AirPro Compressed Air Piping System · Normal compressed air systems incorporate two types of lines, the mains and the branches. A generally accepted value for velocity through a

TechnicalPDF Published October 17, 2013

55 Guardsman Road Thornhill, Ontario Canada, L3T 6L2

t. 905.889.7890 f. 905.889.8553 [email protected]

Page

Technical Specifications i-x

Pipe 1

Socket Fusion Fittings Couplings 1 90o elbows 2 45o elbows 2 Tees 3 Reducing tees 3 Concentric reducers 4 End caps 5 Threaded adaptors 6 ANSI flange adaptors 7 ANSI backing rings 7 Metric flange adaptors 8 Metric backing rings 8

Electro Fusion Fittings Couplings 9

Valves Ball valves 10

Non-ANSI Fittings 90o elbow adaptors 11 Male threaded adaptors-R thread 12 Threaded adaptors-R thread 13

Piping Supports Pipe clips 14-15

10/13 ©Chemline Plastics Limited 2013Chemline is a registered trademark of Chemline Plastics Limited

ISO 9001:2008 Certified

AirPro® Compressed Air Piping SystemPipe, Fittings + Pipe Supports

i Price List AD08-1

Advantages of AirPro®

AirPro® piping systems are specifically designed for compressed air and has CRN certification. AirPro® is made of Solvay Eltex TUB 124 blue high density polyethylene (HDPE) resin and is extremely ductile, light weight, corrosion resistant and creates minimal system pressure drop. Installation is faster, more flexible and installed cost is lower than metal systems.AirPro® is not affected by condensate and moist environments which cause most metal systems to scale, pit or corrode, resulting in increased system pressure drop. It is chemically resistant to synthetic and mineral oils in the air released by compressors1.PE 100 provides excellent chemical resistance to a multitude of acids, alkalies and hydrocarbons. 1 Consult factory for actual recommendations.

Features of AirPro® Systems excellent resistance to compressor oils and moist ambient air excellent stress cracking resistance high impact resistance wide temperature range (between –50°C and +60°C) installation is fast, flexible, and low cost corrosion resistant low frictional resistance lower flow noise level

Other Features low specific weight of 0.96g/cm³, (PVC 1.40g/cm³, steel 7.86 g/cm³) very good chemical resistance high weathering resistance no conductivity very good abrasion resistance frost resistant very good thermal insulating property rodent resistant resistant to any microbial corrosion

UV StabilityAir-Pro is recommended for indoor application only as PE100 is affected by direct sunlight over time. For outdoor installation make sure that Air-Pro is sufficiently protected against UV by using a UV-resistant (generally black) insulation material.

technicalAirPro® Compressed AirPiping System

Price List AD09-1 ii

Permissible Operating Pressures for AirPro®

AirPro® piping systems are designed for continuous operating temperature of 20°C at a maximum operating pressure of 230 psi (16 bar). The values detailed in the table show the acceptable permanent pressure for pipe and fittings in industrial compressed-air piping systems for a particular operating temperature and operating period.

Specific Material Properties of PE100

Operating Temperature

Operating Periods(Years)

Permissible Operating Pressure

50

50

50

15

5

(oC)

20

30

40

50

60

(oF)

68

86

104

122

140

(psi)

230

200

180

165

150

(bar)

16.0

14.0

12.5

11.4

10.3

PhysicalProperty

Mec

hani

cal P

rop

erti

esTh

erm

al

Pro

per

ties

Ele

ctri

cal

Pro

per

ties

Specific Density at 23oC

Melt Flow Index

MFR 230/5

Tensile Stress at Yield

Elongation at Yield

Elongation at Break

Impact Strength unnotched at 23oC

Impact Strength unnotched at –30oC

Impact Strength notched at 23oC

Impact Strength notched at –30oC

Ball indentation hardness acc. Rockwell

Flexural strength

Modulus of elasticity

Vicat-Softening point VST/B/50

Heat deflection temperature HDT/B

Linear coefficient of thermal expansion

Thermal conductivity at 20°C

Flammability

Specific volume resistance

Specific surface resistance

Relative dielectric constant at 1 MHz

Dielectric strength

Physiologically non-toxic

FDA

UV Stabilized

Colour

Standard

ISO 1183

ISO 1133

ISO 527

ISO 527

ISO 527

ISO 179

ISO 179

ISO 2039-1

ISO 178

ISO 527

ISO 306

ISO 75

DIN 53752

DIN 52612

UL94

DIN 4102

VDE 0303

VDE 0303

DIN 53483

VDE 0303

ECC 90/128

–

–

–

Unit

g/cm3

g/10min

MPa

psi

%

%

kJ/m2

kJ/m2

MPa

psi

MPa

psi

MPa

psi

°C

°C

10-4 / °C

W/(mxK)

–

–

ohm cm

ohm

–

kV/mm

–

–

–

–

PE100

0.95

6

25

3,625

9

>600

no break

no break

16

6

46

6,670

24

3,480

1,100

159,500

77

75

1.8

0.4

94-HB

B2

>1016

>1013

2.3

70

yes

yes

yes

blue


iii Price List AD08-1

Pipe SizingDesigning pipe line sizes for a compressed air system is considerably different from designing a fluid system. Gases are compressible, so there are more variables to be considered. Designs should take current and future demands into account to prevent unnecessary pressure drops. Elevated pressure drops represent unrecoverable energy and financial losses.

