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ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 1 prodia2 V33.1.0.11 Bentley Systems, Inc.
ASME VIII div.1 verification document
22 August 2013 11 July 1,2010 – 2011a AutoPIPE Vessel 33.1.0.11 No changes
05 Mar 2013 10 July 1,2010 – 2011a Microprotol 33.0.7.6 Feb 2013 Same as Rev 9 including Bentley Inc.
24 Oct 2012 9 July 1,2010 – 2011a Microprotol 33.0.7.5 Oct 2012 Including conical head (L-6.4)
16 July 2012 8 July 1,2010 – 2011a Microprotol 33.0.7.2 July 2012 UG-45 checking (L7-8)
20 June 2012 7 July 1,2010 – 2011a Microprotol 33.0.7.1 May 2012
23 April 2012 6 July 1,2010 – 2011a Microprotol 33.0.7.0 Mar 2012 Editing modification
15 Feb 2012 5 July 1,2010 – 2011a Microprotol 33.0.6.0 Jan 2012 Code release
17 Feb 2011 4 July 1,2010 Microprotol 33.0.1.0 Feb 2011 Code release + misc developpements
02 Nov 2009 3 July 1,2009 Microprotol 32.8.8.2 Oct 2009 Add expansion joint calc. +upd. code
25 Mar 2009 2 July 1,2008 Microprotol 32.8 April 2009 Check + add examples
15 Dec 2008 1 July 1,2008 Microprotol 32.8 Nov 2008 Check + new material data base
15 May 2008 0 July 1,2007 Microprotol 32.7 April 2008 Initial issue
Date Rev ASME VIII div. 1 Edit. Software release Comments
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 2 prodia2 V33.1.0.11 Bentley Systems, Inc.
Table of contents
Introduction 3
Appendix L-2 [Thickness Calculation for shells under internal pressure with supplemental loadings ] 4
L-2.3.1 – L-2.3.2 4 Appendix L-3 [Vessels under External Pressure ] 5 L-3.1 5 L-3.2 6 L-3.3 without stiffening ring 7 L-3.3 with stiffening rings 12
Appendix L-5 [Design of circumferential stiffening ring and attachment weld for a cylindrical shell under External
Pressure] 15
L-5.1 (using stiffening ring of 2 in. x 3.75 in.) 16
Appendix L-6 [Required thickness for formed heads with pressure on the convex side] 18
L-6.1 19 L-6.2 [t = 0.5 in.] 20 L-6.2 [t = 0.5625 in.] 21 L-6.3 22 L-6.4 [t = 0.75 in.] 23 L-6.4 [t = 0.563 in.] 24
Appendix L-7 [Openings and reinforcements] 25
L-7.1 26 L-7.2 (without reinforcing plate) 29 L-7.2 (with reinforcing plate of 3 in. wide x 0.375 in. thick 31 L-7.2 (with reinforcing plate of 3.125 in. wide and 0.375 in. thick) 33 L-7.4 35 L-7.5 38 L-7.6 41 L-7.7 (nozzle thickness = 1/2 in.) 43 L-7.7 (nozzle thickness = 7/8 in.) 45 L-7.8 + UG-45 47
Part UHX 50
UHX-20.1.1 Tubesheet Integral with Shell and Channel 51 UHX-20.1.2 Tubesheet gasketed with Shell and Channel 56 UHX-20.1.4 Tubesheet gasketed with Shell and Integral with Channel extended as a flange 60 UHX-20.2.1 Tubesheet integral with Shell and gasketed with Channel extended as a flange 63 UHX-20.2.3 Fixed Tubesheet Exchanger , Configuration a 70 UHX-20.3.1 Stationary Tubesheet Gasketed With Shell and Channel; Floating Tubesheet Gasketed, Not extended as a
Flange 78
Other calculations 81
Welding Neck Flange ( Taylor Forge Bulletin) 82 ASME VIII Div.1 2010 App. 26 Unreinforced Bellows 85
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 3 prodia2 V33.1.0.11 Bentley Systems, Inc.
Introduction
This document is a part of the AutoPIPE Vessel ® validation procedure intended to demonstrate the application of the
ASME VIII div 1 Code through the examples provided in the various parts of Code.
AutoPIPE Vessel ® input data files used are printed front of the paragraph reference :
Appendix L-2 :
Paragraph L-2.3.1 – L-2.3.2 : L-2.3.emvd
Appendix L-3 :
Paragraph L-3.1 : L-3 1.emvd
Paragraph L-3.2 : L-3 2.emvd
Paragraph L-3.3 : L-3.3 without stiffener.emvd
L-3 3.emvd
Appendix L-5 :
Paragraph L-5.1 : L-5 1.emvd
Appendix L-6 :
Paragraph L-6.1 : L-6 1.emvd
Paragraph L-6 2 L-6 2 1.emvd for L-6 2 [t=0.5 in.]
L-6 2 2.emvd for L-6 2 [t=0.525 in.]
Paragraph L-6 3 : L-6 3.emvd
Paragraph L-6 4 : L-6 4 1.emvd for L-6 4 [t=0.75 in.]
L-6 4 2.emvd for L-6 4 [t=0.563 in.]
Appendix L-7 :
Paragraph L-7.1 : L-7 1.emvd
Paragraph L-7 2 without reinforcing plate: L-7 2 without reinf.emvd
Paragraph L-7 2 with reinforcing plate : L-7 2 with reinf.emvd 3 in x 0.375 in
L-7 2 with reinf incr.emvd 3.125 in x 0.375 in
Paragraph L-7.4 : L-7 4.emvd
Paragraph L-7.5 : L-7 5.emvd
Paragraph L-7.6 : L-7 6.emvd
Paragraph L-7.7 : L-7 7-1.emvd (thk = ½ in.)
L-7 7-1 nozzle thk inc.emvd (thk = 7/8 in.)
Paragraph L-7.8 + UG-45 : L-7 8.emvd
UHX-20.1 Examples of UHX-12 for U-Tube Tubesheets :
UHX-20.1.1 Example 1 : UHX-20-1-1.emvd
UHX-20.1.2 Example 2 : UHX-20-1-2.emvd
UHX-20.1.4 Example 4 : UHX-20-1-4.emvd
UHX-20. 2 Examples of UHX-13 for Fixed Tubesheets :
UHX-20.2.1 Example 1 : UHX-20-2-1.emvd
UHX-20.2.3 Example 3 : UHX-20-2-3.emvd
UHX-20. 3 Examples of UHX-14 for Floating Tubesheets :
UHX-20.3.1 Example 1 : UHX-20-3-1.emvd
Other calculations :
Taylor Forge calculation method for flange : Flange Welding Neck.emvd
Unreinforced bellows (Annex 26) : 26-14-1-1.emvd
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 4 prodia2 V33.1.0.11 Bentley Systems, Inc.
Appendix L-2 [Thickness Calculation for shells under internal pressure with supplemental
loadings ]
L-2.3.1 – L-2.3.2
Conical shell (30.23) internal pressure. ASME VIII DIV.1 2010 - 2011a
t = minimum required thickness tn = nominal thickness E = Joint efficiency
P = internal pressure S = Allowable stress T = Temperature
D = inside diameter at large end Ca = corrosion + tolerance σ = circular stress
α = Half apex angle Tol% = tolerance for pipes Pa = Max. allowable pressure
tmin = t+Ca+Tol% shall be ≤ tn ta = (tn×Tol%)-Ca shall be ≥ t Ph = Hydrostatic pressure [UG-32(g)] t =P(D+2Ca)/[2cosα(SE-0.6P)] σ =P((D+2Ca)+1.2tacosα)/(2Etacosα) Pa =2SEtacosα/((D+2Ca)+1.2tacosα)
SA387GR2CL2 Plate Schedule : / DN : /
tn = 0.4380 in D = 200 in Tol% = / PWHT : No Radiography : Spot
α = 30 ° Cor. = 0 in Tol. = 0 in UG-16(b) = 0.0625 in
P (psi) Ph (psi) T (°F) S (psi) E ta (in) σ (psi) Pa (psi) t (in) tmin (in)
Operation N 50 0 650 17 500 0.85 0.4380 15 543 56.3 0.3889 0.3889
MAWP (650 °F, Corroded) = 56.3 psi MAWP (70 °F, new) = 64.4 psi
Appendix 1-5(d)
QL = PRL/2+f1 ArL = kQLRL(1-∆/α) tan α / (SsE1) AeL = (ts-t) (RLts)0.5 + (tc-tr) (RLtc /cos α)0.5
k = max(1, y/SrEr) y = SsEs Reinforcing ring : Plate 15 × 0.5 Aring = 7.5 in2 P (psi) Ss (psi) E1 ∆ t (in) tc (in) tr (in) ts (in) RL (in)
Operation N 50 17 500 1 17.57 ° 0.2862 0.4380 0.3889 0.3130 100.000
k f1(max) (lbf/in) f1(min) (lbf/in) QL(max) (lbf/in) QL(min) (lbf/in) ArL (in2) AeL (in
2)
Operation N 1.207 250.0274 -283.0145 2 750.0260 2 216.9850 4.54 0.5 the junction is adequately reinforced
Appendix 1-5(e)
QS = PRS/2+f2 ArS = kQSRS(1-∆/α) / (SsE1) AeS = 0.78 (RSts)0.5
[(ts-t) + (tc-tr) /cos α)]
k = max(1, y/SrEr) y = SsEs Reinforcing ring : Plate 15 × 0.5 Aring = 7.5 in2
P (psi) Ss (psi) E1 ∆ t (in) tc (in) tr (in) ts (in) RS (in)
Operation N 50 17 500 1 4.57 ° 0.1431 0.4380 0.1945 0.1880 50.000
k f2(max) (lbf/in) f2(min) (lbf/in) QS(max) (lbf/in) QS(min) (lbf/in) ArS (in2) AeS (in
2)
Operation N 1.207 62.6374 -93.5602 1 312.6370 1 156.4390 2.22 0.78 the junction is adequately reinforced
[UCS-79] : % extreme fiber elongation = 50 tn / Rf ( 1 - Rf / Ro ) = 0.44 % ( Rf = 50.219 in ; Ro = +∞ )
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 5 prodia2 V33.1.0.11 Bentley Systems, Inc.
Appendix L-3 [Vessels under External Pressure ]
Comment for reading of external pressure curves ASME curves for external pressure have been checked using stored vertex to redraw the curve on a transparency support visually compared to the Code original. Storage AutoPIPE Vessel® file is “courbvid.emsd”, located in “AutoPIPE Vessel\Calcul\Data” directory. AutoPIPE Vessel® uses logarithmic interpolation to determine the value of B.
L-3.1
External Pressure - Shell (Section No. 1) (in operation)
Ends of section :
Bottom : Support line level : 0.0000 in
top : Support line level : 39.0000 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
001 31.05 Virole 168.625 0.3125 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1
External Pressure : P = 15 psi Design Temperature : 700 °F
Allowable stress : S = 14 257.2 psi modulus of elasticity : E = 24 500 060 psi
Unsupported shell length : 39 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 168.625 in Vacuum curve : CS-2
Checked thickness : t = 0.3125 in
UG-28 (c) Cylindrical shell with straight circular section
L = 39 in L/Do = 0.231 Do/t = 539.6
Do/t≥4 : A (Subpart 3 Section II Part D Fig.G) = 0.000491 Do/t≥10 : Pa =tD
B
o3
4
Do/t<4 : A =( )
2
o /D
1.10.10,min
t= / Do/t<10 : Pa=
−
−
tDtD
SB
tDooo
11
2;0833.0
2.167min
B (Subpart 3 Section II Part D or AE/2) = 6 054.676 psi Pa = 14.961 psi < P INSUFFICIENT THICKNESS Minimum required thickness = 0.313 in
Comments See “Comment for reading of external pressure curves”. Rounded value in ASME example of Do/t = 540 is used.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 6 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-3.2
External Pressure - Hemispherical head (Section No.2)(in operation)
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 03 72.000 0.5000 10 000 000.
0 NFA-1 100 °F
ASME VIII DIV.1 2010 – 2011a UG-33
External Pressure : P = 20 psi modulus of elasticity : E = 10 000 000 psi
Material : SB209-A93003-H112 Corrosion : 0 in
Vacuum curve : NFA-1 Tolerance : 0 in
Nominal thickness : tn = 0.5 in External Diameter : Do = 73 in
Checked thickness : t = 0.5 in outside radius : Ro = 36.5 in
outside height : ho = / Axis ratio : Do/(2ho) = /
(c) Hemispherical heads
UG-28 (d) : A =tR
o
125.0= 0.001712
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
1 763.745 psi
Pa =tR
B
o
= 24.161 psi ≥ P
Comments See “Comment for reading of external pressure curves”.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 7 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-3.3 without stiffening ring
External Pressure – Cone (Section N°2)(in operation)
Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 250.0000 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 380.0000 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
005 30.23 Cône de calandre 0.000 1.2500 25 125 030.
0 CS-2 650 °F
ASME VIII DIV.1 2010 – 2011a
External Pressure : P = 50 psi Design Temperature : 650 °F
Allowable stress : S = 15 000 psi modulus of elasticity : E = 25 125 030 psi
Unsupported shell length : 130 in half opening angle of conical shell : α = 29.98 °
Checked thickness : t = 1.25 in Vacuum curve : CS-2
Element diameter at large end : DL = 202.5 in Element diameter at small end : Ds = 50.75 in
UG-33(f) Conical shell with straight circular section
L = 130 in Fig. UG-33.1⇒ Le = 81.29 in Le /DL = 0.401 te = t cos(α) = 1.083 in DL /te = 187.027
DL/te≥10 : A (Subpart 3 Section II Part D Fig.G) = 0.001447 DL /te ≥ 10 : Pa =eL tD
B
3
4
DL/te<10 : A =( )
2
o /D
1.10.10,min
t= / DL /te < 10 : Pa =
−
−
eLeLeL tDtD
SB
tD
11
2;0833.0
2.167MIN
B (Subpart 3 Section II Part D or AE/2) = 9 414.372 psi Pa = 67.116 psi ≥ P
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 8 prodia2 V33.1.0.11 Bentley Systems, Inc.
External Pressure – Large cylinder-to-cone junction (Section No. 2) (in operation)
ASME VIII DIV. 2010 - 2011a APPENDIX 1-8
Junction without knuckle, without stiffener
Internal corroded radius of knuckle : rt = 0 in Angle : α = 29.98 °
Shell adjacent to the junction, element No. : 4 Calculation length of cylinders element : LL= 250 in
Cone adjacent to junction, element number : 5 Calculation length of cones element : L= 130 in
External Pressure : P = 50 psi
Cylindrical shell
Material : SA516GR70 Temperature : 650 °F
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 ksi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 0.85
Nominal thickness : tsn = 1.25 in Corrosion : 0 in
Checked thickness : ts = 1.25 in Tolerance : 0 in
External Diameter : DL = 202.5 in External radius : RL = 101.25 in
Conical shell
Material : SA516GR60 Temperature : 650 °F
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 ksi
Vacuum curve : CS-2
Nominal thickness : tcn = 1.25 in Corrosion : 0 in
Checked thickness : tc = 1.25 in Tolerance : 0 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /
Checking junction’s area
P/SsE1 = 0.0034 ⇒ ∆ = 5.91 < α ⇒ Reinforcement of large end intersection
k =1 f1 = 249.901 lbf/in QL = PRL/2 + f1 = 2 781.151 lbf/in
ArL =
α∆
−−
α
L
LL
s
LL
Q
QPR
ES
RkQ4
11tan
1
= 10.48 in2 AeL = ( )α+ cos55.0 cssL tttD = 23.566 in2
AeL + As = 23.566 in2 ≥ ArL
Checking the junction’s moment of inertia
M = α
−++
α−
tan322
tan 22
L
sLLL
R
RRLR = 150.619 in f1 = 249.901 lbf/in FL = α+ tan
1fPM = 7 675.119 lbf/in
Lc = ( )22 RsRLL ++ = 150.522 in ATL = sccsL A
tLtL++
22= 250.327 in
2 B =
TL
LL
A
DF
4
3 = 4 656.55 psi
A (Subpart 3 Section II Part D FIG.G) = 0.000368
Is=
14
2
TLL AAD= / Is′=
9.10
2
TLL AAD= 346.49 in4
I ' = 64.39 in4 < Is '
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 9 prodia2 V33.1.0.11 Bentley Systems, Inc.
Comments Angle of cone : α = arc tg[((200-50)/2) /130] = 29.98164 ° (30° in ASME example) tg a = [(200-50)/2) /130] = 0.576923(value of ASME based on angle of 30°) P/SsE1 = 50/(17500x0.85) = 0.00336 According to Table 1-8.1, P/SsE1 =0.002 � ∆ = 5° P/SsE1 =0.005 � ∆ = 7° For P/SsE1 = 0.00336 , ∆ = 5 + (7-5) x [(0.00336-0.002)/(0.005-0.002)] = 5.9066° (ASME Example value is 5.93°). No additional area of reinforcement � k =1 f1 obtains by load due to wind and external load. No detail in ASME example. QL = 50x101.25/2 + 249.904 = 2 781.154 lbf/in
ArL =
−−
98.299066.5
154.2781154.278125.101x50
411
85.0x17500576923.0x25.101x154.2781x1
= 10.4798 in2
AeL = ( ))30cos(25.125.125.1x5.20255.0 + = 23.5685 in2 ≥ ArL � Junction area checked
M = 576923.0x25.101x3
375.2525.101
2
250
2
576923.0x25.101 22 −++
− = 150.61895 in
FL =50 x 150.61895 + 249.904 x 0.576923 = 7675.12286 lbf/in
Lc = ( ) ( )22 375.2525.101130 −+ = 150.522475 in
ATL = 2
25.1x522475.150
2
25.1x250+ = 250.32655 in2 (rounded value in ASME example)
B = 32655.250
5.202x12286.7675x
4
3= 4656.55475
A from Fig CS-2 = 0.000368 (see “Comment for reading of external pressure curves”).
As there is no stiffener : Is′ = 9.10
32655.250x5.202x000368.0 2=346.487 in4
Inertia of shell : Length to be considered : L = (1.10/2) x √(202.5x1.25) = 8.75 in Ish = (8.75 x1.253) /12 = 1.424 in4 Inertia of cone : Length to be considered on shell : L = (1.10/2) x √(202.5x1.25) = 8.75 in Length to be considered on cone: H = L/ cos(α) = 8.75 /cos(29.98) = 10.1 in Ico = (H tc3 cos(α)2)/12+(H3 tc sin(α)2)/12 = 28.0317 in4 Position of centers of inertia from external line of shell : Shell = ts / 2 = 0.625 in Cone = (tc/2) +(H sin(a)/2 + (tc/2)(1-cos(α)) = 3.0655 in Section of shell and cone = (1.25x8.75) + (1.25x10.1) = 23.5625 in2 Position of center of inertia of the combined section = [(0.625x1.25x8.75) + (3.0655x1.25x10.1)] / 23.5625 = 1.9326 in Inertia of combined section : I’ = 1.424 + 28.0317 + (1.9326-0.625)2x(1.25x8.75) + (3.0655-1.9326)2x(1.25x10.1)= 64.4 in4 Is’ > I’ large cylinder to cone junction not verified
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 10 prodia2 V33.1.0.11 Bentley Systems, Inc.
External Pressure – Small cylinder-to-cone junction (Section No. 2) (in operation)
ASME VIII DIV. 2010 - 2011a APPENDIX 1-8
Junction without knuckle, without stiffener
Internal corroded radius of knuckle : rt = 0 in Angle : α = 29.98 °
Shell adjacent to the junction, element No. : 6 Calculation length of cylinders element : Ls= 75 in
Cone adjacent to junction, element number : 5 Calculation length of cones element : L= 130 in
External Pressure : P = 50 psi
Cylindrical shell
Material : SA516GR70 Temperature : 650 °F
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 030 psi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 1
Nominal thickness : tsn = 0.375 in Corrosion : 0 in
Checked thickness : ts = 0.375 in Tolerance : 0 in
External Diameter : Ds = 50.75 in External radius : Rs = 25.375 in
Conical shell
Material : SA516GR60 Temperature : 650 °F
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 030 psi
Vacuum curve : CS-2
Nominal thickness : tcn = 1.25 in Corrosion : 0 in
Checked thickness : tc = 1.25 in Tolerance : 0 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /
Checking junction’s area
k =1 f2 = 62.518 lbf/in Qs = PRs/2 + f2 = 696.893 lbf/in
Ars =1
tan
ES
RkQ
s
ss α= 0.583 in
2 Aes = ( ) ( )( )α−+− cos55.0 rcsss tttttD = 0.765 in
2
Required thicknesses of portions at junction :
Shell : t = 0.325 in Cone : tr = 1.017 in
Aes + As = 0.765 in2 ≥ Ars
Checking the junction’s moment of inertia
N = α
−++
α
tan622
tan 22
s
sLss
R
RRLR = 154.201 in f2 = 62.518 lbf/in Fs = α+ tan
2fPN = 7 746.115 lbf/in
Lc = ( )22 RsRLL ++ = 150.522 in ATs = sccss A
tLtL++
22= 108.139 in
2 B =
Ts
ss
A
DF
4
3 = 2 726.46 psi
A (Subpart 3 Section II Part D FIG.G) = 0.000219
Is=
14
2
Tss AAD= / Is′=
9.10
2
Tss AAD= 5.6 in
4
I ' = 1.17 in4 < Is '
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 11 prodia2 V33.1.0.11 Bentley Systems, Inc.
Comments No additional area of reinforcement � k =1 f2 obtains by load due to wind and external load. No detail in ASME example. Qs = 50x25.375/2 + 62.088 = 696.463 lbf/in
Ars =1x17500
576923.0x375.25x463.696x1= 0.58262 in2
N = 576923.0x375.25x6
375.2525.1012
752
576923.0x375.25 22 −++ = 154.2 in
FS =50 x 154.2 + 62.088 x 0.576923 = 7745.82 lbf/in f1 obtains by load due to wind and external load. No detail in ASME example.
ATS = 2
25.1x522475.150
2
375.0x75+ = 108.139 in2 (rounded value in ASME example)
B = 139.108
75.50x82.7745x
4
3= 2726.3647
A from Fig CS-2 = 0.000219 (see “Comment for reading of external pressure curves”).
As there is no stiffener : Is′ = 9.10
139.108x375.50x000219.0 2=5.514 in4
Inertia of combined section : I’ = 1.17 in4 Is’ > I’ large cylinder to cone junction not verified
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 12 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-3.3 with stiffening rings
External Pressure – Conical shell (Section No. 2) (in operation)
Ends of section :
Bottom : Cone-to-cylinder junction with stiffening ring
No. 1) Support line level : 250.0000 in
top : Cone-to-cylinder junction with stiffening ring
No. 2) Support line level : 380.0000 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
005 30.23 Cône de calandre 0.000 1.2500 25 125 030.
0 CS-2 650 °F
ASME VIII DIV.1 2010 - 2011a
External Pressure : P = 50 psi Design Temperature : 650 °F
Allowable stress : S = 15 000 psi modulus of elasticity : E = 25 125 030 psi
Unsupported shell length : 130 in half opening angle of conical shell : α = 29.98 °
Checked thickness : t = 1.25 in Vacuum curve : CS-2
Element diameter at large end : DL = 202.5 in Element diameter at small end : Ds = 50.75 in
UG-33(f) Conical shell with straight circular section
L = 130 in Fig. UG-33.1⇒ Le = 81.29 in Le /DL = 0.401 te = t cos(α) = 1.083 in DL /te = 187.027
DL/te≥10 : A (Subpart 3 Section II Part D Fig.G) = 0.001447 DL /te ≥ 10 : Pa =eL tD
B
3
4
DL/te<10 : A =( )
2
o/D
1.10.10,min
t= / DL /te < 10 : Pa =
−
−
eLeLeL tDtD
SB
tD
11
2;0833.0
2.167MIN
B (Subpart 3 Section II Part D or AE/2) = 9 414.372 psi Pa = 67.116 psi ≥ P
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 13 prodia2 V33.1.0.11 Bentley Systems, Inc.
