Architectural Facade Systems - files.investis.comfiles.investis.com/kingspan/storage/KingspanFabrikProductSelector...Fabrik Facade Systems Applications Fabrik facade systems are suitable

Architectural Facade Systems

Off -S i te

Buildingto the Power of

CI/SfB(41) Hh2

April 2007

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“Architecture thrives on creativity”“Architecture thrives on creativity”

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Introduction 4 - 5

Product Range & Applications 6 - 7

Performance Data 10 - 11

Technical Specification 12 - 15

NBS Plus Specification 16 - 17

Construction Details 18 - 57

Delivery & Site Installation 58 - 59

Contents

Fabrik Facade Systems

ApplicationsFabrik facade systems are suitable for application on tosteel, concrete or timber framed buildings up to anyheight. Additionally, the system is ideal for dado wallapplications.

The system can be connected to the main structure inthree ways:

• face-fixed;

• recessed; or

• spandrel

Testing, Accreditation & ApprovalsThe Fabrik system has been fully tested and certified bythe Building Research Establishment (BRE). Additionally,it is approved by NHBC and Zurich Insurance (UK), andthe DOE and HomeBond (Ireland) for mortgagability andinsurability.

The system conforms with all relevant BuildingRegulations, Standards, Codes and ‘best practice’guidance.

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Kingspan has opened up a totally new dimension inbuilding facade design, with their innovative Fabrikunitised through-wall rainscreen systems, whoseformats, textures, colours and finishes offer designers awide array of traditional or contemporary surfacecombinations.

This provides the designer with the opportunity to createsignature buildings with aesthetic appeal, whilst reapingthe benefits of one of the most high performanceconstruction materials available.

Fabrik facades are made from a composite material mix,comprising a cement and silica sand matrix reinforcedwith chemical resistant glass fibres, to produce a highcompressive strength, lightweight concrete withenhanced tensile and flexural properties and other highperformance characteristics.

The material does not burn and will not rot or corrode.The installed system is extremely robust, and providesa high degree of fire, ultra-violet, weather, chemicaland impact resistance combined with long termdurability in excess of 60 years.

Fabrik facade panels comprise a high strength material,with an external facing surface that is polished or sandblasted to provide colours and textures which matchnatural materials. Fabrik facade panels are connected toa Kingframe system with stainless steel anchors.

Fabrik facade panels are manufactured to hightolerances which guarantee best fit. Fabrik panels aresupplied complete with connection brackets suitable forfixing to steel or concrete main structures. All panels aretailored to project specific requirements and are availableup to maximum dimensions of 6000mm x 4000mm.

Fabrik systems easily incorporate, windows, doors,balconies, brise soleil, other architectural features andany type of internal linings.

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Intro

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in building facade design”

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Cost, Programme& Quality CertaintyClients demand sustainable, rapid, high qualityconstruction methods that provide fast track build, earlyproject completion and handover to maximise businessincome stream. Kingspan Fabrik as a modern methodof construction (MMC) delivers on all these objectives.

Quality AssuranceFabrik facade systems are manufactured to rigorousquality standards, in state-of-the-art manufacturingfacilities certified by the Glass Reinforced ConcreteAssociation (GRCA). Our accredited quality managementsystems and procedures ensure first time quality andlifetime ‘in-service’ performance and durability in excessof 60 years.

Kingspan FabrikDesign & Solutions BureauKingspan Fabrik Design & Solutions Bureau is availableto provide an immediate response to installers,designers and engineers on any project.

Tel: +353 (0) 41 988 4800 Fax: +353 (0) 41 988 4801Email: [email protected]

Fabrik Facades

“Fabrik MMC systems provide cost,quality and programme certainty”

Fabrik Range

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Face-fixed Facade, Steel (or Concrete)Main Structure, up to any height

Fabrik panels are available in a vast range of externalformats, textures and colours, which match naturalmaterials. They feature either a sand blasted or polishedfinish, including:

• Brick

• Stone (including sandstone, Portland, granite)

• Fair-face concrete

• Smooth render

• Textured render

• Hung slate and tile

• Terracotta (small, medium and large format)

• Patterned

• Project bespoke finishes are available

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Recessed Facade, Concrete (or Steel)Main Structure, up to any height

Spandrel Facade, Concrete (or Steel)Main Structure, up to any height

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System Performance Data

Thermal Fire Performance

Stud System Insulation AirtightnessSystem Depth Weight * U-Value Thickness (m3/h/m2 Insulation Integrity Reaction Ref (mm) (kg/m2) (W/m2K) (mm) @600Pa) (mins) (mins) to Fire

