontage

BSE 30.0

BNS 813-D_ _-_ _ _-100-_0-_ _-_ _ _ _

Feinsilber, vergoldetSprungschaltung

Zweikreiswechsler, einSchließer und ein Öffner,

galvanisch getrennt

siehe Seite 116UL, CSA, CCC

8 mm6 mm

5,5 mm



120 m/min±0,002 mm±0,01 mm

BSE 61 nachDIN EN 60204-1/VDE 0113

BNS 813-D_ _-_ _ _-100-1_-_ _-_ _ _ _

FeinsilberSchleichschaltung,

ZwangsöffnungÖffner, Doppelunterbrechung

siehe Seite 116CSA, CCC

8 mm7 mm4 mm

2,5 mmmin. 15 N

max. 300/min40 m/min30 m/min10 m/min60 m/min120 m/min±0,002 mm±0,01 mm


BNS 813-D_ _-_ _ _-100-2_-_ _-_ _ _ _

FeinsilberSprungschaltung,

Zwangsöffnung (Öffner)Zweikreiswechsler: 1. Schließer(Sprungfunktion), 2. Zwangs-öffner (Doppelunterbrechung),

alle galvanisch getrenntsiehe Seite 116

cULus, CSA, CCC

8 mm6,5 mm4 mm

2,5 mmmin. 30 N



100

62

61

72


F 60

1.2

www.balluff.com

5.1

5.2

5.3

50 (s

eitli

che

Kab

eld

urch

führ

ung)

SteckerS80R

SteckerS90R

SteckerS80L

SteckerS90L

Bezugsfläche



Baureihe 62


Bestellbeispiel:BNS 813-D04-R12-62-10-02-FD-S80R

BNS 813-D_ _-_ _ _-62-_ _-_ _-_ _ -_ _ _ _

optionalStecker

Stößel-anzahl Schaltelemente









22 nur BSE 85

Anzahl abFlansch


S80R 5-polig,rechts

S80L 5-polig,links



S90L 12-polig,links


Stößel-form

Schalt-stellen-abstand

12 12 mm16 16 mm


Abstreif-platte

Anschluss-Varianten







Reihenpositionsschaltermit Sicherheitsschalt-stellen nachDIN EN 60204-1/VDE 0113






VDE 0113DIN EN 60204-1


Anzahl der Stößel 2 3 4 5 6 8 10Maß l2 bei l1 = 12 mm 64 72 84 96 112 130 160

l1 = 16 mm 64 84 96 112 130 160 192Anzahl der S80 ohne FD/FE 1 1 2 2 2Stecker* S80 mit FD/FE 1 2 2 3 3

S90 ohne FD/FE 1 1 1 1 1 1 2S90 mit FD/FE 1 1 1 1 1 2 2

Maße in mm




Baureihe 62





–5...+85 °CIP 67


BSE 30.0

BNS 813-D_ _-_ _ _-62-_0-_ _-_ _ _ _



galvanisch getrennt


8 mm6 mm

5,5 mm



120 m/min±0,002 mm±0,01 mm


BNS 813-D_ _-_ _ _-62-1_-_ _-_ _ _ _




8 mm7 mm4 mm

2,5 mmmin. 15 N



BNS 813-D_ _-_ _ _-62-2_-_ _-_ _ _ _




cULus, CSA, CCC

8 mm6,5 mm4 mm

2,5 mmmin. 30 N


TypStößelabstand


mit Schaltelement



Kontaktsystem








100

62

61

72


F 60


33 (s

eitli

che

Kab

eld

urch

führ

ung)

1.2

www.balluff.com

5.1

5.2

5.3

Dichtring

Funktionsanzeige FD/FEFunktionsanzeige FC

Bezugsfläche

SteckerS80R

SteckerS90R

SteckerS80L

SteckerS90L



Baureihe 61


BNS 813-_ _ _-_ _ _-61-_-_ _-_ _-_ _ _ _




S80R 5-polig,rechts

S80L 5-polig,link



S90L 12-polig,links


Bestellbeispiel:BNS 813-B06-K12-61-A-12-02-FE-S80R


Gehäuse-form

Stößel-anzahl

Stößel-form

Schalt-stellen-abstand

optionalSteckerAbstand I3


Anzahl abFlansch


Schalt-elemente

12 12 mm16 16 mm


Abstreif-platte

A 12 mmB 16 mmC 24 mmD 30 mm

B Standard2× M20×1,5seitlich

B 3× M20×1,5seitlich und imFlansch

C 2× M20×1,5seitlich und Kabel-durchführung imFlansch

Anschluss-Varianten













VDE 0113DIN EN 60204-1




22 nur BSE 85

Gehäuse C

Maßl2 l348 2460 3060 24

60 30

Gehäuse B

Maßl2 l360 30

60 24

60 30

Gehäuse BStandard

Maßl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Stößel-abstand

Maßl112

12121212

161616

Anzahl derStecker*S80 mitFD/FE

1

2233

122

Anzahl derStecker*S80 ohneFD/FE

1

1222

112

AnzahlderStößel

2

3456

234


Anzahl derStecker*S90 mitFD/FE

1

1111

111

Anzahl derStecker*S90 ohneFD/FE

1

1111

111

Maße in mm




Baureihe 61





–5...+85 °CIP 67


TypStößelabstand


mit Schaltelement



Kontaktsystem







BSE 30.0

BNS 813-_ _ _-_ _ _-61-_0-_ _-_ _ _ _



galvanisch getrennt


8 mm6 mm

5,5 mm



120 m/min±0,002 mm±0,01 mm


BNS 813-_ _ _-_ _ _-61-1_-_ _-_ _ _ _




8 mm7 mm4 mm

2,5 mmmin. 15 N



BNS 813-_ _ _-_ _ _-61-2_-_ _-_ _ _ _




cULus, CSA, CCC

8 mm6,5 mm4 mm

2,5 mmmin. 30 N



100

62

61

72


F 60

1.2

www.balluff.com

5.1

5.2

5.3

Dichtringnut

SteckerS80R

SteckerS80LBezugsfläche

Funktionsanzeige FC

Funktionsanzeige FD/FE




Baureihe 72


BNS 813-B_ _-_ _ _-72-_ _-_ _-_ _-_ _ _ _

Bestellbeispiel:BNS 813-B04-R12-72-10-01-FD-S80R

Stößel-anzahl

Stößel-form

Schalt-stellen-abstand Schaltelemente









22 nur BSE 85

Anzahl abFlansch

12 12 mm16 16 mm



Abstreif-platte

Anschluss-Varianten













VDE 0113DIN EN 60204-1


Anzahl der Stößel 2 3 4 5 6 8 10Maß l2 bei l1 = 12 mm 84 84 100 116 132 164 180Maß l3 bei l1 = 12 mm 66 66 82 98 114 146 162Maß l4 bei l1 = 12 mm 54 54 68 84 100 132 148Maß l2 bei l1 = 16 mm 84 100 116 132 148 180 212Maß l3 bei l1 = 16 mm 66 82 98 114 130 162 194Maß l4 bei l1 = 16 mm 54 68 84 100 116 148 180Anzahl der S80 ohne FD/FE 1 1 2 2 2Stecker* S80 mit FD/FE 1 2 2 3 3

S90 ohne FD/FE 1 1 1 1 1 1 1S90 mit FD/FE 1 1 1 1 1 1 2

Maße in mm


optionalStecker

S80R 5-polig,rechts

S80L 5-polig,links



S90L 12-polig,links


Nicht fürNeukonstruktionen.Für Ersatzbedarfweiterhin lieferbar.



Baureihe 72





–5...+85 °CIP 67


Bezugsfläche

TypStößelabstand


mit Schaltelement



Kontaktsystem







BSE 30.0

BNS 813-B_ _-_ _ _-72-_0-_ _-_ _ _ _



galvanisch getrennt


6 mm4 mm

5,5 mm



120 m/min±0,002 mm±0,01 mm


BNS 813-B_ _-_ _ _-72-1_-_ _-_ _ _ _




6 mm5 mm4 mm

2,5 mmmin. 15 N



BNS 813-B_ _-_ _ _-72-2_-_ _-_ _ _ _




cULus, CSA, CCC

6 mm4,5 mm4 mm

2,5 mmmin. 30 N



100

62

61

72


F 60

1.2Funktions-anzeige FD/FE

Mitte M25x1.5

Dachstößel mitAbstreifplatte (E)

www.balluff.com

5.1

5.2

5.3

SteckerS80R

SteckerS90R

SteckerS80L

SteckerS90L

Funktions-anzeige FC



Baureihe F 60nach DIN 43693

Mechanische Positionsschaltermit Sicherheitsschaltstellen


Abstreifplatte

Bestellbeispiel:BNS 813-FD-60-183-FD-S80R

BNS 813-F_-60-18_-_ _-_ _ _ _

3 BSE 61Anfahrrichtung längs,parallel zur Anschraubfläche

5 BSE 61Anfahrrichtung quer,90° zur Anschraubfläche

6 BSE 85Anfahrrichtung längs,parallel zur Anschraubfläche

7 BSE 85Anfahrrichtung quer,90° zur Anschraubfläche

SchaltelementeStößelform

FD 6...60V AC/DC(für BSE 61)

FE 90...250V AC/DC(für BSE 61)

FC 24...28V DC(für BSE 85)

optionalFunktionsanzeige

S80R 5-polig, rechtsS80L 5-polig, links

optionalStecker

Positionsschalternach DIN 43693 mitSicherheitsschaltstellennach DIN EN 60204-1/VDE 0113



Anschluss-Varianten

– Stecker S80 mitStandardbelegung Schlie-ßer, Position rechts (sieheZeichnung). ZulässigeBetriebsspannung desSteckverbinders beachten(siehe Seite 132).