External Pressure – Large cylinder-to-cone junction (Section No. 2) (in operation)
ASME VIII DIV. 2010 - 2011a APPENDIX 1-8
Junction without knuckle, reinforced by stiffener No. 1
Internal corroded radius of knuckle : rt = 0 in Angle : α = 29.98 °
Shell adjacent to the junction, element No. : 4 Calculation length of cylinders element : LL= 250 in
Cone adjacent to junction, element number : 5 Calculation length of cones element : L= 130 in
External Pressure : P = 50 psi
Cylindrical shell
Material : SA516GR70 Temperature : 650 °F
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 ksi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 0.85
Nominal thickness : tsn = 1.25 in Corrosion : 0 in
Checked thickness : ts = 1.25 in Tolerance : 0 in
External Diameter : DL = 202.5 in External radius : RL = 101.25 in
Conical shell
Material : SA516GR60 Temperature : 650 °F
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 ksi
Vacuum curve : CS-2
Nominal thickness : tcn = 1.25 in Corrosion : 0 in
Checked thickness : tc = 1.25 in Tolerance : 0 in
Stiffener
Type and dimensions : WT8x18 7.93 × 6.99 × 0.295 ×
0.43 Material : SA516GR60
Nominal stress : Sr = 14 500 psi Temperature : 650 °F
Vacuum curve : CS-2 modulus of elasticity : Er = 25 125 030 psi
Cross-sectional area : As = 5.28 in2 Diameter of shell at centroid elevation : De = 0 in
Checking junction’s area
P/SsE1 = 0.0034 ⇒ ∆ = 5.91 < α ⇒ Reinforcement of large end intersection
k =1.2069 f1 = 250.002 lbf/in QL = PRL/2 + f1 = 2 781.251 lbf/in
ArL =
α∆
−−
α
L
LL
s
LL
Q
QPR
ES
RkQ4
11tan
1
= 12.649 in2 AeL = ( )α+ cos55.0 cssL tttD = 23.566 in2
AeL + As = 28.846 in2 ≥ ArL
Checking the junction’s moment of inertia
M = α
−++
α−
tan322
tan 22
L
sLLL
R
RRLR = 150.619 in f1 = 250.002 lbf/in FL = α+ tan
1fPM = 7 675.178 lbf/in
Lc = ( )22 RsRLL ++ = 150.522 in ATL = sccsL A
tLtL++
22= 255.607 in
2 B =
TL
LL
A
DF
4
3 = 4 560.4 psi
A (Subpart 3 Section II Part D FIG.G) = 0.00036
Is=
14
2
TLL AAD= / Is′=
9.10
2
TLL AAD= 346.07 in
4
I ' = 368.75 in4 ≥ Is '
Comments Same calculation as calculation without stiffener except for : k = y/Sr Er = 17500x25125000/14500x25125030 = 1.206895 As = area of stiffener f1 = 250.003 lbf/in
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 14 prodia2 V33.1.0.11 Bentley Systems, Inc.
External Pressure – Small cylinder-to-cone junction (Section No. 2) (in operation)
ASME VIII DIV. 2010 - 2011a APPENDIX 1-8
Junction without knuckle, reinforced by stiffener No. 2
Internal corroded radius of knuckle : rt = 0 in Angle : α = 29.98 °
Shell adjacent to the junction, element No. : 6 Calculation length of cylinders element : Ls= 75 in
Cone adjacent to junction, element number : 5 Calculation length of cones element : L= 130 in
External Pressure : P = 50 psi
Cylindrical shell
Material : SA516GR70 Temperature : 650 °F
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 030 psi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 1
Nominal thickness : tsn = 0.375 in Corrosion : 0 in
Checked thickness : ts = 0.375 in Tolerance : 0 in
External Diameter : Ds = 50.75 in External radius : Rs = 25.375 in
Conical shell
Material : SA516GR60 Temperature : 650 °F
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 030 psi
Vacuum curve : CS-2
Nominal thickness : tcn = 1.25 in Corrosion : 0 in
Checked thickness : tc = 1.25 in Tolerance : 0 in
Stiffener
Type and dimensions : Bar 3.5 × 0.375 Material : SA516GR60
Nominal stress : Sr = 14 500 psi Temperature : 650 °F
Vacuum curve : CS-2 modulus of elasticity : Er = 25 125 030 psi
Cross-sectional area : As = 1.313 in2 Diameter of shell at centroid elevation : De = 0 in
Checking junction’s area
k =1.2069 f2 = 62.5 lbf/in Qs = PRs/2 + f2 = 696.875 lbf/in
Ars =1
tan
ES
RkQ
s
ss α= 0.704 in
2 Aes = ( ) ( )( )α−+− cos55.0 rcsss tttttD = 0.765 in
2
Required thicknesses of portions at junction :
Shell : t = 0.325 in Cone : tr = 1.017 in
Aes + As = 2.078 in2 ≥ Ars
Checking the junction’s moment of inertia
N = α
−++
α
tan622
tan 22
s
sLss
R
RRLR = 154.201 in f2 = 62.5 lbf/in Fs = α+ tan
2fPN = 7 746.105 lbf/in
Lc = ( )22 RsRLL ++ = 150.522 in ATs = sccss A
tLtL++
22= 109.452 in
2 B =
Ts
ss
A
DF
4
3 = 2 693.76 psi
A (Subpart 3 Section II Part D FIG.G) = 0.000216
Is=
14
2
Tss AAD= / Is′=
9.10
2
Tss AAD= 5.6 in
4
I ' = 4.64 in4 < Is '
Comments Same calculation as calculation without stiffener except for : k = y/Sr Er = 17500x25125000/14500x25125030 = 1.206895 As = area of stiffener f2 = 62.5 lbf/in
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 15 prodia2 V33.1.0.11 Bentley Systems, Inc.
Appendix L-5 [Design of circumferential stiffening ring and attachment weld for a cylindrical
shell under External Pressure]
Comment for reading of external pressure curves ASME curves for external pressure have been checked using stored vertex to redraw the curve on a transparency support visually compared to the Code original. Storage AutoPIPE Vessel® file is “courbvid.emsd”, located in “AutoPIPE Vessel \Calcul\Data” directory. AutoPIPE Vessel ® uses logarithmic interpolation to determine the value of B.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 16 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-5.1 (using stiffening ring of 2 in. x 3.75 in.)
Ends of section :
Bottom : Support line level : 0.0000 in
top : Stiffening ring (ring No. 1) Support line level : 40.0000 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
001 31.05 Virole 169.000 0.3125 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1
External Pressure : P = 15 psi Design Temperature : 700 °F
Allowable stress : S = 14 300 psi modulus of elasticity : E = 24 500 060 psi
Unsupported shell length : 40 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 169 in Vacuum curve : CS-2
Checked thickness : t = 0.3125 in
UG-28 (c) Cylindrical shell with straight circular section
L = 40 in L/Do = 0.237 Do/t = 540.8
Do/t≥4 : A (Subpart 3 Section II Part D Fig.G) = 0.000478 Do/t≥10 : Pa =tD
B
o3
4
Do/t<4 : A =( )
2
o/D
1.10.10,min
t= / Do/t<10 : Pa=
−
−
tDtD
SB
tDooo
11
2;0833.0
2.167min
B (Subpart 3 Section II Part D or AE/2) = 5 904.142 psi Pa = 14.557 psi < P INSUFFICIENT THICKNESS Minimum required thickness = 0.317 in
Ends of section :
Bottom : Stiffening ring (ring No. 1) Support line level : 40.0000 in
top : Support line level : 80.0000 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
001 31.05 Virole 169.000 0.3125 24 500 060. CS-2 700 °F
ASME VIII DIV.1
External Pressure : P = 15 psi Design Temperature : 700 °F
Allowable stress : S = 14 300 psi modulus of elasticity : E = 24 500 060 psi
Unsupported shell length : 40 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 169 in Vacuum curve : CS-2
Checked thickness : t = 0.3125 in
UG-28 (c) Cylindrical shell with straight circular section
L = 40 in L/Do = 0.237 Do/t = 540.8
Do/t≥4 : A (Subpart 3 Section II Part D Fig.G) = 0.000478 Do/t≥10 : Pa =tD
B
o3
4
Do/t<4 : A =( )
2
o/D
1.10.10,min
t= / Do/t<10 : Pa=
−
−
tDtD
SB
tDooo
11
2;0833.0
2.167min
B (Subpart 3 Section II Part D or AE/2) = 5 904.142 psi Pa = 14.557 psi < P INSUFFICIENT THICKNESS Minimum required thickness = 0.317 in
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 17 prodia2 V33.1.0.11 Bentley Systems, Inc.
ASME VIII DIV.1 2010 – 2011a
Shell
External Pressure : P = 15 psi Temperature : 700 °F
Material : SA285GRC modulus of elasticity : E = 24 500 060 psi
Vacuum curve : CS-2 Corrosion : 0 in
Nominal thickness : tn = 0.313 in Tolerance : 0 in
Checked thickness : t = 0.313 in
Calculation length of previous element : L1 = 40 in
Calculation length of next element : L2 = 40 in
Stiffener
Type and dimensions : Plate 3.75 × 2 Material : SA36
modulus of elasticity : E = 24 500 060 psi Vacuum curve : CS-2
Cross-sectional area : As = 7.5 in2 Diameter of shell at centroid elevation : Do = 169 in
UG-29 Stiffened elements of cylindrical shells
x1 = ( ) ( ){ }2;55.0MIN1o
LtD s = 3.997 in t1 = 0.313 in x2 = ( ) ( ){ }2;55.0MIN2o
LtD s = 3.997 in t2 = 0.313 in
B =ss
oL/At
DP
4
3
+= 3 802.5 psi Ls =
2
21 LL ++++= 40 in teq = 0.313 in
A (Subpart 3 Section II Part D FIG.G or 2B/E) = 0.00031 Is =
( )14
/sss
2
oALAtLD +
=
16.22 in4
Is ′ =( )
9.10
/sss
2
oALAtLD +
= /
I = 16.54 in4 ≥ Is
Comments ASME example checks only stiffening ring. The thickness of shell is not sufficient (no information about this in ASME example). Index 1 for x1,t1 and L1 is used for shell before the stiffener and index 2 for x2,t2 and L2 is used for shell after the stiffener. t1 and t2 should be read 0.3125 in, teq is the average thickness calculated as follow : teq = (L1e1+L2e2)/(L1+L2)
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 18 prodia2 V33.1.0.11 Bentley Systems, Inc.
Appendix L-6 [Required thickness for formed heads with pressure on the convex side]
Comment for reading of external pressure curves ASME curves for external pressure have been checked using stored vertex to redraw the curve on a transparency support visually compared to the Code original. Storage AutoPIPE Vessel ® file is “courbvid.emsd”, located in “AutoPIPE Vessel \Calcul\Data” directory. AutoPIPE Vessel ® uses logarithmic interpolation to determine the value of B.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 19 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-6.1
External pressure – Elliptical Head (Section No.2)(in operation)
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 05 169.000 0.5625 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1 2010 – 2011a UG-33
External Pressure : P = 15 psi modulus of elasticity : E = 24 500 060 psi
Material : SA285GRC Corrosion : 0 in
Vacuum curve : CS-2 Tolerance : 0 in
Nominal thickness : tn = 0.563 in External Diameter : Do = 169 in
Checked thickness : t = 0.563 in outside radius : Ro = /
outside height : ho = 42.531 in Axis ratio : Do/(2ho) = 2
(d) Elliptical heads
Ko (Table UG-33.1) = 0.894 Equivalent outside radius Ro = Ko.Do = 151.094 in
(a)(1)(a) : E = 1 � Pa(a) = 1.67 P = 57.173 psi
UG-28 (d) : A =tR
o
125.0= 0.000465 Pa(d) =
tRB
o
= 21.431 psi
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
5 756.503 psi (a)(1)(b) Pa = MIN (Pa(a) , Pa(d)) = 21.431 psi ≥ P
Comments AutoPIPE Vessel ® checks UG-33(a) (1) (a) In ASME example value of K1 from Table UG-37 is used and this is not correct. AutoPIPE Vessel ® uses Table UG-33.1 (UG-33 FORMED HEADS, PRESSURE ON CONVEX SIDE) to determine K0. That gives a different value of RO
See “Comment for reading of external pressure curves”.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 20 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-6.2 [t = 0.5 in.]
External pressure – Torispherical Head (Section No.2)(in operation)
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 30.10 Fond 169.000 0.5000 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1 2010 – 2011a UG-33
External Pressure : P = 15 psi modulus of elasticity : E = 24 500 060 psi
Material : SA285GRC Corrosion : 0 in
Vacuum curve : CS-2 Tolerance : 0 in
Nominal thickness : tn = 0.5 in External Diameter : Do = 169 in
Checked thickness : t = 0.5 in outside radius : Ro = 169 in
outside height : ho = / Axis ratio : Do/(2ho) = /
(e) Torispherical heads
(a)(1)(a) : E = 1 � Pa(a) = 1.67 P = 28.638 psi
UG-28 (d) : A =tR
o
125.0= 0.00037 Pa(e) =
tRB
o
= 13.592 psi
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
4 594.229 psi (a)(1)(b) : Pa = MIN (Pa(a) , Pa(e)) = 13.592 psi < P
INSUFFICIENT THICKNESS
Comments AutoPIPE Vessel ® checks UG-33(a) (1) (a) See “Comment for reading of external pressure curves”.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 21 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-6.2 [t = 0.5625 in.]
External Pressure – Torispherical Head (Section No.2)(in operation)
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 08 169.125 0.5625 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1 2010 – 2011a UG-33
External Pressure : P = 15 psi modulus of elasticity : E = 24 500 060 psi
Material : SA285GRC Corrosion : 0 in
Vacuum curve : CS-2 Tolerance : 0 in
Nominal thickness : tn = 0.563 in External Diameter : Do = 169.125 in
Checked thickness : t = 0.563 in outside radius : Ro = 169.063 in
outside height : ho = / Axis ratio : Do/(2ho) = /
(e) Torispherical heads
(a)(1)(a) : E = 1 � Pa(a) = 1.67 P = 32.216 psi
UG-28 (d) : A =tR
o
125.0= 0.000416 Pa(e) =
tRB
o
= 17.22 psi
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
5 175.545 psi (a)(1)(b) : Pa = MIN (Pa(a) , Pa(e)) = 17.22 psi ≥ P
Comments AutoPIPE Vessel® checks UG-33(a) (1) (a) tn and t should be read 0.5625 See “Comment for reading of external pressure curves”.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 22 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-6.3
External Pressure – Hemispherical head (Section No.2)(in operation)
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 03 169.000 0.3125 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1 2010 – 2011a UG-33
External Pressure : P = 15 psi modulus of elasticity : E = 24 500 060 psi
Material : SA285GRC Corrosion : 0 in
Vacuum curve : CS-2 Tolerance : 0 in
Nominal thickness : tn = 0.313 in External Diameter : Do = 169 in
Checked thickness : t = 0.313 in outside radius : Ro = 84.5 in
outside height : ho = / Axis ratio : Do/(2ho) = /
(c) Hemispherical heads
UG-28 (d) : A =tR
o
125.0= 0.000462
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
5 720.772 psi
Pa =tR
B
o
= 21.157 psi ≥ P
Comments tn and t should be read 0.3125 See “Comment for reading of external pressure curves”.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 23 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-6.4 [t = 0.75 in.]
External Pressure – Conical Head (Section No. 2)(in operation)
Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 15.0000 in
top : Support line level : 219.6046 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 30.23 Cône 169.500 0.7500 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1 2010 – 2011a
External Pressure : P = 15 psi Design Temperature : 700 °F
Allowable stress : S = 14 257.2 psi modulus of elasticity : E = 24 500 060 psi
Unsupported shell length : 204.605 in half opening angle of conical shell : α = 22.5 °
Checked thickness : t = 0.75 in Vacuum curve : CS-2
Element diameter at large end : DL = 169.5 in Element diameter at small end : Ds = 0 in
UG-33(f) Conical shell with straight circular section
L = 204.604 in Fig. UG-33.1⇒ Le = 102.302 in Le /DL = 0.604 te = t cos(α) = 0.693 in DL /te = 244.621
DL/te≥10 : A (Subpart 3 Section II Part D Fig.G) = 0.000605 DL /te ≥ 10 : Pa =eL tD
B
3
4
DL/te<10 : A =( )
2
o /D
1.10.10,min
t= / DL /te < 10 : Pa =
−
−
eLeLeL tDtD
SB
tD
11
2;0833.0
2.167MIN
B (Subpart 3 Section II Part D or AE/2) = 7 006.928 psi Pa = 38.192 psi ≥ P
Comments See “Comment for reading of external pressure curves”. The cone to cylinder junction at large end is ignored like in ASME example.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 24 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-6.4 [t = 0.563 in.]
External Pressure – Conical Head (Section No. 2) (in operation)
Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 15.0000 in
top : Support line level : 219.1531 in
Elements considered :
Tag Diameter Thickness
modulus of
elasticity
Vacuum
curve Temperature
(in) (in) (psi) (°F)
002 30.23 Cône 169.126 0.5630 24 500 060.
0 CS-2 700 °F
ASME VIII DIV.1 2010 – 2011a
External Pressure : P = 15 psi Design Temperature : 700 °F
Allowable stress : S = 14 257.2 psi modulus of elasticity : E = 24 500 060 psi
Unsupported shell length : 204.153 in half opening angle of conical shell : α = 22.5 °
Checked thickness : t = 0.563 in Vacuum curve : CS-2
Element diameter at large end : DL = 169.126 in Element diameter at small end : Ds = 0 in
UG-33(f) Conical shell with straight circular section
L = 204.153 in Fig. UG-33.1⇒ Le = 102.077 in Le /DL = 0.604 te = t cos(α) = 0.52 in DL /te = 325.152
DL/te≥10 : A (Subpart 3 Section II Part D Fig.G) = 0.000378 DL /te ≥ 10 : Pa =eL tD
B
3
4
DL/te<10 : A =( )
2
o /D
1.10.10,min
t= / DL /te < 10 : Pa =
−
−
eLeLeL tDtD
SB
tD
11
2;0833.0
2.167MIN
B (Subpart 3 Section II Part D or AE/2) = 4 692.673 psi Pa = 19.243 psi ≥ P
Comments See “Comment for reading of external pressure curves”. The cone to cylinder junction at large end is ignored like in ASME example. ASME example uses rounded values. Le =L/2 = 204.153/2 = 102.0765 in; Le / DL = 102.0765/169.126 = 0.603553 ; te = t cos(α) = 0.563x 0.92388 = 0.52 in DL / te = 169.126/0.52 = 325.152 ≥ 10 � A = 0.000378 ; B = 4692.673 psi Pa = 4/3 [B/(DL/te)] = 4/3 x [4692.673/325.152) = 19.243 psi ≥ P
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 25 prodia2 V33.1.0.11 Bentley Systems, Inc.
Appendix L-7 [Openings and reinforcements]
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 26 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.1
Isolated Opening(s)
Figures for all configurations from FIG. UG-37.1 And FIG UG-40.
Shell ( α = 0 ) or Cone ( α > 0 ) : in longitudinal plane.
Nozzle with or without pad, set-in or set-on Selfreinforcing nozzle, set-in or set-on
Cylndrical or conical shell : circumferential plane
Head : in the plane that contains the axis of the nozzle and the longitudinal axis of vessel.
Nozzle with or without pad, set-in or set-on Selfreinforcing nozzle, set-in or set-on
β
h
d
R t
te
L2
tp L1
δ >90° δ < 90°
Pro
ject
ion
tn trn
tr
L<2.5tx L≥2.5tx te=0
tn
β
d
R t
Pro
ject
ion
tn
te 30°
tx
Self
he
ight
tx
γ
L1
β
tn
h R
t
te
L2
tp
α
Pro
ject
ion
d
trn
tr δ >90°
δ < 90°
β
tn
h R
t
te
α
Pro
ject
ion
d
30°
L≥2.5tx te=0
Self
he
ight
tn
tx
tx
L<2.5tx
γ
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 27 prodia2 V33.1.0.11 Bentley Systems, Inc.
Opening 1 [ in operation Int.P. ] (Process) ASME VIII DIV.1
Nozzle without pad on Shell (No. 1) Set In
Pressure : P = 250 psi Temperature : 150 °F
Shell Material :SA516GR55 Allowable stress : Sv = 13 700 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 13 700 psi
Ext. Diameter : Do = 30.75 in Nominal thickness : 0.375 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR55 Allowable stress : Sn = 15 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 5.5 in Nominal thickness : 0.75 in
External Projection : 7.875 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 0 in
Flange Material : / Type : /
Rating : / Height : / /
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.375 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1 Required thickness of the nozzle neck UG-27
trn = P Rn / (SnE-0.6P) = 0.0337 in Rn = 2 in E = 1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.034 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.277 in ; tb3 = Table UG-45+Can= 0.226 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.226 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 4 in
Rn = radius of the finished opening 2 in
ti = thickness of internal projection /
tp = width of reinforcing pad /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = thickness of nozzle 0.75 in 0.75 in
h = height of the internal projection 0 in 0 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.2768 in [ UG-27(c) ] t = 0.375 in E = 1
trn = P Rn / (SnE-0.6P) = 0.0337 in Rn = 2 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 4 in 4 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.938 in 0.938 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.107 in2
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 28 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40(b)-Radius , length available ] 2 in 2 in
L2 = min [ UG-40(c) , height available ] 0.938 in 0.938 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Area available (in2) :
Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 0.196 0.196
A2 = L2 (tn-trn) fr2 0.672 0.672
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.07 0.07
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 0.938 ≥A/2 0.938 ≥A/2
1.877 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
Fig. UW-16.1(d) full penetration weld
Minimum throat required actual
tc,outward min[¼ in.(6 mm);0.7×tmin]= 0.25 in
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg41 = 0.2625 in
tc,inward min[¼ in.(6 mm);0.7×tmin]= /
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg43 − Can = /
Weld sizes are adequate Weld loads check UG-41(b).