FS-C-FAB-35a 100, 125, 150 71.62 0.35 35 <5 30 30 Class ‘0’FS-C-FAB-35b 100, 125, 150 84.62 0.35 35 <5 60 60 Class ‘0’FS-C-FAB-35c 100, 125, 150 76.37 0.35 35 <5 30 30 Class ‘0’FS-C-FAB-35d 100, 125, 150 86.37 0.35 35 <5 30 30 Class ‘0’FS-C-FAB-35e 100, 125, 150 86.12 0.35 35 <5 60 60 Class ‘0’FS-C-FAB-35f 100, 125, 150 90.87 0.35 35 <5 60 60 Class ‘0’FS-C-FAB-35g 100, 125, 150 86.62 0.35 35 <5 60 60 Class ‘0’




Notes: 1. * Weight/m2 based on stud size 150 x 50 x 10 x 1.6 and includes internal linings.2. Durability to BS 5234: Parts 1 & 2 1992.3. Nominal thickness of Fabrik System GRC is 25mm.

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Performance Data

Kingspan Thermawall TW55 CFC/HCFC-freerigid urethane insulation with foil facings onboth sides. All joints to be taped

Kingspan Thermawall TW55CFC/HCFC-free rigid urethaneinsulation with foil facings on bothsides. All joints to be taped

Kingframe wall studstypically @ 600mm centres

Refer to tabulated data for wallboardconfiguration to achieve required fireresistance

Refer to tabulated data for wallboard configurationto achieve required fire resistance

25mm (±4mm) Kingspan FabrikSystem with sand blasted decorativeconcrete finish

25mm (±4mm) Kingspan Fabrik Systemwith sand blasted decorative concrete finish

Minimum 50mm cavity

Ø6mm s/steel flex anchor bonded intoKingspan Fabrik System, fixed to stud with1 x Ø5.5mm carbon steel self drill/tapfastener. S/steel / Neoprene backed washerfitted between mating faces

Ø6mm s/steel flex anchor bonded into KingspanFabrik System, fixed to stud with 1 x Ø5.5mm carbonsteel self drill/tap fastener. S/steel / Neoprene backedwasher fitted between mating faces

Neoprene ring with Ø5mmhole over tie to form drip

Neoprene ring with Ø5mm hole over tie to form drip

Optional feature

Optional feature

Ø50 x 5mm thick plastic washer


Kingspan Fabrik System

Acoustic Internal Linings

Primary Secondary LifetimeInter Stud D2m, nt, w Cavity Thickness Thickness Impact Durability

Layer (dB) (mm) Type (mm) Type (mm) Durability (years)

None 51 Min. 50 Gypsum Board 15.0 None n/a Medium 60+None 53 Min. 50 Gypsum Board 12.5 Gypsum Plank 19.0 Severe 60+None 52 Min. 50 Fermacell 12.5 None n/a Severe 60+None 54 Min. 50 Fermacell 12.5 Gypsum Board 15.0 Severe 60+None 52 Min. 50 Gypsum Fireline 12.5 Gypsum Plank 19.0 Severe 60+None 53 Min. 50 Fermacell 12.5 Gypsum Plank 19.0 Severe 60+None 54 Min. 50 Gypsum Soundblock 15.0 Gypsum Soundblock 15.0 Severe 60+




Kingframe wall studs typically @ 600mm centres

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Fabrik off-site wallpanel assemblies

Concrete main structure

Kingspan InsulatedRoof Panel System

Kingspan Multideck

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Technical Specification

InsulationKingspan Thermawall TW55 CFC/HCFC-free insulationboard is manufactured from closed cell rigid urethaneinsulation core, and incorporates foil facings on bothsides which are highly resistant to the transmission ofwater vapour.

Insulation is installed so the steel frame is totallyenclosed within the internal environment of the building,thus avoiding any condensation, cold-bridging or mouldproblems. Insulation boards are fixed to the frames withsides and ends tightly butted together to ensurecertainty of insulation and thermal continuity.

Additionally, insulation board joints are factory tapedusing high strength 75mm wide aluminium foil tapewhich guarantees a high level of airtightness.

Thermal U-value calculations for the as-built Fabrik wallassembly are based upon the European Standardcalculation method, BS/I.S. EN ISO 6946: 1997(Building components and building elements: Thermalresistance and thermal transmittance. Calculationmethod).

Kingspan Thermawall TW55 CFC/HCFC-free rigidurethane insulation board is directly fixed to theKingframe with the specified nylon tube washer fixings.

Fire ResistanceKingspan Thermawall TW55 CFC/HCFC-free rigidurethane insulation board has a Class 1 fire rating whentested to BS 476: Part 7: 1997 (Surface Spread ofFlame Test).