Main LinesNormal compressed air systems incorporate two types of lines, the mains and the branches. A generally accepted value for velocity through a main air line is 6 meters per second. The main lines are used to carry the bulk of the compressed air and undersizing them can create large pressure drops and high velocities throughout the system. Undersized mains can also cause additional problems from condensed water as high air velocities can pick up this water and carry it down the line. In general, systems should be oversized rather than undersized. Oversizing will create a greater initial expense but will generally prove to be cost effective over time. Properly sized mains reduce pressure drop and velocity and the extra volume acts as an added receiver, reducing compressor demand and allowing for future expansion.

FittingsFittings (such as 90° elbows) increase the flow resistance and pressure drop of the complete system caused by the change in flow direction. The influence of the fittings can be calculated by means of equivalent lengths which can then be added to the pipe length using the following formula.

For the equivalent lengths please refer to the table below.

Equal Pipe Length in (m)Fitting

45° elbow

90° elbow

Tee main direction

Tee branch

Reducer

Ball valve

da20

0.2

0.8

0.3

0.9

0.0

0.1

0.30

1.12

0.35

1.30

0.03

0.12

da25

0.3

1.0

0.3

1.2

0.0

0.1

da32

0.3

1.3

0.4

1.5

0.0

0.1

da40

0.4

1.6

0.5

1.9

0.1

0.2

da50

0.5

2.0

0.6

2.4

0.1

0.2

da63

0.7

2.6

0.8

3.0

0.1

0.3

da75

0.8

3.1

0.9

3.5

0.1

0.3

da90

1.0

3.7

1.1

4.2

0.1

0.4

da110

1.2

4.5

1.4

5.2

0.2

0.5

Lequ. = x di

x 1,000

Lequ. = equivalent length (m)di = pipe inside diameter (mm) = drag coefficient

= coefficient of friction = 0.02

Standard Size Range

OutsideThickness

s (mm)

20

25

32

40

50

2.8

3.5

4.4

5.6

6.9

Inside

14.4

18.0

23.2

28.8

36.2

Thickness s (mm)

63

75

90

110

8.7

10.3

12.5

15.2

45.6

54.4

65.0

79.6

Pipe Diameter (mm)

Outside Inside

Pipe Diameter (mm)


Price List AD08-1 iv

Nomogram for Calculation of Pipe Outside Diameter

Approximation formula for calculating Pipe Inside DiameterThe pipe inside diameter is normally calculated by means of an approximation formula assuming that the compressed-air temperature is equivalent to the intake temperature.

A suitable approximation can be achieved by the following equation:

A second method is to calculate the pipe outside diameter by using a nomogram based on the formula above. The nomogram shown is specially adapted to Air-Pro pipes and relates directly to the required outside diameter. The outside diameter can be calculated by entering the known parameters such as pressure drop, operating pressure, flowrate and length of piping system. The use of the outside diameter is advantageous as a subsequent conversion from inside to outside diameter is no longer required. Another advantage of the nomogram is to find the fifth parameter when four parameters are known.

di = 450 x L x V1.85

Δp x p

di = pipe inside diameter (mm)L = nominal length of pipeline (m)V = flow rate (l/sec)Δp = pressure drop (bar)p = excess operating pressure (bar)

63

90

0.002 0.01 0.05 0.1 0.2 0.5 1

1

1.5

2

3

5

10

15

20

30

50

100

20001000500200100502010521

50

40

32

25

20

200

300

400

5002 4 6 10 15

75

110

5

Length of the pipe (L) in meters

Pressure decrease in the pipe (delta P) in bar

Vol

umet

ric fl

ow r

ate

(V) i

n l/

sec

Out

sid

e p

ipe

dia

mte

er (O

D) i

n m

m

Working pressure (P) in bar


v Price List AD08-1

Supporting DistancesThe support distances normally depend on the mechanical properties of the pipe material, the pipe dimension, the specific weight of the flow media, the operating temperature and the piping layout. The support distances shown in the table refer to compressed air with a density of 1.3 kg/m³. The calculation of the support distances is based on a maximum deflection between two pipe supports of Length (L)/500.

To achieve wider support distances especially for smaller pipe diameters (da 20 – 40mm), continuous pipe supports can be used.

For vertical piping the specified distances can be increased by about 50%.

Thermal Expansion and Flexibility AnalysisThermoplastic materials will expand and contract with changes in temperature. Note: This could be a temperature change from the initial installation temperature.

To calculate the expected expansions, use the following simplified equation and type into the fields below:

Support Distances for the AirPro® Pipe

Outside

Pipe Diameter (mm) Thickness s (mm) 20oC / 68oF

Support Distance L in (mm)

20

25

32

40

50

63

75

90

110

2.8

3.5

4.4

5.6

6.9

8.7

10.3

12.5

15.2

830

960

1,140

1,320

1,530

1,790

2,010

2,270

2,590

30oC / 86oF

790

920

1,000

1,260

1,460

1,700

1,910

2,160

2,470

40oC / 104oF

730

850

1,000

1,160

1,350

1,570

1,770

2,000

2,280

50oC / 122oF

660

770

900

1,050

1,220

1,420

1,600

1,800

2,060

60oC / 140oF

640

740

880

1,010

1,180

1,380

1,550

1,740

1,990

�L = x � T x L

�L = change in length due to the temperature change (mm) .......................................................................

= linear coefficient of expansion (for AirPro® PE100 = 0.18 mm/m x oC) ..................................................

�T = difference in temperature (oC) ...............................................................................................................L = pipe length (m) ......................................................................................................................................

