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August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
PLM Implementation in L&T Heavy Engineering
Ninth ARC India Forum, Pune August, 2011Achieving Operational Excellence Through IT and Automation Solutions
S.S.Iyer
Joint General Manager
Larsen & Toubro Ltd.
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
Businesses in Heavy Engineering
• Process Plant Equipment– Fertilizer & Petrochemicals– Coal Gasification & Power
Plant– Refinery, Cracker, Oil & Gas
• Defense, Nuclear, Aerospace– Weapon Systems & Sensors– Marine Equipment– Electronics– Nuclear Power Equipment– Aerospace
• Ship-building
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
Nature of Businesses• Model : Engineer to Order (E.T.O.) • Markets : Domestic & Exports• Customers : Pvt. / Public / Strategic Sector; EPC Cos.• Orders : Development Type, Execution Type• Products : Heavy Equipment & Systems• Engineering : Mechanical, Electronics• Functions : Design & Manufacture• Projects : Classified & General• Cycle Time : <1 Year to > 7 Years• Execution : Design ‘Anywhere’ Build ‘Anywhere’• Manufacturing Resources: In-House , Sub-Contractors• Manufacturing Locations: Powai, Hazira, Ranoli,
Talegaon, Coimbatore, Bengaluru, Vishakhapatnam, Sohar
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
Drawings
BOMPaper Documents
Analysis?
Solid ModelImages
Scanned Images
Specifications
PDF – Word
E-Documents
Reports
Documentation
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
Scenario
• Engineering Software: MCAD, ECAD• I.T. platforms
– Personal Computers– Department Servers– Enterprise Level Systems (ERP, CCPM,
PDM)• Legacy PDM Systems
– BaaN, Windchill, Metaphase, Team Center
• CAD Systems– 2D – AutoCAD, 3D – CATIA, UGNX, Orcad…
• Multiple Repositories…. Major challenges in Order Execution….Decision to go for PLM
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
PLM Implementation in H.E.
Project SARALSimplification And Rationalization Across L&T HED
• Project to consolidate all the disjointed engineering applications onto one PLM platform to streamline and improve the following:– Bid and Proposal Engineering Management– E-BOM and M-BOM Management– Engineering Change Management– Manufacturing Change Management– Quality Management– Engineering and Project Reports & Dashboards
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
• Selection of a PLM system – RFP, Demos, Visits• Order placement on Dassault Systemes for MatrixOne PLM• Selection of L&T Infotech as the implementation partner• Finalizing the I.T. architecture – database, operating systems• Formation of cross-functional / location team within H.E.• Study, design & finalize the businesses processes• Develop, test & implement the processes on the PLM platform• Build awareness & train end-users in use of the PLM system• Migrate legacy systems to PLM and shut down parallel systems• Streamline & make operational the new PLM processes• Support & maintain the new PLM system • Improve processes and increase adoption
Implementation Steps
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
PLM Processes, Integrations & Migrations
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
ENOVIA PLM Central RepositoryCAD
Project Collaboration
ProductData Management
Parts Catalog
VisualizationBAAN ERP System
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
Benefits
• Web enabled Online System• Common Platform & Repository • Common Standardized Processes• Project based Team Definition• Role based Access Control• Transparency & Traceability• Paperless Working• Collaboration across locations• Data back-up & Disaster Recovery
August 3, 2011
L&T Heavy Engineering
© 2011 Larsen & Toubro Limited : All rights reserved
Thank You