ConstructionKingspan Fabrik SystemFabrik facade panels are made from a compositematerial mix, comprising a cement and silica sand matrixreinforced with chemical resistant glass fibres, toproduce a high compressive strength, lightweightconcrete with enhanced tensile and flexural propertiesand other high performance characteristics.

The material does not burn and will not rot or corrode.The installed system is extremely robust, and providesa high degree of fire, ultra-violet, weather, chemicaland impact resistance combined with long termdurability (60+ years).

Fabrik panels comprise 12-15mm thick high strengthmaterial, with a 6-8mm external facing surface that ispolished or sand blasted to give colours and textureswhich match natural materials. Fabrik facade panels areconnected to the Kingframe system with 6mm diameterstainless steel flex anchors. The flex anchors spaced at600mm centres provide resistance to lateral loadings.The external face is vertically supported with 8mmdiameter stainless steel gravity anchors connected tothe Kingframe system.

The stainless steel flex and gravity anchors are bondedinto the Fabrik facade panel and fix directly to theKingframe studs without compromising the thermalperformance of the insulation. EPDM washers providethermal separation of the stainless steel anchors fromthe Kingframe.

Dimensions: Fabrik panels are available up to maximumdimensions of 6000mm and height of 4000mm.

Manufacturing flexibility of Fabrik allows designers toincorporate apertures and details for windows, doors,balconies, brise soleil, horizontal or vertical interfacejunctions, corners and other architectural features.

Durability: Fabrik facades have a lifetime durability inexcess of 60 years when designed and installed toKingspan Fabrik specification and recommendations.

Technical Specification

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Kingframe Facade FramingGalvanised, cold formed stud and track sections that arefactory manufactured and assembled to form bespokeunitised wall frame assemblies.

The head and base sections are reinforced at structuralconnection points, where necessary. In addition,handling and lifting points are incorporated forsubsequent lifting of the completed frame unit assembly.

Where necessary, flush lateral bracings are incorporatedinto the frame unit to resist bending and twisting underhandling and ‘in service’ loads.

Kingframe units incorporate main structure connectionpoints, openings for windows and doors, and otherfeature details. Other horizontal/vertical, head, cill andinternal/external corner junctions and interfaces areintegrated at design, manufacture and assembly of theframe units.

Kingframe units are assembled using self drill/tapfasteners and high strength rivets. Stud and trackconnections feature a unique Flush-faced™, ‘self-jigging’connection which ensures dimensional accuracy andprovision of a completely flat surface for the installationof internal linings. This prevents the potential for any‘read-through’ to the inner lining surface and finishesduring the building’s lifetime.

Vertical studs are generally located at 600mm centres toaccommodate the Fabrik facade and the installation ofinternal linings.

Building Service Distribution HighwaysFabrik frame units are manufactured, assembled andsupplied incorporating project specific building servicepenetrations within the web of the stud and track forrouting plumbing and electrical services (power, voiceand data). Grommets* are used where there is risk ofbiometallic contact.

TolerancesFabrik facade units are manufactured, assembled andsupplied to a width, height and squareness tolerance of±3.0mm for frames up to 5000mm, and a tolerance of±4.0mm for frames of 5001mm to 10000mm.

Service Highway Distribution Penetration Options

Service highway distribution holes can be positioned atany point along the section length and acrossthe web, dependent on web size. Contact KingspanFabrik Design & Solutions Bureau for advice.

DesignFabrik facade units are designed to comply withBS 5950 Part 5: 1998 and BS 6399: Parts 1 & 2: 1997Code of practice for dead, imposed and wind loadingsfor buildings. The design criteria is based upon allowabledeflections due to wind loading.

MaterialsAll sections and profiles are manufactured from steel toBS EN 10147 Grade S390 GD, pre-galvanised withG275 coating and have a guaranteed minimum yieldstrength of 390 N/mm2.

DurabilityGalvanised steel Kingframe units have a lifetime durabilityin excess of 60 years when designed and installed toKingspan Off-Site specification and recommendations.

FastenersSelf drill/tap type fasteners are zinc plated with an organiccoating. High strength steel rivets are zinc plated.

Internal LiningsKingspan Fabrik facade panels are suitable for theapplication of any type of single or multi-layered internallining methods for example, blockwork, plasterboard,fire linings, acoustic linings, cellulose fibre reinforcedlinings, 0.7mm steel or other specialist linings.Reference should be made to internal liningmanufacturers recommendations regarding application,specification, performance and installation.

* Kingspan ‘flush-faced’ connection method - patent applied for.