Inside

14.4

18.0

23.2

28.8

36.2

45.6

54.4

65.0

79.6

mm

0.18oC

m


0.000.180.000

Price List AD08-1 vi

Design of Expansion Loops and OffsetsTo accommodate large expansions in long straight runs of pipe, an expansion loop or offset can be designed into a system. To determine the size of a loop or offset, use the following two equations and type into the fields below:

Condensate DrainerCondensate can form due to temperature and pressure changes (especially in systems without effective air drying) and can cause problems with corroding and damaging of equipment.

The most cost-effective solution to prevent water from entering the branch lines is to use goose neck fittings for the installation of tees, drawing air off the top of the main line, leaving condensed water. A water drainer which offers better protection can also be used for complicated piping systems.

Testing a SystemTesting an Air-Pro system can take place shortly after the installation is complete (normally one hour after the last weld) because the joining procedure does not require a curing time.

The system should be brought up to 50 psi and checked for leaks. The test should continue in gradual steps of 10 psi until the desired pressure is reached (usually 1.5 times design pressure). Each joint should be checked using a soap solution that will bubble if a leak is present.

Note: There will be some gradual drop in pressure due to the natural creep and elongation of the pipe wall as well as the compression of the air.

Hold pressure for 1 hour. If the pressure has decreased without any indication of a leak, increase it to the original level. If pressure loss is not evident, continue testing for a minimum of 2 hours to a recommended duration of 12 hours.

Expansion Loop:

A = =

Offset:A =

Expansion Loop Offsetda x � LC

2da x � LC

A = minimum straight length (mm)

C = material-based constant (for PE100 = 26)

da = pipe outside diameter (mm) ........................

ΔL = change in length (mm) .................................

=

mm

mm


0

0.00

2600

vii Price List AD08-1

Installation

Welding ProcedureThe AirPro® light weight design allows for easy installation and is assembled using socket fusion equipment. For socket welding, the pipe end and socket fittings are heated to welding temperature by means of a socket and spigot heater inserts. Socket welding may be manually performed on pipe diameters up to 2.0” (63 mm). Larger sizes require a Bench Socket Tool due to the required joining forces. In sizes greater than 1”, a bench style machine may be preferred for ease of operation.

Socket fusion is fairly tolerant to weather conditions and is simple to do. Untrained personnel can be trained in a short period of time to make consistent and reliable joints. Mechanically the welds are reliable, and fairly easy to inspect. Socket fusion is ideal for smaller systems and is quite simple and practical for welding 1/2” to 1”. Systems consisting primarily of 3” and 4” are better suited for butt fusion, as the equipment is smaller and easier to use in tight locations.

Socket Welding ProcedureA brief procedure is outlined below for welding AirPro® systems.

1) A. Assemble tool with appropriate heater inserts for the pipe size to be welded. Prepare work area and, if available, insert heater in a vice for easier usage (hand held machine).

B. Plug in the heater (110VAC) and heat to a temperature between 250 to 270oC (482 to 518oF).

2) A. Cut the pipe faces at right angles and remove the burrs with a deburring tool. For sizes 1-1/4” and larger the ends of the pipe must be chamferred using a scraper tool. Work the pipe face until the blades of the scraper are flush with the pipe end.

B. Clean the pipe and fitting surfaces with lint free paper and isopropyl alcohol.

C. Mark the depth of the socket on the pipe in order to ensure that the pipe is inserted to the correct depth during heating (per chart).

D. Clean heater inserts and check the unit’s temperature.

3) A. Align the pipe and fitting in the machine with the heating element inserts.

B. Quickly and smoothly push the fitting and pipe in an axial direction until the fitting bottoms out and the pipe reaches the marked depth (per chart).

C. Heat for the indicated times (per chart).

D. After heating time is finished, quickly remove pieces from the heater and fit them together until pipe has been inserted to the mark. Allow time to cool (per chart).

AirPro® Welding Parameters

Pipe Outside Diameter (mm)

20

25

32

40

50

63

75

90

110

AdjustingTime (sec)

4

4

6

6

6

8

8

8

10

Insertion Depth (mm)

14

15

17

18

20

26

29

32

35

Pre-Heating Time (sec)

5

7

8

12

18

24

30

40

50

Pipe Chamfer (mm)

2

2

2

2

2

3

3

3

3

Cooling Time Fixed (sec)

6

10

10

20

20

30

30

40

50

Cooling Time Sum (min)

2

2

4

4

4

6

6

6

8

Schematic of Socket Fusion Welding Process

WeldPreparation

Heating Element

FittingPipe

Alignmentand Pre-Heating

Joiningand Cooling


Price List AD08-1 viii

Installation

Electrofusion Welding ProcedureIn electro-fusion welding, special socket couplings with integrated resistance wires are used. When a current is applied to the outer terminals on the couplings, the wires heat up and weld the socket to the pipes, resulting in a smooth surface. This welding method features low voltage, ease of use and high automation. Welders have bar code identification to automatically set the level and duration of the welding current during the welding process and stores them for use in assemblies where traceability of each weld is necessary.

Detachable Joints

Flanges Unions


ix Price List AD08-1

Reference Projects

BMW Engine Factory, Steyr, AustriaMaterial: PE 100 blue

Dimension: 20mm to 110mm

Operating pressure: 120 psi (8 bar)

The pipeline for compressed air in the largest engine factory of the BMW group all done with Air-Pro PE 100 blue pipe and fittings in sizes from 20mm up to 110mm. The piping system is designed for maximum operating pressure of 120 psi (8 bar) and a life time of more then 50 years. All pipe and fittings are welded together through socket welding and electro fusion welding.