– Gewinde für Kabeldurch-führung M16×1,5(Lieferumfang: Dichtringeund Verschlussschrauben)

VDE 0113DIN EN 60204-1


– Stößel nicht drehbar, dieAnfahrrichtung kann nichtverändert werden (sieheBestellschlüssel)

Positionsschaltermit Funktionsanzeige


Positionsschalter mitAbstreifplatte






Baureihe F 60nach DIN 43693

Mechanische Positionsschaltermit Sicherheitsschaltstellen

Positionsschalter mit zwangsöffnenden Kontaktennach DIN 43693



–5...+85 °CIP 67


Bezugsfläche



TypBefestigungs- und Funktionsmaße


mit Schaltelement



Kontaktsystem






BNS 813-F_-60-183/185-_ _-_ _ _ _




8 mm7 mm4 mm

2,5 mmmin. 15 N



BNS 813-F_-60-186/187-_ _-_ _ _ _


Zwangsöffnung (Öffner)Zweikreiswechsler: 1. Schließer

(Sprungfunktion), 2. Zwangsöffner (Doppel-unterbrechung), alle galvanisch getrennt

siehe Seite 116cULus, CSA, CCC

8 mm4,5 mm6,5 mm2,5 mm


40 m/min30 m/min10 m/min60 m/min80 m/min±0,02 mm±0,02 mm


100

62

61

72


F 60

1.2

www.balluff.com

Dachstößel mitAbstreifplatte (E)

Funktions-anzeige FD/FE

5.1

5.2

5.3

Funktions-anzeige FC

SteckerS80R

SteckerS80L



Objekterkennung



Mechanical singleand multiple positionswitcheswith forced opening


Mechanical singleposition switcheswith forced opening

64 Series 99 and 100

Contents

Mechanical Singleand Multiple Position Switcheswith Forced Opening


46

40


99

100

1.3

5.1

5.2

5.3


– Compact form factor for ease of installation



Series 46

MechanicalMultiple Position Switches withForced Opening

Multiple position switcheswith forced opening

– Smallest plunger spacingfor mechanical multipleposition switches (8 mm)

– Switch element withforced opening






Connection options

– Thread for cable glandM16×1.5 on side and inflange (seals and plugsincluded)


Plungerstyle

08 8 mm10 10 mm

Plungerspacing

02 2×03 3×04 4×...


wiper plate

Ordering example:BNS 813-B02-D08-46-49-01-FC-S80R

BNS 813-B_ _-_ _ _-46-_ _-_ _-_ _-_ _ _ _

30 BSE 63,remainingswitch positionsBSE 69.1


39 all BSE 6341 BSE 64,

remainingswitch positionsBSE 70.1


49 all BSE 64

Switchelements

No. ofplungers

FC 24...28V DC


S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,right andleft

optionalConnector

No. fromflange

Switchelementswith forcedopening

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 8 mm 49 59 64 72 80 96 112

l1 = 10 mm 49 59 72 80 89 112 129Number of S80 without FC 1 1 2 2 2 3 3connectors S80 with FC 1 2 2 3 3Dimensions in mmSize 12x with 8 mm spacing on request.


– All switch positions withforced opening: Rigidplungers

Only withBSE 69.1,BSE 73.1 orBSE 63.





Connection typeElectrical dataApprovals

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R


Plunger R

Series 46


TypePlunger spacing


Multiple position switch with forced opening contacts8 mm or 10 mm



IP 67LED 24...28 V DC (FC)

www.balluff.com


46

40


99

100

1.3

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Functionindication


Referencesurface



Seal groove

BSE 63BNS 813-...-46-3_

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Solder connectionsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm



± 0.02 mm±0.03 mm±0.05 mm

BSE 64BNS 813-...-46-4_

SilverSnap switch


Screw terminalsee page 117UL, CSA, CCC



20 m/min10 m/min9 m/min

60 m/min± 0.02 mm±0.03 mm±0.05 mm



Series 40


Multiple position switcheswith forced opening

– Smallest plunger spacingfor mechanical multipleposition switches (8 mm)







Plungerstyle

08 8 mm

Plungerspacing

02 2×03 3×04 4×...


wiper plate

Ordering example:BNS 813-B04-D08-40-49-01-FC-S80R

BNS 813-B_ _-_ _ _-40-_ _-_ _-_ _-_ _ _ _



39 all BSE 6341 BSE 64,

remainingswitch positionsBSE 70.1


49 all BSE 64

Switchelements

No. ofplungers

FC 24...28V DC


S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,right andleft

optionalConnector

No. fromflange

Switchelementswith forcedopening

Available sizes

No. of plungers 2 3 4 5 6Dimension l1 34 42 50 58 66S80 without FC 1 1 2 2 2S80 with FC 1 2 2Dimensions in mm

Connection options




– All switch positions withforced opening: Rigidplungers

Only withBSE 69.1,BSE 73.1 orBSE 63.



Series 40


TypePlunger spacing


Multiple position switch with forced opening contacts8 mm



IP 67LED 24...28 V DC (FC)



www.balluff.com


46

40


99

100

1.3



Connection typeElectrical dataApproval


Plunger Kplunger R


Plunger R


5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Referencesurface

Function indicator

BSE 63BNS 813-...-40-3_

SilverSnap switch






± 0.02 mm±0.03 mm±0.05 mm

BSE 64BNS 813-...-40-4_

SilverSnap switch






60 m/min± 0.02 mm±0.03 mm±0.05 mm



Series 99 and 100

MechanicalSingle Position Switches withForced Opening

Plunger style

38 BSE 63Approach direction lateral,90° to mounting surface

39 BSE 63Approach direction longitudinal,parallel to mounting surface

48 BSE 64Approach direction lateral,90° to mounting surface

49 BSE 64Approach direction longitudinal,parallel to mounting surface

Switch elements



wiper plate

Ordering example:BNS 813-100-E-49-FC-S80

BNL 813_ _-_ _ _-_ _-_ _ _ _

Series

FC 24...28 V DC

optionalFunction indicator

Single position switcheswith forced opening




– Switch position withforced opening: Rigidplunger

– Plunger not rotatable,approach direction cannotbe changed (see orderingcode)





Connection options

– Thread for cable glandM12×1.5 for Series 99,Thread for cable glandM16×1.5 for Series 100


S80 5-pin

optionalConnector

Only with BSE 63.



Series 99 and 100

MechanicalSingle Position Switches withForced Opening

www.balluff.com

Single position switch with forced opening contacts


Cable gland (M12×1.5 series 99, M16×1.5 series 100) or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Type





46

40


99

100

1.3

BSE 63BNS 813-99/100-_-3_-_ _-_ _ _

SilverSnap switch






± 0.02 mm±0.03 mm±0.05 mm



Connection typeElectrical dataApproval


Plunger KPlunger R


Plunger R

5.1

5.2

5.3

BSE 64BNS 813-99/100-_-4_-_ _-_ _ _

SilverSnap switch






60 m/min± 0.02 mm±0.03 mm±0.05 mm

ConnectorS80


40 (series 99)

42 (series 100)

Sol

der

conn

ectio

n

Scr

ew te

rmin

al

20 (series 99)22 (series 100)

plugs forM12x1.5 (series 99)

M16x1.5 (series 100)

Referencesurface

Function indicator



Object Detection



Mechanicalmultiple positionswitches withquick-changeplunger unit

68 Series 100per DIN 43697

70 Series 100 perDIN EN 60204-1/VDE 0113

72 Series 6174 Series 61 per

DIN EN 60204-1/VDE 0113

76 Quick-change blockfor series 100

77 Quick-change blockfor series 61

Contents

MechanicalMultiple Position Switches withQuick-Change Plunger Unit


100

61

Quick-change blockfor series

100

61

1.4

5.1

5.2

5.3

– For the most extreme applications


– Quick-change plunger unit for short service time



Multiple position switchesper DIN 43697 forstandard applications withquick-change plunger unit



Connection options



Plungerstyle

12 12 mm16 16 mm

Plungerspacing

02 2×...06 6×

D ChiselK BallR RollerL Roller bearing

Ordering example:BNS 829-D02-D16-100-10-FE-S80R

BNS 829-D_ _-_ _ _-100-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindicator



only for IO-Link

optionalConnector

No. ofplungers



Available sizes

No. of plungers 2 3 4 5 6Dimension l1 = 12 mm 70 80 90 105 120l2 when l1 = 16 mm 70 90 105 120Number of S80 without FD/FE 1 1 2 2 2Connector S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1S90 with FD/FE 1 1 1 1 1S4 without FD (IO-Link) 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1

Dimensions in mm








Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L

Repeata- Plunger D, Kbility Plunger R, L




per DIN 43697

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish






Cam Cam tray

www.balluff.com


100

61


100

61

1.4gasket

Function indicator

50 (s

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5.1

5.2

5.3

Installation

Referencesurface

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

BSE 30.0BNS 829-D_ _-_ _ _-100-10-_ _-_ _ _ _




8 mm6 mm

5.5 mmmin. 20 N


120 m/min± 0.002 mm± 0.01 mm




Connection options




Multiple position switchesper DIN 43697 withsafety switch positionsper DIN EN 60240-1/VDE 0113 andquick-change plunger unit

– Forced-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113



BNS 823-D_ _-_ _ _-100-_ _-_ _-_ _ -_ _ _

Ordering example:BNS 823-D02-D12-100-20-03-FE-S80R

optionalConnector

No. ofplungers

Plungerstyle

Plungerspacing Switch elements

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)


Safetyswitchelements

10 BSE 61RemainingswitchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remainingswitch positionsBSE 30.0

22 only BSE 85

No. fromflange

12 12 mm16 16 mm

02 2×...06 6×


bearing

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right

and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right

and left


– Function indication forselectable three voltageranges

Available sizes

No. of plungers 2 3 4 5 6Dimension l1 = 12 mm 70 80 90 105 120l2 when l1 = 16 mm 70 90 105 120Number of S80 without FD/FE 1 1 2 2 2Connector* S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1S90 with FD/FE 1 1 1 1 1

Dimensions in mm

*Number of connectors with BSE 85 on request.