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
tn = 0.75
t = 0.375
tc,outward
tc,inward
leg41
leg43
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 29 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.2 (without reinforcing plate)
Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle without pad on Shell (No. 1) Set In
Pressure : P = 250 psi Temperature : 700 °F
Shell Material :SA516GR55 Allowable stress : Sv = 14 300 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 14 300 psi
Ext. Diameter : Do = 61,5 in Nominal thickness : 0,75 in Tolerance for seamless pipe : /
Nozzle Material : SA516GR55 Allowable stress : Sn = 16 600 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 12,75 in Nominal thickness : 0,5 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 5,12 in NPS 12"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0,375 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 0.923 fr4 = min(1,Sp/Sv) = 0.923 Required thickness of the nozzle neck UG-27
trn = P Rn / (Sn-0.6P) = 0,0893 in Rn = 5,875 in E = 1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.089 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.53 in ; tb3 = Table UG-45+Can= 0.328 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,328 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 11,75 in
Rn = radius of the finished opening 5,875 in
ti = thickness of internal projection /
tp = width of reinforcing pad /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = thickness of nozzle 0,5 in 0,5 in
h = height of the internal projection 0 in 0 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.53 in [ UG-27(c) ] t = 0,75 in E = 1
trn = P Rn / (SnE-0.6P) = 0,0893 in Rn = 5,875 in E = 1
Limits of reinforcement UG-40 : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 11,75 in 11,75 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,25 in 1,25 in
Area required UG-37 (c) : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 6,228 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 30 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-Radius , length available] 5,875 in 5,875 in
L2 = min [ UG-40 (c) , height available] 1,25 in 1,25 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in
Area available (in²) : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 1,292 1,292
A2 = L2 (tn-trn) fr2 0,513 0,513
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0,07 0,07
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1,876 <A/2 1,876 <A/2
3,752 <A
The opening is not adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1(d) full penetration weld
Minimum throat required actual
tc,outward min(¼ in. (6 mm),0.7×tmin) = 0,25 in
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg41 = 0,2625 in
tc,inward min(¼ in. (6 mm),0.7×tmin) = /
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg43 = /
Weld sizes are adequate Weld loads check UG-41(b)
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
tn = 0,5
t = 0,75
tc,outward
tc,inward
leg41
leg43
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 31 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.2 (with reinforcing plate of 3 in. wide x 0.375 in. thick
Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle with pad (0,375×3) on Shell (No. 1) Set In
Pressure : P = 250 psi Temperature : 700 °F
Shell Material :SA516GR55 Allowable stress : Sv = 14 300 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 14 300 psi
Ext. Diameter : Do = 61,5 in Nominal thickness : 0,75 in Tolerance for seamless pipe : /
Nozzle Material : SA516GR55 Allowable stress : Sn = 16 600 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 12,75 in Nominal thickness : 0,5 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 5,12 in NPS 12"
Pad Material : SA516GR60 Allowable stress : Sp = 13 200 psi
Height : 0,375 in Width : 3 in Ext. Diameter : Dop = 18,75 in
Weld outward : leg41= 0,375 in outer reinforcement : leg42= 0,3125 in inward : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 0.923 fr4 = min(1,Sp/Sv) = 0.923 Required thickness of the nozzle neck UG-27
trn = P Rn / (Sn-0.6P) = 0,0893 in Rn = 5,875 in E = 1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.089 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.53 in ; tb3 = Table UG-45+Can= 0.328 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,328 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 11,75 in
Rn = radius of the finished opening 5,875 in
ti = thickness of internal projection /
tp = width of reinforcing pad 3 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0,375 in 0,375 in
tn = thickness of nozzle 0,5 in 0,5 in
h = height of the internal projection 0 in 0 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.53 in [ UG-27(c) ] t = 0,75 in E = 1
trn = P Rn / (SnE-0.6P) = 0,0893 in Rn = 5,875 in E = 1
Limits of reinforcement UG-40 : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 11,75 in 11,75 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,625 in 1,625 in
Area required UG-37 (c) : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 6,228 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 32 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-radius , length available] 5,875 in 5,875 in
L2 = min [ UG-40 (c) , height available] 1,625 in 1,625 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 3 in 3 in
Area available (in²) : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 1,292 1,292
A2 = L2 (tn-trn) fr2 0,667 0,667
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,065 0,065
A42 = leg422 /2 fr4 0,045 0,045
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1,038 1,038
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 3,108 <A/2 3,108 <A/2
6,216 <A
The opening is not adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1 (d)+(a-1) full penetration weld
Minimum throat required actual
tc,inner min(¼ in. (6 mm),0.7×tmin) = 0,25 in
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg41 = 0,2625 in
tc,outer 0.5 × tmin = 0,1875 in
tmin = min(¾ in. (19 mm). , te , t) 0.7×leg42 = 0,2188 in
tc min(¼ in. (6 mm),0.7×tmin ) = /
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg43 = /
Weld sizes are adequate
Weld loads check UG-41(b). opening 1 [ in operation Int.P. ]
FIG. UG-41.1 (a) full penetration weld
Allowable strengths UW-15(c) + UG-41(a) + UG-45(c) + L-7
Outer fillet weld in shear :
sw,outer = π/4 × Dop × leg42 × 0.49 × min( Sp , Sv ) = 29 765 lbf
Inner fillet weld in shear :
sw,inner = π/4 × Don × leg41 × 0.49 × min( Sp , Sn ) = 24 289 lbf
Inside fillet weld in shear :
sc = π/4 × Don × leg43 × 0.49 × min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = π/4 × Don × t × 0.74 × min( Sn , Sv ) = 79 475 lbf
Upper groove weld in tension :
sg,upper = π/4 × Don × te × 0.74 × min( Sn , Sp ) = 36 681 lbf
Nozzle wall in shear :
sn = π/4 × (Don − tn) × tn × 0.70 × Sn = 55 899 lbf
Loads to be carried by welds Fig. UG-41.1(a) Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Total : W = [ A − A1 + tn fr1 ( E1 t − F tr )] Sv 27 623 lbf 27 623 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 25 967 lbf 25 967 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 15 835 lbf 15 835 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 31 329 lbf 31 329 lbf
Check strength paths Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Path 1-1 : min(W;W1-1) ≤ sw,outer + s n yes yes
Path 2-2 : min(W;W2-2) ≤ sw,inner+sg,upper+sg,lower+sc yes yes
Path 3-3 : min( W , W3-3 ) ≤ sw,outer+sg,lower+sc yes yes
Strength of welded joints is adequate
t = 0,75
tc,inner
tc
leg41
leg43
te = 0,375
tc,outer
leg42
tn = 0,5
1 3
2
3 2
1
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 33 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.2 (with reinforcing plate of 3.125 in. wide and 0.375 in. thick)
Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle with pad (0,375×3,125) on Shell (No. 1) Set In
Pressure : P = 250 psi Temperature : 700 °F
Shell Material :SA516GR55 Allowable stress : Sv = 14 300 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 14 300 psi
Ext. Diameter : Do = 61,5 in Nominal thickness : 0,75 in Tolerance for seamless pipe : /
Nozzle Material : SA516GR55 Allowable stress : Sn = 16 600 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 12,75 in Nominal thickness : 0,5 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 5,12 in NPS 12"
Pad Material : SA516GR60 Allowable stress : Sp = 13 200 psi
Height : 0,375 in Width : 3,125 in Ext. Diameter : Dop = 19 in
Weld Outside : leg41= 0,375 in outer reinforcement : leg42= 0,3125 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 0.923 fr4 = min(1,Sp/Sv) = 0.923 Required thickness of the nozzle neck UG-27
trn = P Rn / (Sn-0.6P) = 0,0893 in Rn = 5,875 in E = 1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.089 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.53 in ; tb3 = Table UG-45+Can= 0.328 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,328 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 11,75 in
Rn = radius of the finished opening 5,875 in
ti = thickness of internal projection /
tp = width of reinforcing pad 3,125 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0,375 in 0,375 in
tn = thickness of nozzle 0,5 in 0,5 in
h = height of the internal projection 0 in 0 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.53 in [ UG-27(c) ] t = 0,75 in E = 1
trn = P Rn / (SnE-0.6P) = 0,0893 in Rn = 5,875 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 11,75 in 11,75 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,625 in 1,625 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 6,228 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 34 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-Radius , length available] 5,875 in 5,875 in
L2 = min [ UG-40 (c) , height available] 1,625 in 1,625 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 3,125 in 3,125 in
Area available (in²) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 1,292 1,292
A2 = L2 (tn-trn) fr2 0,667 0,667
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,065 0,065
A42 = leg422 /2 fr4 0,045 0,045
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1,082 1,082
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 3,151 ≥A/2 3,151 ≥A/2
6,303 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1 (d)+(a-1) full penetration weld
Minimum throat required actual
tc,inner min(¼ in. (6 mm),0.7×tmin) = 0,25 in
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg41 = 0,2625 in
tc,outer 0.5 × tmin = 0,1875 in
tmin = min(¾ in. (19 mm). , te , t) 0.7×leg42 = 0,2188 in
tc min(¼ in. (6 mm),0.7×tmin) = /
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg43 = /
Weld sizes are adequate
Weld loads check UG-41(b). opening 1 [ in operation Int.P. ]
FIG. UG-41.1 (a) full penetration weld
Allowable strengths UW-15(c) + UG-41(a) + UG-45(c) + L-7
Outer fillet weld in shear :
sw,outer = π/4 × Dop × leg42 × 0.49 × min( Sp , Sv ) = 30 162 lbf
Inner fillet weld in shear :
sw,inner = π/4 × Don × leg41 × 0.49 × min( Sp , Sn ) = 24 289 lbf
Inside fillet weld in shear :
sc = π/4 × Don × leg43 × 0.49 × min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = π/4 × Don × t × 0.74 × min( Sn , Sv ) = 79 475 lbf
Upper groove weld in tension :
sg,upper = π/4 × Don × te × 0.74 × min( Sn , Sp ) = 36 681 lbf
Nozzle wall in shear :
sn = π/4 × (Don − tn) × tn × 0.70 × Sn = 55 899 lbf
Loads to be carried by welds Fig. UG-41.1(a) Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Total : W = [ A − A1 + tn fr1 ( E1 t − F tr )] Sv 27 623 lbf 27 623 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 26 585 lbf 26 585 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 15 835 lbf 15 835 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 31 948 lbf 31 948 lbf
Check strength paths Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Path 1-1 : min(W;W1-1) ≤ sw,outer + s n yes yes
Path 2-2 : min(W;W2-2) ≤ sw,inner+sg,upper+sg,lower+sc yes yes
Path 3-3 : min( W , W3-3 ) ≤ sw,outer+sg,lower+sc yes yes
Strength of welded joints is adequate
t = 0,75
tc,inner
tc
leg41
leg43
te = 0,375
tc,outer
leg42
tn = 0,5
1 3
2
3 2
1
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 35 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.4
Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle Self Reinforcing (3,25×2 γ = 25 °) on Shell (No. 1) Set-on
Pressure : P = 425 psi Temperature : 800 °F
Shell Material :SA516GR55 Allowable stress : Sv = 11 400 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0,063 in Allowable stress : S = 11 400 psi
Ext. Diameter : Do = 100 in Nominal thickness : 2 in Tolerance for seamless pipe : /
Nozzle Material : SA105 Allowable stress : Sn = 12 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0,063 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 19,5 in Nominal thickness : 1,75 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : LN
Rating : (ASME B16.5) 600 height : 3.25 in NPS 16"
Pad Material : / Allowable stress : Sp = /
Height : 2 in Width : 3,25 in Ext. Diameter : Dop = 26 in
Weld Outside : leg41= 0,75 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1 Required thickness of the nozzle neck UG-27
trn = P Rn / (Sn-0.6P) = 0,2917 in Rn = 8,063 in E = 1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0,354 in ; tb1 = max[t UG-27 , UG-16(b)]+Cav= 1,895 in ; tb3 = Table UG-45+Can= 0,391 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,3905 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 16,125 in
Rn = radius of the finished opening 8,063 in
ti = thickness of internal projection /
tp = width of reinforcing pad /
tx = thickness of selfreinforcing 4,9375 in
L = height of selfreinforcing 2 in 2 in
Configuration of the reinforcement : sketch (e-1) sketch (e-1)
te = thickness or height of the reinforcement 3.5 in 3.5 in
tn = thickness of nozzle 1,6875 in 1,6875 in
h = height of the internal projection 0 in 0 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ] Required thicknesses UG-37(a)
tr = 1,8328 in [ UG-27(c) ] t = 1,9375 in E = 1
trn = P Rn / (SnE-0.6P) = 0,2917 in Rn = 8,063 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 16,125 in 16,125 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 4,844 in 4,844 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 29,554 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 36 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-Radius , length available] 8,063 in 8,063 in
L2 = min [ UG-40 (c) , height available] 4,844 in 4,844 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (c) , te , height available ] 3.5 in 3.5 in
Area available (in²) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 0,844 0,844
A2 = L2 (tn-trn) fr2 6,761 6,761
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0,281 0,281
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 (tx-tn) fr2 8,937 8,937
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 16,824 ≥A/2 16,824 ≥A/2
33,647 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1(a) full penetration weld
Minimum throat required actual
tc min(¼ in. (6 mm),0.7×tmin)= 0,25 in
tmin = min( ¾ in. (19 mm) , t , tn) 0.7×leg41 = 0,525 in
Weld sizes are adequate Weld loads check UG-41(b)
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
tn = 1,688
t = 1,937 tc
leg41
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 37 prodia2 V33.1.0.11 Bentley Systems, Inc.
1.75
12
2
3.25
2448
'
13.719
57
3.71
957
Ø16
Ø26
1
te limited to self reinforcement height : 2 +1.5 = 3.5 in Calculation of A5 area : a) part of cylindrical reinforcement : 3.25 x 2 = 6.5 in2 b) part of cone : 3.25 x 1.5 /2 = 2.4375 in2
A5 = 6.5 +2.4375 = 8.9375 in2
te
According to FIG UG-40 (e-1)
Comments
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 38 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.5 Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle with pad (1,5×6,125) on Shell (No. 1) Set In
Pressure : P = 500 psi Temperature : 400 °F
Shell Material :SA516GR70 Allowable stress : Sv = 13 700 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0,25 in Allowable stress : S = 13 700 psi
Ext. Diameter : Do = 87 in Nominal thickness : 2 in Tolerance for seamless pipe : /
Nozzle Material : SA516GR70 Allowable stress : Sn = 13 700 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0,25 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 16 in Nominal thickness : 0,75 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 height : 5,12 in NPS 12"
Pad Material : SA516GR60 Allowable stress : Sp = 13 700 psi
Height : 1,5 in Width : 6,125 in Ext. Diameter : Dop = 28,25 in
Weld Outside : leg41= 0,375 in outer reinforcement : leg42= 0,875 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1 Required thickness of the nozzle neck UG-27
trn = P Ron / (Sn+0.4P) = 0,2878 in Ron = 8 in E=1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0,538 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 1,808 in ; tb3 = Table UG-45+Can= 0,578 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,578 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 15 in
Rn = radius of the finished opening 7.5 in
ti = thickness of internal projection /
tp = width of reinforcing pad 6,125 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 1,5 in 1,5 in
tn = thickness of nozzle 0,5 in 0,5 in
h = height of the internal projection 0 in 0 in
Reinforcement checking UG-37 opening 1 [ in operation Int.P. ] Required thicknesses UG-37(a)
tr = 1,5578 in [ UG-27(c) ] t = 1,75 in E = 1
trn = P Ron / (SnE+0.4P) = 0,2878 in Ron = 8 in E = 1 ]
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 15 in 15 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 2,75 in 2,75 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 23,368 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 39 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-Radius , length available] 7,5 in 7,5 in
L2 = min [ UG-40 (c) , height available] 2,75 in 2,75 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 6,125 in 6,125 in
Area available (in²) : Longitudinal Plane : θ = 0° Circumferential Plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 1,441 1,441
A2 = L2 (tn-trn) fr2 0,584 0,584
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,07 0,07
A42 = leg422 /2 fr4 0,383 0,383
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 9,188 9,188
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 11,665 <A/2 11,665 <A/2
23,331 <A
The opening is not adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1 (d)+(a-1) full penetration weld
Minimum throat required actual
tc,inner min[¼ in.(6 mm);0.7×tmin]= 0,25 in
tmin = min[ ¾ in.(19 mm) ; te , tn] 0.7×leg41 = 0,2625 in
tc,outer 0.5 × tmin = 0,375 in
tmin = min[ ¾ in.(19 mm) ; te , t] 0.7×leg42 = 0,6125 in
tc min[¼ in. (6 mm);0.7×tmin]= /
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg43 − Can = /
Weld sizes are adequate
Weld loads check UG-41(b). opening 1 [ in operation Int.P. ]
FIG. UG-41.1 (a) full penetration weld
Allowable strengths UW-15(c) + UG-41(a) + UG-45(c) + L-7
Outer fillet weld in shear :
sw,outer = π/4 × Dop × leg42 × 0.49 × min( Sp , Sv ) = 130 327 lbf
Inner fillet weld in shear :
sw,inner = π/4 × Don × leg41 × 0.49 × min( Sp , Sn ) = 31 634 lbf
Inside fillet weld in shear :
sc = π/4 × Don × leg43 × 0.49 × min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = π/4 × Don × t × 0.74 × min( Sn , Sv ) = 222 946 lbf
Upper groove weld in tension :
sg,upper = π/4 × Don × te × 0.74 × min( Sn , Sp ) = 191 097 lbf
Nozzle wall in shear :
sn = π/4 × (Don − tn) × tn × 0.70 × Sn = 58 373 lbf
Loads to be carried by welds Fig. UG-41.1(a) Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Total : W = [ A − A1 + tn fr1 ( E1 t − F tr )] Sv 141 639 lbf 141 639 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 140 072 lbf 140 072 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 20 947 lbf 20 947 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 152 060 lbf 152 060 lbf
Check strength paths Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Path 1-1 : min(W;W1-1) ≤ sw,outer + s n yes yes
Path 2-2 : min(W;W2-2) ≤ sw,inner+sg,upper+sg,lower+sc yes yes
Path 3-3 : min( W , W3-3 ) ≤ sw,outer+sg,lower+sc yes yes
Strength of welded joints is adequate
t = 1,75
tc,inner
tc
leg41
leg43
te = 1,5
tc,outer
leg42
tn = 0,49
1 3
2
3 2
1
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 40 prodia2 V33.1.0.11 Bentley Systems, Inc.
Comments Calculation of tr,n is normally done in AutoPIPE Vessel ® with formula of external diameter and consequently gives a different thickness than in ASME example. trn = 500x8 / (13700+0.4x500) = 0,28777 in tr = 500x41.75 / (13700-0.6x500) = 1,55784 in Required area to be reinforced : A = d tr F + 2 tn/cos(β) tr F (1-fr1) = 15x1.55784 = 23.3676 in2 (ASME example value is 23.4 in2) Available areas on each side : A1 = 7.5x(1.75-1.55784) = 1.4412 in2 (ASME example value is 2.85/2 =1.425 in2) A2 = 2.75x(0.5-0.28777) = 0.5836 in2 (ASME example value is 1.21/2 =0.605 in2) A3 = 0 in2 A41 = 0.3752/2= 0.0703 in2 (ASME example value of the sum of A41 and A42 is 0.906/2 = 0.453 in2) A42 = 0.8752/2= 0.3828 in2 ASME example value of the sum of A41 and A42 is 0.906/2 = 0.453 in2) A43 = 0 in2
A1 + A2 + A3 + A41 + A42 = A13 = 2.4779 in2 (ASME example value is 4.97/2 = 2.485 in2)
A5 = 6.125x1.5 = 9.1875 in2 (ASME example value is 18.4/2 = 9.2 in2) Total of available areas in AutoPIPE Vessel ® calculation : 2.4779+9.1875 = 11.6654 in2 < 23.3676/2 = 11.6835 in2 Total of available areas in ASME example is : 2.485+9.2 = 11.685 in2 < 23.4/2 =11.7 in2 ASME example conclusion is : “This is equal to the required area; therefore, opening is adequatly reinforced.” ASME calculation is not correct. There are too many rounded values resulting in an important error.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 41 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.6
Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle without pad on Elliptical Head (No. 2) Set In
Pressure : P = 150 psi Temperature : 400 °F
Shell Material :SA516GR60 Allowable stress : Sv = 17 500 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 17 500 psi
Ext. Diameter : Do = 24 in Nominal thickness : 0,188 in Tolerance for seamless pipe : /
Nozzle Material : SA106GRB Allowable stress : Sn = 12 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : 12,5 %
Ext. Diameter : Don = 8,625 in Nominal thickness : 0,25 in NPS 8"
External Projection : 9,906 in Internal Projection : 0,6 in Schedule : 20
Inclination : 0 ° Eccentricity : 0 in
Flange Material : / Type : /
Rating : / height : /
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0,25 in outer reinforcement : leg42= / Inside : leg43= 0,25 in
fr1 =min(1,Sn/Sv) = 0.686 fr2 = min(1,Sn/Sv) = 0.686 fr3 = min(1,min(Sn, Sp)/Sv) = 0.686 fr4 = min(1,Sp/Sv) = 1 Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (Sn+0.4P) = 0,0536 in Ron = 4,313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.054 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.101 in ; tb3 = Table UG-45+Can= 0.282 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,1013 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 8,125 in
Rn = radius of the finished opening 4,063 in
ti = thickness of internal projection 0,25 in
tp = width of reinforcing pad /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = thickness of nozzle 0,25 in 0,25 in
h = height of the internal projection 0,6 in 0,6 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ] Required thicknesses UG-37(a)
tr = 0.0912 in [ UG-37(a)(c) + UG-27(d) ] t = 0,1875 in K1 (Table UG-37) = 0,9 E = 1
trn = P Ron / (SnE+0.4P) = 0,0536 in Ron = 4,313 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 8,125 in 8,125 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0,469 in 0,469 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0,756 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 42 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-Radius , length available] 4,038 in 4,038 in
L2 = min [ UG-40 (c) , height available] 0,469 in 0,469 in
L3 = min [ h , 2.5t , 2.5ti ] = 0,469 in 0,469 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in
Area available (in²) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 0,381 0,381
A2 = L2 (tn-trn) fr2 0,063 0,063
A3 = L3 ti fr2 0,08 0,08
A41 = leg412 /2 fr2 0,021 0,021
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0,021 0,021
A5 = L5 te fr4 0 0
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 0,567 ≥A/2 0,567 ≥A/2
1,135 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1(d) full penetration weld
Minimum throat required actual
tc,outward min[¼ in.(6 mm);0.7×tmin]= 0,1313 in
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg41 = 0,175 in
tc,inward min[¼ in.(6 mm);0.7×tmin]= 0,1313 in
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg43 = 0,175 in
Weld sizes are adequate Weld loads check UG-41(b)
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
Comments
AutoPIPE Vessel ® does not take into account weld attachment following FIG.UW-16.1(i) and consequently does not check weld loading.
tn = 0,25
t = 0,188
tc,outward
tc,inward
leg41
leg43
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 43 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.7 (nozzle thickness = ½ in.)
Opening A [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle without pad on Shell (No. 1) Set-in
Pressure : P = 1 000 psi Temperature : 150 °F
Shell Material :SA515GR60 Allowable stress : Sv = 13 800 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 13 800 psi
Ext. Diameter : Do = 33 in Nominal thickness : 1,5 in Tolerance for seamless pipe : /
Nozzle Material : SA515GR60 Allowable stress : Sn = 15 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 5 in Nominal thickness : 0,5 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 12 in
Flange Material : / Type : /
Rating : / height : /
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld outward : leg41= 0,5 in outer reinforcement : leg42= / inward : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1 Required thickness of the nozzle neck UG-27
trn = P Rn / (Sn-0.6P) = 0,1389 in Rn = 2 in E=1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.139 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 1.136 in ; tb3 = Table UG-45+Can= 0.226 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,226 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
β = deflection angle / normal line 0 ° 46,66 °
d = diameter of the finished opening 4 in 6,366 in
Rn = radius of the finished opening 2 in 3,183 in
ti = thickness of internal projection / /
tp = width of reinforcing pad / /
tx = thickness of selfreinforcing / /
L = height of selfreinforcing / / / /
Configuration of the reinforcement : / / / /
te = thickness or height of the reinforcement 0 in 0 in 0 in 0 in
tn = thickness of nozzle 0,5 in 0,5 in 0,5 in 0,5 in
h = height of the internal projection 0 in 0 in 0 in 0 in Reinforcement checking UG-37 opening A [ in operation Int.P. ] Required thicknesses UG-37(a)
tr = 1.1364 in [ UG-27(c) ] t = 1,5 in E = 1
trn = P Rn / (SnE-0.6P) = 0,1389 in Rn = 2 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
UG-40 (b) : max [d , Rn+tn+t ] = 4 in 4 in 6,366 in 6,366 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,25 in 1,25 in 1,25 in 1,25 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1 0,5
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 4,545 in² 3,617 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 44 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
L1 = min [ UG-40 (b)-Radius , length available] 2 in 2 in 3,161 in 3,161 in
L2 = min [ UG-40 (c) , height available] 1,25 in 1,25 in 1,25 in 1,25 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in 0 in 0 in
Area available (in²) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 0,727 0,727 2,946 2,946
A2 = L2 (tn-trn) fr2 0,451 0,451 0,451 0,451
A3 = L3 ti fr2 0 0 0 0
A41 = leg412 /2 fr2 0,125 0,125 0,125 0,125
A42 = leg422 /2 fr4 0 0 0 0
A43 = leg432 /2 fr2 0 0 0 0
A5 = L5 te fr4 0 0 0 0
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1,304 <A/2 1,304 <A/2 3,522 ≥A/2 3,522 ≥A/2
2,607 <A 7,044 ≥A
The opening is not adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening A [ in operation Int.P. ]
FIG. UW-16.1(d) full penetration weld
Minimum throat required actual
tc,outward min[¼ in.(6 mm);0.7×tmin]= 0,25 in
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg41 = 0,35 in
tc,inward min[¼ in.(6 mm);0.7×tmin]= /
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg43 = /
Weld sizes are adequate Weld loads check UG-41(b)
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
Comments Differences are due to the fact that AutoPIPE Vessel ® calculates “d” using the nominal thickness of the shell (1.5 in.) instead of the calculated value “tr”. tr = (1000x15)/(13800-0.6*1000) = 1.1364 in (ASME value is 1.14in) Angles are different and consequently d. AutoPIPE Vessel ® calculation : Rm = 15 + (1.5/2) = 15.75 in α1 = arc cos((12+2)/15.75) = 27.266° α2 = arc cos((12-2)/15.75) = 50.586° α = 50.586-27.266 = 23.32° d = 2x15.75x√(1-cos(α/2)2) = 6.366 in ASME calculation is approximative taking account the rounding of tr value. UG parts is based on the use of the internal diameter and figure UG-37.1 shows extra thickness for reinforcement outside. If thickness is calculated according to Appendix 1-1 ,we can consider probably that extra thickness for reinforcement is inside. Consequently, d may be different for the same geometry following that the thickness is calculated with the internal or the external diameter.
tn = 0,5
t = 1,5
tc,outward
tc,inward
leg41
leg43
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 45 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.7 (nozzle thickness = 7/8 in.)