All dimensions in millimetres.

* Grommets LtdTel: 01273 493355 Fax: 01273 493388 www.grommets.co.uk

Chesterfield Injection Moulding ServicesTel/Fax: 01246 473337 www.c-i-m-s.co.uk

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Building Regulations, Standards,Codes & CertificationKingspan Fabrik Systems conform to the following BuildingRegulations and Standards:

• Developed and tested in conjunction with BRE- for certification details contact Kingspan Fabrik

• Energy Performance of Buildings Directive

• Approved Document A: Structure(England & Wales)

• Approved Document B: Fire (England & Wales)

• Approved Document E: Resistance to thePassage of Sound (England & Wales)

• Approved Document F: Ventilation(England & Wales)

• Approved Document Parts L1 and L2:Conservation of Fuel & Power (England & Wales)

• Code for Sustainable Homes (December 2006)

• BRE Green Guide

• NHBC

• Council of Mortgage Lenders (CML)

• DfES Building Bulletin (BB93) - Acoustic Designof Schools

• NHS Estates Technical Memorandum (HTM) 2045

• Building Standard Part D: Structural FirePrecautions (Scotland)

• Building Standard Part H: Resistance to theTransmission of Sound (Scotland)

• Building Standard Part J: Conservation of Fuel& Power (Scotland)

• DOE (Northern Ireland)

• HomeBond (Republic of Ireland)

• Technical Guidance Document Part A: Structure(Republic of Ireland)

• Technical Guidance Document Part B: Fire Safety(Republic of Ireland)

• Technical Guidance Document Part D: Materials& Workmanship (Republic of Ireland)

• Technical Guidance Document Part E: Sound(Republic of Ireland)

• Technical Guidance Document Part F: Ventilation(Republic of Ireland)

• Technical Guidance Document Part L: Conservationof Fuel & Energy (Republic of Ireland)

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Specification

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NBS Clauses completed to show various facade systems

Rainscreen construction - Kingspan Fabrik Systems

H92 Rainscreen Cladding120 Rainscreen CladdingKingspan Fabrik Facade SystemKingspan Fabrik Ltd, a division of Kingspan,manufacture and assemble framing systems designedfor use on low, medium and high-rise steel and concreteframed buildings. Consult Kingspan Fabrik technicalliterature for details. As the Fabrik Facade Systems canbe designed to suit individual requirements, the followingheadings should be completed to allow Kingspan Fabrikto complete the design and specification and it isrecommended that they are consulted early in thedesign process.

120 Rainscreen Cladding: (Insert locationeg. to Facade).

Primary support structure: (Insert details).

Rainscreen cladding system:Manufacturer: Kingspan Fabrik Ltd,The Brickworks, Grangegeeth, Slane,County Meath, Ireland.Tel: 00 353 41 988 4800 Fax: 00 353 41 988 4801Email: [email protected]

Type: Kingspan Fabrik Facade Panels.

Rainscreen panel:Manufacturer: Kingspan Fabrik Ltd,The Brickworks, Grangegeeth, Slane,County Meath, Ireland.Tel: 00 353 41 988 4800 Fax: 00 353 41 988 4801Email: [email protected]

Product reference: Kingspan Fabrik Facade Panels.

Material: External high quality aggregate facing on glassreinforced concrete (GRC) backing mix.

Thickness: Fabrik facade panel 18-23mm (comprisingexternal facing, in range of finishes, 6-8mm thick non-structural. Internal GRC backing minimum 12-15mmthick.). Overall complete build-up thickness (ie, Fabrikfacade, cavity, insulation and Kingframe) is flexibledepending on application, required insulation thicknessand wind loadings, etc. Typical total system thicknesswill range from 220-340mm.

Finish/Colour: Kingspan Fabrik panels incorporate a vastrange of formats, textures, colours and finishes, eithersand blasted or polished, including: Brick, Stone (incl.sandstone, Portland, granite), Fair-face concrete, SmoothRender, Textured Render, Hung Slate & Tile, Terracotta(small, medium and large format), High PressureLaminate (HPL), Timber and other bespoke finishes.

Fasteners/Connections: Fabrik facade panels areconnected to the Kingframe studs with 6mm diameterstainless steel flex anchors. Flex anchors spaced at600mm centres provide resistance to lateral loadings.The external face is vertically supported with 8mmdiameter stainless steel gravity anchors connected tothe Kingframe studs.Number and location: 600mm centres.

Joint type: Sealed joint.

Joint width: Minimum 10mm.

Air gap: Minimum 20 mm.

Secondary support/framing system: Not required.

