AIR FILTERS AND FILTRATION EQUIPMENT air-filters-and... · 2015-03-04 · Environmental profile 96 Production, research and development 97 References 99. 4 EN 779 Mean separation

AIR FILTERS AND FILTRATION EQUIPMENTProduct catalogue

KS Klima-ServiceOur aim and mission is to manufacture products that protect human health and meet prescribed parameters of European and international standards and the strictest ecological and environmental regulations.

In 1993, Jirí and Liana Beseda have founded the KS Klima-Service Company that became an exclusive rep-resentative of the German company KS Klima-Service GmbH. It started to import air filters for the Czech and Slovak markets.

In 1995, the company began its own production, first of simple filters and then of technologically more compli-cated pocket filters, activated carbon filters and highly efficient HEPA filters. In order to increase its credibility and to win important orders, the KS Klima-Service a.s. joint stock company is founded in 1997.

The joint stock company KS Klima-Service has become one of the leaders in the field of atmospheric and sorption filtration on the Central and Eastern European markets. By integrating new production technologies and extend-ing our development and production base, we bring to the market new and unique products. We want to increase substantially export of our products to the EU countries as well as to other Central and Eastern European countries. We want to boost our position of a leader in terms of tech-nology, quality, customer care, development and produc-tion of new products in the field of atmospheric filtration.

MissionThrough its modern and responsible way of manage-ment, the KS Klima-Service joint stock company intends to provide to its customers the best services in the field of development, production and deliveries of air filters and filtration equipment.

Ing. Jiří Beseda

KS Klima-Service production facilities, Námestí Svobody square and Prachanda in Dobríš

CONTENTSClassification of air filters 4Basic overview of KS Klima-Service products 5Filtration – classification of filters 6Legend 8

Filter media 9KS PPI 10/6 and PPI 10/10 10KS H 640 11KS 15/100 and KS 15/150 12KS B/220 and KS B/290 13KS 15/350 and KS 15/500 14KS A/300 and KS A/500 15KS A/560 G 16KS A/560 G10 – Viledon 17KS Glas 1“ and KS Glas 2“ 18KS Glas C and Glas 300 19KS PA Grün 2“, KS PA Grün 3“, KS PA Grün 4“ 20Filter media VS LAK 21KS AFVH – floor pre-filter 22

Kapsové filtry 23KS PAK 85 E, F7 24KS PAK 25 and KS PAK 35 25KS PAK 45 and KS PAK 55 26KS PAK 62 27KS PAK 85 28KS PAK 95 29KS PAK 98 30KS PAK 45 and KS PAK 62 – glass fibre 31KS PAK 85 – glass fibre 32KS PAK 95 and KS PAK 98 – glass fibre 33KS PAK AST/2 and KS PAK AST 34KS PAK SAM-G4 and KS PAK SAM-M5 35KS PAK DR-G3 36KS PAK DR-G4 37KS PAK 35 L 38

Pocket filters 39KS Z1/2“, KS Z1“ and KS Z2“ 40KS PR-100 41KS PR NEW 42KS PL-25 43KS PL-5 44KS PL-10 and KS PL-20 45KS PL-F 46KS W 50, G4; KS W 100, G4 and KS W 150, G4 47KS W 50, M5; KS W 100, M5 and KS W 150, M5 48KS W 50, M6 49KS W 50, F7 50KS MPP 96/5 51KS MPP 96/6 and KS MPP 96/7 52KS MPP 96/8 53

KS MPP 96/9 54KS MA 12,5, KS MA 20, KS MA 25 and KS MA 45 55KS GTA 200 and KS GTA 300 56MACROFALT and MACROPAC 57

Compact filters 58KS FP M6-F9 59KS FP V3 60KS FP E10-H13 61TMP elements for gas turbines M6-F7 62TMP, TMPC elements for gas turbines F8-E10 63

Absolute filters for microparticles 64KS BESTFIL (HEPA) 65Ultrafilter CR 66Ultrafilter N 67JP and JK 68JG and JKG 69Filter inserts – industrial filtration 70

Components for clean rooms 71CG inlet pressure ceilings with laminar flow 72KS extensions for clean rooms 73

Filter units for air handling pipelines 74Filter units KS BK 75Special filter units with multi-stage filtration 76KS NICE AIR 77Filter units NG 78Two-phase combination of filters M6-F9 79

Mounting frames 80Mounting frames KS RA 81Mounting frames KS RS 120 82

Adsorption filters with activated carbon 83KS KOPA and KS KOPA-BIG 84KS BD 85KS BD BIG 86Desulphurisation unit SULOFF 87AFP 88Panel filter KS WA 89PL-CARB 90Non-impregnated activated carbon 91Impregnated activated carbon 92

Accessories 93Pressure gauges for pressure loss measurement 94

Environmental profile 96Production, research and development 97References 99

4

EN 779 Mean separation efficiency (Am)

of synthetic dust (%)

Mean efficiency (Em)

for 0.4 μm particles (%)

Minimum efficiency

[M.E. for 0.4 μm particles (%)]Filter group Filtration class

Coarse dust

G1 50 < Am < 65 – –

G2 65 < Am < 80 – –

G3 80 < Am < 90 – –

G4 90 < Am – –

Semi-coarse dust

M5 – 40 < Em < 60 –

M6 – 60 < Em < 80 –

Fine dust

F7 – 80 < Em < 90 35

F8 – 90 < Em < 95 55

F9 – 95 < Em 70

EN 1822 Total value for MPPS particles (0.1 – 0.3 μm) Integral value for MPPS particles (0.1 – 0.3 μm)

Filter group Filtration class Efficiency (%) Penetration (%) Efficiency (%) Penetration (%)

Group E

EPA

E 10 85 15 – –

E 11 95 5 – –

E 12 99.5 0.5 – –

Group H

HEPA

H 13 99.95 0.05 99.75 0.25

H 14 99.995 0.005 99.975 0.025

Group U

ULPA

U 15 99.999 5 0.000 5 99.997 5 0.002 5

U 16 99.999 95 0.000 05 99.999 75 0.000 25

U 17 99.999 995 0.000 005 99.999 9 0.0001

New international classification of air filtersaccording to CSN EN 779:2012 and CSN EN 1822:2010

5

Filter media• Polyurethane• Natural latex fibre• Synthetic fibre• Glass fibre

Filters for ventilation, air-handling and air-conditioning• Pocket filters• Special pocket filters• Frame filters• Compact filter elements

EPA, HEPA, ULPA filters• Compact filters• Absolute filters for microparticles• Components for clean rooms

Adsorption filters for separation of gaseous harmful substances and odours• Adsorption filters with activated carbon

Re-activation of activated carbon• We provide complete servicing of all systems with

activated carbon

Special filtration equipment and accessories• Filter units for pipelines• Accessories – mounting frames• Special filter units with multi-stage filtration• Pressure gauges• Filters for industrial filtration

ProductsBasic overview of KS Klima-Service products

6 FILTRAČNÍ TECHNIKATřídění filtrů do filtračních skupin

Filter group Filtration class Examples of separated

particles material

Recommendation for application of air filters KS filter type

GFilters for coarse

dust particlesEfficient for particles >− 10 μm

ČSN EN 779:2012

Filters with mean

efficiency lower than 40 %

for 0.4 μm particles.

G1G2

• Leaves

• Insects

• Textile fibres

• Sand

• Flying ash

• Water drops

• Hair

• Only for the simplest applications (e.g. as protection against insects).

• KS PL

• KS GLAS Z

• KS PR

• KS PR NEW

• KS MA

• KS BK

• Filter media

G3G4

• Flower pollen

• Pollen

• Fog

• Waste air from painting boxes and kitchens

• Protection against pollution for air conditioning and compact instruments (e.g. window air conditioning, fans)

• Pre-filters for filtration classes F7 to F8 (necessary only in case of heavy polluted input air)

• Pre filters and circulation filters for civil protection equipment

• KS PAK 25, 35

• KS GLAS Z

• KS W

• KS GT

• KS PR

• KS PR NEW

• KS PL

• Filter media

• KS MA

• KS BK

M, FFilters for fine dust particles

Efficient for particles >− 1 μm

ČSN EN 779:2012

Filters with mean

efficiency from 40 % to 80 %

for 0.4 μm particles.

M5 • Spores

• Cement dust

• Particles causing stains or dust sedimentation

• Entering outside air filters for the areas with the lowest demands (e.g. workshops, storages, garages)

• Filtration class F8 and F9 pre-filters

• KS PAK 45, 55

• KS W

• KS PR NEW

• KS PAK AST

• Filter media

• KS BK

M6 • Larger bacteria

• Germs on carrying particles

• Inlet filters for low demand areas (e.g. sales areas, some production areas)

• Filtration class F9 and E10 pre-filters

• Outlet air filters before heat exchangers

• KS PAK 62

• KS W, KS MPP

• KS FP

• KS GT

• KS BK

• TMP

F7F8

• Accumulated carbon black

• Dust passing through lungs

• PM 2,5 - dust

• Cement dust (fine fraction)

• Circulating air filters in ventilation units

• After-filters in air-conditioning units for medium demands, e.g. department stores, offices and some production areas

• Filtration class E11 and E12 pre-filters

• KS PAK 85, 95

• KS W, KS MPP

• KS FP

• KS GLAS C

• N

• KS BK

• TMP

F8F9

• Tobacco smoke (coarse fractions)

• Metal oxides smoke (coarse fractions)

• Oil smoke

• Bacteria

• After-filters in air-conditioning units for higher demands, e.g. offices, production areas, distribution centres, laboratories

• Outside air equipment in hospitals

• Computer machinery centres

• Filtration class H13, H14 pre-filters

• Pre-filters for adsorption filters (e.g. activated carbon filters)

• Pre-filters for pharmaceutical industry (mind certification regulations)

• KS PAK 95, 98

• JP-Blue

• KS FP

• hepatex PB - Blue

• Ultrafiltr N

• KS FP-P

• KS BK

• KS MPP

• TMP

7

Filter group Filtration class Examples of separated

particles material

Recommendation for application of air filters KS filter type

E, HFilters for

microparticlesEfficient for

particles >− 0.01 μm

ČSN EN 1822:2010

Efficiency for MPPS particles

(0.1 - 0.3 μm) 85 - 99.95%

E10E11

• Germs

• Tobacco smoke

• Metal oxides smoke

• Viruses on carrying particles

• Soot

• After-filters for high demands areas (e.g. laboratories and hospitals)

• After-filters for “clean rooms” classes >− ISO 7 in pharmaceutical, food processing, optical and light engineering industries

• N, CR ultrafilter

• TMP

• NG, KS BESTFIL

• Hepatex PB - Red

• Hepatex PB - Yellow

• KS extensions for clean rooms

E12H13

• Oil smoke in the stage of formation

• Aerosol - microparticles

• Radioactive aerosol

• Sea salt evaporation vapours

• After-filters for hospitals with higher demands, however without the leakage test prescription

• After-filters for food processing, electronics, pharmaceutical and film industries

• Outlet air filters for nuclear industry equipment

• After-filters for “clean rooms” classes >− ISO 5

• After-filters in civil protection equipment

• KS FP

• CR, NG

• Hepatex PB - yellow, galss

• KS BESTFIL

• Ultrafilter N


H14 • Aerosol - microparticles

• Viruses

• After-filters for “clean rooms” classes >− IS0 3



• CR, CRM

• N, NG


UFilters for

microparticlesČSN EN 1822:2010

Efficiency for MPPS particles

(0.1 - 0.3 μm)

99.999 5 - 99.999 995%

U15U16U17

• Aerosol - microparticles • After-filters for “clean rooms” classes >− IS0 3



• CR, CRM

• N, NG, JM

AFilters with

activated carbonNot standardised

Activated carbon (non-impregnated)

• Light volatile hydrocarbons VOC’S

• Bitumen, tar, petrol and kerosene vapours

• Vapours from solvents

• Body, civilizational and hospital odours

• Food, kitchen and putrid odours

• Separation of odours in the airports, office and administration buildings, hotels, hospitals

• IAQ improvement

• SBS (sick building syndrome) improvement

• Filtration of inlet air in microelectronics

• Elimination of harmful gases from circulating air

• KS AFP-AZ

• KS BD

• KS KOPA

• KS AFP-AZ DUO

• KS NICE air

• KS BD BIG

• KS KOPA BIG

• KS WA

Filtersfor gas absorption

Not standardised

Impregnated activated carbon,

polymers

• Acidic trace gases

• SO2, S04, NO2, NOx

• HCl, H2SO4, H2S, HF, Cl2• Amines

• NH3, NH4

• NMP, HMDS

• Inlet air filtration for control centres and computer rooms (e.g. in airports)

• Filters of inlet and circulating air for distribution centres and control rooms in corrosive environments

• Inlet and circulating air filters for microelectronics

• Inlet and circulating air filters for museums, historical archives and libraries

• Circulating air filtration in microelectronics

• KS AFP-AS

• KS BD

• KS KOPA

• KS AFP-AA

• KS BD BIG

• KS KOPA BIG

8 LEGEND

Pharmaceutical industry, clean rooms Areas with the highest demands for cleanliness: hospitals, pharmaceutical drugs production plants, medical research establish-ments, pharmaceutical industry, electrotechni-cal industry, research institutes.