Opening A [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle without pad on Shell (No. 1) Set In
Pressure : P = 1 000 psi Temperature : 150 °F
Shell Material :SA515GR60 Allowable stress : Sv = 13 800 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 13 800 psi
Ext. Diameter : Do = 33 in Nominal thickness : 1,5 in Tolerance for seamless pipe : /
Nozzle Material : SA515GR60 Allowable stress : Sn = 17 100 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 5,75 in Nominal thickness : 0,875 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Inclination : 0 ° Eccentricity : 12 in
Flange Material : / Type : /
Rating : / height : /
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0,5 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1 Required thickness of the nozzle neck UG-27
trn = P Rn / (Sn-0.6P) = 0,1212 in Rn = 2 in E=1
The nozzle neck thickness is adequate per UG-27.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.121 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 1.136 in ; tb3 = Table UG-45+Can= 0.245 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.245 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
β = deflection angle / normal line 0 ° 46,66 °
d = diameter of the finished opening 4 in 6,366 in
Rn = radius of the finished opening 2 in 3,183 in
ti = thickness of internal projection / /
tp = width of reinforcing pad / /
tx = thickness of selfreinforcing / /
L = height of selfreinforcing / / / /
Configuration of the reinforcement : / / / /
te = thickness or height of the reinforcement 0 in 0 in 0 in 0 in
tn = thickness of nozzle 0,875 in 0,875 in 0,875 in 0,875 in
h = height of the internal projection 0 in 0 in 0 in 0 in Reinforcement checking UG-37 opening A [ in operation Int.P. ] Required thicknesses UG-37(a)
tr = 1.1364 in [ UG-27(c) ] t = 1,5 in E = 1
trn = P Rn / (SnE-0.6P) = 0,1212 in Rn = 2 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
UG-40 (b) : max [d , Rn+tn+t ] = 4,375 in 4,375 in 6,366 in 6,366 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 2,188 in 2,188 in 2,188 in 2,188 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1 0,5
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 4,545 in² 3,617 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 46 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
L1 = min [ UG-40 (b)-Radius , length available] 2,375 in 2,375 in 3,161 in 3,161 in
L2 = min [ UG-40 (c) , height available] 2,188 in 2,188 in 2,188 in 2,188 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in 0 in 0 in
Area available (in²) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = 43,34 ° δ = 136,66 °
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 0,864 0,864 2,946 2,946
A2 = L2 (tn-trn) fr2 1,649 1,649 1,649 1,649
A3 = L3 ti fr2 0 0 0 0
A41 = leg412 /2 fr2 0,125 0,125 0,125 0,125
A42 = leg422 /2 fr4 0 0 0 0
A43 = leg432 /2 fr2 0 0 0 0
A5 = L5 te fr4 0 0 0 0
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 2,638 ≥A/2 2,638 ≥A/2 4,719 ≥A/2 4,719 ≥A/2
5,275 ≥A 9,439 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening A [ in operation Int.P. ]
FIG. UW-16.1(d) full penetration weld
Minimum throat required actual
tc,outward min[¼ in.(6 mm);0.7×tmin]= 0,25 in
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg41 = 0,35 in
tc,inward min[¼ in.(6 mm);0.7×tmin]= /
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg43 = /
Weld sizes are adequate Weld loads check UG-41(b)
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
Comments Same as for L7-7 (nozzle thickness = ½ in)
tn = 0,875
t = 1,5
tc,outward
tc,inward
leg41
leg43
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 47 prodia2 V33.1.0.11 Bentley Systems, Inc.
L-7.8 + UG-45
Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle with pad (0,5×2,75) on Shell (No. 1) Set In
Pressure : P = 300 psi Temperature : 650 °F
Shell Material :SA516GR70 Allowable stress : Sv = 17 500 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0,125 in Allowable stress : S = 17 500 psi
Ext. Diameter : Do = 43,125 in Nominal thickness : 0,563 in Tolerance for seamless pipe : /
Nozzle Material : SA106GRB Allowable stress : Sn = 12 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0,125 in Tolerance for seamless pipe : 12,5 %
Ext. Diameter : Don = 10,75 in Nominal thickness : 0,594 in NPS 10"
External Projection : 10,438 in Internal Projection : 0 in Schedule : 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : / Type : /
Rating : / height : /
Reinforcement Material : SA516GR60 Allowable stress : Sp = 15 000 psi
Height : 0,5 in Width : 2,75 in Ext. Diameter : Dop = 16,25 in
Weld Outside : leg41= 0,357 in outer reinforcement : leg42= 0,375 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.686 fr2 = min(1,Sn/Sv) = 0.686 fr3 = min(1,min(Sn, Sp)/Sv) = 0.686 fr4 = min(1,Sp/Sv)
= 0.857 Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (Sn+0.4P) = 0,133 in Ron = 5,375 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.258 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.491 in ; tb3 = Table UG-45+Can= 0.444 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,444 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40 angle of plane with longitudinal axis : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
angle of each side / vessel wall : δ = 90 ° δ = 90 ° δ = / δ = /
β = deflection angle / normal line 0 °
d = diameter of the finished opening 9,812 in
Rn = radius of the finished opening 4,906 in
ti = thickness of internal projection /
tp = width of reinforcing pad 2,75 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0,5 in 0,5 in
tn = thickness of nozzle 0,469 in 0,469 in
h = height of the internal projection 0 in 0 in Reinforcement checking UG-37 opening 1 [ in operation Int.P. ] Required thicknesses UG-37(a)
tr = 0.3659 in [ UG-27(c) ] t = 0,4375 in E = 1
trn = P Ron / (SnE+0.4P) = 0,133 in Ron = 5,375 in E = 1
Limits of reinforcement UG-40 : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
UG-40 (b) : max [d , Rn+tn+t ] = 9,812 in 9,812 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,094 in 1,094 in
Area required UG-37 (c) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 3,698 in²
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 48 prodia2 V33.1.0.11 Bentley Systems, Inc.
Lengths and heights of calculation of the areas : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
L1 = min [ UG-40 (b)-Radius , length available] 4,906 in 4,906 in
L2 = min [ UG-40 (c) , height available] 1,094 in 1,094 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 2,75 in 2,75 in
Area available (in²) : Longitudinal plane : θ = 0° Circumferential plane : θ = 90°
δ = 90 ° δ = 90 ° δ = / δ = /
A1 = L1 (E1 t-tr F) - tn/cos(β) (E1 t-tr F) (1-fr1) 0,341 0,341
A2 = L2 (tn-trn) fr2 0,252 0,252
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,048 0,048
A42 = leg422 /2 fr4 0,06 0,06
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1,179 1,179
A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1,88 ≥A/2 1,88 ≥A/2
3,759 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
FIG. UW-16.1 (d)+(a-1) full penetration weld
Minimum throat required actual
tc,inner min[¼ in.(6 mm);0.7×tmin]= 0,25 in
tmin = min[ ¾ in.(19 mm) ; te , tn] 0.7×leg41 = 0,2625 in
tc,outer 0.5 × tmin = 0,2187 in
tmin = min[ ¾ in.(19 mm) ; te , t] 0.7×leg42 = 0,2625 in
tc min[¼ in. (6 mm);0.7×tmin]= /
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.7×leg43 = /
Weld sizes are adequate
Weld loads check UG-41(b). opening 1 [ in operation Int.P. ]
FIG. UG-41.1 (a) full penetration weld
Allowable strengths UW-15(c) + UG-41(a) + UG-45(c) + L-7
Outer fillet weld in shear :
sw,outer = π/4 × Dop × leg42 × 0.49 × min( Sp , Sv ) = 35 177 lbf
Inner fillet weld in shear :
sw,inner = π/4 × Don × leg41 × 0.49 × min( Sp , Sn ) = 18 617 lbf
Inside fillet weld in shear :
sc = π/4 × Don × leg43 × 0.49 × min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = π/4 × Don × t × 0.74 × min( Sn , Sv ) = 32 801 lbf
Upper groove weld in tension :
sg,upper = π/4 × Don × te × 0.74 × min( Sn , Sp ) = 37 487 lbf
Nozzle wall in shear :
sn = π/4 × (Don − tn) × tn × 0.70 × Sn = 31 81 lbf
Loads to be carried by welds Fig. UG-41.1(a) Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Total : W = [ A − A1 + tn fr1 ( E1 t − F tr )] Sv 26 800 lbf 26 800 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 26 933 lbf 26 933 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 7 715 lbf 7 715 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 29 395 lbf 29 395 lbf
Check strength paths Longitudinal plane : θ = 0° Circumferential plane : θ = 180°
δ = 90 ° δ = 90 ° δ = δ =
Path 1-1 : min(W;W1-1) ≤ sw,outer + s n yes yes
Path 2-2 : min(W;W2-2) ≤ sw,inner+sg,upper+sg,lower+sc yes yes
Path 3-3 : min( W , W3-3 ) ≤ sw,outer+sg,lower+sc yes yes
Strength of welded joints is adequate
t = 0,4372
tc,inner
tc
leg41
leg43
te = 0,5
tc,outer
leg42
tn = 0,469
1 3
2
3 2
1
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 49 prodia2 V33.1.0.11 Bentley Systems, Inc.
UG 45 NOZZLE NECK THICKNESS
case of pipe nozzle
Outer Diameter of nozzle = 10.75 in
Nominal thickness of nozzle = 0.594 in
Pipe (yes =1) = 1
Tolerance (12.5 % nominal thickness for pipe) = 0.07425 in
Tolerance (other than pipe) 0 in
Corrosion allowance = 0.125 in
Design pressure = 300 psi
Allowable stress = 12000 psi
Minimum calculated shell thickness (internal pressure) = 0.3659 in
Minimum calculated shell thickness (external pressure) = 0 in
Standard nozzle thickness = 0.365 in
before release 2010
Thickness according UG45B1 = 0.4909 in (Mini shell thk +CA with E=1)
Thickness according UG16B = 0.1875 in (1/16 in + CA)
Thickness according UG45B2 = in (Ext pressure pres.thk +CA)
Thickness according UG45B4 = 0.444375 in Standard thk * 0.875 + CA
Thickness according UG45A = 0.258706 in (Mini nozzle thk +CA)
Minimum nozzle neck thickness requirement :
Max ( Min (Max ( UG45B1,UG16B,UG45B2 ),UG45B4),UG45A) mini = 0.44438 in
Minimum undertoleranced thickness of nozzle neck = 0.51975 in thickness OK per UG 45
release 2010
ta = 0.258706 in
tb1 = 0.4909 in
tb2 = in
TABLE UG-45 (undertoleranced standard
thickness) = 0.319 in
tb3 = 0.444 in
tb = min(tb3,max(tb1,tb2)) = 0.444 in
tUG45 = 0.444 in
Minimum undertoleranced thickness of nozzle neck 0.51975 in thickness OK per UG 45
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 50 prodia2 V33.1.0.11 Bentley Systems, Inc.
Part UHX
General comment ASME examples have not been updated. AutoPIPE Vessel® examples are issued from ASME VIII div.1 2010-2011a Consequently, where W* is used for bolting connection and if W* is null, values of Q2 and resulting values are different.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 51 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-20.1.1 Tubesheet Integral with Shell and Channel
Tubesheet, Loading conditions 2 [corroded normal condition].
ASME VIII DIV.1
2010 – 2011a
§[UHX-12]
Tubesheet Tubes Shell Tubeside
Tubeside Shellside
Pressure Pt=140 psi Ps=-10 psi
Corrosion ct=0 in cs=0 in 0 in 0 in
Material SA240GR316 SA213TP316 SA240GR316 SA240GR316
Temperature 500 °F (T ’=/) 500 °F (Tt,m=/) 500 °F (Ts,m=/) 500 °F (Tc’=/)
Allowable Stress S = 18 000 psi Sa = 20 000 psi St = 18 000 psi Ss = 18 000 psi Sc = 18 000 psi
Yield Strength Sy = 20 000 psi Sy,t = 20 000 psi Sy,s = 20 000 psi Sy,c = 20 000 psi
modulus of elasticity E = 25 800.1 ksi Et = 25 800.1 ksi Es = 25 800.1 ksi Ec = 25 800.1 ksi
Poisson’s ratio ν = 0.3 νt = 0.3 νs = 0.3 νc = 0.3
Diameter A = 12.939 in dt=0.75 in 12.39 in 12.313 in
Nominal thicknesses 0.521 in tt=0.065 in 0.18 in 0.313 in
Tolerance 0 in
pattern Square Nt=76 L = / OTL=11.6 in p=1 in
Configuration a
Ds = 12.39 in ts = 0.18 in h = 0.521 in
Dc = 12.313 in tc = 0.313 in hp = 0.521 in
hg = 0 in
Extra thickness (periphery) : Tubeside : 0 in Shellside : 0 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 11.6 in r0 = 5.425 in Tube expansion depth ratio ρ = lt,x /h = 0 lt,x = 0 in
Effective Tube Pitch
p* =( )[ ]2
4,MIN41
O
OL
D
pDA
p
⋅−
π
= 1.152 in
basic ligament efficiency : µ = (p- dt)/p = 0.25 effective ligament efficiency : µ*
= (p*- d*)/ p* = 0.349
d* = max[(dt -2tt Et/E St /S ρ).(dt -2tt )]= 0.75 in
largest center-to-center distance between adjacent tube rows : UL = 2.25 in Unperforated Area : AL = 26.1 in²
Effective elastic constants E* = 11 492 530 psi ν* = 0,254 (Fig. UHX-11.3 , Fig. UHX-11.4)
Conditions of applicability
Minimum thickness : TEMA 9th Ed. RCB 7-11 UL ≤ 4p
Parameters
ρs = Ds/D0 = 1.068 ρc = Dc/D0 = 1.061 MTS = D02/16 [(ρs-1)(ρs
2+1)Ps-(ρc-1)(ρc
2+1)Pt]
βs = ( ) ( ) ssss ttD ⋅+−4 2112 ν = 1.209 in-1 βc = ( ) ( ) cccc ttD ⋅+−4 2112 ν = 0.914 in-1
ks = βs Es ts3 / 6(1-νs
2) = 33 304.05 lbf kc = βc Ec tc3
/ 6(1-νc2) = 132 498.6 lbf
λs = 6Ds ks [1+hβs+(h2βs2/2)] / h3 = 31 999 900 psi λc = 6Dc kc [1+hβc+(h2βc
2/2)] / h3 = 110 048 600 psi
δs = [Ds2 / (4Es ts)] (1-νs /2) = 7.024388×10
-6 in
3/lbf δc = [Dc
2 / (4Ec tc)] (1-νc /2) = 3.98953×10
-6 in
3/lbf
ωs = ρs ks βs δs (1+h βs) = 0.492109 in2 ωc = ρc kc βc δc (1+h βc) = 0.757528 in
2
Ws = 0.0000 lbf Wc = 0.0000 lbf Wm1s = 0.0000 lbf Wm1c = 0.0000 lbf Wmax = max[Ws , Wc ] W m1max = max[W m1s , W m1c ]
h’g = max[(hg-ct),(0)] = 0 in K = A/D0 = 1.115 F =(1-ν*)/E* (λs+λc+E ln K)= 9.404
bending moments
M *=MTS+ωcPt-ωsPs Mp = (M *- D0
2/32 F (Ps-Pt))/(1+F)
M = max(|Mp|;|M0|) M0 = Mp + D02/64 (3+ν*
) (Ps-Pt)
Case W * Ps (psi) Pt (psi) MTS (lb.in/in) M *
(lb.in/in) Mp (lb.in/in) M0 (lb.in/in) M (lb.in/in) 1
2
3
0
0
0
0
-10
-10
140
0
140
-153.9086
-12.26169
-166.1703
-47.85456
-7.340597
-55.19516
527.5189
37.30293
564.8218
-430.2753
-31.11094
-461.3862
527.5189
37.30293
564.8218
h
Dc
Ds
tc
ts
hp
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 52 prodia2 V33.1.0.11 Bentley Systems, Inc.
Bending stresses in the Tubesheet :
σ = 6 M / [µ*(h-h’g)
2] |σ| shall be ≤ Sb = 2S
Shear stresses in the Tubesheet :
τ = 1/(4µ) (D0/hp) |Ps-Pt|
|τ| shall be ≤ Sτ = 0.8S τ = 1/(4µ) ({4Ap/Cp}/hp) |Ps-Pt| if |Ps-Pt| > 3.2Sµ hp /D0
where : Cp = 38.5 in and Ap = 68.25 in²
Case σ (psi) Sb (psi) τ (psi) Sτ (psi)
1
2
3
33 595
2 361
35 756
36 000
36 000
36 000
3 117
223
3 340
14 400
14 400
14 400
Axial tube stress
a0 = D0 /2 xs = 1-Nt (dt /2a0)2 xt = 1-Nt ((dt-2tt)/2a0)
2 σ t,o = [Pt (1–xt ) – Ps (1–xs )] / (xt – xs )
[UW-20] Tube-To-Tubesheet Welds Fig. (c)
af = 0.175 in ag = 0.175 in ac= af + ag Ff =min(0.55π af (dt+0.67af ) Sw ; Ft)=2 517.836 lbf
At = π (dt-tt)tt fw= St / Sw = 1 ff =1-Fg /(fd Ft) Fg=min(0.85π ag (dt+0.67ag ) Sw ; Ft)=2 517.836 lbf
La = |σt,o| At Fd = min (Lactual ; Ft) fd = 1.0 Sw = min (St ; S) Ft = π (dt-tt) St = 2 517.836 lbf
[UW-20.4] Case (1-3) : Lmax=Ft Case (4-7) : Lmax=2Ft La shall be ≤ Lmax
[UW-20.6] ar = 2 [ ( (0.75dt)2 + 1.07tt(dt-tt)fwfd )
0.5 - 0.75dt ] ac shall not be < max(ar,tt)
Case σt,o (psi) Fd (lbf) fd ff ar (in) La (lbf) Lmax (lbf) 1
2
3
302
32
334
42.267
4.418
46.685
1.0000
1.0000
1.0000
0.0000
0.0000
0.0000
0.082
0.082
0.082
42.267
4.418
46.685
2 517.836
2 517.836
2 517.836
Shell stresses calculation
Membrane
stress σs,m = ( ) sssss PtDtD ⋅+42
Axial
bending
stress
σs,b = ( )
−+
+⋅
−+ ts
2
0p
s
3
0
*
*
ss2
s 3221
16
6PP
DM
h
h
D
EPk
t ss
βνδβ
Total axial
stress σs = | σs,m | + | σs,b |
σs shall be ≤ Smb,s =1,5Ss
otherwise perform the elastic-plastic calculation procedure if σs ≤ SPS,s = 3 S,s =
54 000 psi
Case σ s,b (psi) σ s,m (psi) σ s (psi) Smb,s (psi)
1
2
3
-15 851
-1 753
-17 604
0
-170
-170
15 851
1 923
17 774
27 000
27 000
27 000
The shell shall have a uniform thickness adjacent to the
Tubesheet for a minimum length of ls. ls = ss. tD +81 = 2,688 in
Channel stresses calculation
Membrane
stress σc,m= ( ) tcccc PtDtD ⋅+42
bending
stress σc,b= ( )
−+
+⋅
−+ ts
2
0
3
0
*
*
2 3221
16
6PP
DM
h
h
D
EPk
t pc
ccccc
βνδβ
Total axial
stress σc = | σc,m | + | σc,b |
σc shall be ≤ Smb,c =1,5Sc
otherwise perform the elastic-plastic calculation procedure if σc ≤ SPS,c = 3 S,c =
54 000 psi
Case σ c,b (psi) σ c,m (psi) σ c (psi) Smb,c (psi)
1
2
3
23 785
1 524
25 309
1 343
0
1 343
25 127
1 524
26 651
27 000
27 000
27 000
The channel shall have a uniform thickness adjacent to the
Tubesheet for a minimum length of lc. lc= cc tD +80. = 3,534 in
Error(s) and/or warning(s)
The thickness is acceptable
The stresses in the shell and/or channel integral with tubesheet are acceptable
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 53 prodia2 V33.1.0.11 Bentley Systems, Inc.
AutoPIPE Vessel checking UHX-12.1 Configuration a
cylinder
UHX-12.3 ν factors 0.3
shell Ps = -10 psi
Ds = 12.39 in
ts = 0.18 in Gs = 0 in Ss = 18000 psi Sy,s = 20000 psi Es = 25800000 psi Sps,s = psi
channel Pt = 140 psi Dc = 12.313 in tc = 0.313 in Gc = 0 in Sc = 18000 psi Sy,c = 20000 psi Ec = 25800000 psi Sps,c = psi
tubesheet h = 0.521 in d= in Do = 11.6 in A = 12.939 in G1 = in
C = 0 in W* = 0
hg = 0 in equal fillet and groove welds
ct = 0 in expansion 0 %
cs = 0 in
S = 18000 psi
E = 25800000 psi
tube Nt = 76 tubes pitch : (90°) p = 1 in
dt = 0.75 in minimum U radius 1.125 in
tt = 0.065 in number of pitch for Cp 34
stT = 18000 psi
Sy,t = 20000 psi
EtT = 25800000 psi
UHX-11.5 UL1 = 2.25 in µ = 0.25 d* = 0.75 in
UHX-12.5 LL1 = 11.6 in µ∗ = 0.349167893 p* = 1.15237093 in
AL = 26.1 in2 ρ = 0 h'g = 0 in
ltx = 0 in ro = 5.425 in
Fig. UHX-11.4 0.5 2 0.521
(pitch 90°) h/p = 0.521 α0 = 0.0394 0.0372 0.0393692
α1 = 1.3024 1.0314 1.298606
E*/E = 0.44544631 α2 = -1.1041 -0.6402 -1.0976054
α3 = 2.8714 2.6201 2.8678818
α4 = -2.3994 -2.1929 -2.396509
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 54 prodia2 V33.1.0.11 Bentley Systems, Inc.
0.5 1
ν* = 0.25392992 β0 = 0.3636 0.3527 0.3631422
β1 = -0.8057 -0.2842 -0.783797
β2 = 2.0463 0.4354 1.9786422
β3 = -2.2902 -0.0901 -2.1977958
β4 = 1.1862 -0.159 1.1297016
case 1 Ps = 0 psi Pt = 140 psi case 2 Ps = -10 psi Pt = 0 psi case 3 Ps = -10 psi Pt = 140 psi
Step 1 Do = 11.6 in Step 7
µ = 0.25 case 1 Mp = 527.518947 lb.in / in
µ∗ = 0.34916789 Mo = -
430.275324 lb.in / in
h'g = 0 in M = 527.518947 lb.in / in
case 2 Mp = 37.3029323 lb.in / in
Step 2 ρs= 1.06810345 Mo = -
31.1109442 lb.in / in
ρc= 1.06146552 M = 37.3029323 lb.in / in
case 1 MTs = -153.90887 lb.in / in case 3 Mp = 564.82188 lb.in / in
case 2 MTs = -12.2616896 lb.in / in Mo = -
461.386269 lb.in / in
case 3 MTs = -166.17056 lb.in / in M = 564.82188 lb.in / in
Step 3 h/p = 0.521 Step 8
E*/E = 0.44544631 case 1 σ = 33394.8552 psi
ν* = 0.25392992 σ ≤ 2 S OK
case 2 σ = 2361.4811 psi
Step 4 βs = 1.20851423 βc = 0.914430279 σ ≤ 2 S OK
ks = 33303.9961 kc = 132498.4123 case 3 σ = 35756.3363 psi
λs = 31999843.6 λc = 110048441.2 σ ≤ 2 S OK
δs = 7.0244E-06 δc = 3.98954E-06
ωs = 0.49210905 ωc= 0.757528882
Step 5 K = 1.11543103 Step 9
F = 9.40444385 case 1 τ = 3117.08253 psi
τ ≤ 0.8 S OK
Step 6 case 2 τ = 222.648752 psi
case 1 M* = -47.8548267 lb.in / in τ ≤ 0.8 S OK
case 2 M* = -7.34059906 lb.in / in case 3 τ = 3339.73129 psi
case 3 M* = -55.1954258 lb.in / in τ ≤ 0.8 S OK
Step 10
case 1 σs,m = 0 psi σs,b = -15850.60261 psi σs = |σs,m| + |σs,b| = 15850.60261 psi ≤ 1.5 Ss OK
σc,m = 1342.72069 psi σc,b = 23784.67283 psi
σc = |σc,m| + |σc,b| = 25127.39352 psi ≤ 1.5 Sc OK
case 2 σs,m = -169.619133 psi σs,b = -1753.412641 psi σs = |σs,m| + |σs,b| = 1923.031774 psi ≤ 1.5 Ss OK
σc,m = 0 psi σc,b = 1523.888808 psi
σc = |σc,m| + |σc,b| = 1523.888808 psi ≤ 1.5 Sc OK
case 3 σs,m = -169.619133 psi σs,b = -17604.01525 psi σs = |σs,m| + |σs,b| = 17773.63439 psi ≤ 1.5 Ss OK
σc,m = 1342.72069 psi σc,b = 25308.56164 psi
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 55 prodia2 V33.1.0.11 Bentley Systems, Inc.