Price List AD08-1 x

Reference Projects

Limestone Factory, SermuthMaterial: PE 100 blue


Operating pressure: up to 16 bar

Length: 500 m

The pipeline for compressed air for different work stations all done with AirPro® PE 100 blue pipe and fittings in sizes from 63mm to 110mm. The piping system is designed for maximum operating pressure of 230 psi (16 bar) and a life time of more then 50 years. All pipe and fittings are welded together through socket welding and electro fusion welding.

BMW Leipzig, GermanyMaterial: PE 100 blue


Operating pressure: up to 16 bar

Length: 8,400 m

The complete underground pressure piping system for compressed air supply in the BMW factory has been done with AirPro® PE 100 blue pipe and fittings. All pipe and fittings are welded together through socket welding and electro fusion welding.


mm

2.8

3.5

4.4

5.5

6.9

8.6

10.3

12.3

15.1

kg/m

0.15

0.24

0.38

0.60

0.94

1.47

2.09

2.99

4.48

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.705.0020.07

AP.705.0025.07

AP.705.0032.07

AP.705.0040.07

AP.705.0050.07

AP.705.0063.07

AP.705.0075.07

AP.705.0090.07

AP.705.0110.07

daOD s Weight

Poids

SDR 7.4 / ISO S-3.2 / Maximum Operating Pressure 235 psi (16 bar)

mm

20

25

32

40

50

63

75

90

110* Weights are per meter, supplied in 5 meter lengths.* Au mètre, fourni en longueurs de 5 mètres.

TuyauProduit 705Polyethylène Bleu-PE100Expulsé

PipeProduct 705

Blue Polyethylene-PE100Extruded

Socket CouplingsProduct 053

Blue Polyethylene-PE100Injection mouldedSocket welding

Accouplements de douilleProduit 053Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

3

3

3

3

4

2

3

6

6

kg

0.01

0.02

0.03

0.04

0.07

0.11

0.15

0.28

0.39

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.053.0020.07

AP.053.0025.07

AP.053.0032.07

AP.053.0040.07

AP.053.0050.07

AP.053.0063.07

AP.053.0075.07

AP.053.0090.07

AP.053.0110.07

daOD

k WeightPoids


mm

20

25

32

40

50

63

75

90

110

tdsp

mm

16.0

18.0

20.0

22.0

24.0

29.0

33.5

37.0

42.0

mm

29.4

35.1

43.2

51.8

64.4

81.3

92.5

115.0

133.8

L

mm

35

39

43

47

52

60

70

79

90

1 Price List AP08-1

**Indicates regularly stocked items.Consult Chemline Plastics for availability.

Subject to change without notice.

pipe + socket fusionAirPro® Compressed AirPiping System

90o Elbows Product 051


Coudes 90o

Produit 051Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

14

17

20

25

28

35

38

49

57

kg

0.02

0.03

0.05

0.09

0.14

0.27

0.32

0.58

0.88

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.051.0020.07

AP.051.0025.07

AP.051.0032.07

AP.051.0040.07

AP.051.0050.07

AP.051.0063.07

AP.051.0075.07

AP.051.0090.07

AP.051.0110.07

daOD

k WeightPoids


mm

20

25

32

40

50

63

75

90

110

tdsp

mm

16

18

20

22

25

28

33

36

43

mm

29.3

35.1

43.2

53.3

65.5

81.0

92.0

113.7

132.5

45° ElbowsProduct 050


Coudes 45°Produit 050Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

11.0

14.0

17.0

21.0

26.0

33.0

38.5

46.0

56.0

kg

0.02

0.03

0.04

0.07

0.09

0.19

0.25

0.44

0.68

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2½”

3”

4”

Item No.

AP.050.0020.07

AP.050.0025.07

AP.050.0032.07

AP.050.0040.07

AP.050.0050.07

AP.050.0063.07

AP.050.0075.07

AP.050.0090.07

AP.050.0110.07

daOD

k WeightPoids


tdsp

mm

16.0

18.0

20.0

22.0

24.0

29.0

32.5

37.0

42.0

mm

30

35

43

53

65

81

92

113

135

mm

20

25

32

40

50

63

75

90

110

Price List AP08-1 2

**Indicates regularly stocked items.Consult Chemline Plastics for availability.Subject to change without notice.

socket fusion ttingsAirPro® Compressed AirPiping System

TeesProduct 056


Pièces en TProduit 056Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

14.0

17.0

21.0

25.0

30.0

36.5

34.0

51.0

57.0

kg

0.03

0.05

0.07

0.11

0.18

0.31

0.46

0.86

1.12

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.056.0020.07

AP.056.0025.07

AP.056.0032.07

AP.056.0040.07

AP.056.0050.07

AP.056.0063.07

AP.056.0075.07

AP.056.0090.07

AP.056.0110.07

daOD

k WeightPoids


mm

20

25

32

40

50

63

75

90

110

tdsp

mm

16

18

20

22

24

29

31

37

44

mm

29.1

35.2

43.0

53.0

65.0

81.0

93.0

114.0

134.0

L

mm

60

70

82

94

108

131

155

185

205

Reducing TeesProduct 055


Pièces en T réduitesProduit 055Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

68.5

79.7

79.5

89.9

90.5

91.0

110.0

110.0

108.0

107.0

130.0

130.0

130.0

130.0

kg

0.05

0.07

0.07

0.10

0.10

0.10

0.17

0.17

0.17

0.17

0.28

0.29

0.29

0.30

Item No.