Industry A filter meeting requirements on suppression of atmospheric dust and harmful odours in industrial facilities – food process-ing, automotive industry, chemical industry, mechanical engineering.

PLUS service A complete servicing and maintenance of air-handling equipment is pro-vided as part of delivery.

HVAC Heating, ventilation and air-condi-tioning. A full line of high quality air filters pro-vides optimum ventilation of working, living, commercial and office areas.

High efficiency A highly efficient filter for separation of dust particles, aerosols, oil mist or odours and gases.

Low energy demand A highly effi-cient filter for separation of dust particles, aer-osols, oil mist or odours and gases.

Hygienically harmless Hygienic as-sessment by the National Institute of Public Health of the Czech Republic.

Food processing Use in food process-ing industry – dairies, cheese production, meat processing, beverage industry.

9

Filter media from polyurethane are highly resistant to humidity and fully renewable. The structure of the KS PPI filter media (soft foamy matter) is resistant to stress and facilitates exceptionally high air in-take flow rates at low pressure losses.

The filter media from natural latex fibre H640 are designed for filtering coarse dust particles. They are supplied in the thick-ness of 20, 30 and 40 mm. They are used especially in the food processing industry and medicine.

Filter media from synthetic fibre consist of randomly arranged twisted non-woven fibres of varying thickness, reinforced with a plastic binder (or thermally) into a solid and stable filter fleece. They are used as pre-filters or 1st stage filters in air-condi-tioning and ventilation units. They are used for filtering coarse and fine dust particles.

Glass fibre media consist of elastic, twisted, randomly arranged glass fibres fixed with a special plastic in the point of contact. As the thickness of the fibre decreases, the filter media gets thicker and finer on the clean air side. This is to achieve a high degree of separation and huge dust accumulation ability. Some media are saturated with a non-harmful dust binding agent in order to achieve better binding and separa-tion of particles.

Floor filters from recycled paper pfor separation of paint drops during spraying. The Venturi effect combined with changes in flow of air containing paint particles provide a highly efficient protection. All types consist of two fanfold cardboards. Openings in the front panel are placed asymmetrically against openings in the back panel. When air is passing through the filter, the flow changes in all the three axes. Separated liquid particles are isolated in pockets formed in the back panel with deeper “V” folds. They are used independently or as pre-filters in multi-stage filtration systems of exhaust equipment in paint shops.

A wide range of special filter media from polyure-thane, natural latex fibres, synthetic and glass fibres for pre-filtration and main filtration in air-handling and air-conditioning units. The filter media are supplied in rolls or cut as required.

FILTER MEDIA

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KS PPI 10/6 and PPI 10/10Filter media – polyurethane

Filtration class according to EN 779:2012

G1Delivery options

cut-to-size and sheetsPossibility of regeneration

yes

Pre

ssur

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100

80

60

40

20

0 1 000 2 000 3 000 4 000

Volume flow rate [m3/h/m2]

Technical data Unit of measure PPI 10/6 PPI 10/10

Filtration class according to EN 779:2012 – G1 G1

Mean separation (Am) according to EN 779:2012 % > 50 > 50

Nominal air flow rate m3/h/m2 3,400 3,400

Initial pressure loss at nominal load Pa 20 25

Recommended final pressure loss Pa 250 250

Maximum thermal resistance ˚C 100 100

Filter propertiesThe medium is highly resistant to humidity and fully regenerable. The structure of the PPI is resistant to stress and facilitates exceptionally high air intake flow rates at low pressure losses. PPI media are reticulated polyester-based PU foams. The network structure is fully open and does not contain any closed cells. This is achieved during the thermal reticulation process (netting, meshing, cracking, corrugation) when all the cell membranes left after foaming break and merge with cell lamellas.

Types of PPI:• foam of medium strength when compressed • foam of higher strength when compressed • foam with better fire resistance conforming to the

MVSS 302 standard• PPI 30 • PPI 45 • PPI 60 as required

Field of applicationThey are used as pre-filters or 1st stage filters in airconditioning and ventilation units.

MaterialPolyurethane

Waste disposalLandfilling or incineration in authorised incineration plants.

Pressure loss diagram PPI 10/6 PPI 10/10

11KS H 640Filter media – natural latex fibre


G3Delivery options

cut sizesPossibility of regeneration

yes – partially

Pressure loss diagram H 640

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000


Filter propertiesFilter medium from natural latex fibres for filtration of coarse dust particles. Supplied in thicknesses of 20, 30 and 40 mm.

Field of applicationUsed especially in food processing, dairy production and medicine.

MaterialNatural latex fibre.


Technical data Unit of measure H 640

Filtration class according to EN 779:2012 – G3

Mean separation (Am) according to EN 779:2012 % 80 – 90

Nominal air flow rate m3/h/m2 3,400

Initial pressure loss at nominal load Pa 35

Recommended final pressure loss Pa 400

Maximum thermal resistance ˚C 60

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KS 15/100 and KS 15/150Filter media – synthetic fibres


G2Delivery options

rolls, cut sizesPossibility of regeneration

no

Pressure loss diagram 15/100 15/150

Filter propertiesThe new synthetic filter media consist of randomly arranged twisted non-woven fibres of varying thickness, reinforced with a plastic binder (or thermally) into a solid and stable filter fleece with progressive thickening on outlet side.

Field of applicationThey are used as pre-filters or 1st stage filters in airconditioning and ventilation units. They are used for filtering coarse dust particles.

MaterialSynthetic fibre


Technical data Unit of measure 15/100 15/150


Mean separation (Am) according to EN 779:2012 % 65 – 80 65 – 80





Pre

ssur

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a]

100

80

60

40

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13KS B/220 and KS B/290Filter media – synthetic fibres


G3, G4Delivery options

rolls, cut-to-sizePossibility of regeneration

no

Pressure loss diagram B/220 B/290

Filter propertiesThe filter media consist of randomly arranged twisted non-woven fibres of varying thickness, reinforced with a plastic binder (or thermally) into a solid and stable filter fleece with progressive thickening on outlet side. Due to a progressive structure of fibres, the materials offer an extremely low pressure loss and high dust accumulation capacity.




Technical data Unit of measure B/220 B/290


Mean separation (Am) according to EN 779:2012 % 80 – 90 > 90





Pre

ssur

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100

80

60

40

20

0 1,000 2,000 3,000 4,000


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KS 15/350 and KS 15/500Filter media – synthetic fibres




no

Pressure loss diagram 15/350 15/500

Filter propertiesThe filter media consist of randomly arranged twisted non-woven fibres of varying thickness, reinforced with a plastic binder (or thermally) into a solid and stable filter fleece with progressive thickening on outlet side. Due to a progressive structure of fibres, the materials offer an extremely low pressure loss and high dust accumulation capacity.




Technical data Unit of measure 15/350 15/500







Pre

ssur

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ss [P

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100

80

60

40

20

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15KS A/300 and KS A/500Filter media – synthetic fibres


M5Delivery options


no

Pressure loss diagram A/300 A/500

Filter propertiesFilter medium from synthetic fibres of varying thickness, thermally treated and reinforced with a dust binding agent. Thickening of fibres towards the outlet side enables efficient use of the entire thickness for capturing of dust.

Field of applicationThey are used as pre-filters or 1st stage filters in airconditioning and ventilation units and as ceiling filters in painting and spraying boxes.



Technical data Unit of measure A/300 A/500

Filtration class according to EN 779:2012 – M5 M5

Mean efficiency (Em) for 0.4 μm particles

according to EN 779:2012% 40 – 60 40 – 60





Pre

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80

60

40

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KS A/560 GFilter media – synthetic fibres, ceiling filter


M5Delivery options

rolls, cut-to-sizePossibility of regeneration

no

Pressure loss diagram A/560 G

Filter propertiesThe special fine filter media are made from progressively thickening synthetic fibres reinforced with a plastic binder (or thermally) into a solid and stable filter fleece with progressive thickening towards the outlet side. They are fixed by a special protective plastic grid on the clean air side. The material is filled with a dust binding agent.

Field of applicationThey are used as ceiling filters in painting and spraying boxes with the highest demands for cleanliness without releasing fibres.



Technical data Unit of measure A/560G

Filtration class according to EN 779:2012 – M5


according to EN 779:2012% 40 – 60





Pre

ssur

e lo

ss [P

a]

150

120

90

60

30

0 1,500 2,500Volume flow rate [m3/h/m2]

17KS A/560 G10 – ViledonFilter media – synthetic fibres, ceiling filter


M5Delivery options


no

Pressure loss diagram A/560 G10

Filter propertiesThe special fine filter media of the highest quality are made from progressively thickened synthetic fibres reinforced with a plastic binder (or thermally) into a solid and stable filter fleece with progressive thickening towards the outlet side. The material is filled with a dust binding agent. The medium is fixed with a protective plastic grid preventing release of fibres from the medium.

Field of applicationThey are used as ceiling filters in painting and spraying boxes with the highest demands for cleanliness without releasing fibres.



Technical data Unit of measure A/560 G10 – Viledon



according to EN 779:2012% 40 – 60





Pre

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150

120

90

60

30

0 1 500 2 500Volume flow rate [m3/h/m2]

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KS Glas 1" and KS Glas 2"Filter media – glass fibres




no

Pressure loss diagram Glas 1" Glas 2"

Pre

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100

80

60

40

20

0 1 000 2 000 3 000 4 000


Filter propertiesThe filter medium KS Glas 1“, 2“ consist of elastic, twisted, randomly arranged glass fibres fixed with a special plastic in the point of contact. The medium is saturated with a non-harmful dust binding agent in order to achieve better binding and separation of particles.

Field of applicationThe media are used as pre-filters in air-conditioning and ventilation units, especially to capture coarse dust particles in industry, warehouses and production halls.

MaterialGlass fibre


Technical data Unit of measure Glas 1” Glas 2”


Mean separation (Am) according to EN 779:2012 % 65 – 80 80 – 90





19KS Glas C and KS Glas 300Filter media – glass fibres; high thermal resistance


M6, G4Delivery options


no

Pressure loss diagram Glas C Glas 300

Pre

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150

120

90

60

30

0 1 000 2 000 3 000 4 000


Filter propertiesThe filter medium Glas C is made from glass fibres and features high thermal resistance up to 190 °C. The clean air side has a special protective layer. The special medium Glas 300 is made from glass fibres with thermal resistance up to 300 °C.

Field of applicationThe Glas C is used for separation of fine dust particles in drying plants and burning furnaces. Glas 300 is used for manufacture of filters for dying plants and burning furnaces in the automotive industry.

MaterialGlass fibre


Technical data Unit of measure Glas C Glas 300

Filtration class according to EN 779:2012 – M6 G4

Mean separation (Am) according to EN 779:2012 % – > 90


according to EN 779:2012% 60 – 80 –





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KS PA Grün 2", KS PA Grün 3", KS PA Grün 4"Filter media – Paint Stop, floor filters




no

Pressure loss diagram PA 2" PA 3" PA 4"

Pre

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50

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Filter propertiesSeparator of paint aerosols (Paint stop) made from progressively thickened and highly elastic, nonflammable glass fibres. The material features a high paint aerosols accumulation capacity from 3,500 to 5,900 g/m2 and thus a long servicing interval of replacement.

Field of applicationThey are used in particular for adsorption of paint aerosols as so-called floor filters in spraying boxes. The striking green colour of the medium is the “dirty air side”, i.e. the inlet side. This is how the filter should be mounted correctly.