70

VDE 0113DIN EN 60204-1


Multiple position switch with forced-opening contacts12 mm or 16 mmper DIN 43697

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish


IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)




With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system


Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L




BSE 30.0

BNS 823-D_ _-_ _ _-100-_0-_ _-_ _ _ _


dual changeover,one normally-open and one

normally-closed,galvanically isolated


8 mm6 mm

5.5 mm



120 m/min± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 823-D_ _-_ _ _-100-1_-_ _-_ _ _ _

Silvercreep switch,

forced-openingNormally-closed,

double interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N


± 0.002 mm± 0.01 mm


BNS 823-D_ _-_ _ _-100-2_-_ _-_ _ _ _

Silver snap switch, forced-opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption),all galvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N


± 0.02 mm± 0.02 mm

www.balluff.com


100

61


100

61

1.4gasket

function indication FD/FEfunction indication FC


5.1

5.2

5.3

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

Referencesurface

50 (s

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try)



Plungerstyle

12 12 mm16 16 mm

Plungerspacing



C 2× M20×1.5on side andcable entryin flange


bearing

Ordering example:BNS 829-B02-D12-61-12-10-FD-S80R

BNS 829-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _

12 12 mm16 16 mm24 24 mm30 30 mm

Distance I3

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindicator

Housingstyle

Series 61

optionalConnector

02 2×03 3×04 4×...

No. ofplungers

Multiple position switchesfor standard applicationswith quick-changeplunger block



Connection options






S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin,

right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin,

right and leftS4R-I 4-pin, right


only for IO-Link

Housing C

Dimensionl2 l348 2460 3060 24

60 30

Housing B

Dimensionl2 l360 30

60 24

60 30

Housing BStandard

Dimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Plungerspacing

Dimensionl112

12121212

161616


1

2233

122


1

1222

112

No. ofplungers

2

3456

234

Available sizes


1

1111

111


1

1111

111

Number ofconnectorsS4 withFD (IO-Link)

1

1111

111

Number ofconnectorsS4 withoutFD (IO-Link)

1

1111

111

Dimensions in mm



TypePlunger spacing



Series 61


Chisel (D), Ball (K), Roller (R) Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish



BSE 30.0BNS 829-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _ _




8 mm6 mm

5.5 mmmin. 20 N


120 m/min± 0.002 mm± 0.01 mm

Cam Cam tray

www.balluff.com


100

61


100

61

1.4




Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L



5.1

5.2

5.3

Seal groove

ConnectorS80R

ConnectorS80LReference

surface

Installation


Function indicator



Series 61

BNS 823-_ _ _-_ _ _-61-_-_ _-_ _-_ _-_ _ _ _

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,rightand left

S90R 12-pin,right

S90L 12-pin,left

S90S 12-pin,rightand left

Ordering example:BNS 823-B02-K12-61-A-12-02-FE-S80R


Housingstyle

No. ofplungers

Plungerstyle

Plungerspacing

optionalConnectorDistance I3

02 2×03 3×04 4×...

No. fromflange


Switchelements

12 12 mm16 16 mm

D ChiselK BallR RollerL Roller bearing



B 3× M20×1.5on side andin flange


Connection options



Multiple position switcheswith safety switchpositions perDIN EN 60204-1/VDE 0113and quick-change plungerunit

– Positive-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

10 BSE 61RemainingswitchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remainingswitch positionsBSE 30.0

22 only BSE 85


– Function indication forselectable three voltageranges



Housing Cdimension

l2 l348 2460 3060 24

60 30

Housing Bdimension

l2 l360 30

60 24

60 30

Housing Bstandarddimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Plungerspacingdimensionl112

12121212

161616

Number of con-nectors* S80with FD/FE

1

2233

122

Number of con-nectors* S80without FD/FE

1

1222

112

No. ofplungers

2

3456

234

Available sizes

Number of con-nectors* S90with FD/FE

1

1111

111

Number of con-nectors* S90without FD/FE

1

1111

111


Dimensions in mm

*Number of connectors with BSE 85 on request.

74

VDE 0113DIN EN 60204-1


Series 61

Multiple position switch with forced-opening contacts12 mm or 16 mm

Chisel (D), Ball (K), Roller (R) Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish


IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

TypePlunger spacing


With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system


Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L




BSE 30.0

BNS 823-_ _ _-_ _ _-61-_0-_ _-_ _ _ _


Dual changeover, onenormally-open and one

normally-closed,galvanically isolated


8 mm6 mm

5.5 mm



120 m/min± 0.002 mm± 0.01 mm


BNS 823-_ _ _-_ _ _-61-1_-_ _-_ _ _ _

SilverCreep switch,

positive-openingNormally-closed, double

interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N


± 0.002 mm± 0.01 mm


BNS 823-_ _ _-_ _ _-61-2_-_ _-_ _ _ _

Silver Snap switch, forced-opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Forced-opening

(double-interruption), allgalvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N


± 0.02 mm± 0.02 mm

www.balluff.com


100

61


100

61

1.4


5.1

5.2

5.3

Seal groove

ConnectorS80R

ConnectorS80LReference

surface

Function indication FC

Function indication FD/FE



Quick-change blockfor Series 100

TypePlunger spacing

Ordering code

Plunger stylePlunger materialCam tray material

BNP quick-change block/Plunger12 mm or 16 mm

BNP 2_-_ _-_ _ _-100

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardened

aluminum, barrel finished, blue anodized finish

Ordering example for standard application:BNP 29-04-D12-100

BNP 29-_ _-_ _ _-100

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×


bearing

Note!

Safety switch positionsto DIN EN 60204-1/VDE 0113 may only beoperated with a rigidplunger.

Ordering example for safety application:BNP 23-04-D12-100-01

BNP 23-_ _-_ _ _-100-_ _

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×


bearing


No. fromflange


Number l2 for l2 forplunger l1 = 12 l1 = 162 68 683 78 884 88 1025 102 1186 118



Quick-change blockfor Series 61

TypePlunger spacing

Ordering code

Plunger stylePlunger materialCam tray material

BNP quick-change block/Plunger12 mm or 16 mm

BNP 2_-_ _-_ _ _-61-_ _

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardened

Aluminum, barrel finished, blue anodized finish

BNP 29-_ _-_ _ _-61-_ _

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×


bearing

Ordering example for standard application:BNP 29-04-D12-61-12

Ordering example for safety application:BNP 23-04-D12-61-A-01

12 12 mm16 16 mm24 24 mm30 30 mm

Distance I3

BNP 23-_ _-_ _ _-61-_-_ _

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×


bearing

Distance I3


Note!

Safety switch positionsto DIN EN 60204-1/VDE 0113 may only beoperated with a rigidplunger.


No. fromflange

www.balluff.com


100

61


100

61

1.4


Number Plungers Housing B Housing B Housing Cof spacing standard see p. 74plungers l1 l2 l3 l2 l3 l2 l32 12 35 12 59 30 47 243 12 47 12 59 244 12 59 125 12 71 126 12 83 12

2 16 47 16 59 303 16 71 164 16 83 16

5.1

5.2

5.3



Objekterkennung


Inductivemultiple positionswitches

80 Series 602-11per DIN 43697

82 Series 610-11Series 611-11Series 612-11Series 613-11

84 Series 605-1186 Series 603-1188 Series 650-11

Inductivesingle positionswitches

90 Series H2 and H392 DC connectors

M12 connection (S4)for Series H2

93 DC connectorsM8 connection (S49)for Series H2


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11

Single positionswitchesseries

H2 and H3

Contents

2.1


5.1

5.2

5.3


– Non-contacting, wear-free,

– Compatible with mechanical switches



Series 602-11per DIN 43697

InductiveMultiple Position Switches

Code forswitchelements

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...

(see table at right)

Ordering example:BNS 816-B12-THA-16-602-11-S80R

BNS 816-B_ _-_ _ _-_ _-602-11-_ _ _ _


optionalConnector

No. ofswitchpositions

Multiple position switchesper DIN 43697 forstandard applications

– Can be used underextreme conditions suchas shock, temperaturefluctuations and coolantflooding

– Reliability comparablewith inductive sensors


– The inductive switchelements are equippedstandard with an LED.The light is highly visibleon the housing cover.