AP.055.2520.07

AP.055.3220.07

AP.055.3225.07

AP.055.4020.07

AP.055.4025.07

AP.055.4032.07

AP.055.5020.07

AP.055.5025.07

AP.055.5032.07

AP.055.5040.07

AP.055.6325.07

AP.055.6332.07

AP.055.6340.07

AP.055.6350.07

da/da1OD/OD1

L WeightPoids

tdsp

mm

18

20

20

22

22

22

24

24

24

24

29

29

29

29

t1

mm

16

16

18

16

18

20

16

18

20

22

18

20

22

24

mm

34.8

43.0

43.0

53.0

53.2

53.0

65.4

65.5

65.0

65.0

81.0

81.0

81.0

81.0

dsp1

mm

29.9

29.9

35.0

29.7

35.3

43.0

30.0

35.5

43.0

53.0

36.0

43.5

53.0

66.0

z

mm

31.9

39.8

40.0

44.8

46.8

45.0

50.0

51.0

54.0

52.5

65.0

65.0

65.0

65.0

mm

25/20

32/20

32/25

40/20

40/25

40/32

50/20

50/25

50/32

50/40

63/25

63/32

63/40

63/50


3 Price List AP08-1




Concentric ReducersProduct 057

Blue Polyethylene-PE100Injection mouldedSpigot by Socket welding

Réducteurs concentriquesProduit 057Polyethylène Bleu-PE100Moulé à injectionSoudure à broche par douille

mm

39.0

45.5

45.0

50.0

50.0

50.0

55.0

55.0

55.0

55.0

65.0

65.0

65.0

65.0

87.0

64.0

87.8

86.6

90.0

88.7

kg

0.01

0.02

0.02

0.02

0.02

0.03

0.03

0.03

0.04

0.05

0.06

0.07

0.07

0.08

0.14

0.15

0.19

0.19

0.26

0.30

Item No.

AP.057.2520.07

AP.057.3220.07

AP.057.3225.07

AP.057.4020.07

AP.057.4025.07

AP.057.4032.07

AP.057.5020.07

AP.057.5025.07

AP.057.5032.07

AP.057.5040.07

AP.057.6325.07

AP.057.6332.07

AP.057.6340.07

AP.057.6350.07

AP.057.7550.07

AP.057.7563.07

AP.057.9063.07

AP.057.9075.07

AP.057.1163.07

AP.057.1190.07

da/da1OD/OD1

L WeightPoids


tdsp

mm

16.0

16.0

18.0

16.0

18.0

20.0

16.0

18.0

20.0

22.0

18.0

20.0

22.0

24.0

24.4

29.0

29.0

32.0

29.0

37.0

W

mm

2.3

2.9

2.9

3.7

3.7

3.7

4.6

4.6

4.6

4.6

5.8

5.8

5.8

5.8

6.8

6.8

8.2

8.2

10.0

10.0

mm

30.0

30.0

35.0

29.5

34.5

42.8

29.4

34.7

43.7

52.8

34.8

42.9

52.8

64.8

65.0

81.5

80.8

93.0

81.2

113.8

mm

25/20

32/20

32/25

40/20

40/25

40/32

50/20

50/25

50/32

50/40

63/25

63/32

63/40

63/50

75/50

75/63

90/63

90/75

110/63

110/90

Price List AP08-1 4


W


mm

29.0

35.0

43.0

52.5

64.5

82.0

92.5

113.0

135.0

kg

0.01

0.01

0.02

0.04

0.07

0.13

0.16

0.29

0.44

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

daOD

dsp

mm

32

38

47

58

70

87

98

119

141

d2 WeightPoids


mm

20

25

32

40

50

63

75

90

110

L

mm

16

18

20

22

24

29

32

37

42

mm

26

30

35

38

50

59

67

77

94

t

End CapsProduct 054


Montures d’emboutProduit 054Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

Item No.

AP.054.0020.07

AP.054.0025.07

AP.054.0032.07

AP.054.0040.07

AP.054.0050.07

AP.054.0063.07

AP.054.0075.07

AP.054.0090.07

AP.054.0110.07

5 Price List AP08-1




Female ThreadedAdaptorsProduct 082.1

With nickel plated brass female NPT threadsBlue Polyethylene-PE100Injection mouldedSocket welding

Adapteurs letésfemellesProduit 082.1Avec laiton plaqué de nickel fileté femelle NPTPolyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

42.0

46.0

53.0

65.5

77.4

90.5

kg

0.14

0.18

0.21

0.33

0.58

0.76

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

Item No.

AP.082.2021.07

AP.082.2526.07

AP.082.3233.07

AP.082.4041.07

AP.082.5051.07

AP.082.6364.07

daOD

dsp WeightPoids


mm

20

25

32

40

50

63

L“NPT” t sw

mm

41

41

47

51

58

65

mm

32

36

39

50

60

70

mm

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

mm

16

18

20

22

24

29

L1

mm

14.0

18.0

20.0

21.0

25.5

29.0

mm

42.0

46.0

53.0

65.5

76.0

90.5

kg

0.16

0.20

0.25

0.48

0.66

0.93

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

Item No.