MaterialGlass fibre


Technical data Unit of measure PA Grün 2” PA Grün 3” PA Grün 4”

Filtration class according to EN 779:2012 – G2 G3 G4

Mean separation (Am) according to EN 779:2012 % 94 96 98

Nominal air flow rate m3/h/m2 2,900 2,900 2,900

Initial pressure loss at nominal load Pa 10 12 16

Recommended final pressure loss Pa 80 80 130

Maximum thermal resistance ˚C 150 150 150

Aerosol accumulation capacity g/m2 3,100 3,500 3,900

21VS LAK filter mediaFilter media – filter for painting shops for separation of over spraying and colour mist from water-borne and polyurethane paints


G3Delivery options

rolls 0,75 × 20 m, rolls 1 × 20 m rolls 2 × 20 m; cut sizes according to the customer’s requirements, possibility to mount the medium into a plastic or zinc-coated framePossibility of regeneration

no

Pressure loss diagram VS LAK

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a]

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60

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0 1 000 2 000 3 000 4 000


Filter propertiesThe filter is made with a filter media from glass fibres randomly arranged with high elasticity and low compressibility. This unique, elastic structure of the medium provides high absorbing capacity of the filter and encourages the operating safety of mounted filters. The medium contains also a special binder that binds excess paint containing a high portion of water component. The striking purple colour of the medium is the “dirty air side”, i.e. the inlet side. This is how the filter should be mounted correctly.

Field of applicationThe VS LAK filter is most often used in the first filtration stage and it captures aerosols of excess paint (so-called paint fog), including dry paint or varnish particles.

MaterialGlass fibre

Waste disposalLandfilling

Technical data Unit of measure VS LAK


Separation according to EN 779:2012 % 98

Nominal air flow rate m3/h/m2 2 900


Thermal resistance of medium ˚C do 120 C

Thickness of medium 3" (cca 7–8 cm)

Replaceable plastic (zinc-coated) frames – in required dimensions, a cut-to-size medium is always part of delivery

Absorbing capacity g/m2 up to 6,000

The filter medium is silicon free

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KS AFVH – floor pre-filterFilter media – floor filters

Delivery options

sheets of various dimensions (four types) 0,68 m × 10 m 0,75 m × 10 m 0,90 m × 10 m 1 m × 10 mPossibility of regeneration

no

Filter propertiesProtective filter for capturing of paint drops during spraying. The Venturi effect combined with changes in flow of air containing paint particles provide a highly efficient protection. All types consist of two fanfold cardboards. Openings in the front panel are placed asymmetrically against openings in the back panel. When air is passing through the filter, the flow changes in all the three axes. Separated liquid particles are isolated in pockets formed in the back panel with deeper V folds.

Field of applicationThey are used independently or as pre-filters in multistage filtration systems of exhaust equipment in paint shops.

MaterialFolded cardboard from recycled paper


Technical data Unit of measure KS AFVH – standard

Absorbing capacity kg/m2 18

Efficiency at the speed of 1 m/s % 98

Initial pressure loss at speed of 1 m/s

for dimensions 592 × 592Pa 90


Air contaminated with paint drops

Clean air

23POCKET FILTERS

Pocket filters are still the most used type of filters in all air-handling units. The name “pocket filter” is derived from its basic structural element, the pocket. The conic shape of pockets gives the best properties to the filter, it allows to use 100 % of filter area and to decrease the total initial pressure loss of the pocket filter. The new design of pocket filters with conic pockets guaranties energy costs savings thanks to lower pressure losses and longer service life of the filter.

We offer the possibility to deliver semi-finished products in form of sewn pockets or entire filter sleeves for subsequent processing and production of pocket filters. The filter pockets as well as sleeves are made from a synthetic or glass fibre medium.

Pocket filters are made in many variants, from filtration class G3 to F9 according to CSN EN 779:2012. The basic structural element of the filter is the filter medium. The most commonly used medium is a synthetic medium. Another possibility is a glass fibre medium or a specially adapted medium for potentially explosive atmospheres. Pocket filters with an absorption medium may be used in environments where it is necessary to remove odours. Development of filter media for atmospheric dust brings new solutions, e.g. nanofibres media, media with low pressure losses, media with high absorbing capacity, media with antibacterial treatment or media with aramid fibres with thermal resistance up to 240 °C.

The pocket filter frame is also made in various designs. The most common ones are made of plastic or zinc-coated. Another possibility is a stainless steel version of the frame. Pocket filter separators are made entirely from plastic, wood or zinc-coated. The range of sizes and design variants of pocket filters is almost unlimited which makes them suitable for use in air-handling equipment, both in older units and in new, modern air filtration equipment. They are suitable for e.g. food-processing, chemical, pharmaceutical industry, electric power plants, painting boxes, hospitals, offices, hotels and other premises.

The production process and input components for all pocket filters take into consid-eration energy performance.

Automatic stitching of conical pockets for use of the entire filtration area of the pocket filter

Pocket filter - conical pocket

24

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KS PAK 85 E, F7Pocket filters – low energy demand, high absorbing capacity


F7Delivery options

standard EURO line, non-standard dimensions according to customer’s requirementsPossibility of regeneration

no Energy class KS PAK 85 E, F7

A <– 1 200

Filter propertiesThe pocket filter KS PAK 85 E, F7 is made from polyester with a special inner structure. The mechanically bound fibres prevent spreading of and provide resistance to humidity and potentially harmful bacteria and chemicals. The medium structure has virtually two times larger filtration area in comparison with common pocket filters of the same dimensions. The pressure loss is up to 30 % lower. The inner area provides much higher dust particles absorbing capacity and the filter service life is 30 to 60 % longer. These qualities of the pocket filter do not compromise its performance; the performance level is better in each filtration stage. The pocket filter KS PAK 85 E, F7 complies with the EN 779:2012 standard requirements with regard to both the mean efficiency level (Em), and minimum efficiency (M.E.) in electrically discharged state.

Field of applicationThe filter is used as pre-filter or main filter for absorption of fine dust in air-conditioning systems in food-processing industry, pharmaceutical operations, hospitals and other areas.

Technical data Unit of measureKS PAK 85-E

592 × 592 × 635 mm

Filtration class according to EN 779:2012 – F7

Mean efficiency (Em) for 0.4 μm particles % 99

Minimum efficiency (M.E. for 0.4 μm particles) % 35.6

Nominal air flow rate for a filter of dimensions 592 × 592 × 635 mm m3/h 3,400



Dust absorbing capacity g 526.2

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80

60

40

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Volume flow rate [m3/h/m2] for dimensions 592 × 592 × 635 mm

Pressure loss diagram KS PAK 85 E

25KS PAK 25 and KS PAK 35Pocket filters

Pressure loss diagram KS PAK 25, KS PAK 35

Pre

ssur

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ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000

Volume flow rate [m3/h]

for dimensions 592 × 592 × 360 mm




no

Filter propertiesThe filters are made from synthetic media with progressive structure. The filter pockets of conical shape with stitching and sealing are mounted in a frame. The frame is made of plastic and separators are wooden or plastic. On demand, it is possible to supply a zinccoated frame and metallic separators. Large filtration area and high absorbing capacity.

Field of applicationThey are used as pre-filters or main filters to separate coarse dust in ventilation and airconditioning units.



Technical data Unit of measureKS PAK 25

592 × 592 × 360 mm

KS PAK 35

592 × 592 × 360 mm



Nominal air intake flow rate to filter area m/s 0.4 0.4

Nominal air flow rate for a filter of dimensions 592 × 592 × 360 mm m3/h 3,400 3,400



Maximum thermal resistance – metal frame (plastic frame) ˚C 100 (75) 100 (75)

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KS PAK 45 and KS PAK 55Pocket filters

Pressure loss diagram KS PAK 45 KS PAK 55


M5Delivery options


no

Filter propertiesThe modern filter medium from synthetic fibres arranged in conical pockets enables to manufacture pocket filters with long service-life at optimum pressure losses and low energy costs. As standard, the filters are supplied in a completely incinerable design with a plastic frame and plastic or wooden separators or, if requested, with a zinc-coated frame and metal separators.

Field of applicationThey are used as the second or the only stage of filtration for separation of fine dust in the health sector, restaurants, hotels, etc.




592 × 592 × 625 mm

KS PAK 55

592 × 592 × 500 mm


Mean efficiency (Em) for 0.4 μm particles % 40 – 60 40 – 60


Nominal air flow rate for a filter of dimensions

592 × 592 × 625 (500) mmm3/h 3,400 3,400




Pre

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100

80

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40

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0 1 000 2 000 3 000 4 000


for dimensions 592 × 592 × 625 (500) mm

27KS PAK 62Pocket filter

Pressure loss diagram KS PAK 62


M6Delivery options


no

Filter propertiesThe modern filter medium from synthetic fibres arranged in conical filter pockets with stitching and sealing enables to manufacture pocket filters with long service-life at optimum pressure losses and with low energy costs. As standard, the filters are supplied in a completely incinerable design with a plastic frame and plastic or wooden separators or, if requested, with a zinc-coated frame and metal separators.



Waste disposalLandfilling or incineration in authorised incineration plants


592 × 592 × 625 mm


Mean efficiency (Em) for 0.4 μm particles % 60 – 80

Nominal air intake flow rate to filter area m/s –




Maximum thermal resistance – metal frame (plastic frame) ˚C 100 (75)

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KS PAK 85Pocket filter



F7Delivery options


no

Filter propertiesThe modern filter medium from synthetic fibres arranged in automatically sewn conical pockets enables to manufacture pocket filters with long service-life at optimum pressure losses and low energy costs. As standard, the filters are supplied in a completely incinerable design with a plastic frame and plastic or wooden separators or, if requested, with a zinc-coated frame and metal separators. F7 is the most demanded filtration class for pocket filters for separation of fine dust.

Field of applicationThey are used as the second or the last stage of filtration for separation of fine dust in telecommunications central offices, food-processing industry, hospitals, etc.




592 × 592 × 635 mm



Minimum efficiency (M.E. for 0.4 μm particles) % 35

Nominal air intake flow rate to filter area m/s 0.15





Pre

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29KS PAK 95Pocket filter


Filtration class according to CSN EN 779:2012

F8Delivery options


no






592 × 592 × 635 mm









Pre

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150

120

90

60

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0 1 000 2 000 3 000 4 000



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KS PAK 98Pocket filter


Filtration class according to CSN EN 779:2012

F9Delivery options


no






592 × 592 × 635 mm



according to EN 779:2012% 95 < Em







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31KS PAK 45 and KS PAK 62Pocket filters – glass fibre



M5, M6Delivery options


no

Filter propertiesPocket filters PAK 45 and 62 are made from glass fibres. The filter pockets of conical shape with stitching and sealing are mounted in a frame. As standard, the filters are supplied in a completely incinerable design with a plastic frame and plastic or wooden separators or, if requested, with a zinc-coated frame and metal separators.


MaterialGlass fibre



592 × 592 × 625 mm

KS PAK 62

592 × 592 × 625 mm


Mean efficiency (Em) according to EN 779:2012 % 40 – 60 60 – 80






Pre

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100

80

60

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0 1 000 2 000 3 000 4 000



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KS PAK 85Pocket filters – glass fibre



F7Delivery options


no

Filter propertiesPocket filters KS PAK 85 are made from glass fibres, the filter medium is reinforced with synthetic laminated cheese cloth on the clean air intake side. The filter pockets of conical shape with stitching and sealing are mounted in a frame. As standard, the filters are supplied in a completely incinerable design with a plastic frame and plastic or wooden separators or, if requested, with a zinc-coated frame and metal separators.


MaterialGlass fibre



592 × 592 × 635 mm









Pre

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ss [P

a]

150

120

90

60

30

0 1 000 2 000 3 000 4 000



33KS PAK 95 and KS PAK 98Pocket filters – glass fibre



F8, F9Delivery options


no

Filter propertiesPocket filters KS PAK 95 and KS PAK 98 are made from glass fibres, the filter medium is reinforced with synthetic laminated cheese cloth on the clean air intake side. The filter pockets of conical shape with stitching and sealing are mounted in a frame. As standard, the filters are supplied in a completely incinerable design with a plastic frame and plastic or wooden separators or, if requested, with a zinc-coated frame and metal separators.