Backing wall: Kingspan Fabrik Ltd,The Brickworks, Grangegeeth, Slane,County Meath, Ireland.Tel: 00 353 41 988 4800 Fax: 00 353 41 988 4801Email: [email protected]

System reference: Kingspan Fabrik Facade Panels.

Type: Single storey, Multi-storey, Spandrel or Dado.

Position: Recessed or Face-fixed.

Height: (Insert details).

Structural performance:Strength grade to BS 5234-2: (Insert requirements).

Air pressure and deflection: (Insert requirements).

Fire resistance of complete partition assemblyto BS 476-20 and -22, and BS EN 1364-1:Integrity/insulation: (Insert requirements).

Sound insulation of complete partition assembly:Weighted sound reduction index Rw (minimum)to BS EN ISO 717-1: (Insert requirements).

Acoustic and fire compartmentation and spaceseparation requirements: (Insert details).

Internal linings: Drylining Systems as NBS K10.All types of internal lining systems, includingplasterboard, cellulose board and other specialist fireor acoustic performance materials.

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Thermal insulation: Kingspan Thermawall TW55CFC/HCFC-free rigid urethane insulation board asclause 776.

Accessories: (Insert details).

Incorporated components: (Insert details).

Other requirements: (Insert details).

776 Thermal InsulationKingspan Thermawall TW55 CFC/HCFC-free rigidurethane insulation board with a rigid urethane insulationcore of typical density 32 kg/m2 with low emissivitycomposite foil facings on both sides.

Board size: Typically to suit storey height dimensionx 1200mm width.

Thickness: 35, 45, 60 and 85mm. The boards achievea thermal conductivity of 0.022-0.023 W/m.K.

It is recommended that the guidance give in H92regarding fire and acoustic performance and the use ofcavity barriers is taken into consideration whendesigning the facade layout. Consult KingspanInsulation’s technical literature for details and guidance.

Material: Rigid urethane insulation core with compositefoil facings on both sides.

Manufacturer: Kingspan Insulation Ltd, Pembridge,Leominster, Herefordshire HR6 9LA.Tel: 0870 8508555 Fax: 0870 8508666.Email: [email protected]

Product reference: Kingspan Thermawall TW55CFC/HCFC-free rigid urethane insulation board.

Thickness: (Insert details). See performance data sheet.

Installation: Insulation is factory installed so that thefacade frame is totally enclosed within the internalenvironment of the building, thus eliminating anycondensation, moisture ingress, cold-bridging or mouldproblems. Insulation boards are fixed to the facadeframes with sides and ends tightly butted together toensure certainty of insulation and thermal continuity.

Insulation board sides and ends are factory taped usinghigh strength 75mm wide aluminium foil tape whichguarantees a high level of airtightness and on-siteweather resistance robustness during the on-site periodprior to installation of the exterior facade finish.

Kingspan Fabrik Systems can incorporate a range ofwindows, doors and brise soleil systems. Theseshould be specified in the following NBS Sections:

Windows:NorDan UK Ltd – NBS L10/210. A range of woodcasement, horizontal and vertical sliding and tilt andturn windows.

Technal – NBS L10/330. A range of aluminiumcasement, horizontal and vertical sliding and tilt andturn windows.

REHAU – NBS L10/350. A range of PVC-Ucasement, horizontal and vertical sliding and tilt andturn windows.

VELFAC Ltd – NBS L10/400. A range of aluminiumand wood composite windows available in casement,horizontal and vertical sliding and tilt and turn format.

Doors:LS Longdon (Leaderflush) – NBS L20/420. A rangeof panelled and boarded wood doorsets.

Technal – NBS L20/480. A range of aluminiumdoorsets.

Brise Soleil:Levolux Ltd – NBS L10/670. A range of productsthat are designed to control light, heat and glare.

Technal – NBS L10/670. A range of products that aredesigned to control light, heat and glare.

When specifying windows, doors and brise soleil,it is important to consult with the individualmanufacturer for recommendations and detailsearly in the design process.

Foundation Detail

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Raft


Kingspan Thermawall TW55 CFC/HCFC-freerigid urethane insulation with foil facings onboth sides. All joints to be taped.