AP.083.2021.07

AP.083.2526.07

AP.083.3233.07

AP.083.4041.07

AP.083.5051.07

AP.083.6364.07

daOD

dsp WeightPoids


mm

20

25

32

40

50

63

L“NPT” t sw

mm

57

61

66

71

77

83

mm

32

36

39

50

60

70

mm

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

mm

16

18

20

22

24

29

L1

mm

15.5

19.5

22.0

24.0

27.0

29.0

Male ThreadedAdaptorsProduct 083.1

With nickel plated brass male NPT threadsBlue Polyethylene-PE100Injection mouldedSocket welding

Adapteurs letésmalesProduit 083.1Avec laiton plaqué de nickel fileté males NPTPolyethylène Bleu-PE100Moulé à injectionSoudure à douille

Price List AP08-1 6



ANSI Flange AdaptorsProduct 052.1

Blue Polyethylene-PE100Injection mouldedSocket weldingUsed together with Backing Rings for flange connections.

Adapteurs de bride ANSIProduit 052.1Polyethylène Bleu-PE100Moulé à injectionSoudure à douilleUtilisé avec des adapteurs de bride pour des rac-cordements de bride.

mm

44.5

54.1

63.5

71.5

82.6

100.4

117.0

132.4

170.5

kg

0.01

0.02

0.03

0.05

0.06

0.10

0.15

0.19

0.29

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.052.1020.07

AP.052.1025.07

AP.052.1032.07

AP.052.1040.07

AP.052.1050.07

AP.052.1063.07

AP.052.1075.07

AP.052.1090.07

AP.052.1110.07

daOD

d4 WeightPoids

hd3 t

mm

16

18

20

22

24

29

32

37

42

mm

27.0

33.0

40.8

50.0

61.5

76.6

91.2

105.0

131.0

L

mm

21

23

26

26

30

34

40

40

47

k

mm

5.0

5.0

6.0

4.0

6.0

5.0

8.0

3.5

5.0

mm

20

25

32

40

50

63

75

90

110

mm

95

102

114

130

133

162

184

194

229

kg

0.21

0.24

0.39

0.51

0.55

0.82

1.07

1.07

1.57

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Nom.

2-3/8”

2-3/4”

3-1/8”

3-1/2”

3-7/8”

4-3/4”

5-1/2”

6”

7-1/2”

Item No.

B.013.0020.11

B.013.0025.11

B.013.0032.11

B.013.0040.11

B.013.0050.11

B.013.0063.11

B.013.0075.11

B.013.0090.11

B.013.0110.11

daOD

d WeightPoids


mm

20

25

32

40

50

63

75

90

110

d3 bNo. of Bolts

k

mm

12

12

16

16

18

18

18

18

18

Torqueft-lbs.

11.1

11.1

11.1

18.4

25.8

25.8

29.5

29.5

29.5

mm

28

34

42

51

62

78

92

111

133

mm

60

70

79

89

99

121

140

152

191

Nom.

5/8”

5/8”

5/8”

5/8”

5/8”

3/4”

3/4”

3/4”

3/4”

d2

mm

16

16

16

16

16

20

20

20

20

4

4

4

4

4

4

4

4

8

ANSI Backing RingsProduct 013

Grey PPGGlass Filled PolypropyleneInjection Moulded with Steel CoreUsed together with Stub Flanges for flange connections

Anneaux de support de norme ANSIProduit 013PPG-grisPolypropylène rempli de fibre de verreMoulé à injection avec insertion en acierUtilisé avec des brides de moignon pour desraccordementts de bride

mm

10.0

10.0

10.0

10.5

13.0

14.0

16.0

17.0

18.0


7 Price List AP08-1




Metric Flange AdaptorsProduct 052

Blue Polyethylene-PE100Injection mouldedSocket weldingUsed together with metric Backing Rings for flanged connections

Adapteurs de bride métriqueProduit 052Polyethylène Bleu-PE100Moulé à injectionSoudure à douilleUtilisé avec des anneaux de support métrique pour des raccordements à brides

mm

45

58

68

77

88

102

121

138

158

kg

0.01

0.02

0.03

0.05

0.06

0.09

0.15

0.20

0.29

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.052.0020.07-M

AP.052.0025.07-M

AP.052.0032.07-M

AP.052.0040.07-M

AP.052.0050.07-M

AP.052.0063.07-M

AP.052.0075.07-M

AP.052.0090.07-M

AP.052.0110.07-M

daOD

d4 WeightPoids


hd3

mm

10.0

10.0

10.0

10.5

13.0

14.0

16.0

17.0

18.0

mm

27.0

33.0

40.8

50.0

61.5

76.6

91.2

105.0

131.0

t

mm

16

18

20

22

24

29

32

37

42

mm

20

25

32

40

50

63

75

90

110

mm

15

20

25

32

40

50

65

80

100

kg

0.24

0.31

0.41

0.61

0.69

0.79

1.10

1.22

1.63

Item No.

B.014.0020.11-M

B.014.0025.11-M

B.014.0032.11-M

B.014.0040.11-M

B.014.0050.11-M

B.014.0063.11-M

B.014.0075.11-M

B.014.0090.11-M

B.014.0110.11-M

daOD

DN WeightPoids

4

4

4

4

4

4

4

8

8

No. ofBolts

M12

M12

M12

M16

M16

M16

M16

M16

M16

BoltSizemm

20

25

32

40

50

63

75

90

110

d d3 k

mm

28

34

42

51

62

78

92

108

128

b

mm

12

14

16

18

18

18

18

20

20

mm

95

108

115

140

150

165

187

202

222

d2

mm

14

14

14

18

18

18

18

18

18

Torqueft-lbs.