MaterialGlass fibre



592 × 592 × 635 mm

KS PAK 98

592 × 592 × 635 mm

Filtration class according to EN 779:2012 – F8 F9

Mean efficiency (Em) for 0.4 μm particles % 90 – 95 95<

Minimum efficiency (M.E. for 0.4 μm particles) % 55 70






180

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34

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KS PAK AST/2 and KS PAK ASTPocket filters – antistatic design

Pressure loss diagram KS PAK AST/2 KS PAK AST


M5, F7Delivery options


no

Filter propertiesPocket filters KS PAK AST and AST/2 are made from a special antistatic, electrostatically conductive filter medium that meets the most demanding parameters for use in potentially explosive environments. The V-shaped sewn pockets are mounted in a U-section front frame from using a new technology to guarantee electrostatic properties of the filter. The frames are zinc-coated and they have a grounding terminal (M5 nut bolt). Certified by Physical-Technical Testing Institute - Radvanice.

Field of applicationThey are used in explosive environments, such as: paint shops, chemical plants and other specialised facilities.

MaterialSpecial filter media


Technical data Unit of measureKS PAK AST/2

592 × 592 × 500 mm

KS PAK AST

592 × 592 × 500 mm

Filtration class according to EN 779:2012 – M5 F7


according to EN 779:2012% 40 – 60 80 – 90


592 × 592 × 500 mmm3/h 3,400 2,750




Pre

ssur

e lo

ss [P

a]

150

120

90

60

30

0 1 000 2 000 3 000 4 000



35KS PAK SAM-G4 and KS PAK SAM-M5Pocket filters

Pressure loss diagram KS PAK SAM-G4 KS PAK SAM-M5


G4, M5Delivery options

dimensions according to customer’s requirementsPossibility of regeneration

no

Filter propertiesSelf-supporting pocket filters without frames. For use in older air-handling units - type BKC and KOVONA.

Field of applicationThey are used as pre-filters or main filters for separating coarse dust for filtration classes G4. They are used as the second or the only filtration stage for separation of fine dust for filtration classes M5.



Technical data Unit of measureKS PAK SAM-G4

600 × 600 × 600 mm

KS PAK SAM-M5

600 × 600 × 600 mm

Filtration class according to EN 779:2012 – G4 M5

Mean separation / mean efficiency (Am) according to EN 779:2012 % 93/35 97/55


600 × 600 × 600 mmm3/h 3,400 3,400



Pre

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100

80

60

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0 1 000 2 000 3 000 4 000



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the

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ifica

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otic

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2/2

014

KS PAK DR-G3Pocket filter in a wire frame

Pressure loss diagram KS PAK DR-G3


G3Delivery options


no

Filter propertiesSpecial pocket filters in a wire frame Possibility to replace worn-out filter pockets and simple mounting of new ones into the frame.

Field of applicationThey are used as pre-filters or main filters for separation of coarse dust.

MaterialSynthetic fibre, steel wire of 5 mm diameter


Technical data Unit of measureKS PAK DR-G3

592 × 592 × 592 mm







Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000



37KS PAK DR-G4Pocket filter in a wire frame

Pressure loss diagram KS PAK DR-G4


G4Delivery options


no

Filter propertiesSpecial pocket filters in a wire frame Possibility to replace worn-out filter pockets and simple mounting of new ones into the frame.

Field of applicationThey are used as pre-filters or main filters for separation of coarse dust.

MaterialSynthetic fibre, steel wire of 5 mm diameter


Technical data Unit of measureKS PAK DR-G4

592 × 592 × 592 mm


Mean separation (Am) according to EN 779:2012 % >90

Nominal air intake flow rate to filter area m/s –





Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000



FILT

ER M

EDIA

PO

CK

ET

FILT

ER

S

FRA

ME

FILT

ERS

CO

MPA

CT

FILT

ERS

AB

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RS

FOR

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FO

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ELIN

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38

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014

KS PAK 35 LPocket filter for high loads

Pressure loss diagram KS PAK 35L pressure loss when clean pressure loss depending on dosing of dust


G4Delivery options


no

Filter propertiesThe pocket filter KS PAK 35L is specially designed to absorb coarse dust in order to achieve an extremely high absorbing capacity. The filter is made from a new synthetic filter media that uses progressive thickening of fibres and allows receiving and efficient accumulating of dust particles for the whole period of service life of the filter. The optimised and robust structure of the filter guarantees very low pressure losses for the whole period of use of the filter.

Field of applicationThe pocket filters KS PAK 35L are ideal for use as a prefilter or a main filter in air-handling units in areas with high dust nuisance. It may also be used as a pre-filter in paint shops and spraying boxes in the air intake and outlet sides.



Technical data Unit of measureKS PAK 35L

592 × 592 × 360 mm


Mean separation (Am) according to EN 779:2012 % 90 <_ Am





Absorbing capacity (dust accumulation capacity) g up to 620


Pre

ssur

e lo

ss [P

a]

250

200

150

100

50

0

45

0

90

0

1 3

50

1 8

00

2 2

50

2 7

00

3 1

50

3 6

00

4 0

50

4 5

00

Volume flow rate [m3/h] for dimensions 592 × 592 × 360 mm

39FRAME FILTERS

Frame filters are very variable and, for their low depth, they are often a solution in limited spaces. They are supplied in filtration classes G2 – F9 according to CSN EN 779:2012.

The filter medium of frame filters may be made from both synthetic and glass fibre media, with a standard or very high thermal resistance. Another variant is an alu-minium intertwined medium or a polypropylene medium. Polypropylene is the light-est one of all textile fibres (0.91 g/m3), the fibre is resistant to chemicals, has a very good abrasion resistance, a minimum water absorbing capacity and a low tendency to get charged by static electricity.

The polypropylene filter medium is 100% hydrophobic and contains a mixture of polypropylene and other polymers specially mixed to achieve higher strength in com-parison with traditional materials (KS MPP filter).

The filter frame is made from a highly resistant hardened cardboard, zinc-coated metal, stainless steel or plastic. The most suitable variant of the separator is looked for in order to strengthen and increase stability of the frame filter. In order to strengthen the filter, the all-cardboard design uses cardboard grids covering the whole surface. This variant is the most common and the most demanded. In case of atypical frame filters or if required by the customer, a Z-line design of frame filters with wooden or cardboard separator may be supplied.

In some filters, the medium is normally sealed in the frame using a hot-melt system. Various designs of frame filters enable an unlimited dimensional line. Some types of frame filters are regenerable. They are used in particular in ventilation and air-condi-tioning of production halls, office and assembly rooms, telecommunication centres, health facilities, airport terminals.

40

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014

KS Z1/2", KS Z1" and KS Z2"Frame filters

Pressure loss diagram Z1/2" Z1 Z2

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000

Volume flow rate [m3/h] for dimensions 592 × 592 mm




no

Filter propertiesThe filter elements KS-Z are made from a glass fibre, progressively thickened filter media that is mounted in a stable cardboard or plastic frame. Both sides of the medium are covered with a perforated sheet metal, cardboard or plastic grid. The filter media is impregnated with a special dust binding agent. The filter elements KS-Z have an excellent dust particles accumulating properties with very low pressure losses.

Field of applicationThey are used in particular as pre-filters in airconditioning and air-handling units. They are employed in ventilation of industrial plants, social rooms, restaurants and hotels.

MaterialGlass fibre


Technical data Unit of measure Z ½” Z 1” Z 2”


Mean separation (Am) according to EN 779:2012 % 65 – 80 65 – 80 80 – 90

Nominal air flow rate for a filter

of dimensions 592 × 592 mmm3/h 3,400 3,400 3,400




41KS PR-100Frame filter

Pressure loss diagram G3 G4 M5


G3, G4, M5Delivery options


yes, replaceable filter medium

Filter propertiesThe filter medium from synthetic fibres is intertwined into a robust frame from a zinc-coated sheet metal. The medium is fixed by means of a block and steel separators. It is characterised by low economic costs, only for replacement of the filter medium. It is supplied in standard depths 48, 96 and 147 mm, as well as in other sizes.

Field of applicationVentilation of office and assembly rooms, central offices, airport terminals, etc.



Technical data Unit of measure KS PR-100 KS PR-100 KS PR-100

Filtration class according to EN 779:2012 – G3 G4 M5

Mean separation (Am) according to EN 779:2012 % 80 – 90 > 90 –

Efficiency (Em) according to EN 779:2012 % – – 40 – 60

Nominal air flow rate for a filter of dimensions 592 × 592 mm m3/h 3,700 3,700 1,730




Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000


FILT

ER M

EDIA

PO

CK

ET

FILT

ERS

FRA

ME

FIL

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FILT

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RS

FOR

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42

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Filter propertiesThe frame filters KS PR with a replaceable filter medium are used for absorption of coarse and fine dust in airconditioning and ventilation units. The filter medium is placed through metal separators inserted into a robust zinc-coated frame. On the air outlet side, there is a wire grid preventing release of the medium and ensuring high operating safety of the filter. The medium inserted between separators is fixed with two wire press springs on the air outlet side.

KS PR NEWFrame filter


G2–G4, M5Delivery options


yes – replaceable filter medium

Technical dataUnit of

measure50/G2 50/G3 50/G4 50/M5 100/G2 100/G3 100/G4 100/M5 150/G2 150/G3 150/G4 150/M5

Nominal air flow

rate for dimensions

592 × 592 mm

m3/h 3,400 3,400 3,400 1,700 3,400 3,400 3,400 1,700 3,400 3,400 3,400 1,700

Mean separation (Am)

according to EN 779:2012 % 65 – 80 80 – 90 > 90 – 65 – 80 80 – 90 > 90 – 65 – 80 80 – 90 > 90 –

Efficiency Em (%)

according to EN 779:2012% – – – 40 – 60 – – – 40 – 60 – – – 40 – 60

Initial pressure loss at

nominal loadPa 55 80 120 95 60 90 140 85 60 90 150 91

Recommended final

pressure lossPa 250 250 250 400 250 250 250 250 250 250 250 400

Maximum thermal

resistance˚C 90 100 100 100 100 100 100 100 100 100 100 100

Field of applicationVentilation and air-conditioning of production halls, office buildings and assembly rooms, telecommunication central offices, health facilities, airport terminals, etc.



43KS PL-25Frame filter

Pressure loss diagram G2 G3 G4 M5

Pre

ssur

e lo

ss [P

a]

150

120

90

60

30

0 1 000 2 000 3 000 4 000



G2, G3, G4, M5Delivery options


yes, partial

Filter propertiesA cut-to-size element of the filter medium from synthetic fibres is inserted into a solid and stable frame from zinc-coated sheet metal. On the clean air intake side, the filter medium is covered with a zinc-coated protective grid. The medium is fixed by means of a steel clamp on the inlet side of the filter. Depending on the type of filtration, it is possible to supply the KS PL filters with glass fibre medium or with a special medium KS CARB with activated carbon.

Field of applicationOverhead air-conditioning units and intake devices.



Technical data Unit of measure KS PL-25 KS PL-25 KS PL-25 KS PL-25

Filtration class according to EN 779:2012 – G2 G3 G4 M5

Mean separation (Am) according to EN 779:2012 % 65 – 80 80 – 90 > 90 –

Efficiency (Em) according to EN 779:2012 % – – – 40 – 60

Nominal air flow rate m3/h/m2 3,400 3,400 3,400 3,400

Initial pressure loss at nominal load Pa 55 80 110 186

Recommended final pressure loss Pa 250 250 250 250

Maximum thermal resistance ˚C 100 100 100 100

FILT

ER M

EDIA

PO

CK

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44

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014

KS PL-5Double-sided planar frame filter

Pressure loss diagram PL-5

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 500 3 000 4 500 6 000



G2Delivery options


yes, partial

Filter propertiesThe filter media KS 15/60 is sewn on sides to make a bag that is inserted on a wire frame (5 mm).

Field of applicationOverhead and wall-mounted air-conditioning units and intake filter systems. Fancoil devices, door screens



Technical data Unit of measure KS PL-5







45KS PL-10 and KS PL-20Planar frame filters for FANCOIL

Pressure loss diagram G2 G3 G4

110

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 500 3 000 4 500



G2, G3, G4Delivery options


yes, partial

Filter propertiesA cut-to-size element of the filter media of suitable filtration class is inserted into a solid and stable frame from zinc-coated sheet metal.

Field of applicationOverhead and wall-mounted air-conditioning units and intake filter systems. Fancoil units.