Connection options



Available sizes

Number of switch positions 2 3 4 5 6 8 10 12Dimension Dimension l1 = 12 mm 70 80 90 105 120 140 170 200l2 when Dimension l4 88 88 88 88 88 80 80 80

Dimension l5 14 14 14 14 14 20 20 20Dimension l1 = 16 mm 70 90 105 120 140 170 200 240Dimension l4 88 88 88 88 80 80 80 80Dimension l5 14 14 14 14 20 20 20 20

Number of S80 on requestconnectors S90 on requestDimension l3 4 mm for inductive switch elements with sensing head ∅ 10 mm

2 mm for inductive switch elements with sensing head ∅ 15.5 mmDimensions in mm



Multiple position switch12 mm or 16 mmper DIN 43697

BNS 816-B_ _-_ _ _-_ _-602-11-_ _ _

Cast aluminum, corrosion-resistant, anodized finishM25×1.5 for connector or cable gland

–25...+70 °CIP 67LED



TypeSwitch position spacingMounting and function dimensions

Ordering code

Housing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Code Ordering code for replace-ment switch elements

PA BES 517-110NA BES 517-108WS BES 517-410WO BES 517-421KHG BES 517-560-HKHH BES 517-561-HNG BES 516-314-N


THA BES 517-142-YEJA BES 517-463AAA BES 517-464


DH BES 516-110-D

Note!To ensure switchingfunction sa mustbe in a range of0 < sa ≤ 0.81 sn.


50 (s

ide

cabl

e en

try)


www.balluff.com


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

Sensing faceReference

surface

For additional electrical data see pages 118 to 121.

Electrical version Rated operating Assured operatingdistance sn distance sa

PNP, complementary, 10...60 V DC, short circuit protected 2 mm 0...1.6 mmNPN, complementary, 10...60 V DC, short circuit protected 2 mm 0...1.6 mmNO, up to 250 V AC 2 mm 0...1.6 mmNC, up to 250 V AC 2 mm 0...1.6 mm2-wire, NO, 10...55 V DC, short circuit protected 2 mm 0...1.6 mm2-wire, NC, 10...55 V DC, short circuit protected 2 mm 0...1.6 mm2-wire, NAMUR, 7.7... 9 V DC 2 mm 0...1.6 mm


PNP, complementary, 10...30 V DC, short circuit protected 5 mm 0...4 mmNO, up to 250 V AC 5 mm 0...4 mmNC, up to 250 V AC 5 mm 0...4 mm

Electrical version

PNP, complementary, 10...30 V DC Additional information on request!

Hybrid switch element with sensing head 15.5 mm, for use with switch position spacing 16 mm

81

Inductive switch elements with sensing head ∅ 10 mm, for use with switch position spacing 12 and 16 mm

Inductive switch elements with sensing head ∅ 15.5 mm, for use with switch position spacing 16 mm


Series610-11, 611-11,612-11, 613-11







Connection options




12 12 mm16 16 mm

Plungerspacing




Ordering example:BNS 816-B04-KHG-12-610-11-S80R

BNS 816-_ _ _-_ _ _-_ _-_ _ _-11-_ _ _ _

610 12 mm611 16 mm612 24 mm613 30 mm

Distance I3


optionalConnector

Housingstyle

02 2×03 3×04 4×...


(see table atright)

Series 611Housing BStandardDimensionl2 l3

48 1672 1684 16

Series 610Housing BStandardDimensionl2 l336 1248 1260 1272 1284 12

SwitchpositionspacingDimensionl11212121212

161616

No. ofconnectorsS80/S90

onrequest

Series 612housing C

Dimensionl2 l348 2460 24

Series 612Housing B

Dimensionl2 l3

60 24

No. ofSwitchpositions

23456

234

Available sizes

Series 613housing C

Dimensionl2 l360 30

60 30

Series 613Housing B

Dimensionl2 l360 30

60 30

Dimensions in mm

Dimension l4 = 4 mm for inductive switch elements with sensing head ∅ 10 mmDimension l4 = 2 mm for inductive switch elements with sensing head ∅ 15.5 mm



TypeSwitch position spacing

Ordering code







DH BES 516-110-D


BNS 816-B_ _-_ _ _-_ _-610/611/612/613-11-_ _ _


–25...+70 °CIP 67LED

Series610-11, 611-11,612-11, 613-11






Electrical version




Seal groove

Function indicator

www.balluff.com

ConnectorS80R

ConnectorS80L


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3

Sensing face

Referencesurface


83





Series 605-11InductiveMultiple Position Switches






Connection options



Available sizes

Number of switch positions 2 3 4 5 6 7 8 10 12Dimension l2 for l1 = 12 mm 84 84 100 116 132 148 164 180Dimension l3 for l1 = 12 mm 66 66 82 98 114 130 146 162Dimension l4 for l1 = 12 mm 54 54 68 84 100 116 132 148Dimension l2 for l1 = 16 mm 84 100 116 132 148 164 180 212 244Dimension l3 for l1 = 16 mm 66 82 98 114 130 146 162 194 226Dimension l4 for l1 = 16 mm 54 68 84 100 116 132 148 180 212Number of S80 on requestconnectors S90 on request

Dimensions when using inductive switch elements with sensing head∅ 10 mmDimension l5 10 mmDimension l6 40 mmDimension l7 43.5 mm

Dimensions when using inductive switch elements with sensing head∅ 15.5 mmDimension l5 8 mmDimension l6 38 mmDimension l7 41.5 mmDimensions in mm

Ordering example:BNS 816-B10-THA-12-605-11-S80R

BNS 816-B_ _-_ _ _-_ _-605-11-_ _ _ _


12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...




optionalConnector





ConnectorS 80


BNS 816-B_ _-_ _ _-_ _-605-11-_ _ _


–25...+70 °CIP 67LED





Electrical version


Functionindicator



www.balluff.com


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3


Ordering code







DH BES 516-110-D


surfaceConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

85







08 8 mm10 10 mm

Plungerspacing

02 2×03 3×04 4×...


Ordering example:BNS 816-B04-TOB-08-603-11-S80R

BNS 816-B_ _-_ _ _-_ _-603-11-_ _ _ _

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and left

optionalConnector




– Smallest plunger spacingfor inductive multipleposition switches(8 mm or 10 mm)





Connection options



Available sizes

Number of switch positions 2 3 4 5 6 8 10Dimension l2 for l1 = 8 mm 49 59 64 72 80 96 112

l1 = 10 mm 49 59 72 80 89 112 129Number of connectors S80 on requestDimensions in mmSize 12x with 8 mm spacing on request.




Ordering code



TOB BES 517-312-YTNB BES 517-311-Y


BNS 816-B_ _-_ _ _-_ _-603-11-_ _ _

Cast aluminum, corrosion-resistant, anodized finishM16×1.5 for cable gland or connector

–25...+70 °CIP 67LED



PNP, NO, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mmNPN, NO, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mm

For additional electrical data see page 118

Inductive switch elements


surface

Seal groove

www.balluff.com


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Functionindication


Installation Cam Cam tray



Series 650-11


08 8 mm

Plungerspacing

02 2×03 3×04 4×...


Ordering example:BNS 816-B04-TNB-08-650-11-S80R

BNS 816-B_ _-_ _ _-_ _-650-11-_ _ _ _

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and left

optionalConnector




– Smallest plunger spacingfor inductive multipleposition switches (8 mm)



Multiple position switcheswith function indicator


Connection options



Available sizes

Number of switch positions 2 3 4 5 6Dimension l1 34 42 50 58 66Number of connectors S80 on requestDimensions in mm




Ordering code



TOB BES 517-312-YTNB BES 517-311-Y


BNS 816-B_ _-_ _ _-_ _-650-11-_ _ _

Cast aluminum, corrosion-resistant, anodized finishM16×1.5 for cable gland or connector

–25...+70 °CIP 67LED



PNP, NO, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mmNPN, NO, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mm

For additional electrical data see page 118





surface

Function indicator

www.balluff.com


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L



Housing sizeMountingRated operating distance sn

Assured operating distance sa

NONCComplementary

NONCComplementary

Supply voltage UB

Voltage drop Ud at IeRated insulation voltage Ui

Rated operational current IeNo-load supply current I0 max.Polarity reversal protectedShort circuit protected

Repeat accuracy RAmbient temperature range Ta

Switching frequency fUtilization categoryFunction indicator

Degree of protection per IEC 60529

Housing materialMaterial of sensing faceConnection typemax. conductor cross-section

Recommended connectorSee next page for connectors

NPN

PNP

Connector orientation

Series H2 and H3InductiveSingle Position Switches

Wiring diagramsPNP NPNNO NO NO

NC NC NC

Complementary Complementary

These series offer thecombined advantages of theinductive system with thebenefits of our mechanicalhousing series for positionswitches.

The basis for all electricalversions is the wide varietyof tubular sensors.