11.1

11.1

11.1

18.4

25.8

25.8

29.5

29.5

29.5

p

psi

235

235

235

235

235

235

235

235

235

mm

65

75

85

100

110

125

145

160

180

Metric Backing RingsProduct 014

Grey PPGGlass Filled PolypropyleneInjection Moulded with Steel CoreFlange connectionUsed together with Stub Flanges for flange connections

Anneaux de support de norme métriqueProduit 014PPG-grisPolypropylène rempli de fibre de verreMoulé à injection avec insertion en acierRaccordement de brideUtilisé avec des brides de moignon pour desraccordementts de bride

Price List AP08-1 8



Electro Fusion CouplingsProduct 173

Black polyethyleneInjection moulded

Accouplements d’emboitementProduit 173Polyethylène noirMoulé à injection

mm

30

35

42

53

67

83

97

115

140

kg

0.04

0.04

0.05

0.09

0.16

0.25

0.35

0.51

0.82

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2½”

3”

4”

Item No.

AP.173.0020.11

AP.173.0025.11

AP.173.0032.11

AP.173.0040.11

AP.173.0050.11

AP.173.0063.11

AP.173.0075.11

AP.173.0090.11

AP.173.0110.11

daOD

d WeightPoids


tL

mm

37.0

40.0

44.0

49.0

55.0

63.0

70.0

70.0

74.5

mm

75

81

89

99

111

127

142

142

152

mm

36.5

37.0

43.0

49.0

53.0

56.0

65.5

74.0

83.0

d1

mm

20

25

32

40

50

63

75

90

110

9 Price List AP08-1



electro fusion ttingsAirPro® Compressed AirPiping System

Ball ValvesProduct 335.12


Vannes à billeProduit 335.12Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

40.0

51.5

51.5

64.0

73.0

85.0

110.0

132.0

132.0

kg

0.15

0.24

0.29

0.49

0.72

1.12

2.02

3.83

3.90

Nom.

1/2”

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3”

4”

Item No.

AP.335.1220.07

AP.335.1225.07

AP.335.1232.07

AP.335.1240.07

AP.335.1250.07

AP.335.1263.07

AP.335.1275.07

AP.335.1290.07

AP.335.1211.07

daOD

b WeightPoids


hL

mm

71.5

77.0

80.5

98.5

106.5

115.5

142.0

160.0

160.0

mm

99.5

113.0

123.0

140.0

164.0

192.0

231.0

285.0

255.0

d

mm

52.5

62.0

69.5

84.0

100.0

120.5

155.0

187.0

187.0

Materials:End Connectors: Blue PE-100Ball, Stem: Grey PPBody: Blue PPUnion Nuts: Blue PPGSeats: PTFEO-Rings: Viton

Pressure Rating @20oC:20-75mm (1/2” to 2-1/2”): 230 psi90-110mm (32” to 4”): 150 psi

Operators:Locking Handle: StandardElectric or Pneumatic Actuators: Optional

Materiaux:End Connexions: Bleu PE-100Bille, Tige: PP GrisCorps: PP BleuNoix Union: PPG BleuSièges: PTFEJoints: Viton

PressionMaximale @20oC:20-75mm (1/2” à 2-1/2”): 230 psi90-110mm (32” à 4”): 150 psi

Opérateurs:Poignée Cadenassable: Standardationneurs Électriques ou Pneumatiques: Optionnels

mm

20

25

32

40

50

63

75

90

110

Price List AP08-1 10


valvesAirPro® Compressed AirPiping System

90o Elbow Adaptorswith brass female R-threadProduct 087


Adapteurs en coude 90o avec filets femelles R en laitonProduit 087Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

29.3

35.0

kg

0.08

0.12

Nom.

1/2”

3/4”

Item No.

AP.087.0020.07-R

AP.087.0025.07-R

daOD

dsp WeightPoids


dsp1R

mm

39

46

inch

1/2”

3/4”

k

mm

37

40

k1

mm

37

37

mm

20

25

90o Elbow Adaptorswith brass male R-threadProduct 086


Adapteurs en coude 90o avec filets males R en laitonProduit 086Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

30

kg

0.13

Nom.

1/2”

Item No.

AP.086.2020.07-R

daOD

dsp WeightPoids


dR

mm

38

inch

1/2”

L4

mm

16

sw

mm

32

mm

20

Adapteurs en coude 90o Avec monture et filets males R en laitonProduit 081.1Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

28.3

kg

0.08

Nom.

1/2”

Item No.

AP.081.1020.07-R

daOD

dsp WeightPoids


dsp1R

mm

39

inch

1/2”

L2

mm

57.9

L3

mm

49.7

mm

20

90o Elbow AdaptorsWith bracket and brass male R-ThreadProduct 081.1


11 Price List AP08-1



non-ANSI ttingsAirPro® Compressed AirPiping System

Male Threaded Adaptors R-ThreadProduct 083.20


Adapteurs letés males lets RProduit 083.20Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

66

71

77

83

kg

0.27

0.48

0.65

0.94

Nom.

1”

1-1/4”

1-1/2”

2”

Item No.

AP.083.3232.07-R

AP.083.4040.07-R

AP.083.5050.07-R

AP.083.6363.07-R

daOD

L WeightPoids


swdsp

mm

39

50

60

70

mm

53.0

65.5

77.0

90.5

R

inch

1”

1-1/4”

1-1/2”

1-1/2”

mm

32

40

50

63

Tees R-ThreadProduct 097


Pièces en T lets RProduit 097Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

39.5

39.5

39.5

39.5

kg

0.09

0.10

0.12

0.18

Nom.

1/2”

3/4”

1”

1-1/4”

Item No.