σc = |σc,m| + |σc,b| = 26651.28233 psi ≤ 1.5 Sc OK
Comments for discrepancies between AutoPIPE Vessel and ASME example Elasticity modulus for Stainless Steel 316 (16Cr-12Ni-2Mo) has been input because read value from Table TM-1 of Section II Part D (GroupG at 500°F) is 25,9 106 psi. Some of values in ASME example have been rounded like “parameters”, AutoPIPE Vessel ® calculation gives for example : ρs = 12.39/11.6 = 1.0681 ; ρc = 12.313/11.6 = 1.0615 MTS = 11.62/16 [(1.0681-1)(1.06812+1)x-10-(1.0615-1)(1.06152+1)x140] = -166.17026 Consequently, results are slightly different.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 56 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-20.1.2 Tubesheet gasketed with Shell and Channel
Tubesheet, Loading conditions 3 [corroded normal condition].
ASME VIII DIV.1
2010 – 2011a
§[UHX-12]
Tubesheet Tubes Shell Tubeside
Tubeside Shellside
Pressure Pt=135 psi Ps=-15 psi
Corrosion ct=0,125 in cs=0 in 0 in 0 in
Material SA285GRC SB111-C70600-
H55 SA516GR60 SA516GR60
Temperature 300 °F (T ’=/) 300 °F (Tt,m=/) 300 °F (Ts,m=/) 300 °F (Tc’=/)
Allowable Stress S = 15 700 psi Sa = 15 700 psi St = 10 000 psi Ss = 17 100 psi Sc = 17 100 psi
Yield Strength Sy = 26 500 psi Sy,t = 31 600 psi Sy,s = 28 300 psi Sy,c = 28 300 psi
modulus of elasticity E = 28 300,1 ksi Et = 15 400 ksi Es = 28300,1 ksi Ec = 28300,1 ksi
Poisson’s ratio ν = 0.3 νt = 0.3 νs = 0.3 νc = 0.3
Diameter A = 20 in dt=0.625 in 16.978 in 16.978 in
Nominal thicknesses 1.405 in tt=0.065 in 0.375 in 0.375 in
Tolerance 0 in
pattern Rotated Triangular Nt=386 L = / OTL=16.8 in p=0.75 in
Configuration d
Ds = 16.978 in Gs = 19 in h = 1.28 in
Dc = 16.978 in Gc = 19 in hp = 1.28 in
hg = 0 in ts = 0.375 in tc = 0.375 in
Extra thickness (periphery) : Tubeside = 0 in Shellside = 0 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 16.8 in r0 = 8.087 in Tube expansion depth ratio ρ = lt,x /h = 1 lt,x = 1.28 in
Effective Tube Pitch
p* =( )[ ]2
4,MIN41
O
OL
D
pDA
p
⋅−
π
= 0.805 in
basic ligament efficiency : µ = (p- dt)/p = 0,167 effective ligament efficiency : µ*
= (p*- d*)/ p* = 0,28
d* = max[(dt -2tt Et/E St /S ρ),(dt -2tt )]= 0,58 in
largest center-to-center distance between adjacent tube rows : UL = 1.75 in Unperforated Area : AL = 29,4 in²
Effective elastic constants E* = 7 506 417 psi ν* = 0.358 (Fig. UHX-11.3 , Fig. UHX-11.4)
Conditions of applicability
Minimum thickness : TEMA 9th Ed. RCB 7-11 UL ≤ 4p
Parameters
ρs = Gs/D0 = 1.131 ρc = Gc/D0 = 1.131 MTS = D02/16 [(ρs-1)(ρs
2+1)Ps-(ρc-1)(ρc
2+1)Pt]
βs = ( ) ( ) ssss ttD ⋅+−4 2112 ν = / βc = ( ) ( ) cccc ttD ⋅+−4 2112 ν = /
ks = βs Es ts3 / 6(1-νs
2) = 0 lbf kc = βc Ec tc3
/ 6(1-νc2) = 0 lbf
λs = 6Ds ks [1+hβs+(h2βs2/2)] / h3 = 0 psi λc = 6Dc kc [1+hβc+(h2βc
2/2)] / h3 = 0 psi
δs = [Ds2 / (4Es ts)] (1-νs /2) = 0 in3/lbf δc = [Dc
2 / (4Ec tc)] (1-νc /2) = 0 in3/lbf
ωs = ρs ks βs δs (1+h βs) = 0 in2 ωc = ρc kc βc δc (1+h βc) = 0 in
2
Ws = 0.3378×106 lbf Wc = 0.3378×106 lbf Wm1s = 0.0000 lbf Wm1c = 0.6534×105 lbf Wmax = max[Ws , Wc ] W m1max = max[W m1s , W m1c ]
h’g = max[(hg-ct),(0)] = 0 in K = A/D0 = 1.19 F =(1-ν*)/E* (λs+λc+E ln K)= 0.422
h
Dc Gc
Gs
hp
Ds
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 57 prodia2 V33.1.0.11 Bentley Systems, Inc.
bending moments
M *=MTS+ωcPt-ωsPs+((Gc-Gs)/2πD0)W
* Mp = (M *- D0
2/32 F (Ps-Pt))/(1+F)
M = max(|Mp|;|M0|) M0 = Mp + D02/64 (3+ν*
) (Ps-Pt)
Case W * Ps (psi) Pt (psi) MTS (lb.in/in) M *
(lb.in/in) Mp (lb.in/in) M0 (lb.in/in) M (lb.in/in) 1
2
3
Wm1c
Wm1s
Wm1max
0
-15
-15
135
0
135
-710.7117
-78.96794
-789.6796
-710.7117
-78.96794
-789.6796
-146.1635
-16.24037
-162.4039
-2 145.09
-238.3433
-2 383.433
2 145.09
238.3433
2 383.433
Bending stresses in the Tubesheet :
σ = 6 M / [µ*(h-h’g)
2] |σ| shall be ≤ Sb = 2S
Shear stresses in the Tubesheet :
τ = 1/(4µ) (D0/hp) |Ps-Pt|
|τ| shall be ≤ Sτ = 0.8S τ = 1/(4µ) ({4Ap/Cp}/hp) |Ps-Pt| if |Ps-Pt| > 3.2Sµ hp /D0
in which : Cp = 54,5 in and Ap = 189.103 in²
Case σ (psi) Sb (psi) τ (psi) Sτ (psi)
1
2
3
28 071
3 119
31 190
31 400
31 400
31 400
2 658
295
2 953
12 560
12 560
12 560
Axial tube stress
a0 = D0 /2 xs = 1-Nt (dt /2a0)2 xt = 1-Nt ((dt-2tt)/2a0)
2 σ t,o = [Pt (1–xt ) – Ps (1–xs )] / (xt – xs )
Tube-to-Tubesheet joint
Smin = min( S ; St ) Welded tubes : St,j = min[ ( Smin g / tt ) ; St ] (Weld : g = 0 in)
St,j = 8 000 psi Expanded joint
(0 groove(s) )
no groove : St,j = 0.5 Smin min[ ( lt,x / dt ) ; 1.6 ]
|σt,o| shall be ≤ St,j one groove : St,j = 0.6 Smin
with grooves > 1 : St,j = 0.8 Smin
Error(s) and/or warning(s)
The thickness is acceptable
AutoPIPE Vessel checking
UHX-12.1 Configuration d
cylinder
UHX-12.3 ν factors 0.3
shell Ps = -15 psi
Ds = 16.978 in
ts = 0.375 in Gs = 19 in Ss = 17100 psi Sy,s = 28300 psi Es = 28300000 psi Sps,s = psi
channel Pt = 135 psi Dc = 16.978 in tc = 0.375 in Gc = 19 in Sc = 17100 psi Sy,c = 28300 psi Ec = 28300000 psi Sps,c = psi
tubesheet hnew = 1.405 in h = 1.28 in
d= in
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 58 prodia2 V33.1.0.11 Bentley Systems, Inc.
Do = 16.8 in A = 20 in G1 = in
C = 0 in W* = 0
hg = 0 in equal fillet and groove welds
ct = 0.125 in expansion 0 %
cs = 0 in
S = 15700 psi
E = 28300000 psi
tube Nt = 386 tubes pitch : (60°) p = 0.75 in
dt = 0.625 in minimum U radius 0.875 in
tt = 0.065 in number of pitch for Cp
stT = 10000 psi
Sy,t = 31600 psi ltx = in
EtT = 15400000 psi ltx/h = 1
UHX-11.5 UL1 = 1.75 µ = 0.166666667 d* = 0.57994137
UHX-12.5 LL1 = 16.8 µ∗ = 0.279846218 p* = 0.805302124
AL = 29.4 ρ = 1 h'g = 0
ro = 8.0875
Fig. UHX-11.3 0.5 2 1.706666667
(pitch
60°) h/p = 1.706666667 α0 = 0.0054 -0.0029 -0.00127689
α1 = 0.5279 0.2126 0.27425867
E*/E = 0.265244238 α2 = 3.0461 3.9906 3.80589778
α3 = -4.3657 -6.173 -5.81957244
α4 = 1.9435 3.4307 3.13986978
1 2
ν* = 0.357565577 β0 = 0.9923 0.9966 0.99533867
β1 = -4.8759 -4.1978 -4.39670933
β2 = 12.3572 9.0478 10.0185573
β3 = -13.7214 -7.9955 -9.67509733
β4 = 5.7629 2.2398 3.27324267
case 1 Ps = 0 Pt = 135 case 2 Ps = -15 Pt = 0 case 3 Ps = -15 Pt = 135
Step 1 Do = 16.8 Step 7
µ = 0.166666667 case 1 Mp = -
146.1719455
µ∗ = 0.279846218 Mo = -
2145.098611
h'g = 0 M = 2145.098611
case 2 Mp = -
16.24132727
Step 2 ρs= 1.130952381 Mo = -
238.3442902
ρc= 1.130952381 M = 238.3442902
case 1 MTs = -710.7227679 case 3 Mp = -
162.4132727
case 2 MTs = -78.96919643 Mo = -
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 59 prodia2 V33.1.0.11 Bentley Systems, Inc.
2383.442902
case 3 MTs = -789.6919643 M = 2383.442902
Step 3 h/p = 1.706666667 Step 8
E*/E = 0.265244238 case 1 σ = 28071.08054
ν* = 0.357565577 σ ≤ 2 S OK
case 2 σ = 3119.008949
Step 4 βs = 0 βc = 0 σ ≤ 2 S OK
ks = 0 kc = 0 case 3 σ = 31190.08949
λs = 0 λc = 0 σ ≤ 2 S OK
δs = 0 δc = 0
ωs = 0 ωc = 0
Step 5 K = 1.19047619 Step 9
F = 0.42229237 case 1 τ = 2657.8125
τ ≤ 0.8 S OK
Step 6 case 2 τ = 295.3125
case 1 M* = -710.7227679 τ ≤ 0.8 S OK
case 2 M* = -78.96919643 case 3 τ = 2953.125
case 3 M* = -789.6919643 τ ≤ 0.8 S OK
Comments Some of values in ASME example have been rounded like “parameters”. Consequently, results are slightly different.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 60 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-20.1.4 Tubesheet gasketed with Shell and Integral with Channel extended as a flange
Tubesheet, Loading conditions 1 [corroded normal condition].
ASME VIII DIV.1
2010 -2011a
§[UHX-12]
Tubesheet Tubes Shell Channel
Tubeside Shellside
Pressure Pt=650 psi Ps=650 psi
Corrosion ct=0.125 in cs=0 in 0 in 0 in
Material SA516GR70 SA179 SA516GR70 SA516GR70
Temperature 400 °F (T ’=/) 400 °F (Tt,m=/) 400 °F (Ts,m=/) 400 °F (Tc’=/)
Allowable Stress S = 20 000 psi Sa = 20 000 psi St = 13 400 psi Ss = 20 000 psi Sc = 20 000 psi
Yield Strength Sy = 32 500 psi Sy,t = 22 200 psi Sy,s = 32 500 psi Sy,c = 32 500 psi
modulus of elasticity E = 27 700.1 ksi Et = 27 700.1 ksi Es = 27 700.1 ksi Ec = 27 700.1 ksi
Poisson’s ratio ν = 0.3 νt = 0.3 νs = 0.3 νc = 0.3
Diameter A = 37.25 in dt=0.75 in 31 in 31 in
Nominal thicknesses 3.625 in tt=0.085 in 0.625 in 0.625 in
Tolerance 0 in
pattern Square Nt=496 L = / OTL=26,25 in p=1 in
Configuration e ts = 0.625 in tc = 0.625 in
Ds = 31 in C = 35 in h = 3.5 in
Dc = 31 in Gs = 32.375 in hp = 3.313 in
hg = 0 in Recessed face = 0.188 in tfl = 2.935 in
Extra thickness (periphery) : Tubeside = 0 in Shellside = 0.188 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 26.25 in r0 = 12.75 in Tube expansion depth ratio ρ = lt,x /h = 1 lt,x = 3.5 in
Effective Tube Pitch
p* =( )[ ]2
4,MIN41
O
OL
D
pDA
p
⋅−
π
= 1,035 in
basic ligament efficiency : µ = (p- dt)/p = 0.25 effective ligament efficiency : µ*
= (p*- d*)/ p* = 0.385
d* = max[(dt -2tt Et/E St /S ρ),(dt -2tt )]= 0.636 in
largest center-to-center distance between adjacent tube rows : UL = 1.375 in Unperforated Area : AL = 36.094 in
2 Effective elastic constants E*
= 12 224 340 psi ν* = 0.318 (Fig. UHX-11.3 , Fig. UHX-11.4)
Conditions of applicability
Minimum thickness : TEMA 9th Ed. RCB 7-131 UL ≤ 4p
Parameters
ρs = Gs/D0 = 1.233 ρc = Dc/D0 = 1.181 MTS = D02/16 [(ρs-1)(ρs
2+1)Ps-(ρc-1)(ρc
2+1)Pt]
βs = ( ) ( ) ssss ttD ⋅+−4 2112 ν = / βc = ( ) ( ) cccc ttD ⋅+−4 2112 ν = 0.409 in-1
ks = βs Es ts3 / 6(1-νs
2) = 0 lbf kc = βc Ec tc3
/ 6(1-νc2) = 506 440.2 lbf
λs = 6Ds ks [1+hβs+(h2βs2/2)] / h3 = 0 psi λc = 6Dc kc [1+hβc+(h2βc
2/2)] / h3 = 7 591 004 psi
δs = [Ds2 / (4Es ts)] (1-νs /2) = 0 in
3/lbf δc = [Dc
2 / (4Ec tc)] (1-νc /2) = 11.79564×10
-6 in
3/lbf
ωs = ρs ks βs δs (1+h βs) = 0 in2 ωc = ρc kc βc δc (1+h βc) = 7.012692 in
2
Ws = 0.6560×106 lbf Wc = 0.0000 lbf
Wm1s = 0.6404×106 lbf Wm1c = 0.0000 lbf
Wmax = max[Ws , Wc ] W m1max = max[W m1s , W m1c ]
h’g = max[(hg-ct),(0)] = 0 in K = A/D0 = 1.419 F =(1-ν*)/E* (λs+λc+E ln K)= 0.964
bending moments
h
Dc
tfl
Gs
C A
hp
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 61 prodia2 V33.1.0.11 Bentley Systems, Inc.
M *=MTS+ωcPt-ωsPs+((C-Gs)/2πD0)W* Mp = (M *- D0
2/32 F (Ps-Pt))/(1+F)
M = max(|Mp|;|M0|) M0 = Mp + D02/64 (3+ν*
) (Ps-Pt)
Case W * Ps (psi) Pt (psi) MTS (lb.in/in) M *
(lb.in/in) Mp (lb.in/in) M0 (lb.in/in) M (lb.in/in) 1
2
3
0
Wm1s
Wm1s
0
650
650
650
0
650
-12 129.92
16 467.23
4 337.309
-7 571.668
26 660.3
19 088.63
3 017.57
6 699.226
9 716.796
-20 202.12
29 918.92
9 716.796
20 202.12
29 918.92
9 716.796
Bending stress in the Tubesheet :
σ = 6 M / [µ*(h-h’g)
2] |σ| shall be ≤ Sb = 2S
Shear stress in the Tubesheet :
τ = 1/(4µ) (D0/hp) |Ps-Pt| |τ| shall be ≤ Sτ = 0.8S τ = 1/(4µ) ({4Ap/Cp}/hp) |Ps-Pt| si |Ps-Pt| > 3.2Sµ hp /D0
in which : Cp = 94.75 in and Ap = 457 in2
Case σ (psi) Sb (psi) τ (psi) Sτ (psi) 1
2
3
25 669
38 016
12 346
40 000
40 000
40 000
5 151
5 151
0
16 000
16 000
16 000
Axial tube stress
a0 = D0 /2 xs = 1-Nt (dt /2a0)2 xt = 1-Nt ((dt-2tt)/2a0)
2 σ t,o = [Pt (1–xt ) – Ps (1–xs )] / (xt – xs )
Tube-to-Tubesheet joint
Smin = min( S ; St ) Welded tubes : St,j = min[ ( Smin g / tt ) ; St ] (weld height : g = 0 in)
St,j = 10 720 psi Expanded joint
(0 groove(s) )
no groove : St,j = 0.5 Smin min[ ( lt,x / dt ) ; 1.6 ]
|σt,o| shall be ≤ St,j one groove : St,j = 0.6 Smin
grooves > 1 : St,j = 0.8 Smin
Channel stresses calculation
Membrane
Stress σc,m= ( ) tcccc PtDtD ⋅+42
bending
stress σc,b= ( )
−+
+⋅
−+ ts
2
0
3
0
*
*
2 3221
16
6PP
DM
h
h
D
EPk
t pc
ccccc
βνδβ
Total axial
stress σc = | σc,m | + | σc,b |
σc shall be ≤ Smb,c = 1.5Sc
otherwise perform the elastic-plastic calculation procedure if σc ≤ SPS,c = 2 Sy,c =
65 000 psi
Case σ c,b (psi) σ c,m (psi) σ c (psi) Smb,c (psi) 1
2
3
54 418
-56 611
-2 192
7 901
0
7 901
62 319
56 611
10 093
30 000
30 000
30 000
The channel shall have a uniform thickness adjacent to the
Tubesheet for a minimum length of lc. lc= cctD8.1 = 7.923 in
perform a simplified elastic-plastic calculation :.
Configuration a-b-c : If Smb,s < σs ≤ SPS,s SPS,s = / Smb,s = 1.5Ss
Es replace by Es*= ssmbs SE σ, ; recalculation of ks , λs
Configuration a-e-f : when Smb,c < σc ≤ SPS,c SPS,c = 2 Sy,c = 65 000 psi Smb,c = 1.5Sc
Ec replace by Ec*= ccmbc SE σ, ; recalculation of kc , λc
recalculation of σ , when σ ≤ Sb = 2S the thickness is acceptable (h)
Case Es* (psi) Ec
* (psi) ks (lbf) kc (lbf) λs (psi) λc (psi)
1
2
/
/
19 218 970
20 164 720
/
/
351 380.7
368 671.8
/
/
5 266 826
5 526 000
Case F Mp (lb.in/in) M0 (lb.in/in) M (lb.in/in) σ (psi) Sb (psi)
1
2
0.835
0.849
2 241.579
7 988.715
-20 978.12
31 208.41
20 978.12
31 208.41
26 655
39 654
40 000
40 000
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 62 prodia2 V33.1.0.11 Bentley Systems, Inc.
Tubesheet flanged extension :
tfl = 2.935 in S = 20 000 psi Sa = 20 000 psi G = 32.375 in
Wo = Wm1 = 640 449 lbf Wa = 655 968 lbf hG = 1.313 in
Minimum required thickness : hr =
GShW
GShW Go
a
Ga 9.1;
9.1max = 1.589 in
Comments
Some of values in ASME example have been rounded like “parameters”. Consequently, results are slightly different.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 63 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-20.2.1 Tubesheet integral with Shell and gasketed with Channel extended as a flange
Tubesheet, Loading conditions 1 [corroded normal condition] (With expansion joint). ASME VIII DIV.1
2010 - 2011a§[UHX-
13]
Tubesheet
Tubes
Shell
Tubeside Tubeside Shellside far tubesheet near tubesheet
Pressure (psi) Pt =400 Ps =150
Corrosion ct=0 in cs=0 in 0 in 0 in 0 in
Material SA516GR70 SA214 SA516GR70 SA516GR70 SA516GR60
Temperature 700 °F 700 °F 700 °F 700 °F
Metal temperature T ’=550 °F Tt.m =510 °F Ts.m =550 °F Tc’=550 °F
Allowable Stress S = 18 100 psi St = 10 500 psi / 0.85 Ss = 18 100 psi Ss.1 = 18 100 psi Sc = 15 300 psi
Yield Strength Sy = 27 200 psi Sy.t = 18 600 psi Sy.s = 27 200 psi Sy.s.1 = 27 200 psi Sy,c = 22 900 psi
modulus of elasticity E = 25 500 ksi Et =25 500 ksi Es =25 500 ksi Es.1 =25 500 ksi Ec =25 500 ksi
Nominal thicknesses 3.063 in tt =0.083 in 0.188 in 0.188 in 0,25 in
Diameter A = 40.5 in dt =1 in 34.75 in 34.75 in 38 in
Tolerance 0 in
Poisson’s ratio ν = 0.3 νt = 0.3 νs = 0.3 νc = 0.3
Length : L = 161.875 in l1 = 0 in l1’ = 0 in
pattern Rotated Triangular Nt=649 OTL=34.25 in p=1.25 in Configuration b ts = 0,188 in tc = 0.25 in
Ds = 34.75 in C = 38.875 in h = 3.063 in
Dc = 38 in Gc = 36,8125 in hp = 2.875 in
hg = 0 in Flange face = 0 in tfl = 2.56 in
Extra thickness (periphery) : Tubeside = 0.188 in Shellside = 0 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 34.25 in r0 = 16.625 in Tube expansion depth ratio ρ = lt,x /h = 0.95 lt,x = 2.909 in
Effective Tube Pitch
p* =( )[ ]2
4,MIN41
O
OL
D
pDA
p
⋅−
π
= 1.25 in
basic ligament efficiency : µ = (p- dt)/p = 0.2 effective ligament efficiency : µ*
= (p*- d*
)/ p* = 0.286
d* = max[(dt -2tt Et/E St /S ρ),(dt -2tt )]= 0.892 in
largest center-to-center distance between adjacent tube rows : UL = 0 in Unperforated Area : AL = 0 in2
Effective elastic constants E* = 6 706 388 psi ν*
= 0.364 (Fig. UHX-11.3 , Fig. UHX-11.4)
Minimum thickness : CODAP C7.1.4.2 UL ≤ 4p
h’g = max[(hg-ct).(0)] a0 = D0 /2 = 17.125 in
as = Ds/2 = 17.375 in ac = Gc/2 = 18.406 in
ρs = as /a0 = 1.015 ρc = ac /a0 = 1.075
xs = 1-Nt (dt /2a0)2 = 0.447 xt = 1-Nt ((dt-2tt)/2a0)
2 = 0.615
Shell axial stiffness, tube axial stiffness and axial rigidity of expansion joint :
Ks =π (Ds +ts ) /[(L-l1-l1’)/(Es ts )+ (l1+l1
’)/ (Es,1 ts,1 )]= 3 241 922 lbf/in KJ = 11 388 lbf/in
Kt = π tt (dt -tt )Et /L = 37 666.64 lbf/in DJ = 385 in Shell-tubes stiffness factor Ratio of expansion joint to shell axial rigidity
Ks,t = Ks /(Nt .Kt )= 0.133 J = 1/(1+Ks /KJ ) = 0.004
Shell coefficients Channel coefficients
βs = [12(1-νs2)]1/4 / [(Ds+ts,1)ts,1]
1/2 = 0.7102 in-1 βc = [12(1-νc2)] 1/4 / [(Dc+tc)tc]
1/2 = 0 in-1
ks = βs Es,1 ts,13 / [6(1-νs
2)] = 21 865.51 lbf kc = βc Ec tc3 / [6(1-νc
2)] = 0 lbf
λs = 6Ds ks /h3 (1+hβs+h2βs
2/2) = 879 436 psi λc = 6Dc kc /h
3 (1+hβc+h2βc
2/2) = 0 psi
δs = Ds2
/4Es,1 ts,1 (1-νs /2) = 53.66955×10
-6 in³/lbf δc = Dc
2 /4Ec tc
(1-νc /2) = 0 in³/lbf
Xa = [24(1-ν *2)Nt Et tt (dt-tt)a0
2/(E*Lh3)]1/4 = 3.963
Table UHX-13.1 Zd = 0.0246 Zv = 0.0643 Zm = 0.3715 Zw = 0.0643
K = A/D0 = 1.182 F = (1-ν*)/E* (λs+λc+ElnK) = 0.489
Φ = (1+ν*)F = 0.667 Q1 = (ρs-1- Φ Zv) / (1+ Φ Zm) = -0.023
h
Ds
tfl
Gc
C A
hp
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 64 prodia2 V33.1.0.11 Bentley Systems, Inc.