Features

– Reliable inductiveoperating principle

– All switches equipped withLEDs

– The mounting dimensionsof standardizedmechanical housing stylescan be used

– Simple combination withbus-compatible systemsusing customer-specificconnectors



42×48×22 mmFlush5 mm

0...4.1 mm

BES 516-346-H2-YBES 516-341-H2-Y

BES 516-344-H2-YBES 516-340-H2-Y

10...30 V DC≤ 3.5 V75 V DC130 mA≤ 25 mA

yesyes

≤ 5 %–25...+70 °C

500 HzDC 13

yes

IP 67

Anodized GD-AlPA 12

Screw terminalsup to 2.5 mm²


0...4.1 mm

BES 516-346-H2-Y-S49

10...30 V DC≤ 3.5 V75 V DC130 mA≤ 25 mA

yesyes

≤ 5 %–25...+70 °C

500 HzDC 13

yes

IP 67

Anodized GD-AlPA 12

Connectors

BKS-_ 48/BKS-_ 49


0...4.1 mm

BES 516-346-H2-Y-S4BES 516-341-H2-Y-S4

10...30 V DC≤ 3.5 V75 V DC130 mA≤ 25 mA

yesyes

≤ 5 %–25...+70 °C

500 HzDC 13

yes

IP 67

Anodized GD-AlPA 12

Connectors

BKS-_ 19/BKS-_ 20

74×60.5×28 mmFlush7 mm

0...5.7 mm

BES 516-161-H3-L

BES 516-160-H3-L

10...30 V DC≤ 1.5 V75 V DC400 mA≤ 30 mA

yesno

≤ 5 %–25...+70 °C

300 HzDC 13

yes

IP 67

Anodized GD-AlPA 12

Screw terminalsup to 2.5 mm²

Series H2 and H3InductiveSingle Position Switches

www.balluff.com


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3



InductiveSingle Position Switches

DC connectorsM12 connection (S4)for Series H2

ConnectorVersion

Use

no LED, NOno LED, NCno LED, NC or NOwith 2 LED’s, NO PNPwith 2 LED’s, NC PNPwith LED, NC or NO PNP

Supply voltage UB

CableNo. of wires × cross-sectionDegree of protection per IEC 60529Ambient temperature range Ta

View of female side

BKS-B 19Straight female

Position switch S4

BKS-B 19-1-03

BKS-B 19-4-05

10...30 V DC3 m/5 m molded PVC

3×0.34 mm²IP 67

–25...+85 °C

BKS-S 19Straight female

Position switch S4

BKS-S 19-1-PU-03

BKS-S 19-4-PU-03

10...30 V DC3 m molded PUR

3×0.34 mm²IP 68 per BWN Pr. 20

–25...+70 °C

BKS-B 20Right angle female

Position switch S4

BKS-B 20-1-03

BKS-B 20-4-03

10...30 V DC3 m molded PVC

3×0.34 mm²IP 67

–25...+85 °C

BKS-S 20Right angle female

Position switch S4

BKS-S 20-1-PU-03BKS-S 20-2-PU-05

BKS-S 20-4-PU-03BKS-S 20-5-PU-03

10...30 V DC3 m/5 m molded PUR


–25...+70 °C

Other cable lengths and qualities on request.

M12




Position switch S49

BKS-B 48-1-03


3×0.25 mm²IP 67

–20...+85 °C


Position switch S49

BKS-S 48-1-03


3×0.34 mm²IP 67

–25...+90 °C


Position switch S49

BKS-B 49-1-03

BKS-B 49-4-03


3×0.25 mm²IP 67

–20...+85 °C


Position switch S49

BKS-S 49-1-PU-03

BKS-S 49-4-PU-03


3×0.34 mm²IP 67

–25...+90 °C

InductiveSingle Position Switches


602-11

610-11

611-11

612-11

613-11

605-11

603-11

650-11


H2 and H3

2.1

5.1

5.2

5.3

DC connectorsM8 connection (S49)Series H2M8



Objekterkennung


Inductive Multiple PositionSwitches with ExtendedSwitching Distance 4 mm

Inductive multipleposition switcheswith extendedswitchingdistance 4 mm

96 Principles97 Series 602-11

per DIN 4369798 Series 610-1199 Series 605-11


602-11

610-11

605-11

Contents

2.2

5.1

5.2

5.3

– Very long service life

– Highly reliable,

especially for robotic applications



Principles


Inductive multiple positionswitches in this series arecharacterized by a compacthousing and generousswitching distances. Theresult is a non-contacting,wear-free sensor.

The tuned sendingfrequencies of the inductiveswitch elements allow themto be located very close toeach other.

Robot Movement Safety

If two physical channels(1 normally and 1 normallyclosed) are powered by aswitching power supply, thiswill enable cross-connectiondetection.In such a system differentsignals must be sent to thecontroller.

Complementary inductiveswitch elements can be usedas normally open or normallyclosed.

Mutual interference isprecluded at 12 mm spacingand 4 mm switchingdistance.

The inductive switchelements are already factoryinstalled.

In case of error (short circuit,miswiring, ...) both signalsare identical and arerecognized by the controlleras a cross-connection faultcondition. Monitoring can behandled by a safetyprogrammable controller orwith a Pilz type safetyswitching device.




www.balluff.com


per DIN 43697

BNS 816-X603-B_ _-00-12-602-11


–25...+70 °CIP 67LED

TypeSwitch position spacingMounting and function dimensions

Ordering code



BES 517-100-S42, ...-S43, ...-S44

Caution!To ensure switchingfunction sa mustbe in a range of0 < sa ≤ 0.81 sn.

Cam Cam tray

Ordering example:BNS 816-X603-B04-00-12-602-11

BNS 816-X603-B_ _-00-12-602-11

Inductive switch elements with head ∅ 10 mm

02 2×03 3×04 4×05 5×06 6×

Other sizes and connectors on request.

No. ofswitch positions

Installation

l2 for


50 (s

ide

cabl

e en

try)

2x 70 mm3x 80 mm4x 90 mm5x 105 mm6x 120 mm

Plastic


PNP, complementary, 10...60 V DC, short circuit protected 4 mm 0...3.2 mm


602-11

610-11

605-11

2.2

5.1

5.2

5.3


surface




BNS 816-X603-B _ _-00-12-610-11


BNS 816-X603-B _ _-00-12-610-11


–25...+70 °CIP 67LED


Ordering code



BES 517-100-S42, ...-S43, ...-S44


Cam Cam tray

Installation

02 2×03 3×04 4×05 5×06 6×

Other sizes and connectors onrequest.


Referencesurface

Sensing face

Series 610-11


Plastic

Inductive switch elements with head ∅ 10 mmElectrical version Rated operating Assured operating

distance sn distance sa


l2 for 2x 36 mm3x 48 mm4x 60 mm

5x 72 mm6x 84 mm




BNS 816-X603-B_ _-00-12-605-11


–25...+70 °CIP 67LED


Ordering code



BES 517-100-S42, ...-S43, ...-S44


Cam Cam tray

Installation


BNS 816-X603-B_ _-00-12-605-11

02 2×03 3×04 4×05 5×06 6×

Inquire for connectors.


Series 605-11


www.balluff.com

Plastic

Inductive switch elements with head ∅ 10 mmElectrical version Rated operating Assured operating

distance sn distance sa


l2 for 2x 84 mm3x 84 mm

4x 100 mm5x 116 mm

6x 132 mm


602-11

610-11

605-11

2.2

5.1

5.2

5.3


surface


CenterM25x1.5



Objekterkennung


Special Form Factors Contents

Special form factors

102 Multiple positionswitches withmechanical andinductive switchpositions

104 Custom products

3

5.1

5.2

5.3


– Optimized for your requirements and

applications



Mechanical and inductiveswitch positions in onemultiple switch housing

For applications in whichdifferent requirements needto be met, mixed assembliescan be used.For example, simple positionsensing can be done usinginductive switch elements,and safety-relevant functionshandled using safety switchpositions.

Example for Series 100 Plunger styles

Chisel (D)Ball (K)Roller (R)Roller bearing (L)

Mechanicalswitch elements

BSE 30.0BSE 61 toDIN EN 60204-1/VDE 0113,BSE 85 toDIN EN 60204-1/VDE 0113


PA BES 517-110NA BES 517-108WS BES 517-410WO BES 517-421KHG BES 517-560-HKHH BES 517-561-HNG BES 516-314-NTHA BES 517-142-YEJA BES 517-463AAA BES 517-464DH BES 516-110-D

OptionalFunction indicatorsFD/FE/FC for mechanicalswitch positionsConnector S80/S90 tomake installation easier

Multiple Position Switcheswith Mechanical andInductive Switch PositionsSpecial Form Factors

The following possibilitiesare available:

– Mechanical switchelement actuated withtelescoping plunger

– Safety switch element perDIN EN 60204-1/VDE 0113 actuated withrigid plunger

– Inductive switch element

Switch position 3

Switch position 2

Switch position 1

Flange

Mixing options

When ordering pleaseindicate the individualswitch positions in plaintext. Begin with the firstswitch position as seen fromthe mounting surface.

Mixed assembly switchesget a special ordering code.



Multiple Position Switcheswith Mechanical andInductive Switch PositionsSpecial Form Factors

Example for Series 40 Plunger styles

Chisel (D)Ball (K)Roller (R)

Mechanicalswitch elements

BSE 63 with forced-openingBSE 64 with forced-openingBSE 69.1BSE 70.1BSE 73.1BSE 74.1


TNB BES 517-311-YTOB BES 517-312-Y

OptionalFunction indicator FC formechanical switch positionsConnector S80 to makeinstallation easier

Note for standard series

The standard versions aredescribed in:

Section 1Mechanical Single andMultiple Position Switches

Section 2Inductive Single and MultiplePosition Switches

Switch position 3

Switch position 2Switch position 1

www.balluff.com

3

5.1

5.2

5.3

Detailed information onswitch elements andplungers can be found in:

Section 5.1Mechanical and InductiveSwitch Elements

SectionPrinciples



Customer-specificproductsSpecial Form Factors

Make use of the Balluffoffering in the customer-specific products area

Mixed assemblyswitches optimized for yourrequirements andapplications

Your Balluff sales team willbe glad to help you selectthe right switch.