Technical data Unit of measure KS PL-10 a KS PL-20 KS PL-10 a KS PL-20 KS PL-10 a KS PL-20


Mean separation (Am) according to EN 779:2012 % 65 – 80 80 – 90 > 90

Nominal air flow rate m3/h/m2 3,400 3,400 3,400




FILT

ER M

EDIA

PO

CK

ET

FILT

ERS

FRA

ME

FIL

TER

S

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CT

FILT

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AB

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RS

FOR

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FO

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VATE

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NA

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46

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KS PL-FOne-sided planar frame filter for FANCOIL

Pressure loss diagram KS PL-F

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 500 3 000 4 500 6 000



G2Delivery options


yes, partial

Filter propertiesThe filtration medium type KS 15/60 is attached to a wire frame (5 mm) by stitching.

Field of applicationOverhead and wall-mounted air-conditioning units and intake filter systems. Fancoil units.



Technical data Unit of measure KS PL-F







47KS W 50, G4; KS W 100, G4 and KS W 150, G4Frame filters "Z-LINE"

Pressure loss diagram KS W 50/4, KS W 150/4 KS W 100/4

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1,000 2,000 3,000 4,000



G4Delivery options


no

Filter propertiesFrame filters KS-W are made of folded synthetic filter media. The folded medium is mounted in a solid cardboard frame with a cardboard grid and sealed with a hot-melt system. Due to high flow rates, the filter is reinforced with a spacer pad. Possibility to manufacture with a zinc-coated or plastic frame.

Field of applicationAssembly rooms, laboratories, hospitals



Technical data Unit of measure KS W 50/4 KS W 100/4 KS W 150/4


Mean separation (Am) according to EN 779:2012 % > 90 > 90 > 90

Nominal air flow rate for a filter element





FILT

ER M

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PO

CK

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FILT

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FOR

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WIT

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NA

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SOR

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48

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KS W 50, M5; KS W 100, M5 and KS W 150, M5Frame filters "Z-LINE"

Pressure loss diagram KS W 50/5 KS W 100/5 KS W 150/5

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1,000 2,000 3,000 4,000



M5Delivery options


no

Filter propertiesFrame filters KS-W are made of folded synthetic filter media. The folded medium is mounted in a solid cardboard frame with a cardboard grid and sealed with a hot-melt system. Due to high flow rates, the filter is reinforced with a spacer pad. Possibility to manufacture with a zinccoated or plastic frame.




Technical data Unit of measure KS W 50/5 KS W 100/5 KS W 150/5

Filtration class according to EN 779:2012 – M5 M5 M5


according to EN 779:2012% 40 – 60 40 – 60 40 – 60






49KS W 50, M6Frame filter „Z-LINE”

Pressure loss diagram KS W 50, M6


M6Delivery options


no





Technical data Unit of measure KS W 50, M6



according to EN 779:2012% 60 – 80

Nominal air flow rate for a filter element 592 × 592 mm m3/h 2,380




Pre

ssur

e lo

ss [P

a]

200

160

120

80

40

0 1 000 2 000 3 000 4 000


FILT

ER M

EDIA

PO

CK

ET

FILT

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FRA

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FIL

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RS

FOR

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FO

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MO

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G F

RA

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TIO

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RS

WIT

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VATE

D C

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NA

CC

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SOR

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50

As

part

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014

KS W 50, F7Frame filter „Z-LINE”

Pressure loss diagram KS W 50, F7

Pre

ssur

e lo

ss [P

a]

200

160

120

80

40

0 1 000 2 000 3 000 4 000



F7Delivery options


no





Technical data Unit of measure KS W 50, F7



according to EN 779:2012% 80 – 90

Nominal air flow rate for a filter element 592 × 592 mm m3/h 2,380




51KS MPP 96/5Frame filter with polypropylene medium

Pressure loss diagram KS MPP 96/5

Pre

ssur

e lo

ss [P

a]

200

160

120

80

40

0 1 000 2 000 3 000 4 000

Volume flow rate 592 × 592 × 96 mm [m3/h]


M5Delivery options

dimensions according to the customer’s requirements, frame filter depth from 30 to 96 mmPossibility of regeneration

no

Filter propertiesThe filter medium is mounted into a solid plastic or cardboard frame and sealed using a “hot-melt” system. The filter materials of various filtration classes differ in colour.

Large filtration area – long service life• high air flow rate• new, “mini-pleat” type filter medium from a 100%

polypropylene

High mechanical strength of the filter• easy mounting and dismounting in air-handling

devices• high dust accumulation capacity

Low structural depth• stable frame from hardened cardboard or plastic• low weight, low transport volume• fully incinerable filter

Field of applicationThey are used as the second or the only filtration stage in all air-conditioning and air-handling units.

MaterialMinipleat medium from polypropylene

Waste disposalIncineration in appropriate incinerators.

Technical data Unit of measure KS MPP 96/5


Mean separation (Am) according to EN 779:2012 % –

Mean efficiency (Em) for 0.4 μm particles according to EN 779:2012 % 40 – 60

Nominal air flow rate for a filter element 592 × 592 × 96 mm m3/h 3,400




FILT

ER M

EDIA

PO

CK

ET

FILT

ERS

FRA

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FIL

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S

CO

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CT

FILT

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AB

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RS

FOR

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CO

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FO

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H

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PIP

ELIN

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MO

UN

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G F

RA

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SA

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RS

WIT

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VATE

D C

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NA

CC

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SOR

IES

52

As

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2/2

014

KS MPP 96/6 and KS MPP 96/7Frame filters with polypropylene medium

Pressure loss diagram KS MPP 96/6 KS MPP 96/7

Pre

ssur

e lo

ss [P

a]

200

160

120

80

40

0 1 000 2 000 3 000 4 000




dimensions according to the customer’s requirements, frame filter depth from 30 to 96 mmMožnost regenerace

no



polypropylene




Field of applicationThey are used for absorption of fine dust in assembly rooms, health facilities, laboratories, etc.



Technical data Unit of measure KS MPP 96/6 KS MPP 96/7



according to EN 779:2012% 60 – 80 80 – 90

Nominal air flow rate for a filter element 592 × 592 × 96 mm m3/h 3,400 3,400




53KS MPP 96/8Frame filter with polypropylene medium


Pre

ssur

e lo

ss [P

a]

200

160

120

80

40

0 1 000 2 000 3 000 4 000



F8Delivery options


no



polypropylene



Low structural depth• stable frame from hardened cardboard or plastic• low weight, low transport volume•fully incinerable filter

Field of applicationThey are used for absorption of fine dust in electrotechnical industry, airports, etc.




according to EN 779:2012% 90 – 95







FILT

ER M

EDIA

PO

CK

ET

FILT

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FRA

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RS

FOR

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FO

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H

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PIP

ELIN

ES

MO

UN

TIN

G F

RA

ME

SA

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TIO

N F

ILTE

RS

WIT

H A

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VATE

D C

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BO

NA

CC

ES

SOR

IES

54

As

part

of o

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con

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prov

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Serv

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with

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2/2

014

KS MPP 96/9Frame filter with polypropylene medium


Pre

ssur

e lo

ss [P

a]

200

160

120

80

40

0 1 000 2 000 3 000 4 000



F9Delivery options


no



polypropylene




Field of applicationThey are used for absorption of fine dust in electrotechnical industry, airports, etc.




according to EN 779:2012% > 95







55KS MA 12.5, KS MA 20, KS MA 25 and KS MA 45Frame filters – metal filter elements

Pressure loss diagram MA 12,5 MA 20 MA 25 MA 45

Pre

ssur

e lo

ss [P

a]

100

80

60

40

20

0 1 000 2 000 3 000 4 000





yes

Filter propertiesSeveral layers from a special aluminium intertwined medium is inserted into a U-section aluminium frame. The filter medium is protected from both sides by a solid aluminium expanded metal grid.

Field of applicationAbsorption of grease and oil aerosols in exhaust equipment in kitchens, bakeries, smoke houses, grill restaurants. Separation of the coarsest dust particles in foundries, metallurgical plants and the steel industry.

MaterialAluminium / stainless steel

Waste disposalLandfilling

Technical data Unit of measure MA 12,5 MA 20 MA 25 MA 45

Filtration class according to EN 779:2012 – G2 G3 G3 G3

Mean separation (Am) according to EN 779:2012 % 65 – 80 80 – 90 80 – 90 80 – 90


of dimensions 592 × 592 mmm3/h 3,400 3,400 3,400 3,400




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KS GTA 200 and KS GTA 300Frame filters – filters for high temperatures

Pressure loss diagram GTA 200 GTA 300

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150

120

90

60

30

0 250 500 750 1 000



M6, G4Delivery options

480 (w) × 480 (h) × 14 (d) mm 592 (w) × 592 (h) × 14 (d) mm non-standard dimensions according to the customer’s resuirementsPossibility of regeneration

no

Filter propertiesThe filter medium of the special GTA 200 filter element for high temperatures is made of GLAS C material pressed into a double-sided protecting grid made of aluminium expanded metal. Thermal resistance up to 190 °C. The special GTA 300 filter elements for high temperatures are made of superfine glass fibre filter medium pressed in to a double-sided protecting grid made of aluminium expanded metal. Thermal resistance up to 300 °C.

Field of applicationGTA 300 is used for the separation of coarse and GTA 200 for the separation of fine dust in inlets into drying and painting equipment. Calcining equipment in the automotive industry.

MaterialGlass fibre + AL grid

Waste disposalLandfilling or incineration in authorised incineration plants after the separation of metal parts.

Technical data Unit of measure GTA 200 GTA 300

Filtration class according to EN 779:2012 – M6 G4

Mean separation (Am) according to EN 779:2012 % – > 90

Mean efficiency (Em) according to EN 779:2012 % 60 – 80 –


of dimensions 592 × 592 mmm3/h 600 1,000




57MACROFALT and MACROPACFrame filters with folded filter medium

Pressure loss diagram MACROFALT G4, MACROPAC G4 MACROFALT M5, MACROPAC M5

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80

60

40

20

0 1 000 2 000 3 000 4 000



G4, M5Delivery options

592 (w) × 592 (h) mm 287 (w) × 592 (h) mm 490 (w) × 592 (h) mm 287 (w) × 287 (h) mmPossibility of regeneration

no

Filter propertiesThe MACROFALT and MACROPAC filter elements represent a revolutionary solution for separation of coarse and fine dust particles in the field of ventilation and air-conditioning. The filter pleat with elastic separators is inserted and sealed into a plastic frame. The filters feature a large filtration area and long service life.

Field of applicationThey are used as the first or the only filtration stage in all air-conditioning and air-handling units.

MaterialGlass fibre filter pleat

Waste disposalIncineration in appropriate incinerators

Technical data Unit of measure MACROFALT 592 × 592 × 48 mm MACROPAC 592 × 592 × 96 mm

Filtration class according to EN 779:2012 – G4 M5 G4 M5

Mean separation (Am) according to EN 779:2012 % >90 96 >90 96


according to EN 779:2012% – 40–60 – 40–60


of dimensions 592 × 592 × 48 mmm3/h 3,400 3,400 3,400 3,400




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58 COMPACT FILTERS

Compact filter elements represent a modern and efficient solution of fine dust sepa-ration. The compact filter is made of a robust plastic frame with high minipleat filter pleats sealed inside. The unique structure of the filter allows to decrease significantly initial pressure losses. The filter has very low energy costs at full load.

The standard compact filters are suitable for use in all common mounting frames for pocket filters. All the filter parameters comply with requirements of EN 779 and EN 1822. The all-plastic design allows for smooth disposal - the filter is fully incinerable. It is best suited for use in all air-conditioning and ventilation devices as after-filters or pre-filters and as microparticle filters. It may be used in normal, as well as in special conditions with higher service life, safety, variability and thermal resistance require-ments.

The TMP and TMPC compact filters separate air impurities in air intake systems of rotary compressors and offer a perfect protection against pollution, corrosion and ero-sion of key turbine components. TMP filters are most suited for use in gas turbines, diesel units, compressors and air-conditioning devices in power plants, because they feature low pressure losses and long service life. Combined with the range of syn-thetic fibre pocket filters, they offer an optimum ratio of separation level to service life at the lowest pressure losses.

The compact filters are supplied in the three designs: KS FP V3 in filtration classes M6 – F9 and KS FP in filtration classes M6 – F9 and E10 – H13.

A special design of the KS TMP and KS TMPC filters is offered in filtration classes from M6 to E10.

59KS FP M6-F9Compact filters

Pressure loss diagram M6 F7 F8 F9


M6, F7, F8, F9Delivery options

592 (w) × 592 (h) × 300 (d) mm 287 (w) × 592 (h) × 300 (d) mm 490 (w) × 592 (h) × 300 (d) mm 287 (w) × 287 (h) × 300 (d) mmPossibility of regeneration

no

Filter propertiesThe compact filter elements represent a modern and efficient solution of dine dust separation. The glass fibre medium (special filter paper) forms V-shaped pleats and is inserted into a plastic frame. An excellent output/ price ratio.