QZ1 = (Zd + Q1 Zw ) Xa4 / 2 = 2.856 QZ2 = (Zv + Q1 Zm ) Xa
4 / 2 = 6.888
U = [Zw+(ρs-1)Zm] Xa4 / (1+Φ Zm) = 13.776
αs,m(Ts,m -Ta) = 0.003504 in/in αs,m,1(Ts,m -Ta) = 0.003504 in/in αt,m(Tt,m -Ta) = 0.003212 in/in
γ = αt,m(Tt,m -Ta) L-[αs,m(Ts,m -Ta)(L- l1-l1’)+ αs,m,1(Ts,m -Ta)(l1+l1
’)]
ωs = ρs ks βs δs (1+hβs) = 2.6851 in² ωc = ρc kc βc δc (1+hβc) = 0 in²
ωs*
= a02 (ρs
2-1)(ρs-1)/4 - ωs = -2.6536 in² ωc
*=a0
2[(ρc
2+1)(ρc-1)/4-(ρs-1)/2]-ωc= 9.6816 in²
γb = (Gc-C)/D0 = -0.0602
Ps’ = [xs + 2(1- xs)νt + 2/Ks,t(Ds /D0)
2νs – (ρs2-1)/(JKs,t) – (1-J) /(2JKs,t) [DJ
2-(Ds)
2] /D0
2) ] Ps
Pt’ = [xt + 2(1- xt)νt + 1/(JKs,t) ] Pt Pγ = NtKtγ /(π a0
2)
Prim = –U /a02 (ωs
*Ps-ωc*Pt) PW = –UγbW * / (2π a0
2)
W = 0.5129×106 lbf Wm1 = 0.5125×10
6 lbf
The effect of radial differential thermal expansion adjacent to the Tubesheet is considered (loading case 4,5,6 et 7).
Ts* = Ts
‘ = 550 °F Tc* = Tc
‘ = 550 °F Tr = T ‘ = 550 °F αs
’ (Ts
*-Ta) = 0.003504 in/in αc
’ (Tc
*-Ta) = 0.003504 in/in α’
(Tr-Ta) = 0.003504 in/in Ps
* = Es,1 ts,1 /as[αs
’ (Ts
*-Ta)- α
’ (Tr-Ta)] Pc
* = Ectc/ac[αc
’ (Tc
*-Ta)- α
’ (Tr-Ta)]
Pω = U / a02
(ωsPs*-ωcPc
*)
Equivalent Pressure : Pe = JKs,t (Ps’–Pt’+Pγ+Pω+PW+Prim) / (1+ JKs,t [QZ1+(ρs-1)QZ2])
Case W * Ps (psi) Pt (psi) γ (in) Ps
’ (psi) Pt
’ (psi) PW (psi) Pγ (psi) Prim
(psi) Ps* (psi) Pc
* (psi) Pω (psi) Pe (psi)
1
2
3
4
5
6
7
Wm1
0
Wm1
W
W
W
W
0
150
150
0
0
150
150
400
0
400
0
400
0
400
0.000
0.000
0.000
-0.047
-0.047
-0.047
-0.047
0
-46 387
-46 387
0
0
-46 387
-46 387
862 001
0
862 001
0
862 001
0
862 001
231
0
231
231
231
231
231
0
0
0
-1 254
-1 254
-1 254
-1 254
182
19
201
0
182
19
201
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-399
-21
-421
0
-400
-22
-421
Q2 = [(ωs*Ps-ωc
*Pt ) - (ωsPs*-ωcPt
*) + (γbW
*/(2π)) ] / (1+ Φ Zm) Q3 = Q1 + 2Q2/(Pe a0
2)
Bending stress in the Tubesheet :
If Pe ≠ 0 : σ = (1.5Fm / µ *) (2a0 /(h-hg
’ ))
2 Pe
|σ| shall be ≤ σallowable If Pe = 0 : σ = (6 / µ *) (Q2 /(h-hg
’ ))2 Shear stress in the Tubesheet :
τ = (1/(2µ)) (a0/hp) Pe |τ| shall be ≤ τallowable τ = (1/(4µ)) ({4Ap/Cp}/hp) Pe If |Pe| > 3.2Sµ hp /D0
with : Cp = 112.5 in , Ap = 815.958 in2
Case h’g (in) Q2 (lbf) Q3 Fm σ (psi) σallowable (psi) τ (psi) τallowable (psi)
1
2
3
4
5
6
7
0.000
0.000
0.000
0.000
0.000
0.000
0.000
-7 040.685
-319.030
-7 359.715
-3 940.284
-7 044.244
-4 259.314
-7 363.274
0.0976
0.0786
0.0966
56.6267
0.0975
1.2995
0.0965
0.0975
0.0901
0.0971
28.4182
0.0975
0.6705
0.0971
-25 544
-1 270
-26 812
-8 840
-25 570
-9 660
-26 837
1.5 S = 27 150
1.5 S = 27 150
1.5 S = 27 150
3 S = 54 300
3 S = 54 300
3 S = 54 300
3 S = 54 300
-5 948
-320
-6 268
-7
-5 957
-327
-6 277
0.8 S = 14 480
0.8 S = 14 480
0.8 S = 14 480
0.8 S = 14 480
0.8 S = 14 480
0.8 S = 14 480
0.8 S = 14 480
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 65 prodia2 V33.1.0.11 Bentley Systems, Inc.
Fq = [(Zd+Q3Zw) Xa
4 ] / 2 rt = [dt
2+(dt-2tt)
2]
1/2 / 4 = 0.326 in l = 59 in
Fs = min{2.0 ; max[(3.25-0.5Fq);1.25]} lt = k l = 59 in k = 1
Maximum permissible buckling stress limit for the tubes :
Ct ≤ Ft : Stb = min{ [π 2 Et / (Fs Ft2)] ; St } Ct = (2π 2 Et / Sy,t)
1/2 = 164.5
Ct > Ft : Stb = min{ [Sy,t / Fs (1-Ft / (2Ct))] ; St } Ft = lt / rt = 181.2
Axial tube stress in the outermost tube row :
Si Pe ≠ 0 : σ t,1 = [(Ps xs – Pt xt ) – Pe Ft,min ] / (xt – xs) σ t,2 = [(Ps xs – Pt xt ) – Pe Ft,max ] / (xt – xs)
Ft,min et Ft,max
suivant Table UHX-13.2
Si Pe = 0 : σ t,1 = [(Ps xs – Pt xt ) – (2Q2 /a02) Ft,min ] / (xt – xs)
σ t,2 = [(Ps xs – Pt xt ) – (2Q2 /a02) Ft,max ] / (xt – xs)
σ t,max = max( |σt,1| ; |σt,2| ) σ t,max shall be ≤ σ t,o allowable
Si σt,1 ou σt,2 < 0 : σ t,min = min( σt,1 ; σt,2 ) |σ t,min| shall be ≤ St,b
Case Fq Fs Ft,min Ft,max σ t,1 (psi) σ t,2 (psi) σ t,o allowable (psi) St,b (psi) 1
2
3
4
5
6
7
3.81
3.66
3.80
451.80
3.81
13.33
3.80
1.35
1.42
1.35
1.25
1.35
1.25
1.35
-1.0817
-1.0116
-1.0781
-213.1982
-1.0813
-5.5205
-1.0777
3.8083
3.6577
3.8006
451.7987
3.8074
13.3336
3.7997
-4 026
269
-3 757
-600
-4 029
-322
-3 760
7 570
865
8 434
1 272
7 581
2 137
8 445
St = 12 353
St = 12 353
St = 12 353
2 St = 24 706
2 St = 24 706
2 St = 24 706
2 St = 24 706
5 693
5 391
5 677
6 129
5 691
6 129
5 675
Tube-to-tubesheet joint
Smin = min( S ; St ) Welded tubes : St,j = min[ ( Smin g / tt ) ; St ] (weld height : g = 0 in)
St,j = 9 882 psi Expanded joint
(0 groove(s) )
no groove : St,j = 0.5 Smin min[ ( lt,x / dt ) ; 1.6 ]
|σt,o| shall be ≤ St,j one groove : St,j = 0.6 Smin
with grooves > 1 : St,j = 0.8 Smin
Axial membrane stress in shell.
σs,m = ( a02 [Pe+(ρs
2–1)(Ps–Pt)] + as2Pt ) / [ts (Ds+ ts)]
|σ s,m| shall be ≤ σ s allowable
if σs,m < 0 : |σ s,m| shall be ≤ Ss,b Ss,b in accordance with [UG-23(b)]
Case ts (in) Es,w σ s,m (psi) σ s allowable (psi) Ss,b (psi) 1
2
3
4
5
6
7
0.188
0.188
0.188
0.188
0.188
0.188
0.188
0.85
0.85
0.85
0.85
0.85
0.85
0.85
26
-765
-739
-21
0
-786
-765
SsEs.w = 15 385
SsEs.w = 15 385
SsEs.w = 15 385
3 Ss.1 = 54 300
3 Ss.1 = 54 300
3 Ss.1 = 54 300
3 Ss.1 = 54 300
8 770
8 770
8 770
8 770
8 770
8 770
8 770
σs,b = 6ks /ts,12{βs[δsPs+as
2Ps*/Εs,1 ts,1]+6(1-ν*2
)/E*(a0
3/h3
)(1+hβs/2)[Pe(Zv+ZmQ1)+2ZmQ2/a02]}
σs,m = ( a02 [Pe+(ρs
2–1)(Ps–Pt)] + as
2Pt ) / [ts,1 (Ds+ ts,1)]
Stress in the shell integral with the Tubesheet : σs = |σs,m | + |σs,b |
σs shall be ≤ σ s allowable (otherwise, perform the elastic-plastic calculation procedure)
Case σ s,b (psi) σ s,m (psi) σ s (psi) σ s allowable (psi) 1
2
3
4
5
6
7
-42 440
19 214
-23 227
-10 581
-42 484
8 633
-23 271
26
-765
-739
-21
0
-786
-765
42 466
19 978
23 966
10 602
42 484
9 419
24 035
1,5 Ss,1 = 27 150
1,5 Ss,1 = 27 150
1,5 Ss,1 = 27 150
3 Ss,1 = 54 300
3 Ss,1 = 54 300
3 Ss,1 = 54 300
3 Ss,1 = 54 300
The shell shall have a uniform thickness adjacent to the Tubesheet for a minimum
length of ls. ls = 1s,s8.1 tD = 4.595 in
Calculation Procedure for Effect of Plasticity at Tubesheet/Channel or Shell Joint (case 1,2, and 3)
SSP,s,1 = 3 Ss,1 = 54 300 psi SSP,c = 3 Sc = 45 900 psi
Ss* = min[Sy,s,1,(SSP,s,1/2)] = 27 150 psi Sc
* = min[Sy,c,(SSP,c/2)] = 22 900 psi
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 66 prodia2 V33.1.0.11 Bentley Systems, Inc.
facts = min[(1.4-0.4|σ s,b|/Ss*),1] factc = min[(1.4-0.4|σ s,c|/Sc
*),1]
Es* = Es,1 (facts) Ec
* = Ec (factc)
σs shall be ≤ SSP,s,1 σc shall be ≤ SSP,c
The design is acceptable if: facts = 1 and factc = 1 (Configuration a) or facts = 1 (Configurations b and c). Otherwise calculation with reduced values of Es,1 and Ec : |σ| shall be ≤.σallowable
Case facts factc Es* (psi) Ec
* (psi) ks (lbf) kc (lbf) λs (psi) λc (psi)
1 0.775 / 19 755 950 / 16939.82 / 681 323 /
Case F Φ Q1 QZ1 QZ2 U Q3 Fm
1 0.470 0.641 -0.021 2.865 6.941 13.882 0.0985 0.0979
Case PW (psi) Prim (psi) Pe (psi) Q2 (lbf) σ (psi) σallowable (psi)
1 233 183 -399 -7 094.819 -25 641 1,5 S = 27 150
Tubesheet flanged extension :
tfl = 2.56 in S = 18 100 psi Sa = 20 000 psi G = 36.813 in
Wo = Wm1 = 512 473 lbf Wa = 512 937 lbf hG = 1.031 in
Minimum required thickness : hr =
GShW
GShW Go
a
Ga 9.1;
9.1max = 1.228 in
Error(s) and/or warning(s)
The thickness is acceptable
The stresses in the shell and/or channel integral with tubesheet are acceptable
AutoPIPE Vessel checking UHX-13.1 Configuration b
cylinder
ν factors 0.3
UHX-13.3
shell Ps = 150 psi channel Pt = 400 psi Ds = 34.75 in Dc = 38 in ts = 0.1875 in tc = 0.0825 in Gs = 0 in Gc = 36.8125 in Ss = 18100 psi Sc = 15300 psi Sy,s = 27200 psi Sy,c = 22900 psi Es = 25500000 psi Ec = 25500000 psi Sps = 54300 psi Spc = 45900 psi
tubesheet h = 3.0625 in G1 = in d= in Dj = 38.5 in Do = 34.25 in expansion 95 % A = 40.5 in h'g = 0 in C = 38.875 in αt,m = 0.0000073
hg = 0 in Tt,m = 510 °F ct = 0 in αs,m = 0.0000073
cs = 0 in Ts,m = 550 °F S = 18100 psi Ta = 70 °F E = 25500000 psi Ap = 815.958 in2 hp = 0.1875 in Cp = 112.5 in
tube Nt = 649 tubes pitch : (60°) p = 1.25 in dt = 1 in welded No
tt = 0.083 in Kj = 11388
stT = 12352.94118 psi UL1 = in Sy,t = 18600 psi Lt = 168 in EtT = 25500000 psi L = 161.875 in
lt = 59 in
UHX-13.5 µ = 0.2 d* = 0.892372441 in
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 67 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-11.5 LL1 = 34.25 in µ∗ = 0.286102047
AL = 0 in2 ρ = 0.95
ltx = 290.9375 in ro = 16.625 in
p* = 1.25 in
Fig. UHX-11.3 2 2 2.45
(pitch 60°) h/p = 2.45 α0 = -0.0029 -0.0029 -0.0029
α1 = 0.2126 0.2126 0.2126
E*/E = 0.262995887 α2 = 3.9906 3.9906 3.9906
α3 = -6.173 -6.173 -6.173
α4 = 3.4307 3.4307 3.4307
2 2
ν* = 0.363965607 β0 = 0.9966 0.9966 0.9966
β1 = -4.1978 -4.1978 -4.1978
β2 = 9.0478 9.0478 9.0478
β3 = -7.9955 -7.9955 -7.9955
β4 = 2.2398 2.2398 2.2398
case 1 Ps = 0 psi case 2 Ps = 150 psi Pt = 400 psi Pt = 0 psi
case 3 Ps = 150 psi case 4 Ps = 0 psi Pt = 400 psi Pt = 0 psi
case 5 Ps = 0 psi case 6 Ps = 150 psi Pt = 400 psi Pt = 0 psi
case 7 Ps = 150 psi Pt = 400 psi Step 1 Step 4 K = 1.182481752
ao = 17.125 F = 0.488770192
as = 17.375 φ = 0.666665731
ac = 18.40625 Q1 = -0.022635292
ρs = 1.01459854 Qz1 = 2.855594459
ρc = 1.074817518 Qz2 = 6.887968085
xs = 0.446747296 U = 13.77593617
xt = 0.615181762
Step 2 Step 5 γ
Ks = 3241928.027 case 1 0 in
Kt = 37666.71098 case 2 0 in
Ks,t = 0.132617541 case 3 0 in
J = 0.003500428 case 4 -0.0472675 in
βs = 0.710246514 case 5 -0.0472675 in
ks = 21865.55297 case 6 -0.0472675 in
λs = 879437.2064 case 7 -0.0472675 in
δs = 5.36694E-05
βc = 0
kc = 0
λc = 0
δc = 0
Step 3 Xa = 3.962989113
(AutoPIPE Vessel)
FIG. UHX-13.2 TABLE UHX-13.1 ωs = 2.685050221
Zd = 0.025 0.024609 ω∗s= -2.653572119
Zv = 0.065 0.064259 ωc= 0
Zw = 0.065 0.064259 ω∗c= 9.681584045
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 68 prodia2 V33.1.0.11 Bentley Systems, Inc.
Zm = 0.37 0.371463 γb = -0.060218978
Steps 6 - 7 - 8
P's P't P W* Pw Prim case 1 0 862002.1601 0 5.1247E+05 230.719586 181.9141044
case 2 -46387.08793 0 0 0.0000E+00 0 18.69743861
case 3 -46387.08793 862002.1601 0 5.1247E+05 230.719586 200.6115431
case 4 0 0 -1254.163035 5.1290E+05 230.911825 0
case 5 0 862002.1601 -1254.163035 5.1290E+05 230.911825 181.9141044
case 6 -46387.08793 0 -1254.163035 5.1290E+05 230.911825 18.69743861
case 7 -46387.08793 862002.1601 -1254.163035 5.1290E+05 230.911825 200.6115431
Pe Q2 Q3 Fm (AutoPIPE
Vessel)
(FIG. UHX-13.3.1
/ 2) TABLE UHX-13.1
case 1 -399.4174331 -7046.192369 0.097673209 0.1 0.09752845
case 2 -21.49555321 -319.2801565 0.078660671 0.09 0.0907486
case 3 -420.9129863 -7365.472525 0.09670226 0.1 0.09714
case 4 -0.474360887 -3943.083603 56.66599298 / 28.41821
case 5 -399.9987514 -7049.475068 0.097554333 0.1 0.0974828
case 6 -21.96991409 -4262.363759 1.300459583 / 0.6705008
case 7 -421.4943046 -7368.755225 0.096590785 0.1 0.09709733
σ τ
σ ≤ σ allowable
τ ≤ τ allowable
case 1 -25544.51072 -5947.846558 OK : (1.5 Ss) OK : (0.8 Ss)
case 2 -1279.16866 -320.0968249 OK : (1.5 Ss) OK : (0.8 Ss)
case 3 -26812.02863 -6267.943383 OK : (1.5 Ss) OK : (0.8 Ss)
case 4 -8839.848901 -7.063852336 OK : (Sps) OK : (0.8 Ss)
case 5 -25569.71461 -5956.503146 OK : (Sps) OK : (0.8 Ss)
case 6 -9659.772744 -327.1606773 OK : (Sps) OK : (0.8 Ss)
case 7 -26837.26463 -6276.599971 OK : (Sps) OK : (0.8 Ss)
Step 9
Ftmin Ftmax σt,1 σt,2 σt,max σt,max
(AutoPIPE Vessel)
(AutoPIPE Vessel) ≤ σ allowable
case 1 -1.081718 3.808283 -4026.074634 7569.839738 7569.839738 OK
case 2 -1.011577 3.657727 268.7554882 864.6505852 864.6505852 OK
case 3 -1.078136 3.800594 -3757.319201 8434.489638 8434.489638 OK
case 4 -213.1982 451.7987 -600.4286979 1272.397727 1272.397727 OK
case 5 -1.081297 3.807379 -4028.808178 7580.836453 7580.836453 OK
case 6 -5.520454 13.33355 -322.2131845 2137.02724 2137.02724 OK
case 7 -1.077741 3.799747 -3760.051717 8445.487086 8445.487086 OK
rt = 0.325533792 in Ft = 181.2407848 Ct = 164.5047675
Wt Fs Stb abs(σt,min)
case 1 1.345484493 5694.418233 4026.074634 OK
case 2 1.420821018 5392.481764 268.7554882 OK
case 3 1.349331844 5678.181731 3757.319201 OK
case 4 1.25 6129.401142 600.4286979 OK
case 5 1.345955535 5692.425363 4028.808178 OK
case 6 1.25 6129.401142 322.2131845 OK
case 7 1.349773558 5676.323542 3760.051717 OK
Steps 10 to 12
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 69 prodia2 V33.1.0.11 Bentley Systems, Inc.
σs,m σs,b σs σs
≤ σ allowable elastic-plastic
case 1 26.08037779 -42455.00525 42481.08563 FALSE Yes
case 2 -764.8182186 19212.84469 19977.66291 OK No
case 3 -738.7378408 -23242.16056 23980.8984 OK No
case 4 -21.23620628 -10588.37904 10609.61525 OK /
case 5 0.055895981 -42498.12134 42498.17723 OK /
case 6 -786.0544249 8624.465651 9410.520076 OK /
case 7 -764.7623226 -23285.27665 24050.03897 OK /
ls = 4.594630018 in
σc,m σc,b σc σc
≤ σ allowable
case 1
case 2
case 3
case 4
case 5
case 6
case 7
Elastic-plastic calculation
Ss* = 27150 Sc* = 22900 facts factc Es* Ec* ks kc
case 1 0.774511893 19750053.27 16935.13082
case 2 0
case 3 0
λs λc F φ Q1 Qz1 case 1 681134.5756 0 0.469963174 0.641013605 -0.021314095 2.866064851
case 2 0
case 3 0
Qz2 U Fm Pw ωs ω∗s
(AutoPIPE Vessel)
case 1 6.948494443 13.8819591 0.0979 232.4952597 2.07960333 -2.048125228
case 2
case 3
ωc ω∗c Prim Pe Q2 σ case 1 0 9.681584045 183.3141593 -399.413858 -7100.248932 25641.59708
case 2
case 3
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 70 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-20.2.3 Fixed Tubesheet Exchanger , Configuration a
Tubesheet, Loading conditions 1 [corroded normal condition] (Without expansion joint). ASME VIII DIV.1
2010 – 2011a §[UHX-
13]
Tubesheet
Tubes
Shell
Tubeside Tubeside Shellside far tubesheet near tubesheet
Pressure (psi) Pt =200 Ps =325
Corrosion ct=0 in cs=0 in 0 in 0 in 0 in
Material SA240GR304L SA249TP304L SA240GR304L SA240GR304L SA516GR70
Temperature 400 °F 400 °F 400 °F 300 °F
Metal temperature T ’=151 °F Tt,m =113 °F Ts,m =151 °F Tc’=151 °F
Allowable Stress S = 15 800 psi St = 13 400 psi / 0,85 Ss = 15 800 psi Ss,1 = 15 800 psi Sc = 20 000 psi
Yield Strength Sy = 17 500 psi Sy,t = 17 500 psi Sy,s = 17 500 psi Sy,s,1 = 17 500 psi Sy,c = 33 600 psi
modulus of elasticity E = 26 400,1 ksi Et =26 400,1 ksi Es =26 400,1 ksi Es,1 =26 400,1 ksi Ec =28 300,1 ksi
Nominal thicknesses 1.375 in tt =0.049 in 0.563 in 0.563 in 0.375 in
Diameter A = 43.125 in dt =1 in 42 in 42 in 42.125 in
Tolerance 0 in
Poisson’s ratio ν = 0.3 νt = 0.3 νs = 0.3 νc = 0.3
Length : L = 237.25 in l1 = 0 in l1’ = 0 in
pattern Rotated Triangular Nt=955 OTL=41.25 in p=1.25 in
Configuration a
Ds = 42 in ts = 0.563 in h = 1.375 in
Dc = 42.125 in tc = 0.375 in hp = 1.375 in
hg = 0 in
Extra thickness (periphery) : Tubeside : 0 in Shellside : 0 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 41.25 in r0 = 20.125 in Tube expansion depth ratio ρ = lt,x /h = 0.909 lt,x = 1.25 in
Effective Tube Pitch
p* =( )[ ]2
4,MIN41
O
OL
D
pDA
p
⋅−
π
= 1.25 in
basic ligament efficiency : µ = (p- dt)/p = 0.2 effective ligament efficiency : µ*
= (p*- d*
)/ p* = 0.271
d* = max[(dt -2tt Et/E St /S ρ),(dt -2tt )]= 0.911 in
largest center-to-center distance between adjacent tube rows : UL = 0 in Unperforated Area : AL = 0 in²
Effective elastic constants E* = 7 259 587 psi ν*
= 0.34 (Fig. UHX-11.3 , Fig. UHX-11.4)
Minimum thickness : CODAP C7.1.4.2 UL ≤ 4p
h’g = max[(hg-ct),(0)] a0 = D0 /2 = 20.625 in
as = Ds/2 = 21 in ac = Dc/2 = 21.063 in
ρs = as /a0 = 1.018 ρc = ac /a0 = 1.021
xs = 1-Nt (dt /2a0)2 = 0.439 xt = 1-Nt ((dt-2tt)/2a0)
2 = 0.543
Shell axial stiffness, tube axial stiffness and axial rigidity of expansion bellows :
Ks =π (Ds +ts ) /[(L-l1-l1’)/(Es ts )+ (l1+l1
’)/ (Es,1 ts,1 )]= 8 369 473 lbf/in KJ = 0 lbf/in
Kt = π tt (dt -tt )Et /L = 16 290.14 lbf/in DJ = / Shell-tubes stiffness factor Ratio of expansion bellows to shell axial rigidity
Ks,t = Ks /(Nt .Kt )= 0.538 J = 1/(1+Ks /KJ ) = 1
Shell coefficients Channel coefficients
βs = [12(1-νs2)]1/4 / [(Ds+ts,1)ts,1]
1/2 = 0.3715 in-1 βc = [12(1-νc2)] 1/4 / [(Dc+tc)tc]
1/2 = 0.4554 in-1
ks = βs Es,1 ts,13 / [6(1-νs
2)] = 319 713.1 lbf kc = βc Ec tc3 / [6(1-νc
2)] = 124 461.1 lbf
λs = 6Ds ks /h3 (1+hβs+h2βs
2/2) = 50 868 080 psi λc = 6Dc kc /h
3 (1+hβc+h2βc
2/2) = 22 049 150 psi
δs = Ds2
/4Es,1 ts,1 (1-νs /2) = 25,24237×10
-6 in³/lbf δc = Dc
2 /4Ec tc
(1-νc /2) = 35,53205×10
-6 in³/lbf
Xa = [24(1-ν *2)Nt Et tt (dt-tt)a0
2/(E*Lh3)]1/4 = 6.976
Table UHX-13.1 Zd = 0.0044 Zv = 0.0209 Zm = 0.2079 Zw = 0.0209
h
Dc
Ds
tc
ts
hp
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 71 prodia2 V33.1.0.11 Bentley Systems, Inc.
