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An Introduction to On-line Partial Discharge Surveys. PARTIAL DISCHARGE. When high voltage insulating material breaks down Partial Discharges are created, measured in units of charge known as pico-Coulombs or millivolts. WHAT IS PARTIAL DISCHARGE?. - PowerPoint PPT Presentation
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An Introduction to On-line Partial Discharge Surveys
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PARTIAL DISCHARGE
When high voltage insulating material breaks down Partial Discharges are created, measured in units of charge
known as pico-Coulombs or millivolts.
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WHAT IS PARTIAL DISCHARGE?
• Electrical discharges occurring inside medium and high voltage insulation (flaws, cracks, voids, irregularities).
• These imperfections create voltage stresses and cause eventual failure of the insulation.
• Insulation failures begin with and are characterized by small but detectable releases of energy or Partial Discharge.
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• For many years partial discharge testing has been an IEEE/ANSI standard to identify insulation problems in electrical apparatus before it leaves the factory floor.
• Many U.S. and International standards have been developed for partial discharge testing.
• Until recently Partial Discharge testing was limited to testing at manufacturer’s laboratories.
• Now computers and sophisticated equipment can isolate and detect Partial Discharge occurrences in the field.
PARTIAL DISCHARGE TESTING USED FOR QUALITY
ASSURANCE
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NO OUTAGE EVALUATION
These proven technologies exist today to evaluate medium or high voltage systems while the system is energized.
1. Oil testing/DGA – limited to oil transformers
2. Infrared testing – visible loose connections only
3. Visual inspections – problems may not be visible
4. Power Quality – cannot detect insulation failures
5. Vibration – limited to motors and transformers
6. Partial Discharge Testing – single best all-around test
IQ Services PARTIAL DISCHARGE VS. INFRARED
How are Partial Discharge Inspections different from Infrared Inspections?
• Infrared identifies electrical current problems (loose connections) that result in heat. The specimen must be visible to the naked eye for the infrared camera to detect a problem.
• Partial Discharge identifies voltage problems that result in insulation breakdown and generation of Partial Discharges. The specimen does not need to be visible for Partial Discharges to be detected.
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INSULATION BREAKDOWN
Why should we be concerned with insulation breakdown and Partial Discharges?
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• NFPA 70B states that insulation breakdown is the number one cause of electrical failures.
• In medium and high voltage equipment, partial discharges are the first indication of insulation breakdown.
INSULATION BREAKDOWN
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Component Percentage of insulation failure Transformers 84% Circuit Breakers 21% Disconnect Switches 15% Insulated Switchgear Bus 95% Bus duct 90% Cable 89% Cable Joints (splices) 91% Cable Terminations 87% Based on IEEE Gold Book Table 36
Total Failures due to Insulation Breakdown
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WHAT TYPE OF FACILITES ARE AFFECTED?
• INDUSTRIAL - Large Manufacturing, Cogeneration
• COMMERCIAL - Research Parks, High Rises• INSTITUTIONAL - Campuses, Hospitals• GOVERNMENTAL - Military Bases, Large Office Complexes• UTILITY - Investor Owned, Municipalities
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WHERE DO PARTIAL DISCHARGES OCCUR?
• Electrical Systems > 600V (2.4KV, 4.16 KV, 12KV, etc.)
• Types of Equipment Subject to Partial Discharge
-Cables -Transformers-Circuit Breakers - Instrument Transformers
-Switchgear (CT’s, PT’s)
-Insulators - Bushings-Generators - Motors-Surge Arrestors - Capacitors
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ADVANTAGES OF PARTIAL DISCHARGE SURVEYS
• PREDICTIVE - failures can be prevented.• NO OUTAGE NECESSARY - does not interrupt operations.• NON-DESTRUCTIVE - no damage to electrical system.• TRENDING - comparison to previous tests possible• PRIORITIZE MAINTENANCE ACTIVITIES - determine which equipment to service first.• PLANNING - allows time to schedule repairs.• FINANCIAL CONTROL – repairs can be budgeted.