Field of applicationIn all air-conditioning and ventilation devices as afterfilters or pre-filters for microparticles.

MaterialA glass submicr. filter paper, frame: halogen-free recycled polystyrene.

Waste disposalIncineration without emissions of harmful substances.

Technical data Unit of measure KS FP

Filtration class according to EN 779:2012 – M6 F7 F8 F9

Mean efficiency level (gravimetric) % 98 99 99 ~100

Mean efficiency level (atmospheric) % 60-80 80-90 90-95 >95





Maximum thermal resistance ˚C NT < 75; HT < 120

NT: standard temperature; HT: special design for higher temperature (not supplied with the KS FP M6 model)

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0 1 000 2 000 3 000 4 000



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KS FP V3Compact filter

Pressure loss diagram M6 F7 F9


M6, F7, F9Delivery options


no

Filter propertiesThe design of the compact filter with 3 cassettes V3 achieves lower initial pressure losses compared with the 4 cassette compact filters type. The filtering area remains the same thanks to a higher minipleat. When these filters are used as replacement for pocket filters, the longer time of use with lower pressure losses guarantee substantial savings of energy costs. Handles situated in the upper part of the compact filter enable easier handling and elimination of damage to the filter medium.

Field of applicationPre-filtering and main filtering of fine dust particles and aerosols in filtration classes F6 - F9 in all air-handling devices in office buildings, hospitals, computer centres, pharmaceuticals production plants, precision mechanics and food-processing plants.

Materiál

Glass submicr. filter paper, robust plastic frame, copolymer, thermoplastic separators


Technical data Unit of measure KS FP V3

Filtration class according to EN 779:2012 – M6 F7 F9

Mean efficiency level (gravimetric) % 98 99 ~100

Mean efficiency level (atmospheric) % 70 82 96


of dimensions 592 × 592 × 292 mmm3/h 4,250 4,250 4,250



Operating conditions max. relativ. air humidity 100 %, thermally resistant to 65 °C, for a short period max. up to. 80 °C

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120

90

60

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0 1 000 2 000 3 000 4 000 5 000



61KS FP E10-H13Compact filter – compact filter elements

Pressure loss diagram E10 E11 E12 H13


E10, E11, E12, H13Delivery options


no

Filter propertiesCompact filter elements in filtration classes E10, E11, E12, H13 represent a new microparticles filtration solution. Advantages: high flow rate and standard dimensions, large filtering area 20 m2, excellent dust absorbing capacity, optimum distribution of air flow - energy savings, possibility to use the filters in standard frames in air-conditioning units with high cleanliness demands.

Field of applicationIn all air-conditioning and ventilation devices as afterfilters or pre-filters for microparticles.

MaterialGlass submicr. filter paper, halogen-free recycled polystyrene


Technical data Unit of measure KS FP

Filtration class according to EN 1822:2010 – E10 E11 E12 H13

Total value for MPPS particles according

to EN 1822:2010% >− 85 >− 95 >− 99.5 >− 99.95





Maximum thermal resistance ˚C NT < 75; HT < 120

NT: standard temperature; HT: special design for higher temperature (not supplied with the KS FP M6 model

Pre

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300

250

200

150

100

50

0 1 000 2 000 3 000 4 000 5 000


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TMP elements for gas turbines M6-F7Compact filter

Pressure loss diagram F7 M6




no

Filter propertiesCompact filter elements TMP consist of 4V elements sealed on both sides into a plastic frame using polyurethane. The double-sided sealing of the filter pleat makes the filter resistant to dripping condensate and provides a long service life in extreme conditions. The TMP compact filter elements separate air impurities in air intake systems of rotary compressors and offer a perfect protection against pollution, corrosion and erosion of key turbine components.

Field of applicationGas turbines, plate power units, compressors and airconditioning units in power plants.



Technical data Unit of measure KS TMP


Mean efficiency level (gravimetric) % > 98 > 99

Mean efficiency level (atmospheric) % 60–80 80–90

Nominal air flow rate VR / VN for a filter element

of dimensions 592 × 592 × 300 mmm3/h 3,400 / 4,250 3,400 / 4,250

Initial pressure loss at nominal load Pa 78 / 105 80 / 115


Maximum thermal resistance ˚C <− 70

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63TMP, TMPC elements for gas turbines F8-E10Compact filters

Pressure loss diagram F8 F9 E10

Filtration class according to EN 779:2012, EN 1822:2010

F8, F9, E10Delivery options


no

Filter propertiesCompact filter elements TMPC consist of 4V elements sealed on both sides into a plastic frame using polyurethane. The double-sided sealing of the filter pleat makes the filter resistant to dripping condensate and provides a long service life in extreme conditions. The maximally open intake areas, minimum pressure losses and larger areas of the filter medium maximise the dust accumulation capacity. The fully sealed HEPA version of the TMPC filter element has conical cover plates for optimum water outflow. The TMPC ultrafilters meet requirements laid by the youngest generation of ultra-efficient gas turbines that are very sensible to submicron particles. Due to higher demands and higher efficiency levels, these ultrafilters are supplied only in the HEPA version.

Field of applicationGas turbines, plate power units, compressors and airconditioning units in power plants.



Technical data Unit of measure KS TMP KS TMPC

Filtration class according to EN 779:2012 / EN 1822:2010 – F8 F9 E10

Mean efficiency level (gravimetric) % 99 ~100 ~100

Mean efficiency level (atmospheric) % 90-95 >95 98

Nominal air flow rate VR / VN for a filter element

of dimensions 592 × 592 × 300 mmm3/h 3,400 / 4,250 3,400 / 4,250 3,000 / 3,400

Initial pressure loss at nominal loadVR / VN Pa 90 / 130 98 / 140 140


Maximum thermal resistance ˚C <− 70

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64 ABSOLUTE FILTERS FOR MICROPARTICLES

The absolute filters for microparticles in filtration classes E10 – H14 and U15 – U17 are used in intake, circulating and exhaust air devices with the highest air cleanliness and sterility requirements. By using ultra-soft glass microfibres and precise folding, the EPA, HEPA and ULPA filters achieve high submicron particles separation capaci-ties and guarantee a controlled air flow (laminar flow).

The frame for different types of EPA, HEPA and ULPA filters may be made from aluminium, multi-layer wood, MDF, stainless sheet metal or zinc-coated sheet metal. Separators of EPA, HEPA and ULPA filters are made using the so-called MINIPLEAT technology, when separators consist of a thermally processed melt adhesive. In spe-cial cases, the technology of inserted aluminium separators is used too. Seals of EPA, HEPA and ULPA filters is from a special section made from EPDM sponge rubber with closed surface. Form of the seal: flat, semi-circular, double-edged. Flat and gel seals, U-section seals and seals for high temperatures.

EPA, HEPA and ULPA filters are used in a wide range of applications. They are used in industrial processes (microelectronics, pharmaceutical industry, food-processing in-dustry, health care, optics, microbiology, etc.) - operating rooms and hospitals, clean work tables (laminar flow boxes) - ceiling outlets (extensions for clean rooms) and so-called fan filter units - treatment of hazardous substances such as asbestos, heavy metals and carcinogenic dusts - nuclear energy plants and nuclear research, etc. Hepa filters are manufactured in several variants: KS BESTFIL, Ultrafilter CR, Ultrafilter N, absolute filters JP, JK, JG, JKG.

65KS BESTFIL (HEPA)Absolute filters for microparticles – EPA, HEPA, ULPA


E10 – H14Delivery options

frame widths: 46, 54, 69, 75, 78, 150, 292 mmPossibility of regeneration

no

Filter frameThe standard frame (hardened hydrophobic MDF); zinc-coated sheet metal, multilayer wooden board, aluminium or stainless steel if requested.

SeparatorsSeparators are made using the so-called MINIPLEAT technology, when separators consist of a thermally processed melt adhesive. In special cases, the technology of inserted aluminium separators may be used too.

Sealing of the filter pleat in the frameTwo-component polyurethane sealant.

SealsA special section from EPDM sponge rubber with closed surface. Form and type of the seal: flat, semi-circular, double-edged. Gel seals, U-section seals and seals for high temperatures.

Quality, defectoscopy, SCAN TEST*All filters - oil mist seepage test for faultlessness, Scantest with a test certificate for extra charge.

Field of applicationIn areas with the highest demands for air cleanliness. The health sector - laminar ceilings, extensions for clean rooms, pharmaceutics, microbiology, production of CDs, food-processing industry.

Materialhydrophobic filter paper


* SCAN TEST = computer controlled test of the filter medium with a laser particle counter.

Advantages of KS Klima-Service• 100% proper production of KS MIKRO

• own automatic folding of medium with parameters set according to the customer’s requirements

• automatic sealing of the filter pleat into the frame using polyurethane sealant

• automatic application of the sealant on the intake, outlet or both sides of the filter according to the customer’s requirements

• own non-destructive testing and efficiency measurement in our own scanning apparatus including a test certificate according to EN 1822:2010

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CR ultrafilterAbsolute filters for microparticles – EPA, HEPA, ULPA


H14 – U17Delivery options

frame widths: 70, 78, 90, 102, 110, 122 and 150 mmPossibility of regeneration

no

Filter propertiesCR ultrafilters are plate filters for microparticles. They protect persons, equipment and technologies against air-borne particle contaminants.

Filter mediumPapers from fine glass microfibres of various separation or penetration levels. The filter medium is folded into a pleat and the number and height of folds is optimally dimensioned for operating conditions.

Separatorsconsist of a melt adhesive, which provides high stability of the entire filter element.

Filter frameThe frame is made from an anodised aluminium section. If required, may be made of stainless steel.

Sealing of the filter pleat in the frameTwo-component polyurethane sealant.

SealsA special section from EPDM sponge rubber with closed surface. Form of the seal: flat, semi-circular, doubleedged. Gel seals, U-section seals and seals for high temperatures.

Protection against contact – protective grid:• on both sides• on one side, on the side of sealing• on one side, on the side without sealing• without protection against contact

Quality, defectoscopy, SCAN TEST**When ensuring the quality, our company puts stress on filter media, the production procedure and finished filter elements. Ultrafilters are made and tested according to a precisely set procedure. We distinguish among requirements of quality levels A to D.

Visual control, oil mist seepage test, test certificate according to EN 10204-2.3. Scantest with a test certificate for an extra charge.

Field of applicationIn areas with the highest demands for air cleanliness. The health sector - laminar ceilings, extensions for clean rooms, pharmaceutics, microbiology, production of CDs, food-processing industry.


* SCAN TEST = computer controlled test of the filter medium with a laser particle counter.

67N ultrafiltersAbsolute filters for microparticles – EPA, HEPA, ULPA


F7 – U15Delivery options

610 (w) × 610 (h) × 292 (d) mm 305 (w) × 610 (h) × 292 (d) mm 762 (w) × 610 (h) × 292 (d) mmPossibility of regeneration

no

Filter propertiesN ultrafilters have a compact and robust design with a low risk of damage and an extra large filtration area. The use of the filter medium in the pleat enables extremely high intake-flow rates and flow rates up to 4,000 m3/h for a filter of dimensions 610 × 610 × 292 mm).

QualityUltrafilters of filtration class H13 and H14 always undergo the oil-thread leak test. ULPACATS computercontrolled test of the filter medium – for an extra charge.

Field of applicationClean rooms - pharmaceutical industry, health sector, nuclear power plants, microelectronics, industry.

MaterialFilter pleat from submicron glass fibre

Waste disposalFilters contaminated with outside air should be disposed of by incinerating or landfilling. Filters contaminated by toxic or radioactive particles should be disposed of as hazardous waste.

Technical dataUnit of

measureF7-V40 F9-V40 E11-V35 H13-P20 H13-V30 H13-V34-T H13-V40 H14-V35 U15-V30

Nominal air flow rate for

dimensions 610 × 610 mmm3/h 4,000 4,000 3,500 2,000 3,000 3,400 4,000 3,500 3,000

Nominal intake-flow rate m/s 3.0 3.0 2.6 1.5 2.25 2.55 3.0 2.6 2.25

Initial pressure loss at nominal load Pa 140 170 190 250 250 270 290 250 250

Recommended final pressure loss Pa 450 450 600 500 600 600 600 600 600

Maximum thermal resistance ˚C 125 125 125 70 125 220 125 125 125

v

Dimensions

hš

x

Type 610width: 609 mm (±1 mm)




xNon-pressed seal, pressed about 5 mm

Depth hDepth of all the filters is 292 mm (±1 mm)

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JP and JKAbsolute filters for microparticles – special design


F9 – H14Delivery options

from ø 155 to ø 300 mmPossibility of regeneration

no

Filter propertiesThe special circular filters JP and JK are made of submicron glass filter paper that is folded into a pleat and sealed in two-sided collars made of PU or stainless steel.