K = A/D0 = 1.045 F = (1-ν*)/E* (λs+λc+ElnK) = 6.732
Φ = (1+ν*)F = 9.024 Q1 = (ρs-1-Φ Zv) / (1+Φ Zm) = -0.059
QZ1 = (Zd + Q1 Zw ) Xa4 / 2 = 3.754 QZ2 = (Zv + Q1 Zm ) Xa
4 / 2 = 10.15
U = [Zw+(ρs-1)Zm] Xa4 / (1+Φ Zm) = 20.301
αs,m(Ts,m -Ta) = 0.000713 in/in αs,m,1(Ts,m -Ta) = 0.000713 in/in αt,m(Tt,m -Ta) = 0.000372 in/in
γ = αt,m(Tt,m -Ta) L-[αs,m(Ts,m -Ta)(L- l1-l1’)+ αs,m,1(Ts,m -Ta)(l1+l1
’)]
ωs = ρs ks βs δs (1+hβs) = 4.6123 in² ωc = ρc kc βc δc (1+hβc) = 3.344 in²
ωs* = a0
2 (ρs2-1)(ρs-1)/4 - ωs = -4.5413 in² ωc
*=a0
2[(ρc
2+1)(ρc-1)/4-(ρs-1)/2]-ωc= -2.6027 in²
γb = 0
Ps’ = [xs + 2(1- xs)νt + 2/Ks,t(Ds /D0)
2νs – (ρs2-1)/(JKs,t) – (1-J) /(2JKs,t) [DJ
2-(Ds)
2] /D0
2) ] Ps
Pt’ = [xt + 2(1- xt)νt + 1/(JKs,t) ] Pt Pγ = NtKtγ /(π a0
2)
Prim = –U /a02 (ωs
*Ps-ωc*Pt) PW = –UγbW
* / (2π a02)
Wm1 = 0.0000 lbf W = 0.0000 lbf The effect of radial differential thermal expansion adjacent to the Tubesheet is considered (loading case 4,5,6 et 7).
Ts* = Ts
‘ = 151 °F Tc
* = Tc
‘ = 151 °F Tr = T ‘
= 151 °F αs
’ (Ts*-Ta) = 0.000713 in/in αc
’ (Tc*-Ta) = 0.000535 in/in α’ (Tr-Ta) = 0.000713 in/in
Ps* = Es,1 ts,1 /as[αs
’ (Ts*-Ta)- α
’ (Tr-Ta)] Pc* = Ectc/ac[αc
’ (Tc*-Ta)- α
’ (Tr-Ta)]
Pω = U / a02
(ωsPs*-ωcPc
*)
Equivalent Pressure : Pe = JKs,t (Ps’–Pt’+Pγ+Pω+PW+Prim) / (1+ JKs,t [QZ1+(ρs-1)QZ2])
Case W * Ps (psi) Pt (psi) γ (in) Ps’ (psi) Pt
’ (psi) PW (psi) Pγ (psi) Prim
(psi) Ps* (psi) Pc
* (psi) Pω (psi) Pe (psi)
1
2
3
4
5
6
7
0
0
0
0
0
0
0
0
325
325
0
0
325
325
200
0
200
0
200
0
200
0.000
0.000
0.000
-0.081
-0.081
-0.081
-0.081
0
606
606
0
0
606
606
535
0
535
0
535
0
535
0
0
0
0
0
0
0
0
0
0
-942
-942
-942
-942
-25
70
46
0
-25
70
46
0
0
0
0
0
0
0
0
0
0
-90
-90
-90
-90
0
0
0
14
14
14
14
-97
117
20
-160
-257
-43
-140
Q2 = [(ωs*Ps-ωc
*Pt ) - (ωsPs*-ωcPt
*) + (γbW */(2π)) ] / (1+ Φ Zm) Q3 = Q1 + 2Q2/(Pe a02)
Bending stress in the Tubesheet :
If Pe ≠ 0 : σ = (1.5Fm / µ *) (2a0 /(h-hg
’ ))
2 Pe
|σ| shall be ≤ σallowable If Pe = 0 : σ = (6 / µ *
) (Q2 /(h-hg’ ))
2 Shear stress in the Tubesheet :
τ = (1/(2µ)) (a0/hp) Pe |τ| shall be ≤ τallowable τ = (1/(4µ)) ({4Ap/Cp}/hp) Pe If |Pe| > 3.2Sµ hp /D0
with : Cp = 135 in , Ap = 1 217.848 in2 Case h’
g (in) Q2 (lbf) Q3 Fm σ (psi) σallowable (psi) τ (psi) τallowable (psi) 1
2
3
4
5
6
7
0.000
0.000
0.000
0.000
0.000
0.000
0.000
180.999
-513.192
-332.193
-104.399
76.600
-617.591
-436.592
-0.0680
-0.0798
-0.1372
-0.0561
-0.0606
0.0079
-0.0445
0.0340
0.0399
0.0686
0.0280
0.0303
0.0374
0.0222
-16 349
23 184
6 836
-22 337
-38 685
-8 069
-15 501
1.5 S = 23 700
1.5 S = 23 700
1.5 S = 23 700
3 S = 47 400
3 S = 47 400
3 S = 47 400
3 S = 47 400
-3 623
4 373
750
-5 998
-9 621
-1 625
-5 248
0.8 S = 12 640
0.8 S = 12 640
0.8 S = 12 640
0.8 S = 12 640
0.8 S = 12 640
0.8 S = 12 640
0.8 S = 12 640
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 72 prodia2 V33.1.0.11 Bentley Systems, Inc.
Fq = [(Zd+Q3Zw) Xa4 ] / 2 rt = [dt
2+(dt-2tt)
2]
1/2 / 4 = 0.337 in l = 48 in
Fs = min{2.0 ; max[(3.25-0.5Fq);1.25]} lt = k l = 48 in k = 1
Maximum permissible buckling stress limit for the tubes :
Ct ≤ Ft : Stb = min{ [π 2 Et / (Fs Ft2)] ; St } Ct = (2π 2 Et / Sy,t)
1/2 = 172.6
Ct > Ft : Stb = min{ [Sy,t / Fs (1-Ft / (2Ct))] ; St } Ft = lt / rt = 142.6
Axial tube stress in the outermost tube row :
Si Pe ≠ 0 : σ t,1 = [(Ps xs – Pt xt ) – Pe Ft,min ] / (xt – xs) σ t,2 = [(Ps xs – Pt xt ) – Pe Ft,max ] / (xt – xs)
Ft,min et Ft,max
suivant Table UHX-13.2
Si Pe = 0 : σ t,1 = [(Ps xs – Pt xt ) – (2Q2 /a02) Ft,min ] / (xt – xs)
σ t,2 = [(Ps xs – Pt xt ) – (2Q2 /a02) Ft,max ] / (xt – xs)
σ t,max = max( |σt,1| ; |σt,2| ) σ t,max shall be ≤ σ t,o allowable
Si σt,1 ou σt,2 < 0 : σ t,min = min( σt,1 ; σt,2 ) |σ t,min| shall be ≤ St,b
Case Fq Fs Ft,min Ft,max σ t,1 (psi) σ t,2 (psi) σ t,o allowable (psi) St,b (psi) 1
2
3
4
5
6
7
3.54
3.24
1.82
3.83
3.72
5.41
4.12
1.48
1.63
2.00
1.34
1.39
1.25
1.25
-0.2703
-0.2432
-0.1926
-0.3031
-0.2900
-0.5616
-0.3404
3.5361
3.2425
2.1252
3.8297
3.7191
5.4102
4.1164
-1 288
1 634
361
-463
-1 750
1 130
-131
2 227
-2 252
-82
5 855
8 082
3 604
5 831
St = 15 765
St = 15 765
St = 15 765
2 St = 31 529
2 St = 31 529
2 St = 31 529
2 St = 31 529
6 931
6 306
5 135
7 693
7 387
8 217
8 217
[A-2] Allowable Loads for Tube-To-Tubesheet Joints (Joint Type = i )
a = 0 in Sy,m = 22 700 psi P0 = 0 psi PT = 0 psi fr = 0.7 Sy,t,m = 24 400 psi fe = 1 Sa = k St
At = π (dt-tt)tt La = |σt,o| At fy = min ( 1 ; Sym / Sy,t,m ) = 0.93 fT = ( P0 + PT ) / P0 = 1 La shall be ≤ Lmax = At Sa fe fr fy fT
Case σt,o (psi) k Sa (psi) La (lbf) Lmax (lbf) 1
2
3
4
5
6
7
2 227
2 252
361
5 855
8 082
3 604
5 831
1
1
1
2
2
2
2
15 765
15 765
15 765
31 529
31 529
31 529
31 529
325.991
329.616
52.862
857.190
1 183.181
527.574
853.564
1 502.956
1 502.956
1 502.956
3 005.911
3 005.911
3 005.911
3 005.911
Axial membrane stress in shell.
σs,m = ( a02 [Pe+(ρs
2–1)(Ps–Pt)] + as
2Pt ) / [ts (Ds+ ts)]
|σ s,m| shall be ≤ σ s allowable
if σs,m < 0 : |σ t,min| shall be ≤ Ss,b Ss,b in accordance with [UG-23(b)]
case ts (in) Es,w σ s,m (psi) σ s allowable (psi) σ s,b (psi)
1
2
3
4
5
6
7
0,562
0,562
0,562
0,562
0,562
0,562
0,562
0,85
0,85
0,85
0,85
0,85
0,85
0,85
1 837
2 284
4 121
-2 842
-1 005
-558
1 279
SsEs,w = 13 430
SsEs,w = 13 430
SsEs,w = 13 430
2 Ss = 31 600
2 Ss = 31 600
2 Ss = 31 600
2 Ss = 31 600
6 773
6 773
6 773
6 773
6 773
6 773
6 773
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 73 prodia2 V33.1.0.11 Bentley Systems, Inc.
σs,b = 6ks /ts,12{βs[δsPs+as
2Ps*/Εs,1 ts,1]+6(1-ν*2)/E*(a0
3/h3)(1+hβs/2)[Pe(Zv+ZmQ1)+2ZmQ2/a02]}
σs,m = ( a02 [Pe+(ρs
2–1)(Ps–Pt)] + as
2Pt ) / [ts,1 (Ds+ ts,1)]
Stress in the shell integral with the Tubesheet : σs = |σs,m | + |σs,b |
σs shall be ≤ σs allowable (otherwise, perform the elastic-plastic calculation procedure)
Case σ s,b (psi) σ s,m (psi) σ s (psi) σ s allowable (psi) 1
2
3
4
5
6
7
-12 223
27 825
15 603
-27 649
-39 872
176
-12 047
1 837
2 284
4 121
-2 842
-1 005
-558
1 279
14 060
30 109
19 724
30 491
40 877
734
13 326
1.5 Ss,1 = 23 700
1.5 Ss,1 = 23 700
1.5 Ss,1 = 23 700
3 Ss,1 = 47 400
3 Ss,1 = 47 400
3 Ss,1 = 47 400
3 Ss,1 = 47 400
The shell shall have a uniform thickness adjacent to the Tubesheet for a minimum
length of ls. ls = 1s,s8.1 tD = 8.749 in
σc,b = 6kc /tc
2{βc[δcPt +ac
2Pc*/Εc tc]–6(1-ν*2
)/E*(a0
3/h3
)(1+hβc /2)[Pe(Zv+ZmQ1)+2ZmQ2/a02]}
σc,m = ac2Pt ) / [tc (Dc+ tc)]
Stress in the channel integral with the tubesheet : σc = |σc,m | + |σc,b |
σc shall be ≤ σ c allowable (otherwise, perform the elastic-plastic calculation procedure)
case σ c,b (psi) σ c,m (psi) σ c (psi) σ c allowable (psi)
1
2
3
4
5
6
7
28 381
-8 563
19 818
16 254
44 635
7 691
36 072
5 567
0
5 567
0
5 567
0
5 567
33 948
8 563
25 385
16 254
50 202
7 691
41 640
1,5 Sc = 30 000
1,5 Sc = 30 000
1,5 Sc = 30 000
3 S,c = 60 000
3 S,c = 60 000
3 S,c = 60 000
3 S,c = 60 000
The shell shall have a uniform thickness adjacent to the Tubesheet for a minimum
length of lc. lc = cctD8.1 = 7.154 in
Calculation Procedure for Effect of Plasticity at Tubesheet/Channel or Shell Joint (case 1,2, and 3)
SSP,s,1 = 3 Ss,1 = 47 400 psi SSP,c = 3 Sc = 60 000 psi
Ss* = min[Sy,s,1,(SSP,s,1/2)] = 17 500 psi Sc
* = min[Sy,c,(SSP,c/2)] = 30 000 psi
facts = min[(1.4-0.4|σ s,b|/Ss*),1] factc = min[(1.4-0.4|σ s,c|/Sc
*),1]
Es* = Es,1 (facts) Ec
* = Ec (factc)
σs shall be ≤ SSP,s,1 σc shall be ≤ SSP,c
The design is acceptable if: facts = 1 And factc = 1 (Configuration a) or facts = 1 (Configurations b and c). Otherwise calculation with reduced values of Es,1 and Ec : |σ| shall be ≤.σallowable
Case facts factc Es* (psi) Ec
* (psi) ks (lbf) kc (lbf) λs (psi) λc (psi)
1
2
1.000
0.764
1.000
1.000
26 400 060
20 169 460
28 300 050
28 300 050
319 713.2
244 258.7
124 461.1
124 461.1
50 868 080
38 862 860
22 049 150
22 049 150
Case F Φ Q1 QZ1 QZ2 U Q3 Fm
1
2
6.732
5.641
9.024
7.561
-0.059
-0.054
3.754
3.874
10.150
11.350
20.301
22.700
-0.0680
-0.0777
0.0340
0.0389
Case PW (psi) Prim (psi) Pe (psi) Q2 (lbf) σ (psi) σallowable (psi)
1
2
0
0
-25
79
-97
115
180.999
-573.843
-16 349
22 292
1.5 S = 23 700
1.5 S = 23 700
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 74 prodia2 V33.1.0.11 Bentley Systems, Inc.
AutoPIPE Vessel checking UHX-13.1 Configuration a
cylinder
ν factors 0.3
UHX-13.3
shell Ps = 325 psi channel Pt = 200 psi Ds = 42 in Dc = 42.125 in ts = 0.5625 in tc = 0.375 in Gs = 0 in Gc = 0 in Ss = 15800 psi Sc = 20000 psi Sy,s = 17500 psi Sy,c = 33600 psi Es = 26400000 psi Ec = 28300000 psi Sps = 47400 psi Spc = 60000 psi
tubesheet hnew = 1.375 in
h = 1.375 in G1 = in d= in Dj = 38.5 in Do = 41.25 in expansion 90 % A = 43.125 in h'g = 0 in C = 0 in at,m = 0.000008652
hg = 0 in Tt,m = 113 °F ct = 0 in as,m = 0.000008802
cs = 0 in Ts,m = 151 °F S = 15800 psi Ta = 70 °F E = 26400000 psi Ap = 1217.848 in2 hg = 0 in Cp = 135 in
tube Nt = 955 tubes pitch : 60 ° dt = 1 in p = 1.25 in tt = 0.049 in welded No
stT = 15764.7058
8 psi Kj = 0
Sy,t = 17500 psi UL1 = in EtT = 26400000 psi Lt = 240 in lt = 48 in L = 237.25 in
ltx = 1.25 in Effect of Radial Differential Thermal Expansion Adjacent to the tubesheet : Yes α's = 0.000008802 α'c = 0.000006602 α' = 0.000008802 UHX-13.5 µ = 0.2 d* = 0.911108103
UHX-11.5 LL1 = 41.25 µ∗ = 0.271113518
AL = 0 ρ = 0.909090909
ltx = 1.25 ro = 20.125
p* = 1.25
Fig. UHX-11.3 0.5 2 1.1
h/p = 1.1 α0 = 0.0054 -0.0029 0.00208
α1 = 0.5279 0.2126 0.40178
E*/E = 0.274983607 α2 = 3.0461 3.9906 3.4239
α3 = -4.3657 -6.173 -5.08862
α4 = 1.9435 3.4307 2.53838
1 2
ν* = 0.340360504 β0 = 0.9923 0.9966 0.99273
β1 = -4.8759 -4.1978 -4.80809
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 75 prodia2 V33.1.0.11 Bentley Systems, Inc.
β2 = 12.3572 9.0478 12.02626
β3 = -13.7214 -7.9955 -13.14881
β4 = 5.7629 2.2398 5.41059
case 1 Ps = 0 case 2 Ps = 325 Pt = 200 Pt = 0
case 3 Ps = 325 case 4 Ps = 0 Pt = 200 Pt = 0
case 5 Ps = 0 case 6 Ps = 325 Pt = 200 Pt = 0
case 7 Ps = 325 Pt = 200 Step 1 Step 4 K = 1.045454545
ao = 20.625 F = 6.732232476
as = 21 φ = 9.023618515
ac = 21.0625 Q1 = -0.059159042
ρs= 1.018181818 Qz1 = 3.753824734
ρc= 1.021212121 Qz2 = 10.15043261
xs = 0.438751148 U = 20.30086522
xt = 0.543365689
Step 2 Step 5 γ
Ks = 8369456.077 case 1 0
Kt = 16290.11595 case 2 0
Ks,t = 0.537984406 case 3 0
J = 1 case 4 -0.08088469
βs = 0.371518831 case 5 -0.08088469
ks = 319712.5586 case 6 -0.08088469
λs = 50867972.91 case 7 -0.08088469
δs = 2.52424E-05
βc = 0.45535023
kc = 124460.9629
λc = 22049113.04
δc = 3.55321E-05
Step 3 Xa = 6.976242513
(AutoPIPE Vessel)
FIG. UHX-13.2 TABLE UHX-13.1 ωs = 4.612272297
Zd = 0.01 0.00440434 ω∗s= -4.54132059
Zv = 0.02 0.0208699 ωc= 3.343988236
Zw = 0.02 0.0208699 ω∗c= -2.60273882
Zm = 0.205 0.2078966 γb = 0
Steps 6 - 7 - 8
P's P't Pγ W* Pw Prim case 1 0 535.2272424 0 0.0000E+00 0 -24.8420379
case 2 605.634798 0 0 0.0000E+00 0 70.4355899
case 3 605.634798 535.2272424 0 0.0000E+00 0 45.593552
case 4 0 0 -941.577569 0.0000E+00 0 0
case 5 0 535.2272424 -941.577569 0.0000E+00 0 -24.8420379
case 6 605.634798 0 -941.577569 0.0000E+00 0 70.4355899
case 7 605.634798 535.2272424 -941.577569 0.0000E+00 0 45.593552
P*s P*c Pω Pe Q2 Q3
case 1 0 0 0 -96.6108419 180.9984202 -0.067967319
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 76 prodia2 V33.1.0.11 Bentley Systems, Inc.
case 2 0 0 0 116.6208033 -513.191814 -0.079848341
case 3 0 0 0 20.00996137 -332.193393 -0.137211543
case 4 0 -89.7874184 14.32870228 -159.948593 -104.398539 -0.05609033
case 5 0 -89.7874184 14.32870228 -256.559435 76.59988063 -0.060562767
case 6 0 -89.7874184 14.32870228 -43.3277903 -617.590353 0.007856579
case 7 0 -89.7874184 14.32870228 -139.938632 -436.591933 -0.044490729
Fm AutoPIPE
Vessel
(FIG. UHX-13.3.1 / 2) TABLE UHX-13.1 σ τ σ≤σallowable τ≤τ allowable
case 1 0.03 0.0339837
-
16348.54564 -3622.90657 OK : (1.5 Ss) OK : (0.8 Ss)
case 2 0.04 0.03992419 23184.34007 4373.280123 OK : (1.5 Ss) OK : (0.8 Ss)
case 3 0.07 0.0686057 6835.795255 750.3735515 OK : (1.5 Ss) OK : (0.8 Ss)
case 4 / 0.0280452 -22336.8312 -5998.07226 OK : (Sps) OK : (0.8 Ss)
case 5 0.1 0.03028139 -38685.3378 -9620.97883 OK : (Sps) OK : (0.8 Ss)
case 6 / 0.037398 -8068.58752 -1624.79213 OK : (Sps) OK : (0.8 Ss)
case 7 0.1 0.02224539 -15501.0188 -5247.69870 OK : (Sps) OK : (0.8 Ss)
Step 9
Ftmin Ftmax σt,1 σt,2 σt,max σt,max
(AutoPIPE Vessel) (AutoPIPE
Vessel) =<σallowable
case 1 -0.2703342 3.536119 -1288.44758 2226.786961 2226.786961 OK
case 2 -0.2431864 3.242469 1634.139142 -2251.55331 2251.553312 OK
case 3 -0.1926081 2.125221 361.0881005 -82.2505625 361.0881005 OK
case 4 -0.3030955 3.82967 -463.412623 5855.307726 5855.307726 OK
case 5 -0.2900353 3.71913 -1750.08587 8082.095923 8082.095923 OK
case 6 -0.5616265 5.410164 1130.436425 3603.749256 3603.749256 OK
case 7 -0.3403612 4.116364 -131.040058 5830.540641 5830.540641 OK
rt = 0.336675289 in Ft= 142.5706062 Ct = 172.5630506
Wt Fs Stb abs(σt,min)
case 1 1.481939944 6930.645233 1288.447582 OK
case 2 1.628765084 6305.881744 2251.553312 OK
case 3 2 5135.400003 82.25056251 OK
case 4 1.335164629 7692.534527 463.4126238 OK
case 5 1.390434811 7386.754075 1750.085875 OK
case 6 1.25 8216.640004 1130.436425 OK
case 7 1.25 8216.640004 131.040058 OK
Steps 10 to 12
σs,m σs,b σs σs ≤ σallowable elastic-plastic
case 1 1837.017346 -12222.6477 14059.66505 OK No
case 2 2284.011336 27825.23134 30109.24268 FALSE Yes
case 3 4121.028682 15602.58365 19723.61233 OK No
case 4 -2841.964732 -27649.41404 30491.37877 OK /
case 5 -1004.947386 -39872.06173 40877.00912 OK /
case 6 -557.9533965 175.8173092 733.7707057 OK /
case 7 1279.06395 -12046.83039 13325.89434 OK /
ls = 8.748999943
σc,m σc,b σc σc
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 77 prodia2 V33.1.0.11 Bentley Systems, Inc.