Customer-specific products

Increasing your productivity



Customer-specificproductsSpecial Form Factors

www.balluff.com

Customer-specific connectors Cam trays in flexible lengths

3

5.1

5.2

5.3



Objekterkennung


Wireless system

108 Principles110 Wireless

Position SwitchesSeries F 60per DIN 43693

112 Wireless Receiver BoxBWT R1-4R1D-10_-T

ContentsWireless System

4

5.1

5.2

5.3

– Simplest and most economical installation

– For flexible use

– Also ideal for retrofits



PrinciplesWireless System



PrinciplesWireless System

www.balluff.com

Serial data output

Wirelessposition switch

WirelessReceiver Box

Wirelessposition switch

WirelessReceiver Box

Multi-network capable

Wireless transmissionsystem for mechanicalswitches

– Self-contained transmitterwith no separate powersupply

– 868 MHz standardtransmission frequency,no license fees

– Simplest installation withno wiring complexity

– Mounting andfunction dimensions perDIN 43693

Wireless transmission

No battery

4

5.1

5.2

5.3

Applications

– Grippers– Rotary index tables– Specialty machine building– Retrofitting



Wireless position switchesSeries F 60per DIN 43693


wiper plate

Ordering example:BNS 819-FD-60-W13

BNS 819-F_-60-W1_

3 longitudinal,parallel to mounting surface

5 lateral,90° to mounting surface

Approachdirection

Plungerstyle

Wireless position switchper DIN 43693



Advantages of thewireless position switch

– Simple installation, nowiring complexity for theswitch

– For flexible use– Also ideal for retrofitting

machines and equipment

Ranges

– approx. 30 m on plantfloors,up to 300 m outdoors

– approx. 20 m throughmax. 5 walls (plasterboard/dry wood)

– approx. 10 m throughmax. 2 walls(tile/aerated concrete)

Wireless System

Wireless position switchwith wiper plate






Wireless position switchesSeries F 60per DIN 43693

www.balluff.com

TypeMounting and function dimensions

Plunger stylePlunger materialHousing materialAmbient temperature rangeDegree of protection per IEC 60529

Wireless position switchesper DIN 43693


0...+70 °CIP 67

Referencesurface Chisel plunger with

wiper plate (E)


Cam Cam tray

4

5.1

5.2

5.3

BWT T1-185-01BNS 819-F_-60-W1_

868 MHz snap switch,

Electro-generated power production,14-byte protocol, duty cycle 1 %,3 protocols per send procedure

Uni-directional transmission from switch toreceiver

8 mm5.5 mm3.7 mm


10 m/min8 m/min

20 m/min60 m/min± 0.2 mm

With switch elementOrdering code

Switch elementTransmitting frequencySwitching andtransmission principle

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger D, Espeed Plunger Kmin. 2 m/min Plunger R

Plunger LRepeatability

Installation

For applications with very limited space, smaller form factors with batteryon request.

Wireless System



Wireless receiver boxBWT R1-4R1D-10_-T

Advantages

– Simple installation usingteach-in and active rangerestriction in programmingmode

– Power-Down function withBWT R1-4R1D-102-Tfor storing the last signalstatus when receiverpower is interrupted

– Protection againstinadvertent teaching withprogramming jumper

– LED for visualizingprogramming

– LED’s for indicatingswitching states

Pho

to c

redi

t: M

CM

Wireless System

– 4 programmableoutputs – normally openor normally closed

– Antenna socketfor SMB plug

– Easy mounting on DIN rail– Reset function



Wireless receiver boxBWT R1-4R1D-10_-T

www.balluff.com

Type

Ordering code

Electrical dataRated operational voltage Ue

Supply voltage UB

RippleNo-load supply current I0 max.Current consumptionMax. loadMin. relay switching frequency (1 A, 30 V DC, resistive load)

Mechanical dataHousing materialConnection typeDegree of protection per IEC 60529Contamination class

Ambient dataMax. rangeRange reduction during the programming procedureReceive frequencyAmbient temperature range Ta

Utilization category

AntennaBWT A4-01-50R-SMB-02,5please order separately!

Wireless receiver box Wireless receiver boxwith Power-Down function

BWT R1-4R1D-101-T BWT R1-4R1D-102-T

24 V DC20.4...28.8 V DC

≤ 5 % of Ue

20 mA1.5 W

2 A/30 V DC2× 105

PCClamping terminal

IP 202

30 m0.5 m

868 MHz+5...+65 °C

DC 13

4

5.1

5.2

5.3

Antenna base

Wireless System



Object Detection



116 Snap switch elements,Creep switch elementBSE

117 Snap switch elementsBSE

118 Inductive switchelementsDC 3/4-wire

120 Inductive switchelementsAC, DC 2-wire

122 Snap switch elementBWT for wirelessposition switch F 60

Mechanical andInductive Switch Elements Contents

5.1– Mechanical and inductive principle selectable

– Sensors and accessories ideally matched



Mechanical switch elementsSnap switch elements,creep switch element BSE

Snap switch elementBSE 30.0

100, 62, 61, 72F 60

BSE 30.0


Dual changeover, one normallyopen and one normally closed,

galvanically isolated.

NO 13 + 14NC 21 + 22

max. 2×1.5 mm2

Screw connection M3

min. 20 N

≤ 1.5 ms≤ 10 ms

300 operations/minDuro- and Thermoplast

0.5 Nm–5...+85 °C

Group C (VDE 0110) 240 V AC

6 A≥ 20 mA< 40 mΩ

6 A, cos ϕ = 12 A, cos ϕ = 0.81 A, cos ϕ = 0.4

0.5 A, L/R = 200 ms 4 A, L/R = 200 ms

> 30 mil. switching operations(VDE 0660)

Depending on load,switching frequency and

traverse speed

UL, CSA, CCC

Snap switch elementBSE 85 to DIN EN 60204-1

100, 62, 61, 72F 60

BSE 85

Silver Snap switch, positive opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption),all galvanically isolated

NO 13 + 14NC 21 + 22

max. 2×1.5 mm2

Screw terminal M3.5

min. 30 N≤ 3 ms≤ 5 ms

160 operations/minThermoplast

0.9 Nm–5...+85 °C


6 A≥ 20 mA< 40 mΩ

2 A, cos ϕ = 0.8



traverse speed

cULus, CSA, CCC

Creep switch elementBSE 61 to DIN EN 60204-1

100, 62, 61, 72F 60

BSE 61

SilverCreep switch,

positive-openingNormally-closed, double

interruption

NC 21 + 22

max. 2×1.5 mm2

Screw connection M3

min. 15 N

300 operations/minDuro- and Thermoplast

0.5 Nm–5...+85 °C


6 A≥ 20 mA< 40 mΩDepends

ontraverse speed

andswitching frequency



traverse speed

CSA, CCC

Type

for multiple position switches seriesfor single position switches series

Order code for replacement switch elements

ConstructionContact materialSwitching principle

Contact system

Contact arrangement

Wire cross-section (with end ferrule)Connection type

Mechanical dataSwitching actuation force on telescoping plungerSwitching actuation force on rigid plungerBounce timeSwitchover timeSwitching frequencyHousing materialTightening torque max.Ambient temperature range Ta

Electrical dataIsolationNominal voltageConstant currentMinimum load at 24 V DCContact resistanceSwitching capacity AC 250 V, 40...60 Hz