Filter frameMetal cover collars are made of aluminium or stainless steel. Collars of the JP filter are made of polyurethane.

SeparatorsSeparators are formed from thermoplastic melt adhesive.

JPCylindrical dust filter in filtration class F9 according to EN 779:2012. Filter medium from cellulose fibres. Collars from a flexible plastic material serving as a seal.

Mean efficiency level (atmospheric) EN 779:2012: 95 % Relative air humidity up to: 85 % Maximum thermal resistance: 90 °C Recommended final pressure loss: 500 Pa

JKCylindrical HEPA filter in filtration class H13 according to EN 1822:2012. Filter medium from submicron glass fibres. The clip for installation of the filter consists of a connecting brass ring and an ERP seal.

Mean efficiency level (atmospheric) EN 1822:2012: 99.99 %Relative air humidity up to: 100 % Maximum thermal resistance: 90 °C Recommended final pressure loss: 1,000 Pa

Height: 50–400 mm Diameter: 150 or 190 mm

SealsThe filter is equipped with a rubber collar or standardised screwed connection for connecting to the pipeline (e.g. for medicinal gases).

QualityH13 = oil-thread leak test. H14 = ULPACATS filter medium laser test certificate – for an extra charge

Field of applicationAll areas of air handling and distribution where it is necessary to filter a small quantity of air with a high efficiency of filtration, i.e. inlets and outlets of laboratories, chemical plants, medicinal gases cleaning, nuclear engineering, electrical engineering, etc.

MaterialFilter pleat from submicron glass fibre


69

JKG-W A plastic jacket of the JKG-W filter for use in air pipeline parts or similar applications.

Connection diameter: 125 mmAir flow direction: vertical/horizontal, downward/upwardEquipped with a condensate outlet, seals and brackets for installation on wall or ceiling.

Field of applicationAll areas of air handling and distribution where it is necessary to filter a small quantity of air with a high efficiency of filtration, i.e. inlets and outlets of laboratories, chemical plants, medicinal gases cleaning, nuclear engineering.

MaterialFilter media from glass microfibres JP and JK

JG and JKGAbsolute filters for microparticles – special design

Filter propertiesThe special circular filters JG and JKG are made of submicron glass filter paper that is folded into a pleat and sealed in two-sided collars made of PU or stainless steel. The filters are made also in a compact design including jacketing (JKG). The jacketing can be made of plastic or stainless steel. The filters enable loading of up to 14,000 Pa at flow rates of 80 to 150 m3/h.

Filter frameMetal cover collars are made of aluminium or stainless steel.

SeparatorsSeparators are formed from thermoplastic melt adhesive.

SealsThe filter is equipped with a rubber collar or standardised screwed connection for connecting to the pipeline (e.g. for medicinal gases).

QualityH13 = oil-thread leak test H14 = oil-thread leak test

JGCylindrical HEPA filter in filtration class H13 according to EN 1822:2012. Filter medium from submicron glass fibres. Metal parts from aluminium.

Variants:1. Without a protective cover2. With a protective cover3. With a stainless steel jacket

Mean efficiency level (atmospheric) EN 1822:2012: 99.99%Relative air humidity up to: 100 % Maximum thermal resistance: 90 °C Recommended final pressure loss: 1,000 Pa


H13 – H14Delivery options

from ø 155 to ø 300 mmPossibility of regeneration

no

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Cylindrical filter inserts DIN

Filter inserts JET MULTIFIT

Filter inserts JET ABS

70 Filter insertsfor industrial filtration

Possibility of regeneration

no, 100 % recyclableMain fields of application

Powder painting, Plasma/laser cutting, Sanding Metal/Aluminium, Wood, Chemistry, Cement, Textile, Food-processing & beverages and other

Cylindrical filter inserts DIN• cylindrical and conical insert• open/closed & open/open• welded design• reinforced design due to a spiral structure• external fixing tapes for higher dynamics during the

cleaning/pulse process

Filter inserts JET ABS• 100 % ABS• with 3 or 4 eyes• replaceable on the both dirty and clean air side

Filter inserts JET• aluminium or zinc-coated covers• 100 % ABS• with 3 or 4 eyes• replaceable on the both dirty and clean air side

MULTIFIT pleated inserts – replacement of conventional filter bags• energy savings• higher air flow rate and efficiency• easier installation• 2–3 times bigger filtration area of the insert

Multifit compared to filter bags• longer service life• reduction of unavailability times

and maintenance costs

71COMPONENTS FOR CLEAN ROOMS

Components for clean rooms are filters and filtration equipment for areas with the highest demands on cleanliness. In this group, we offer CG inlet pressure ceilings with laminar flow, including designing, delivery and installation of the device.

KS extensions for clean rooms are an integral part of an air intake system. They are equipped with HEPA filters as standard and are used for air filtration and air distri-bution. Separation of microparticles, bacteria and viruses takes place immediately before entry into the clean room. The KS extensions for clean rooms are delivered in a standard size line or in a size required by the customer.

The equipment is suitable for the health sector - inlet ceilings, KS extensions for clean rooms, pharmaceutical industry, fine electrotechnics production, microbiology, manufacturing of CDs, food-processing industry, etc.

We offer validation of clean rooms and a validation certificate that includes:

• air flow rate through HEPA• HEPA faultlessness in central inlet• faultlessness of HEPA after-filters• cleanliness of supply air• cleanliness of the area and control points without operation• overpressure in a specified area, output and margin

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CG inlet pressure ceilings with laminar flowComponents for clean rooms

• comfortable climate in the room, no draught• very low noise level• design with smooth surfaces resists to

disinfection agents• minimised concentration of germs

(< 10 germs / m³) in the sterile area• lower energy consumption due to minimised

pressure losses• perfect and tight integration of system items

Delivery options• designing and dimensioning according to the

customer’s requirements

FeaturesThe inlet pressure ceilings with laminar flow meet the highest health and technical demands, including the filtration (E12-U16) and distribution demands for the air inlet into clean rooms. They can be supplied with the basic ceiling lighting. If requested, it is possible to supply with air-tight shutting flaps enabling closing of the air supply if needed. A compact design with high adaptability to the existing building.

End outlets used:A double laminar flow diffuser from a special fine microfabric creates the laminar discharge flow under the whole ceiling.

Field of applicationClean rooms - operating rooms, pharmaceutical industry, microelectronics, fine optics.

CG inlet ceiling - operating room in department of gynaecology

CG inlet ceiling

The CG inlet ceiling minimises concentration of germs in the sterile zone

CG inlet ceiling

73KS extensions for clean roomsComponents for clean rooms

Delivery options

6 standard sizes, possibility to adapt to the customer’s requirementsAbsolute filters used

KS BESTFIL as standard, other options according to the customer’s requirements

FeaturesKS extensions for clean rooms are air outlets with integrated absolute filters for microparticles. The outlets are used for air filtration and distribution. Separation of microparticles, bacteria and viruses takes place immediately before the entry into the clean room. The extensions are supplied as ceiling and wall-mounted.

The KS extensions for clean rooms include a test groove enabling measurement of tightness of mounting of the filter and a connection for pressure measurement. The air is supplied through round connecting mouths into which it is possible to mount air-tight shutting flaps.

• Design of extensions for clean rooms enables air filtration and distribution of the filtered air

• Viruses, bacteria and dust particles are filtered from the air stream immediately before the outlet of air which eliminates risks connected with a central filtration system, such as cross contamination in ventilation pipelines

End outlets used:Perforated sheet metal, diffuser, whirl outlet.

The KS extensions for clean rooms are ideal for use everywhere where clean air or air free of germs is needed, e.g.:

• Hospitals: operating rooms and infirmaries, intensive care units, sterile zones and isolation wards

• I ndustry: ecologically clean production plants in the pharmaceutical, chemical, food-processing, optical and electronics industry

• L aboratories: clean rooms and work areas, clean air supply and filtration of toxic or harmful aerosols

QualityUltrafilters of filtration classes H13 and U15 always undergo the oil-thread leak test for faultlessness. A computer-controlled test of the filter media SCAN TEST and the test certificate according to EN 1822-4 are made to order.

Field of applicationClean rooms - pharmaceutical industry, health sector, laboratories, electrotechnics, microbiology, nuclear engineering.

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74 FILTER UNITS FOR AIR-HANDLING PIPELINES

The design of the special filtration equipment for use in air-handling pipelines is adapted for an easy integration into the pipeline system. Its structure is solid and stable and manipulation is very easy. One KS BK may integrate even a multi-stage filtration from filtration class G1 to H13. The KS BK filtration equipment comes in dimensions range for air flow rates from 100 m3/h to 51,000 m3/h. The KS BK filtra-tion equipment can be combined with other equipments to achieve higher air flows. We offer complex services, from designing of the equipment to its installation.

The KS BK filter units are used when it is necessary to use pocket and compact filters, filter elements and compact filters with activated carbon at the same time. They may be used for air supply into telecommunication central offices, hospitals, pharmaceutical and electrical engineering plants, etc. In case of high cleanliness demands, we supply chambers in hygienic quality in filtration classes up to H13.

The NG filter units The NG channel filter units are stable units suitable in particular for areas with the need of supply of up to 12,000 m3/h of absolutely filtered air. Due to the possibility to assemble the units quickly and easily into variable sizes, they offer the possibility to use many types of KS filters.

A two-phase combination of filters consists of a KS FP filter for dust particles and a KS AFP adsorption filter for suppression of gases. They are mounted together into KS RS type mounting frames designed for this purpose. Both filter elements are placed one to another by flange sides and they are attached together into the KS RS mounting frame.

75KS BK filter unitsFilter units for air handling pipelines

Unit descriptionThe BK filter units are an ideal solution for filtration of coarse or fine dust in all pipelines of air-handling units. The KS BK filter chambers are made of frame aluminium profiles (framework), their jacketing is made of zinc-coated steel sheet metal. They can also be supplied in the design for the outdoor environment.

Possibility of filter installationIdeal for pocket filters KS PAK, compact filters KS FP, metal filter elements, activated carbon elements KS AFP, etc.

Field of applicationAir supply into telecommunication central offices, hospitals, pharmaceutical and electrical engineering plants, etc. In case of high cleanliness demands, we supply chambers in hygienic quality in filtration classes up to H13.

Manufactured range

KS BK 1 – BK 51Flow rate

1,000 – 51,000 m3/hStructural depth of chambers

500 – ca 2,000 mm

Advantages• easy integration into a pipeline system• solid and stable design• modern method of mounting of pocket and compact

filters in mounting frames• easy handling during installation• supplied with a pressure gauge for pressure loss

measurement• possibility to install compact filters, deliveries of

chambers with multi-stage filtration• design of chambers according to the customer’s

requirements, precisely according to specifications

Drawing description 1 mounting frame KS RA 2 pocket filter 3 clips for tight closing

of the door 4 removable door 5 base 6 strip flanges

(w = 30 mm) A width (outer chamber

dimension)

A1 width (connecting dimension of strip flanges)

B1 height (connecting dimension of strip flanges)

B2 base height (70, 100 mm)

SP flow direction

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Special filter units with multi-stage filtrationSpecial applications

Special filter units with multi-stage filtration, including a fan and other air-handling componentsDesign

• mobile design • hygienic design • stainless, Komaxit design • design for explosive environments

Unit descriptionThe unit has a frame structure from aluminium profiles. Jacketing may be simple or double with insulation. The standard material is zinc-coated sheet metal, if required stainless steel or Komaxit treatment. The chambers may be equipped with multi-stage filtration - e.g. G4, F7 and activated carbon or G4, F9 and HEPA filters. The fan with continuous control of speed is supplied on request. The units are supplied also in a mobile design or treated for outside use.