≤σ allowable elastic-plastic case 1 5567.107843 28381.11121 33948.21906 FALSE Yes
case 2 0 -8562.889306 8562.889306 OK No
case 3 5567.107843 19818.22191 25385.32975 OK No
case 4 0 16254.21505 16254.21505 OK /
case 5 5567.107843 44635.32626 50202.43411 OK /
case 6 0 7691.325742 7691.325742 OK /
case 7 5567.107843 36072.43696 41639.5448 OK /
Elastic-plastic calculation
Ss* = 17500 Sc* = 30000 facts factc Es* Ec* ks kc
case 1 1 1 OK 26400000 28300000 319712.5586 124460.9629
case 2 0.763994712 1 20169460.4 28300000 244258.7042 124460.9629
case 3 0 0
λs λc F φ Q1 Qz1 case 1 50867972.91 22049113.04 6.732232476 9.023618515 -0.05915904 3.753824734
case 2 38862862.32 22049113.04 5.641389889 7.561496195 -0.05428668 3.874249576
case 3 0
Qz2 U Pw ωs ω∗s Fm
case 1 10.15043261 20.30086522 0 4.612272297 -4.54132059 0.03399
case 2 11.35005096 22.70010193 0 4.612272297 -4.54132059 0.03886
case 3
δs ωc ω∗c Q3
case 1 2.52424E-05 3.343988236 -2.60273882 -0.06796731
case 2 3.30401E-05 3.343988236 -2.60273882 -0.07770044
case 3
Prim Pe Q2 σ
case 1 -24.8420379 -96.61084191 180.9984202 -16351.5763
case 2 78.75994708 115.2295308 -573.842856 22297.1413
case 3
Comments In ASME example, the tubes design temperature is equal to channel design temperature. In AutoPIPE Vessel ®, the tubes design temperature is the maximum of the channel design temperature and the shell design temperature( values for allowable stress and elasticity modulus may be input).
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 78 prodia2 V33.1.0.11 Bentley Systems, Inc.
UHX-20.3.1 Stationary Tubesheet Gasketed With Shell and Channel; Floating Tubesheet Gasketed, Not
extended as a Flange Tubesheet, Loading conditions [corroded normal condition].
ASME VIII DIV.1
2010 – 2011a
§[UHX-14]
Tubesheet Tubes Shell Tubeside
Tubeside Shellside
Pressure Pt=150 psi Ps=250 psi
Corrosion ct=0 in cs=0 in 0 in 0 in
Material SA105 SA179 SA516GR60 SA516GR60
Temperature 70 °F (T ’=/) 70 °F (Tt,m=/) 70 °F (Ts,m=/) 70 °F (Tc’=/)
Allowable stress S = 19 000 psi St = 13 350 psi Ss = 17 100 psi Sc = 17 100 psi
Yield strength Sy = 36 000 psi Sy,t = 20 550 psi Sy,s = 32 000 psi Sy,c = 32 000 psi
Modulus of elasticity E = 27 000 ksi Et = 27 000 ksi Es = 29 400 ksi Ec = 29 400 ksi
Poisson’s ratio ν = 0.3 νt = 0.3 νs = 0.3 νc = 0.3
Diameter A = 33.071 in dt=0.75 in 27.265 in 27.265 in
Nominal thickness 1.75 in tt=0.083 in 0.375 in 0.375 in
Tolerance 0 in
pattern Triangular Nt=466 L = 256 in OTL=25.8 in p=1 in Configuration d
Ds = 27.265 in Gs = 29.375 in h = 1.75 in
Dc = 27.265 in Gc = 29.375 in hp = 1.356 in
hg = 0.197 in ts = 0.375 in tc = 0.375 in
Extra thickness (periphery) : Tubeside = 0.197 in Shellside = 0.197 in
Configuration C
A = 26.89 in Dc = 26.036 in hp = 1.75 in
Gc = 26.496 in h = 1.75 in hg = 0 in
G1 = 26.463 in
Extra thickness (periphery) Tubeside : 0 in Shellside : 0 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 25.8 in r0 = 12.525 in Tube expansion depth ratio ρ = lt,x /h = 0.8 lt,x = 1.4 in
Effective Tube Pitch
p* =( )[ ]2
4,MIN41
O
OL
D
pDA
p
⋅−
π
= 1.068 in
basic ligament efficiency : µ = (p- dt)/p = 0.25 effective ligament efficiency : µ*
= (p*- d*)/ p* = 0.385
d* = max[(dt -2tt Et/E St /S ρ),(dt -2tt )]= 0.657 in
largest center-to-center distance between adjacent tube rows : UL = 2.496 in Unperforated Area : AL = 64.397 in²
Effective elastic constants E* = 10 899 790 psi ν* = 0.308 (Fig. UHX-11.3 , Fig. UHX-11.4)
Minimum thickness : TEMA 9th Ed. RCB 7-131 UL ≤ 4p
a0 = D0 /2 = 12.9 in h’g = max[(hg-ct).(0)]
xs = 1-Nt (dt /2a0)2 = 0.606 xt = 1-Nt ((dt-2tt)/2a0)
2 = 0.761
Stationary Tubesheet Floating Tubesheet
as = Gs/2 = 14.688 in as = ac = 13.248 in ac = Gc/2 = 14.688 in ac = Gc/2 = 13.248 in
ρs = as /a0 = 1.139 ρs = as /a0 = 1.027 ρc = ac /a0 = 1.139 ρc = ac /a0 = 1.027
h
Dc Gc
Gs
hp
Ds
Gc
A
Dc
h hp
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 79 prodia2 V33.1.0.11 Bentley Systems, Inc.
Shell and channel coefficients Stationary Tubesheet Floating Tubesheet
βs = [12(1-νs2)]
1/4 / [(Ds+ts)ts]
1/2 = 0 in-1 0 in-1
ks = βs Es ts3
/ [6(1-νs2)] = 0 lbf 0 lbf
λs = 6Ds ks /h3 (1+hβs+h2βs
2/2) = 0 psi 0 psi
δs = Ds2 /4Es ts
(1-νs /2) = 0 in³/lbf 0 in³/lbf
βc = [12(1-νc2)] 1/4 / [(Dc+tc)tc]
1/2 = 0 in-1
0 in-1
kc = βc Ec tc3 / [6(1-νc
2)] = 0 lbf 0 lbf
λc = 6Dc kc /h3 (1+hβc+h2βc
2/2) = 0 psi 0 psi
δc = Dc2
/4Ec tc (1-νc /2) = 0 in³/lbf 0 in³/lbf
Xa = [24(1-ν *2
)Nt Et tt (dt-tt)a02/(E*Lh3
)]1/4
= 3.602
Table UHX-13.1 Zd = 0.033 Zv = 0.0791 Zm = 0.4224 Zw = 0.0791
Stationary Tubesheet Floating Tubesheet
K = A/D0 = 1.282 1.042
F = (1-ν*)/E* (λs+λc+E ln K) = 0.425 0.071
Φ = (1+ν*)F = 0.557 0.093
Q1 = (ρs-1- Φ Zv) / (1+ Φ Zm) = 0.077 0.019
Stationary Tubesheet Floating Tubesheet
ωs = ρs ks βs δs (1+hβs) = 0 in² 0 in²
ωs* = a0
2 (ρs2-1)(ρs-1)/4 - ωs = 1.7083 in² 0.0614 in²
ωc = ρc kc βc δc (1+hβc) = 0 in² 0 in²
ωc*=a0
2[(ρc
2+1)(ρc-1)/4-(ρs-1)/2]-ωc= 1.7083 in² 0.0614 in²
γb = (Gc-Gs)/D0 = 0 (Gc-G1)/D0 = 0.0013
Ws = 0.2147×106 lbf /
Wc = 0.2147×106 lbf 0.1026×10
6 lbf
Wm1s = 0.2017×106 lbf /
Wm1c = 0.1268×106 lbf 0.9644×10
5 lbf
W = / /
Wmax = max[Ws , Wc ] W m1max = max[W m1s , W m1c ] Equivalent Pressure : Pe = Ps - Pt
Ts* = Ts
‘ = 70 °F Tc
* = Tc
‘ = 70 °F Tr = T ‘
= 70 °F
αs’ (Ts
*-Ta) = 0 in/in αc
’ (Tc
*-Ta) = 0 in/in α’
(Tr-Ta) = 0 in/in The effect of radial differential thermal expansion adjacent to the Tubesheet is not considered.
Ps* = Ests/as[αs
’ (Ts
*-Ta)- α
’ (Tr-Ta)] Pc
* = Ectc/ac[αc
’ (Tc
*-Ta)- α
’ (Tr-Ta)]
Case Ps (psi) Pt (psi) Stationary Tubesheet Floating Tubesheet
Pe (psi) Ps* (psi) Pc
* (psi) Pe (psi) Ps
* (psi) Pc
* (psi)
1
2
3
0
250
250
150
0
150
-150
250
100
0
0
0
0
0
0
-150
250
100
0
0
0
0
0
0
bending stress :
Q2 = [(ωs*Ps-ωc
*Pt ) - (ωsPs*-ωcPc
*) + (γbW/(2π)) ] / (1+ Φ Zm) Q3 = Q1 + 2Q2/(Pe a0
2)
σ = 6 Q2 / [ µ *
(h-hg’ )
2 ] ( Pe = 0 )
|σ| shall be ≤ σallowable
σ = (1.5Fm / µ *) (2a0 /(h-hg’ ))2 Pe ( Pe ≠ 0 )
Shear stress in the stationary Tubesheet :
τ = (1/(2µ)) (a0/hp) Pe
τ = (1/(4µ)) ({4Ap/Cp}/hp) Pe if |Pe| > 3.2Sµ hp /D0
in which : Cp = 84.992 in , Ap = 415.595 in2
|τ| shall be ≤ τallowable
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 80 prodia2 V33.1.0.11 Bentley Systems, Inc.
Stationary Tubesheet
Case W * h’
g (in) Q2 (lbf) Q3 Fm σ (psi) σallowable (psi) τ (psi) τallowable (psi) 1
2
3
Wm1c
Wm1s
Wm1max
0.197
0.197
0.197
-207.470
345.783
138.313
0.0932
0.0932
0.0932
0.1016
0.1016
0.1016
-16 382
27 303
10 921
1.5 S = 28 500
1.5 S = 28 500
1.5 S = 28 500
-2 854
4 757
1 903
0.8 S = 15 200
0.8 S = 15 200
0.8 S = 15 200
Floating Tubesheet
Case W * h’
g (in) Q2 (lbf) Q3 Fm σ (psi) σallowable (psi) 1
2
3
Wm1c
0
Wm1c
0.000
0.000
0.000
9.972
14.764
24.736
0.0181
0.0196
0.0219
0.0742
0.0747
0.0755
-9 423
15 813
6 390
1.5 S = 28 500
1.5 S = 28 500
1.5 S = 28 500
rt = [dt2+(dt-2tt)
2]
1/2 / 4 = 0.238 in Sy,t = 20 550 psi k = 1
Fs = min{ 2.0 ; max[ (3.25-0.25 [Zd+Q3Zw] Xa4 ) ; 1.25 ] } ( Pe ≠ 0 ) lt = k l = 15.375 in
Fs = 1.25 ( Pe = 0 ) l = 15.375 in
Maximum permissible buckling stress limit for the tubes :
Ct ≤ Ft : Stb = min{ [π 2 Et / (Fs Ft2)] ; St } Ct = (2π 2 Et / Sy,t)
1/2 = 161
Ct > Ft : Stb = min{ [Sy,t / Fs (1-Ft / (2Ct))] ; St } Ft = lt / rt = 64.7
Axial tube stress in the outermost tube row :
If Pe ≠ 0 : σ t,1 = [(Ps xs – Pt xt ) – Pe Ft,min ] / (xt – xs) σ t,2 = [(Ps xs – Pt xt ) – Pe Ft,max ] / (xt – xs)
Ft,min and Ft,max
From Table UHX-13.2
If Pe = 0 : σ t,1 = [(Ps xs – Pt xt ) – (2Q2 /a02) Ft,min ] / (xt – xs)
σ t,2 = [(Ps xs – Pt xt ) – (2Q2 /a02) Ft,max ] / (xt – xs)
σ t,max = max( |σt,1| ; |σt,2| ) σ t,max shall be ≤ σ t,o allowable
If σt,1 or σt,2 < 0 : σ t,min = min( σt,1 ; σt,2 ) |σ t,min| shall be ≤ St,b
Case Fs Ft,min Ft,max σ t,1 (psi) σ t,2 (psi) σ t,o allowable (psi) St,b (psi) 1
2
3
1.55
1.55
1.55
-1.0091
-1.0091
-1.0091
3.3962
3.3962
3.3962
-1 713
2 605
892
2 549
-4 499
-1 950
St = 13 350
St = 13 350
St = 13 350
10 582
10 582
10 582
Tube-to-tubesheet joint
Smin = min( S ; St ) Welded tubes : St,j = min[ ( Smin g / tt ) ; St ] (weld height : g = 0 in)
St,j = 10 680 psi Expanded joint
(2 groove(s) )
no groove : St,j = 0.5 Smin min[ ( lt,x / dt ) ; 1.6 ]
|σt,o| shall be ≤ St,j one groove : St,j = 0.6 Smin
with grooves > 1 : St,j = 0.8 Smin Error(s) and/or warning(s)
The thickness is acceptable
Comments In ASME example, the values of Do and ro are not coherent : dt = 0.75 in. ; Do = 25.8 in. and ro = 12.5 in. AutoPIPE Vessel® example keeps values of dt and Do � ro = 12.525 in.
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 81 prodia2 V33.1.0.11 Bentley Systems, Inc.
Other calculations
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 82 prodia2 V33.1.0.11 Bentley Systems, Inc.
Welding Neck Flange ( Taylor Forge Bulletin)
Body flange(s) and cover(s)
Flange 1801 in operation.
ASME VIII DIV.1 2010 – 2011a
Design pressure P = 400 psi Corrosion : 0 in
Design Temperature : 500 °F Tolerance : 0 in
Material
Flange Bolt
SA105 SA193GRB7
Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2 in Inside diameter of flange : Bf = 32 in
Calcutated as integral type
Raised face (male) height = 0.188 in
Bolt nb = 36 db = ∅ 1 in Ab = 19.84 in²
Gasket N = 0.75 in tN = 0.118 in y = 3 700 psi yc = 0 psi m = 2.75 b = 0.306 in b0 = 0.375 in
Hub dimensions (uncorroded) : length = 2.75 in ; thickness at the end = 0.5 in ; thickness at back of flange = 1.125 in
Corroded dimensions B = 32 in t = 2 in (1) g0 = 0.5 in g1 = 1.125 in
D = 32 in A = 39.125 in C = 37 in G = 33.888 in h = 2.75 in
(1) : Flange face over thickness, tolerance is taken into account.
Gasket and bolt calculation :
BSmin = 2.25 in BS = 3.14 C / nb = 3.229 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.692 in C0 = max [1, (BS / (2.db+t) )0.5] = 1
H = 0.785 G2 P = 360 771 lbf Hp = 2 P b ×3.14 G m = 71 715 lbf Sb = 25 ksi
Wm1 = H + Hp = 432 486 lbf Wm1x = max(Wm1) = 432 486 lbf Wm1x/Ab = 21.8 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 17.299 in² Amx = max (Am) = 17.299 in²
Wm2 = 3.14 b G y = 120 612 lbf W = Sa (Ab + Am) / 2 = 0.4642×106 lbf Sa = 25 ksi
Nmin = W / (2 × 3.14 G y) = 0.589 in W/Ab = 23.4 ksi ≤ Sa Load to apply on bolting : W/nb = 12 894 lbf Loads, lever arms and moments
HD = 0.785 B2 P = 321 699 lbf hD = (C - B - g1) / 2 = 1.,938 in MD=HD.hD= 623 291.9 lbf.in
HG = Wm1x - H = 71 715 lbf hG = (C - G) / 2 = 1.556 in MG=HG.hG= 111 603.3 lbf.in
HT = H - HD = 39 072 lbf hT = (2 C - B - G) / 4 = 2.028 in MT=HT.hT= 79 241.77 lbf.in
MO=MD+MG+MT= 814 136.9 lbf.in MA = W.hG = 722 375.7 lbf.in R = ( C - B ) / 2 - g1 Stress Factors
h0 = √ (B g0) = 4 in K = A/B = 1.223 g1/g0 = 2.25 h/h0 = 0.688
F = 0.777 T = 1.83 U = 10.74 V = 0.162
Y = 9.773 Z = 5.041 f = 1 B1 = B
e = F/h0 = 0.1942 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 0.,879
Stresses : ( in operation : M=MO ; Sf = 19.6 ksi ;Sn = 17.1 ksi )
SH = (f M C0)/(L g12 B1) = 22.87 ksi ≤ min (1.5 Sf , 2.5 Sn) = 29.4 ksi (78%)
SR =(1.33 t e + 1) M C0/ L t2 B = 10.97 ksi ≤ Sf = 19.6 ksi (56%)
ST = ((Y M C0)/(t2 B)) - Z SR = 6.85 ksi ≤ Sf = 19.6 ksi (35%)
SHR = (SH + SR)/2 = 16.92 ksi ≤ Sf = 19.6 ksi (86%)
SHT = (SH + ST)/2 = 14.86 ksi ≤ Sf = 19.6 ksi (76%)
Stresses : ( seating : M=MA ; Sf = 20 ksi ;Sn = 17.1 ksi )
SH = (f M C0)/(L g12 B1) = 20.29 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30 ksi (68%)
SR =(1.33 t e + 1) M C0/ L t2 B = 9.74 ksi ≤ Sf = 20 ksi (49%)
ST = ((Y M C0)/(t2 B)) - Z SR = 6.08 ksi ≤ Sf = 20 ksi (30%)
SHR = (SH + SR)/2 = 15.01 ksi ≤ Sf = 20 ksi (75%)
SHT = (SH + ST)/2 = 13.18 ksi ≤ Sf = 20 ksi (66%) Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JP = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.959 shall be ≤ 1,0 with : EO = 27100 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.79 shall be ≤ 1,0 with : EA = 29200 ksi
A C
G B
HG HD
HT
W
g0 g1
h
t
D
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 83 prodia2 V33.1.0.11 Bentley Systems, Inc.
t A = 39.125 in
h B = 32 in
W C = 37 in
A C D = 32 in
t (at bolt circle) = 2 in
HG g1 h = 2.75 in
HT HD g0 = 0.5 in
G g0 g1 = 1.125 in
Ext. Gasket dia. 34.5 in
B D Gasket width (w) 0.75 in
raised face male 0.188 in
Design Pressure 400 psi
Design Temperature 500 °F
Corrosion allowance 0 in
Flange Material SA105
Bolt material SA193GRB7
Shell material
Type of gasket Grooved metal (Soft Iron or Steel)
Gasket factor m 2.75
Min. Design Seating stress 3700 psi
Bolt diameter 1 in UNC 8
number of bolts 36
Bolt section 0.55 in2 from BoltUN.doc
total section Ab 19.84 in2
Mechanical characteristics
Allowable Stress at temp. Allowable Stress at seating
Shell Sf 19600.00 psi 20000.00 psi
Flange Sn 17100.00 psi 17100.00 psi
Bolt 25000.00 psi 25000.00 psi
Elasticity Modulus 27100000.00 psi 29200000.00 psi
B (corroded) 32 in Gasket dimensions
g0 (corroded) 0.5 in b0 (w/2) = 0.375 in
g1 (corroded) 1.125 in b = 0.306186218 in
G = 33.88762756 in
Bolt loads and section
H = 360771.485 lbf
Hp = 71713.2421 lbf
Wm2 = 120608.634 lbf
Wm1 = 432484.727 lbf
Am = 17.2993891 in2 OK Ab >= Am
Flange moments
HD = 321699.088 lbf
HT = 39072.3968 lbf
hD = 1.9375 in
hG = 1.55618622 in MA = 722369.7583 lbf in
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 84 prodia2 V33.1.0.11 Bentley Systems, Inc.
hT = 2.02809311 in
W = 464192.363 lbf Mo = 814133.6003 lbf in
Stresses calculation
deltab = 3.22885912 in
C0 = 1
K = 1.22265625
h0 = 4
T = 1.82975561 M (seating) = 722369.7583 lbf in
U = 10.7398932
Y = 9.77332415 M (operation) = 814133.6003 lbf in
F = 0.77693343 E6 = -1.246983257
V = 0.16155154 E4 = 1.338307677
e = 0.19423336 for which A = 1.25
L = 0.87916386 C = 9.758283691
Z = 5.04131594 C36 = 2.074097577
operation (stresses in psi)
SH = 22864.98009 ≤ 29400.00 min(1.5 Sf ; 2.5 Sn) OK
SR = 10972.46802 ≤ 19600.00 Sf OK
ST = 6846.756232 ≤ 19600.00 Sf OK
0.5 (SH + SR ) 16918.72405 ≤ 19600.00 Sf OK
0.5 (SH + ST ) 14855.86816 ≤ 19600.00 Sf OK
seating (stresses in psi)
SH = 20287.78831 ≤ 30000.00 min(1.5 Sf ; 2.5 Sn) OK
SR = 9735.722817 ≤ 20000.00 Sf OK
ST = 6075.03442 ≤ 20000.00 Sf OK
0.5 (SH + SR ) 15011.75556 ≤ 20000.00 Sf OK
0.5 (SH + ST ) 13181.41137 ≤ 20000.00 Sf OK
Flange Rigidity KI = 0.3
Jo = 0.95943917 ≤ 1 OK
JA = 0.79007398 ≤ 1 OK
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 85 prodia2 V33.1.0.11 Bentley Systems, Inc.
ASME VIII Div.1 2010 App. 26 Unreinforced Bellows
Pressure P = 150 psi
Bellows allowable stress S = 20 000 psi
Bellows yield strength Sy = 25 000 psi
Bellows modulus of elasticity Eb = 27 600 ksi
Bellows modulus of elasticity
Ambient Eo = 28 300 ksi
Collar allowable stress Sc = /
Collar modulus of elasticity Ec = /
No. of convolutions : N = 8
Convolution Height : w =
1.125 in
Convolution Pitch : q =
1.125 in
No. of plies : n = 1 Ply thickness : t = 0.05 in Collar Thickness : tc = /
Int. Diameter : Db = 24 in Lt = 0.75 in Lc = / Lb = N q = 9 in
Mean diameter of convolution : Dm = Db+w+nt = 25.175 in C1 = q / 2w = 0.5
Mean diameter of collar : Dc = Db+2nt+tc = / C2 = pm tD2.2q = 0.461
Ply thickness (corrected for thinning) : tp = mb DDt = 0.049 in Figure 26-4 Cp = 0.659
Cross section of 1 convolution : A = [ ((Π - 2)/2)q + 2w] n tp = 0.141 in2 Figure 26-5 Cf = 1.686
Figure 26-6 Cd = 1.718
k = ( ){ }tD5.1L;1min bt = 0.456 Kf = 3.0 Joint efficiency : Cwc = 1
Sum of combining movements : etot = 1 in [∆q = etot /N ] No. of cycles : Nspe = 1 000
Spring rate (1 conv.) : ( ) f
3p
mb2b
b C1
w
tDE
Nn
12K
−=
νΠ
= 7 267.063 lbf/in (νb = 0.3)
Stresses due to pressure (n = 1)
Bellows circumferential membrane ( )
( )( )P
kELDtELntDnt
kELntD
21
Sccccbtb
bt2
b1 ++
+= = 16 466 psi ≤ S = 20 000 psi
Collar circumferential membrane ( )P
kELDtELntDnt
kELD
21
Sccccbtb
ct2c
1 ++=′ = / Cwc.Sc = /
End convolutions circumferential
membrane P
LtLntA)ntD(LqD
21
Scctp
btmE,2 ++
++= = 19 555 psi ≤ S = 20 000 psi
Intermediate convolutions
circumferential membrane P
A
qD
21
S mI,2 = = 15 044 psi ≤ S = 20 000 psi
Bellows meridional
Membrane S3, Bending S4 P
nt2w
Sp
3 = = 1 728 psi PCtw
n21
S p
2
p4
= = 26 239 psi
S3+S4 = 27 968 psi ≤ Kf.S = 60 000 psi
Meridional stresses due to deflection
membrane : qf
3
2pb
5Cw
tE
21
S ∆= = 1 713 psi bending : qd
2pb
6Cw
tE
35
S ∆= = 129 129 psi
Fatigue Life
St = 0.7(S3+S4)+(S5+S6) = 150 420 psi Nspe ≤
2
otb
og
oalw
SSEEK
KN
−= = 2 012
Kg = 1 Ko = 5 200 000 psi So = 38 300 psi
w
ntw
Db
Lt Lb Lc
tc
q
ASME VIII division 1
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 86 prodia2 V33.1.0.11 Bentley Systems, Inc.
Limiting Internal
Design Pressure for
buckling
NqK34.0P bsc π= = 862 psi P ≤ Psc
αΠ qDAS)2(P m*ysi −= = 205 psi P ≤ Psi
Sy* = 2.3 Sy δ = 1/3 S4 /S2,I α= 1+2δ 2+(1-2δ 2+4δ 4)0.5 = 2.5597