DC 220 VDC 24 V

Service lifeMechanical data

Electrical data

Approval



Snap switch elementBSE 70.1, BSE 74.1

46, 4099, 100

BSE 70.1 BSE 74.1


Single-pole changeover

NO C + NONC C + NC

max. 0.75 mm2

Screw terminal

min. 8 N

≤ 2 ms≤ 10 ms


0.12 Nm–5...+85 °C

Group C (VDE 0110)250 V AC 30 V DC

5 A≥ 20 mA ≥ 10 mA

< 240 mΩ2 A, cos ϕ = 0.8

5 A, L/R = 10 ms



traverse speed

UL, CSA, CCC

Snap switch elementBSE 69.1, BSE 73.1

46, 4099, 100

BSE 69.1 BSE 73.1



NO C + NONC C + NC

max. 0.75 mm2

Solder connection

min. 8 N

≤ 2 ms≤ 10 ms


–5...+85 °C

Group C (VDE 0110)250 V AC 30 V DC

5 A≥ 20 mA ≥ 10 mA

< 240 mΩ2 A, cos ϕ = 0.8

5 A, L/R = 10 ms



traverse speed

UL, CSA, CCC

Mechanical switch elements Snap switch elements BSE

www.balluff.com

5.1

Snap switch element withpositive-opening BSE 63

46, 4099, 100

BSE 63

SilverSnap switch


NO C + NONC C + NC

max. 0.75 mm2

Solder connection

min. 7.5 N≤ 2 ms

≤ 10 ms200 operations/min

Thermoplast

–5...+85 °C

Group C (VDE 0110)250 V AC

5 A≥ 20 mA

< 100 mΩ5 A, cos ϕ = 0.75

5 A, L/R = 10 ms



traverse speed

cULus, CSA, CCC

Snap switch element withpositive-opening BSE 64

46, 4099, 100

BSE 64

SilverSnap switch


NO C + NONC C + NC

max. 0.75 mm2

Screw terminal

min. 7.5 N≤ 2 ms

≤ 10 ms200 operations/min

Thermoplast0.12 Nm

–5...+85 °C

Group C (VDE 0110)250 V AC

5 A≥ 20 mA

< 100 mΩ5 A, cos ϕ = 0.75

5 A, L/R = 10 ms



traverse speed

cULus, CSA, CCC



PA2 mm

0...1.6 mm602, 610...613, 605

BES 517-110

24 V DC10...60 V DC

≤ 1.5 V75 V DC200 mA

≤ 15 mA/≤ 12 mA≤ 50 µA

yesyes

≤ 0.5 µF

≤ 5 %–25...+70 °C

1500 HzDC 13

yes

IP 67PA 12PA 12

Screw terminalsup to 1.5 mm2

Code for inductive switch elementsRated operating distance sn


for multiple position switches series

Order codefor replacement switch elements

NOComplementary

NOComplementary

Rated operational voltage Ue

Supply voltage UB

Voltage drop Ud at Ie staticRated insulation voltage Ui

Rated operational current IeNo-load current I0 damped/undampedOff-state current IrPolarity reversal protectedShort circuit protectedPermissible load capacitance



Degree of protection per IEC 60529Housing materialMaterial of sensing faceConnection typemax. conductor cross-section

Wiring diagrams

Inductive switch elements DC 3-/4-wire

PNP, normally open

PNP

NPN

NPN, normally closed

PNP, complementary

NPN, complementary

TNB1.1 mm

0...0.9 mm603, 650

BES 517-311-Y

24 V DC10...30 V DC

≤ 3.5 V75 V DC130 mA

≤ 25 mA/≤ 12 mA≤ 80 µA

yesyes

≤ 1 µF

≤ 5 %–25...+70 °C

500 HzDC 13

yes

IP 67PA 6.6PVDF

Screw terminalsup to 1 mm2

TOB1.1 mm

0...0.9 mm603, 650

BES 517-312-Y

24 V DC10...30 V DC

≤ 3.5 V75 V DC130 mA

≤ 25 mA/≤ 12 mA≤ 80 µA

yesyes

≤ 1 µF

≤ 5 %–25...+70 °C

500 HzDC 13

yes

IP 67PA 6.6PVDF

Screw terminalsup to 1 mm2



DH2, 2 mm

0...1.8 mm100, 62, 72, 61

BES 516-110-D

24 V DC10...30 V DC

≤ 1.2 V75 V DC400 mA

≤ 30 mA/≤ 30 mA≤ 100 µA

yesno

≤ 1 µF

≤ 5 %–25...+70 °C

1000 HzDC 13

yes

IP 67PA 12PA 12


THA5 mm

0...4 mm602, 611, 613, 605

BES 517-142-Y

24 V DC10...30 V DC

≤ 3.5 V75 V DC130 mA

≤ 30 mA/≤ 30 mA≤ 80 µA

yesyes

≤ 1 µF

≤ 5 %–25...+70 °C

500 HzDC 13

yes

IP 67PA 12PBT


Inductive switch elements DC 3-/4-wire

www.balluff.com

5.1

NA2 mm

0...1.6 mm602, 610...613, 605

BES 517-108

24 V DC10...60 V DC

≤ 1.5 V75 V DC200 mA

≤ 15 mA/≤ 12 mA≤ 50 µA

yesyes

≤ 0.5 µF

≤ 5 %–25...+70 °C

1500 HzDC 13

yes

IP 67PA 12PA 12




WS2 mm

0...1.6 mm602, 610...613, 605

BES 517-410

110 V AC35...250 V AC

≤ 8.5 V250 V AC100 mA

≤ 1700 µAyesno

≤ 5 %–25...+70 °C

10 HzAC 140

yes

IP 67PA

PA 12Screw terminalsup to 2.5 mm2

cULus

EJA5 mm

0...4 mm602, 611, 613, 605

BES 517-463

220 V AC90...250 V AC

≤ 8.5 V250 V AC100 mA

≤ 3000 µAyesno

≤ 5 %–25...+70 °C

15 HzAC 140

yes

IP 67PA


cULus

Code for inductive switch elementsRated operating distance sn


for multiple position switches series

Order codefor replacement switch elements

NONC

NONCNAMUR

Rated operational voltage Ue

Supply voltage UB

Voltage drop Ud at Ie staticRated insulation voltage Ui

Rated operational current IeNo-load current I0 damped/undampedOff-state current IrPolarity reversal protectedShort circuit protectedPermissible load capacitance



Degree of protection per IEC 60529Housing materialMaterial of sensing faceConnection typemax. conductor cross-sectionApproval

Output signal:Fully undampedFully dampedPermissible series resistance RV

Inductive switch elements AC, DC 2-wire

AC

DC

AC, NO

AC, NC

DC, NO

DC, NC

NAMUR

WO2 mm

0...1.6 mm602, 610...613, 605

BES 517-421

110 V AC35...250 V AC

≤ 8.5 V250 V AC100 mA

≤ 1700 µAyesno

≤ 5 %–25...+70 °C

10 HzAC 140

yes

IP 67PA


cULus

Wiring diagrams



KHG2 mm

0...1.6 mm602, 610...613, 605

BES 517-560-H

24 V DC10...55 V DC

≤ 7 V DC75 V DC100 mA

≤ 1350 µAyesyes

≤ 0.5 µF

≤ 5 %–25...+70 °C

1000 HzDC 13

yes

IP 67PA 12PA 12


NG2 mm

0...1.6 mm602, 610...613, 605

BES 516-314-N

8.2 V DC7.7...9 V DC

75 V DC

yesno

≤ 5 %–25...+70 °C

1000 Hz

no

IP 67PBTPBT


Current change (no trigger response)≥ 4 mA≤ 1 mA

550...1100 Ohm

Inductive switch elementsAC, DC 2-wireDC, 2-wire

5.1

www.balluff.com

KHH2 mm

0...1.6 mm602, 610...613, 605

BES 517-561-H

24 V DC10...55 V DC

≤ 7 V DC75 V DC100 mA

≤ 1350 µAyesyes

≤ 0.5 µF

≤ 5 %–25...+70 °C

1000 HzDC 13

yes

IP 67PA 12PA 12


AAA5 mm

0...4 mm602, 611, 613, 605

BES 517-464

220 V AC90...250 V AC

≤ 8.5 V250 V AC100 mA

≤ 3000 µAyesno

≤ 5 %–25...+70 °C

15 HzAC 140

yes

IP 67PA


cULus



Mechanical Switch ElementsSnap switch element BWTfor wireless position switch F 60

Snap switch elementBWT T1-185-01

F 60

BWT T1-185-01

Snap switch

min. 20 Nmax. 60 operations/min

Duroplast–5...+70 °C

Electrodynamic power generator868 MHz

max. 10 mW14 bytes32 bits1 %

> 0.25 mil. switching operationsDepending on load,

switching frequency and traverse speed

Type

for wireless position switches series

Ordering code for replacement element

ConstructionSwitching principle

Mechanical dataSwitching actuation force on telescoping plungerSwitching frequencyHousing materialAmbient temperature range Ta

Electrical dataSupply voltageTransmitting frequencyTransmission powerProtocolID numberDuty cycle

Service lifeMechanical dataElectrical



124 Cam trays126 Cams for mechanical

single and multipleposition switches

128 Cams for inductivesingle and multipleposition switches

Cam Trays and Cams Contents

5.2

– Optimized for your particular application

– Rugged and reliable

– Versatility through many possible combinations



Aluminum cam trays with 8 mm slot spacingfor switches with switch position spacing 8 mm

for cams BNN 520-81-S-_ _ _ or BEN 516-19- _ _ _

BNL 5304-080-_ _-_ _ _ _ without holes

Number of slots Dimension A02 2003 2804 3606 5208 6810 84

L = Standard cam tray lengths:1000, 1200, 1400, 1600, 1800, 2000 or 2500 mm.

Type

Order code

Dimensionsin mm

Cam Trays and Cams Cam trays

Slot spacing

02 2 slots...(see table)

Number of slots

04 Aluminum,no holes

07 Aluminum,with holes

06 Steel,no holes

08 Steel,with holes

10 Aluminum,no holes,T-slot

80 8 mm100 10 mm120 12 mm160 16 mm

Version

Cam trays

Cam trays are used forholding cams.We offer these in standardlengths with or withoutstandard holes.

Installation note

Cam trays should bemounted on flat surfaces ormachined members.

Steel cam trays with 10 mm slot spacingfor switches with switch position spacing 10 mm

for cams BNN 520-81-S-_ _ _ or BEN 516-19- _ _ _

BNL 5308-100-_ _-_ _ _ _ with holesBNL 5306-100-_ _-_ _ _ _ without holes

Number of slots Dimension A Dimension B Dimension C02 46 30 1603 56 40 1604 68 52 1705 76 60 1606 87 71 16.508 108 92 1710 126 110 1612 148 132 1714 167 151 16,516 188 172 17

L = Standard cam tray lengths:200, 400, 600, 800, , 1000 or 1200 mm.