Polysulphide sealant, acrylic intumescentsealant and polyethylene backing rod

Weepholes @ 900mm horizontal centres

Damp proof membrane

Damp proof membrane

Insitu slab, spec by others

Self adhesive aluminium backed foil tape

Loose mix concrete cavity infill

Proprietary screed

Kingspan floor insulation board

Sand binding on hardcore


Refer to tabulated data for wallboardconfiguration to achieve required fire resistance

6mm thick thermal pad

Ø8mm s/steel gravity anchor bonded into KingspanFabrik System, fixed to stud with 4 x Ø5.5mm carbonsteel self drill/tap fasteners. S/steel / Neoprene backedwasher fitted between mating faces


Seal BG1


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Intermediate Floor Details

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Steel Recessed: Intermediate Floor, Insitu Cast - Part E Compliant

Proprietary screed








Cavity closure, sealed with butylbacked aluminium foil tape

Fire stop cavity barrier



Fire engineering to beam:Inner webs to receive intumescentpaint. Bottom flange to receive firerated board. Beam to be clad with

acoustic insulation to absorbflanking transmission.

Acoustic ceiling to project specification


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Steel Recessed: Intermediate Floor, Insitu Cast - Part E Compliant

Proprietary screed
















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Steel Recessed: Intermediate Floor, Insitu Cast

Proprietary screed









Positioning/retaining pin



Fire engineering to beam:Inner webs to receive intumescent paint.Bottom flange to receive fire rated board.

Non-fire rated suspended ceiling




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Steel Recessed: Intermediate Floor, Insitu Cast

Proprietary screed


















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Proprietary screed






Polysulphide sealant, acrylic intumescentsealant and polyethylene backing rod withplastic weepholes at required centres



Cavity closure, sealed with butyl backedaluminium foil tape








Steel Face-fixed: Intermediate Floor, Insitu Cast - Part E Compliant

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Proprietary screed









Cavity closure, sealed with butyl backedaluminium foil tape





Steel Face-fixed: Intermediate Floor, Insitu Cast





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Concrete Recessed: Intermediate Floor, Insitu Cast - Part E Compliant

Proprietary screed













Insitu reinforcedconcrete structure to

specialist’s design



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Concrete Recessed: Intermediate Floor, Insitu Cast - Part E Compliant

Proprietary screed












1 hr fire rated flexible closerbed in intumescent sealant






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Concrete Face-fixed: Intermediate Floor, Insitu Cast - Part E Compliant

Proprietary screed














Closure angle fixed to Kingframe with 10mmjoint to underside of beam to receive soft joint

and intumescent sealant





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Eaves Details

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Steel Recessed: Parapet Eaves, Concrete Deck







Acoustic ceiling toproject specification




9x3mm Butyl rubber strip

Polyester powder coated pressed metal parapetflashing with 150mm sealed butt straps

Silicone mastic sealant

Continuous 0.7mm thick PVDF coatedsteel Storm Clip to support cill flashing


Lean to flashing with 150mm sealed laps

KS1000 RW/LPCB wallpanel vertically laid

PIR insulation

Hot rolled rectangular hollow section

Verge zed support with 150mmoverlap and butyl rubber seal

Dashed line denotes lineof hot rolled metal steelstub column sections at

main column positions



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Eaves Details

Steel Recessed: Parapet Eaves, Concrete Deck


















PIR insulation







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Steel Face-fixed: Parapet Eaves, Concrete Deck



















PIR insulation







Eaves Details

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Steel Recessed: Parapet Eaves, Portal Frame














Profiled filler sealed top andbottom with gun grade sealant



PIR insulation




Refer to tabulated data forwallboard configuration to achieve

required fire resistance



2mm externalnon-thermally broken factory

made gutter with PIR insulation


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Eaves Details

Steel Recessed: Parapet Eaves, Portal Frame














Profiled filler sealed top andbottom with gun grade sealant



PIR insulation








2mm externalnon-thermally broken factory

made gutter with PIR insulation


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Steel Face-fixed: Parapet Eaves, Portal Frame












Continuous 0.7mm thick PVDF coatedsteel Storm Clip to support cill flashing Profiled filler sealed top and

bottom with gun grade sealant

KS1000 RW/LPCBwall panel vertically laid






Non-fire ratedsuspended ceiling

Fire engineering to beam:Inner webs to receive

intumescent paint. Bottomand top flange to receive

fire rated board.

PIR insulation



Horizontal Abutment Details

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Fabrik & Recessed Direct Insulated Render



10mm thick high performancecement particle board



Kingspan Kooltherm K5 EWB ZeroODP phenolic insulation with glasstissue facings on both sides.

Render system decorative finish

Render flashing


Plasterboard movement control

Illbruck sealing tape


Fabrik & Brickwork




Kingspan Thermawall TW55 ZeroODP insulation with foil facings onboth sides. All joints to be taped.