AP.097.0020.07-R

AP.097.0025.07-R

AP.097.0032.07-R

AP.097.0040.07-R

daOD

dsp1 WeightPoids


zdsp

mm

45.5

45.5

52.0

56.0

mm

29.5

35.5

43.4

53.5

mm

61.0

70.5

80.5

92.0

LR

inch

1/2”

1/2”

1/2”

1/2”

mm

20

25

32

40




Female Threaded Adaptors R-ThreadProduct 082


Adapteurs letés femmelle lets RProduit 082Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

47

51

58

65

kg

0.20

0.34

0.60

0.76

Nom.

1”

1-1/4”

1-1/2”

2”

Item No.

AP.082.3232.07-R

AP.082.4040.07-R

AP.082.5050.07-R

AP.082.6363.07-R

daOD

L WeightPoids


swdsp

mm

39

50

60

70

mm

53.0

65.5

77.4

90.5

R

inch

1”

1-1/4”

1-1/2”

2”

mm

32

40

50

63

Male Threaded Adaptors R-ThreadProduct 083


Adapteurs letés males lets RProduit 083Polyethylène Bleu-PE100Moulé à injectionSoudure à douille

mm

63

63

kg

0.10

0.15

Nom.

1/2”

3/4”

Item No.

AP.083.0020.07-R

AP.083.0025.07-R

daOD

L WeightPoids


dsp

mm

29.3

35.0

L1

mm

16.5

16.5

dsp1

mm

39

39

R

inch

1/2”

3/4”

mm

20

25

13 Price List AP08-1




mm

6.0

10.0

11.5

14.0

15.0

kg

0.01

0.01

0.01

0.02

0.03

Item No.

BB.348.0020.00

BB.348.0025.00

BB.348.0032.00

BB.348.0040.00

BB.348.0050.00

daOD

s1 WeightPoids

mm

20

25

32

40

50

s2 bh s3 d

mm

14.0

16.0

16.0

17.5

20.0

mm

29

34

39

50

56

mm

6.5

6.5

6.5

6.5

6.5

mm

27.0

30.0

31.5

37.0

41.0

mm

6.5

6.5

6.5

6.5

6.5

s4

mm

9

9

9

9

9

Pipe ClipsSnap-in Type with SpacerProduct 348

Black PPGGlass Filled PolypropyleneIncludes fold-over spacer plate to allow greater clearances

Supports de tuyauType à agrafe avec entretoiseProduit 348PPG noirPolypropylène rempli de fibre de verreInclut plat d’entretoise repliable pour per-mettre de plus grands dégagements

mm

94

112

128

152

kg

0.13

0.16

0.20

0.30

Item No.

BB.049.0063.00

BB.049.0075.00

BB.049.0090.00

BB.049.0110.00

daOD

h WeightPoids

mm

63

75

90

110

d2 bz d d1

mm

30

40

40

40

mm

78

94

108

137

mm

84

82

82

82

mm

52

61

67

71

mm

53

55

57

71

Pipe ClipsRetainer TypeProduct 049

Black PPGGlass Filled PolypropyleneIncludes snap-on retainer

Supports de tuyauType ArrêtoirProduit 049PPG noirPolypropylène rempli de fibre de verreInclut arrêtoir à agrafe



pipe clipsAirPro® Compressed AirPiping System

mm

10

11

11

Item No.

CLIP.0020.B

CLIP.0025.B

CLIP.0032.B

daOD

d1

mm

20

25

32

d2 hb h1 h2

mm

34

35

44

mm

11

12

11

Carton Quantity

20

20

20

mm

32

41

49

mm

25

26

30

t

mm

16

17

16

Pipe ClipsLow Cost Snap-in TypeProduct – CLIP

Grey PP*

Supports de tuyauType prix reduit à clicProduit – CLIPPP Gris*

* Also available in black HDPE (high density polyethylene). Change B to PE in item number. * Aussi disponible en PE (polyethylène noir. Changez B à PE dans le numero de produit.

mm

7

7

9

9

9

9

Item No.

CLIP.0040.B

CLIP.0050.B

CLIP.0063.B

CLIP.0075.B

CLIP.0090.B

CLIP.0110.B

daOD

d1

mm

40

50

63

75

90

110

d2 Hb h k

mm

68

77

94

107

124

146

mm

58

69

84

126

143

163

Carton Quantity

10

10

10

10

10

10

mm

25

25

25

30

30

30

s

mm

8

8

8

10

10

10

t

mm

–

–

–

109

125

145

z

mm

1

1

1

3

3

3

Pipe ClipsLow Cost Retainer TypeProduct – CLIP

Grey PP*Includes snap-on PVC retainer

Supports de tuyauÀ Bas Prix avec RetenueProduit – CLIPPP Gris*Retenue de PVC “snap-in” inclus

* Also available in black HDPE (high density polyethylene). Change B to PE in item number. * Aussi disponible en PE (polyethylène noir. Changez B à PE dans le numero de produit.

mm

43

47

57

64

73

85

mm

5.0

5.5

5.5

mm

14.5

14.5

17.5

17.5

17.5

17.5

kg

0.190

0.225

0.300

WeightPoids

kg

0.30

0.38

0.52

0.94

1.23

1.52

WeightPoids


pipe clipsAirPro® Compressed AirPiping System

55 Guardsman Road, Thornhill, ON, L3T 6L2, Canada | ISO 9001:2008 Certified tel.905.889.7890 | fax.905.889.8553 | [email protected] | chemline.com

Documents

AirPro Compressed Air Piping System · Normal compressed air systems incorporate two types of lines, the mains and the branches. A generally accepted value for velocity through a