Ordering example:BNL 5304-120-04-1000

BNL 53_ _-_ _ _-_ _-_ _ _ _

(see standardlengths)

Total length L

www.balluff.com124AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles



for cams BNN 520-UA/UB-_ _ _ _ or BEN 516-14-_ _ _ _Form A per DIN 69638

BNL 5307-120-_ _-_ _ _ _ with holesBNL 5304-120-_ _-_ _ _ _ no holes

Number of slots Dimension A Dimension B Dimension C

02 29 14.504 53 26.506 77 8.5 6008 101 8.5 8410 125 8.5 108



for cams BNN 520-TA/TB-_ _ _ and BEN 516-13-_ _ _Form B per DIN 69638

BNL 5310-120-_ _-_ _ _ _ no holes

Number of slots Dimension A04 48.606 72.6

L = Standard cam tray lengths:200, 400, 600, 800, 1000, 1200, 1400, 1600, 1800, 2000or 2500 mm.


for cams BNN 520-UA/UB-_ _ _ _ or BEN 516-14-_ _ _ _Form A per DIN 69638

BNL 5307-160-_ _-_ _ _ _ with holesBNL 5304-160-_ _-_ _ _ _ no holes

Number of slots Dimension A Dimension B Dimension C

02 41 20.504 73 36.506 105 12.5 8008 137 12.5 112


Cam Trays and Cams Cam trays

5.2

125

Type

Ordercode

Dimensi-onsin mm


Type

Ordering code

Ordering code

Dimensions in mm

L = Length of switching surface. Additional lengths onrequest.

Material: Steel with hardened and burnished surface.

BNN 520-81-S-_ _ _for switches with switch position spacing 8 mm or 10 mm

For use with BNL 5304-080-... orBNL 5306/5308-100-...

L0

6.5

L20406080145

Form ABNN 520-81-S-0BNN 520-81-S-6,5

Form BBNN 520-81-S-20BNN 520-81-S-40BNN 520-81-S-60BNN 520-81-S-80BNN 520-81-S-145

Cams for mechanicalsingle andmultiple position switches

Mounting possibilities forcams

– BNN 520-UA/UBWhen a set screw istightened, the cam isclamped firmly in the slot.

– BNN 520-81-SWhen a set screw istightened, the lower partof the cam is spread apartand the cam held firmlyin place.

– BNN 520-TA/TBWhen a clamping nutis tightened, the cam isclamped firmly in theT-slot.

Form A

Form B

Cam Trays and Cams

Note!

Cams for safety switchpositions must be installed tofit.

A tight connection such as isnecessary for safety switchpositions can be made bythe customer with our camsusing screws, pins or bywelding.



B21253137

B516689126146176226276326426

L041016

L254063100120150200250300400

Form ABNN 520-UA-0BNN 520-UA-4BNN 520-UA-10BNN 520-UA-16

Form BBNN 520-UB-25BNN 520-UB-40BNN 520-UB-63BNN 520-UB-100BNN 520-UB-120BNN 520-UB-150BNN 520-UB-200BNN 520-UB-250BNN 520-UB-300BNN 520-UB-400

BNN 520-UA-_ _, BNN 520-UB-_ _ _ per DIN 69639for switches with switch position spacing 12 mm and 16 mm

For use with BNL 5304/5307-120/160-...

Form ABNN 520-TA-0BNN 520-TA-4BNN 520-TA-10BNN 520-TA-16

Form BBNN 520-TB-25BNN 520-TB-40BNN 520-TB-63BNN 520-TB-100

BNN 520-TA-_ _, BNN 520-TB-_ _ _ per DIN 69639for switches with switch position spacing 12 mm and 16 mm

For use with BNL 5310-120-...

L04

1016

L254063

100

Cams for mechanicalsingle andmultiple position switches

Form A

Form B

Form A

Form B

www.balluff.com

5.2

Cam Trays and Cams



Cams for inductivesingle andmultiple position switches

Mounting possibilities forcams

– BEN 516-13When a set screw istightened, the cam isclamped firmly in aT-slot of the cam tray.

– BEN 516-14/19When a set screw istightened, the cam isclamped firmly in aU-shaped slot of thecam tray.

Cam Trays and Cams

Type

Ordering code

Ordering code

Dimensions in mm

L = Length of switching surface.Additional lengths on request.

Note!

Cams for safety switchpositions must be installedto fit.

A tight connection such as isnecessary for safety switchpositions can be made bythe customer with our camsusing screws, pins or bywelding.



Material: Steel damping elementwith burnished surface and base madeof PA 6.6.

L1020

L3050100120140160180200

Form ABEN 516-14-10BEN 516-14-20

Form BBEN 516-14-30BEN 516-14-50BEN 516-14-100BEN 516-14-120BEN 516-14-140BEN 516-14-160BEN 516-14-180BEN 516-14-200

BEN 516-14For switches with switch position spacing

12 mm and 16 mmFor use with BNL 5304/5307-120/160-...

Cams for inductivesingle andmultiple position switches

Form ABEN 516-19-10BEN 516-19-15



8 mm and 10 mmFor use with BNL 5304-080-...

L1015

L203040506080100120

Material: Steel with burnished surface.

L1020

L3050100120140160180200

Form ABEN 516-13-10BEN 516-13-20



12 mm and 16 mmFor use with BNL 5310-120-...

Form A

Form B

Form A

Form B

Form A

Form B

www.balluff.com

5.2

Cam Trays and Cams

Material: Steel damping elementwith burnished surface and base madeof PA 6.6.



Objekterkennung


132 AC/DC connectors,DC connectors

134 Function indicatorsFD, FE, FC

Connectors andFunction Indicators Contents

5.3– Complete solutions from one source

– Sensors and accessories ideally matched



AC/DC connectors M12, ∅ 20.5 mmConnectors

ConnectorVersionUse

12-pin5-pin4-pin3-pin

Supply voltage UB

CableNo. of wires × cross-sectionDegree of protection per IEC 60529Ambient temperature range Ta

View of female side

BKS-S 80Straight femaleBNS ...-S80

BKS-S 80-G-PU-05

300 V AC/10...60 V DC5 m molded-on PUR

5×0.5 mm²IP 67

–25...+90 °C


BNS ...-S80

BKS-S 80-W-PU-05

300 V AC/10...60 V DC5 m molded-on PUR


–25...+90 °C

BKS-S 90Straight femaleBNS ...-S90

BKS-S 90-G-PU-_ _

300 V AC/DC (max. 2 A)6 m/15 m molded-on PUR

12×0.5 mm²IP 67

–25...+90 °C

Please include cable length in ordering code!6 m = 06/15 m = 15Note!

Standard configuration Is normally open.Other pin assignments on request.

If there are multiple switch positions, multipleconnectors or larger connectors with a largernumber of pins are used.




BNS ...-S4_-I (IO-Link)

BKS-B 19-3-05BKS-B 19-1-03

10...30 V DC3 m/5 m molded-on PVC3×0.34 mm²/4×0.34 mm²

IP 67–25...+85 °C



BKS-S 19-3-PU-03BKS-S 19-1-PU-03


3×0.34 mm²/4×0.34 mm²IP 68 per BWN Pr. 20

–25...+70 °C



BKS-B 20-1-03


3×0.34 mm²IP 67

–25...+85 °C



BKS-S 20-3-PU-03BKS-S 20-1-PU-03


3×0.34 mm²/4×0.34 mm²IP 68 per BWN Pr. 20

–25...+70 °C

DC connectorsM12 Connectors

www.balluff.com

5.3

Other cable lengths on request.



Function indicators FD, FE, FCFunction Indicators

Plug-in function indication

For switches assembledwith BSE 30.0 and BSE 61switch elements we offerplug-in function indicatorstype FD/FE. For switchesfitted with BSE 85 we offerthe FC function indicator.

A yellow LED indicates thefunction of the switchposition. The LED is visiblethrough a plastic lens onthe housing cover.

Three voltage ranges areavailable for multiple positionswitches with quick-changeunit:6...60 V AC/DC (FD)90...250 V AC/DC (FE)24...28 V DC (FC)

Switch elementBSE 30.0 or BSE 61

Dovetail guide

Function indicator FD/FE

Housing cover

Installation for FD/FE

The foot of the functionindicator is plugged intothe dovetail guide of thesnap switch.

Installation for FC

The FC function indicatoris screwed directly into thecover.

Type

Application withMultiple position switches FD 6...60 V DC/ACMultiple position switches FE 90...250 V DC/ACMultiple position switches FD 24...28 V DC/AC

Function indicatorMaterialVersion

FC

149730

LED yellowPBT

universal

Foot

LEDPlastic lens

FD/FE

510870510880

LED yellowPBT

plug-in

Switch element BSE 85

Function indicator FC



No.

832

951

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Object DetectionMechanical and Inductive Single and Multiple Position Switches

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected] www.balluff.com

Object Detection

Linear Position Sensing

Industrial Identifi cation




Documents

BALLUFF - Documentation : Interrupteurs de position ... · Sales Regions Balluff GmbH Sales Region North Woltorfer Strasse 77c 31224 Peine Phone 05171 5878-0 Fax 05171 17223 [email protected]