Plasterboard movement control

Proprietary insulated cavity closer


Ancon stainless steel channel system and brickwall ties. Ties at 600mm horizontal centres tosuit vertical studs. Channel to be fixedthrough insulation to Kingframe system

Silicone sleeve

Silicone sleeve


Kingspan Thermawall TW55 CFC/HCFC-freerigid urethane insulation with foil facings on

both sides. All joints to be taped.

Kingspan Thermawall TW55 CFC/HCFC-freerigid urethane insulation with foil facings on

both sides. All joints to be taped.

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Vertical Abutment Detail

Fabrik & Brickwork

25mm (±4mm) Kingspan Fabrik System withsand blasted decorative concrete finish


Hyload original pitch polymer dpc bonded to back face of frame


Ø6mm s/steel gravity anchor bonded into Kingspan Fabrik System, fixed to stud with 1 x Ø5.5mmcarbon steel self drill/tap fastener. S/steel / Neoprene backed washer fitted between mating faces

Kingspan Thermawall TW55 CFC/HCFC-free rigid urethaneinsulation with foil facings on both sides. All joints to be taped.



Facing brickwork to comply with BS 3921 : 1985 FL Quality (or BS EN 771-1)


Ancon stainless steel channel system and brick wall ties.Ties at 600mm horizontal centres to suit vertical studs.Channel to be fixed through insulation to Kingframe system

Polysulphide sealant, acrylic intumescent sealant andpolyethylene backing rod with plastic weepholes at required centres

Pressed aluminium cill drip flashing

Door Details

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Refer to tabulated data for wallboard configuration to achieve required fire resistance


Polyethylene backing rod with silicone sealant

NorDan door frame fixed to Kingframe with self-tappingscrews through 12mm treated continuous Viroc (or similar)

Head (NorDan)



Timber/plywood packers to allow for tolerance

Jamb (NorDan)

Ø8mm s/steel flex anchor bonded into Kingspan Fabrik System,fixed to stud with 4 x Ø5.5mm carbon steel self drill/tap fasteners.S/steel / Neoprene backed washer fitted between mating faces





NorDan door frame fixed to Kingframe with self-tappingscrews through 12mm treated continuous Viroc (or similar)




Timber packing




Fire rated cavity closer

Cast-in retaining pin

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Rehau door frame

Sealing tape to form moisture/vapour barrier

Head (Rehau)




Jamb (Rehau)

Ø8mm s/steel gravity anchor bonded into Kingspan Fabrik System,fixed to stud with 4 x Ø5.5mm carbon steel self drill/tap fasteners.S/steel / Neoprene backed washer fitted between mating faces





Rehau door frame



Plywood packers to allow for tolerance

Timber packing








Window Details

42




NorDan window frame fixed to Kingframe with self-tappingscrews through 12mm treated continuous Viroc (or similar)









Internal window board


Polyester powder coated pressed metal cill flashing with 150mm sealed butt straps

Continuous 0.7mm thick PVDF coated steel Storm Clip to support cill flashing


Continuous treated timber block securely fixed to structure

Aluminium tape to be taken over joint of timber and insulation


Staggered fixings along length of particle board packers (both ends and centre)




Ø6mm s/steel flex anchor bonded into Kingspan Fabrik System,fixed to stud with 1 x Ø5.5mm carbon steel self drill/tap fastener.S/steel / Neoprene backed washer fitted between mating faces


Head & Cill (NorDan)



43

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Jamb (NorDan)








Timber packing



Window Details

44

Head & Cill (Technal)




Technal window frame








Silicone sealant


Pre-assembled window surround

Pre-fixed continuous polyethylene foam seal





Specially designed galvanised fixing lugs; rigid packer and fixing lug pre-fixed to frame


Plywood packer to allow for tolerance




Continuous foam block insert to maintain position of silicone seal and backing rod



45

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ion

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ils

Jamb (Technal)




Continuous foam block insert to maintainposition of silicone seal and backing rod

Technal window frame




Timber packing




Window Details

46

Head & Cill (Rehau)














Rehau window frame

Rehau window frame













47

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ils

Jamb (Rehau)




Rehau window frame




Timber packing




External Corner Details

48

Steel Face-fixed

Refer to tabulated data forwallboard configuration to

achieve required fire resistance

Kingspan Thermawall TW55CFC/HCFC-free rigid urethane

insulation with foil facings on bothsides. All joints to be taped.

Polysulphide sealant, acrylicintumescent sealant andpolyethylene backing rod

Steel column

Steel column

Steelbeam

Steelbeam

Silicone sleeve

25mm (±4mm) Kingspan FabrikSystem with sand blasteddecorative concrete finish


Dotted line denotesedge of intermediate floor

Kingframe wall studs typically@ 600mm centres


intumescent paint.