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TYPICAL MEDIUM VOLTAGE POWER CABLE
CONSTRUCTION
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Source Switchgear
Ground Level
Underground Cable in Conduit (not visible)
Visible Cable Terminations
Load Unit Substation
Visible Cable Terminations
TYPICAL HIGH VOLTAGE UNDERGROUND CABLE
SYSTEM
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3 STAGES OF CABLE INSULATION FAILURE
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STAGE 1
Imperfections and voids
voids
INSULATION
/ / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
INSULATION
No problems, minor voids therefore minor partial discharges
Jacket, Shield, Semi-conducting shield
Jacket, Shield, Semi-conducting shield
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INSULATION
/ / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
INSULATION
Tracking begins
Jacket, Shield, Semi-conducting shield
Jacket, Shield, Semi-conducting shield
STAGE 2
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INSULATION
INSULATION
CABLE FAILURE!
Jacket, Shield, Semi-conducting shield
Jacket, Shield, Semi-conducting shield
Blow-upPhase-to-ground
/ / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
STAGE 3
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HOW CAN PARTIAL DISCHARGES BE DETECTED?
Discharges are detected by special signal processing equipment designed to eliminate outside interference.
Capacitive Methods - For Unshielded Components - Dry Type Transformers - Instrument Transformers - Switchgear
Inductive Methods - metal enclosed components - Shielded Cables and Components - Oil Filled Transformers - Rotating Apparatus Acoustic Emission Methods - Dry & Oil Transformers - Switchgear - Unshielded Cables
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Test Equipment & Sensors
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Partial Discharge detection of a flaw in a dry type transformer using
capacitive coupling
flaw
Transformer Coil
Capacitive sensor
Detector
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High Voltage Bus
Metallic Switchgear cover (signal detected outside)
Partial discharge site (inside)
Propagation of Transient Earth Voltages (TEV) in Switchgear
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Measurements
using Capacitive PD
sensors
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Tracking on epoxy resin busbar
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Start of tracking on insulation
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Failed Switchgear Insulation
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Detecting PD Using Airborne Acoustic (Ultrasonic) Sensors
Insulator
Busbar
Sensor
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Airborne Acoustic Sensor
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Insulator Failure Prevented
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Partial Discharge detection of a void in a shielded cable using inductive coupling.
Insulation
+
VoidShield (grounded)
Conductor
Detector
Inductive Sensor
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High Frequency Current Transformer Used to Test Cable in High Voltage Substation
IQ ServicesFailing Terminations
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Molded Cable Accessory Failure
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Splice Void
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Shield Delamination Causing Partial Discharge
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Poor Workmanship Causing Partial Discharge
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Testing 15kV cables
On-line testing of cables PD damage to termination
Case Study
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Identifying & Prioritising Circuits Most at Risk Using On-Line PD Survey
LIVE LINE PARTIAL DISCHARGE SURVEY RESULTS OF 629 HV FEEDERS
0
100
200
300
400
500
600
700
800
900
1000
1 21
42
63
84
105
126
147
168
190
211
232
253
274
295
316
337
358
379
400
421
442
463
484
505
526
547
568
589
610
FEEDERS
mV
Dis
ch
arg
e
ACTION
CONCERN
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PD Survey - Worst 30 ResultsLIVE LINE SURVEY WORST 30 RESULTS
0
100
200
300
400
500
600
700
800
900
1000
mV
DIS
CH
AR
GE
Dischargingjoint
Tripped
Tripped
Wet cable
Tripped
Tripped
and consequences within 3 months
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PERFORMING A PARTIAL DISCHARGE SURVEY
• Analyze the single line drawing to develop plan• Onsite Measurement
– Removal of equipment covers.– Record field data.– Obtain signatures of atypical components.
• Offsite Data Analysis– Correlate measurements to single line drawing.– Compare atypical results to like insulation from database.– Analyze signatures.– Trend Results.
• Report Generation– Recognize immediate failure possibilities.– Recommend possible repairs.– Recommend possible resurvey frequency.
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SUMMARY
• Electric Insulation will fail.
• Predicting failures is now possible through Partial Discharge Analysis.
• No outage is required to survey the equipment.
• Results can be prioritized and trended.
• Partial Discharge Surveys should be performed annually.
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We apologize to every electrical professional for taking 252 yearsto prevent your failures.
Benjamin Franklin discovered electricityin 1752. This year we launched an easy
to use, cost effective “no-outage” electricalinspection technology that detects
medium and high voltage equipmentproblems before they fail!