Ø6mm s/steel flex anchor bonded into KingspanFabrik System, fixed to stud with 1 x Ø5.5mm carbonsteel self drill/tap fastener. S/steel / Neoprene backed

washer fitted between mating faces


49

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50


Steel Recessed

Refer to tabulated data forwallboard configuration to





Steel column

Steel column

Brackets supportingKingspan Fabrik System



Dotted line denotes edge ofintermediate floor



intumescent paint.




51

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Concrete Face-fixed

For concrete column cladding,refer to tabulated data forwallboard configuration to





Tolerance zone

Silicone sleeve



Dotted line denotesedge of intermediate floor

Kingframe wall studs typically@ 600mm centres





52

Concrete Recessed

For concrete column cladding,refer to tabulated data forwallboard configuration to





Brackets supportingKingspan Fabrik System



Dotted line denotes edge ofintermediate floor





Tolerance zone

Internal Corner Details

53

Cons

truct

ion

Deta

ils

Steel Face-fixed




Steel column



Dotted line denotes edge of intermediate floor


Fire engineering to beam: Inner webs to receive intumescent paint.




Silicone sleeve


54

Steel Recessed




Steel column





Fire engineering to beam: Inner webs to receive intumescent paint.



Silicone sleeve

55

Cons

truct

ion

Deta

ils

Concrete Face-fixed








Ø6mm s/steel flex anchor bonded intoKingspan Fabrik System, fixed to stud with

1 x Ø5.5mm carbon steel self drill/tap fastener.S/steel / Neoprene backed washer fitted

between mating faces

Silicone sleeve

For concrete column cladding, refer to tabulated data forwallboard configuration to achieve required fire resistance

Tolerance zone


56

Concrete Recessed

For concrete column cladding, refer to tabulated data forwallboard configuration to achieve required fire resistance








Ø6mm s/steel flex anchor bonded into Kingspan FabrikSystem, fixed to stud with 1 x Ø5.5mm carbon steel selfdrill/tap fastener. S/steel / Neoprene backed washerfitted between mating faces

Silicone sleeve

Tolerance zone

57

Cons

truct

ion

Deta

ils

58

Site DeliveryKingspan Fabrik provides a site delivery service usinglow-loading trailers, that incorporate racking, that allowvertical transportation of the unitised assemblies.

This facilitates immediate off-loading,location and connection of the units onto the building mainframe in a singleoperation. Safety tested and approvedfactory-fitted lifting eyes are attached tothe unitised frames.

An additional benefit of this type of delivery is theelimination of packaging materials, making this asustainable, ‘zero-waste’ method.

Site InstallationFabrik use a network of Approved Installers, who areresponsible for the site installation of the deliveredunitised assemblies.

These Approved Installers, are fully trained andsupported by Fabrik to ensure consistent high standardsof performance, site safety and installation.

Site Installation Method Statements are developed on aproject specific basis in co-operation with the client andthe design and construction teams.

Delivery & Site Installation

59

Site

Inst

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tion

Kingspan Fabrik LimitedThe Brickworks, Grangegeeth, Slane, County Meath, Ireland

Tel: +353 41 988 4800 Fax: +353 41 988 4801Email: [email protected]

visit our websites kingspanfabrik.com, kingspanfoffsite.com or our group website kingspan.comDue to our continuing policy of development and improvement we reserve the right to alter and amend the specification as shown in this literature.

Kingspan Off-Site Product Range

Residential Retail Leisure & Hotel Education & Healthcare

Fabrik Facade Systems

MultibeamBritain’s No.1 cladding supportsystem combining maximumefficiency with cost effectiveness

MultideckHigh performance, profiled,galvanised steel floor decking foruse in the construction ofcomposite floor slabs

MultichannelA range of pre-engineered, coldformed structural channel sections

Flat to PitchedRoof SystemInnovative roof system providinga pre-engineered solution forover-roofing all types of flat roofs onindustrial, educational, health, leisureand residential buildings

Structural Products

ConventionalConstruction

Render Systems Ventilated RainscreenSystems

Insulated Panel Systems

Kingframe Architectural Facade Systems

Framing Sections Wall Framing Roof & Floor Systems Kingframe BuildingSystem

Structural & Framing Systems

Kingspan Off-SiteSherburn, Malton, North Yorkshire, YO17 8PQ, EnglandTel: +44 (0) 1944 712000 Fax: +44 (0) 1944 710555

Email: [email protected]

Documents

Architectural Facade Systems - files.investis.comfiles.investis.com/kingspan/storage/KingspanFabrikProductSelector...Fabrik Facade Systems Applications Fabrik facade systems are suitable