Field of application • suction of dust particles and harmful substances in

electrical engineering• suction and cleaning of waste air from waste water

treatment plants• mobile suction in nuclear power plants• suction from laboratory, hospital and microbiological

workstations• pharmaceutical plants, airport terminals• suction of harmful substances from workstations in

plastics processing

77KS NICE AIRSpecial applications

FeaturesA brand new system of efficient filtration for separation of fine dust particles F7 and harmful gases and odours. The unit is made from aluminium profiles, panel jacketing is from zinc-coated sheet metal. Inspection door is equipped with handles for easy handling during filter replacement. A heart of the unit is a compact filter KS WA that is mounted in a mounting frame with a microporous seal.

Design• without fan• with fan and speed controller

Advantages• high adsorption capacity > 95 %• low pressure losses – energy costs savings, possibility

of retrofitting• filtration of fine dust particles and elimination of

odours in one phase• flow rate 100 m3/h to 1,000 m3/h• possibility to connection to the existing

air-handling system• unit’s filter designed in an all-plastic frame• the compact unit belongs among low-energy filters

Field of application Separation of fine dust particles, organic and aromatic hydrocarbons (e.g. xylene, toluene, benzine, acetates), exhaust gases, body, civilisational, cosmetic and cigarette odours and many other gaseous contaminants.

Fields of applicationFamily houses, electrical engineering, airports, hotels, restaurants, administrative buildings, etc.


F7Design

• without fan • with fan and speed controllerDelivery options

dimensions according to customer’s requirements

KS NICE AIR variants

Without fan • dimensions: 365 × 365 × 500 mm

• with mounting frame for KS WA filter:

287 × 287 × 150 mm

• counterflanges; connecting dimensions:

305 × 305 mm

With fan • dimensions: 405 × 710 × 800 mm

• dimensions with mounting frame for KS WA filter:

287 × 592 × 150 mm

• continuous speed control,

air flow rate 0 to 600 m3/h

Possibility to deliver with or without the base.

Connecting dimensions: circular flange of diameter of 200 mm.

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Special designNG units according to the requirements of customers combined in larger systems, assembled and sealed in the production plant. The NG units are supplied zinccoated or powder painted.

Field of applicationAreas with very high demands for cleanliness – health sector, laboratories, pharmaceutical production, CD production, fine optics, nuclear engineering, electrical engineering, automotive industry, hospital sterile zones.


NG filter unitsFilter units for air handling pipelines

Unit descriptionThe NG channel filter unit is made of zinc-coated or stainless sheet metal and is suitable for use in all pipeline systems for absolute filtration of inlet or waste air. The NG filter units are stable units suitable in particular for areas with the need of supply of up to 12,000 m3/h of absolutely filtered air. Due to the possibility to assemble the units quickly and easily into variable sizes, they offer the possibility to use many types of KS filters.

Possibility of filter installation• NG-K design: CR ultrafilters (E10-U15) + FP-P

prefilters for fine dust• NG-T design: type N ultrafilters and pre-filter for fine

dust - type KS-FP

Manufactured range

KS NG-K, KS NG-TFlow rate

do 4 000 m3/hStructural depth of chambers

550 – 750 mm

Type / size A B C V E D X Weight

NG-K-1/1 700 668 540 608 646 550 360 38 kg

NG-K-1/2 395 363 270 303 646/341 550 360 29 kg

NG-T-1/1 700 668 540 608 646 750 560 47 kg

NG-T-1/2 395 363 270 303 646/341 750 560 37 kg

NG-K

D = 550 mm

NG-K

D = 550 mm D = 750 mm

NG-T

Possibility of filter installation in NG unitsa/ CR ultrafilter + KS FP-P filter

for fine dustb/ N ultrafilter + KS FP-P filter

for fine dustc/ N ultrafilter + KS FP filter

for fine dust

a/ b/ c/

79Two-phase combination of M6-F9 filtersFilter units for pipelines – integrated structures



according to the KS RS 120 frame dimensions and parameters of airhandling and used filters

FeaturesA two-phase combination of filters consists of a KS FP filter for dust particles and a KS AFP adsorption filter for suppression of gases. They are mounted together into KS RS type mounting frames designed for this purpose. Both filter elements are placed one to another by flange sides and they are attached together into the KS RS mounting frame.

First filtration stage KS FP-M6 KS FP-F7 KS AFP-AZ

Filtration purpose particles částice gases (VOC)

Filtration class according to EN 779:2012 M6 F7 –

Efficiency according to EN 779:2012 60–80 % 80–90 % –

Separation capacity for toluene – – >− 95%

Second filtration stage KS FP-F9 KS AFP-AZ KS AFP-AS

Filtration purpose particles plyny (VOC s) acidic gases

Filtration class according to EN 779:2012 F9 – –

Efficiency according to EN 779:2012 98 % – –

Separation capacity for toluene – >− 95% –

Separation efficiency for SO2 and HCl – – >− 95%

Total data for the two-phase combination of filters (dimension 610)

Volume flow rate (m³/hod) (normal service life) 4,250 3,400 3,400

Initial pressure loss (Pa) 250 120 120

Nominal volume flow rate (m³/hod) – long service life 3,400 1,700 1,700

Initial pressure loss (Pa) 180 40 45

Weight (kg) – including the KS RS type frame 13.1 15.6 18.1

Field of applicationSeparation of very fine dust and airborne dust particles, harmful substances in air (so-called anthropogenic substances), smog, ozone, exhaust gases from internal combustion and diesel engines, kerosene, benzine and alcohol vapours, vapours from thinners. Elimination of putrid, body, civilisational and hospital odours and odours from food.


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80 MOUNTING FRAMES

Mounting frames are designed for perfect mounting of pocket filters KS PAK, com-pact filter elements KS FP and other types of frame filters KS PL, KS Z, KS MA. Their construction is robust and very stable. Mounting of the filter into the frame is very simple with use of clamps. The clamps ensure automatic centring of the inserted filter and perfectly tight fastening of all types of filters.

Due to a simple modular structure, it is possible to make filter walls according to the customer’s requirements. Assembly of frames into air-conditioning units or suction openings is very simple. Supplies of non-standard frame sizes - according to require-ments also in stainless design.

Special frames KS RS 120 are used for mounting a pair of filters, e.g. combination of pre-filters and after-filters or filters with activated carbon KS FP, KS PAK, KA AFP, KS W, KS Z, KS PL. An excellent solution for manufacturers of air-conditioning units. New mounting of a pair of filters, small structural depth, easy mounting into air-conditioning units, suitable for filtration classes E10 - E12, H13 and suitable for combination into large filter walls.

81Mounting frames KS RAFiltration accessory equipment – mounting frames

FeaturesThe KS RA mounting frames are made of zinc-coated sheet metal, the frame includes 4 clamps and seals. The filters are mounted easily and safely by their inserting and pressing the clamps to the microporous seal. Side assembly openings facilitate assembly of frames into filter walls.

Use with filter types• KS-PAK pocket filters• KS-FP compact filters• KS-PL(25) frame filters• KS-W, KS-Z1 (25) frame filters• KS-AFP compact filters with activated carbon

Advantages• installation of frames into all air-conditioning units and

assembly into filter walls• perfectly tight fastening of filters by four clamps• automatic filter centring

An advantage of the KS RA frame is the variable mounting and subsequent dismounting of filters from both sides, i.e. in or against the direction of air flow.

Design

zinc-coated sheet metal, stainless steel if requiredDelivery options

610 (w) × 610 (h) × 70 (d) mm 508 (w) × 610 (h) × 70 (d) mm 305 (w) × 610 (h) × 70 (d) mm 305 (w) × 305 (h) × 70 (d) mm

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Mounting frames KS RS 120Filtration accessory equipment – mounting frames

Design

zinc-coated sheet metal, stainless steel if requiredDelivery options


FeaturesThe KS-RS mounting frames are made from stainless or zinc-coated sheet metal. They are equipped with 4 clamps that press the filter element to an integrated microporous seal.

Field of application pro typy filtrůThe frames are used for mounting a pair of filters, e.g. combination of pre-filters and after-filters or filters with activated carbon KS FP, KS PAK, KS AFP, KS W, KS Z, KS PL. An excellent solution for manufacturers of air-conditioning units. Combination of filters, e.g. FP+AFP, W+PAK, FP+FP, FP+PAK.

Advantages• new mounting of a pair of filters• small structural depth• easy mounting into air-conditioning units• suitable for filtration classes E10 – H13• suitable for combination into large filter walls

83ADSORPTION FILTERS WITH ACTIVATED CARBON

Activated carbon is used to adsorb odours and harmful gaseous impurities from air whose toxicity and smell are now a big burden for the environment and may be harmful for the humans, animals and plants. It has proven itself as an efficient agent. Activated carbon is used in air-conditioning, ventilating and special filtration equip-ment to clean the inlet, circulating and waste air. It is also a very efficient agent for treatment of drinking, industrial and waste water.

In most cases, activated carbon is added to filter cartridges that are manufactured in both standard and atypical designs. Filter cartridges are made from zinc-coated sheet metal, stainless steel or anodised.

Our range of filter units KS BD and KS BD BIG offers variable sizes depending on a concrete technical solution. A special equipment for sulfane elimination is a unique solution for water treatment plants. All the filtration devices with activated carbon are turnkey solutions delivered from design to assembly of the equipment.

Compact filters with various types of adsorption media containing non-impregnated or impregnated activated carbon are also used for elimination of odours and harmful gases. They are used in case of low concentrations (e.g. laboratories, specialised chemical establishments, etc.)

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Examples of the adsorption, separation of harmful substancesOrganic substances, styrene, acetates, benzine, petroleum vapours, ammoniac, acidic and other gases, meat production odours, hospital odours, exhaust gases, formaldehyde and ammoniac odours.

Activated carbon usedNon-impregnated granulated high quality activated carbon, impregnated activated carbon if required.

RegenerationUsed activated carbon is poured out and thermally reactivated (regaining of efficiency). Saturated impregnated activated carbon cannot be reactivated.

KS KOPA and KS KOPA-BIGAdsorption filters with activated carbon

Adsorption filters with activated carbon

KS KOPA 450 KS KOPA 625 KS KOPA BIG filter cartridgesPossibility of regeneration

Yes

Filter propertiesThe KS KOPA filter system consists of a mounting frame and filter cartridges filled with activated carbon. The filter cartridge consists of two cylinders of different diameters made from a special perforated sheet metal. The intermediate space formed by the difference of diameters determines the width of the activated carbon layer. Activated carbon is optimally filled into this intermediate space on a shaking machine. The closed cartridge has a gasket that ensures a gas-tight mounting in the base frame. The cartridges are fixed to the base frame by three special clamping bolts through a bayonet closure and forms a stable filter unit. The KS KOPA-BIG type cartridges are used for high flow rates.

Field of applicationExhaust equipment in paint shops, removal of odours from kitchens and barbecue grills, adsorption of kerosene in airport terminal buildings, welding operations exhaust equipment, adsorption of harmful substances from soldering, industrial harmful substances from the chemical and electrotechnical industry, smog gases, nuclear power plants.

Technical data Unit of measure KS KOPA 450 KS KOPA 625 KS KOPA BIG

Flow rate m3/h up to 190 up to 190 1,800

Pressure loss Pa up to 130 up to 140 250

Cartridge diameter (outer) mm 145 145 367

Cartridge length mm 450 625 1,003

Activated carbon filling kg 2 2.8 23

Average cartridge weight including activated carbon kg 3.85 4.8 34

Adsorption capacity for C2H2 % max. 25 max. 25 max. 25

85KS BDCompact filter units with activated carbon

Dimensions ranges

KS BD 4 – 192 (700 – 36,000 m3/h)Possibility of regeneration

Non-impregnated activated carbon: Yes, thermal re-activation Pocket pre-filters F7: no

Filter propertiesThey represent an operational solution for separating of gaseous harmful substances from the natural or waste air. The units are made from aluminium frame profiles, the jacketing is made from zinc-coated sheet metal. As standard, they are equipped with two-stage filtration: 1st st. = pocket filters F7 for filtration of fine dust particles, 2nd st. = filter cartridges KS KOPA. The KS KOPA, KS BD filtration system is recommended and approved by the Czech Environmental Inspectorate Prague.

Field of applicationExhaust equipment in paint shops, removal of odours from kitchens and barbecue grills, adsorption of kerosene in airport terminal buildings, welding operations exhaust equipment, adsorption of harmful substances from soldering.

Examples of the adsorption, separation of harmful substancesMeat production odours, formaldehyde odour, organic substances, styrene, vapours of thinners and solvents, harmful substances from welding.

Activated carbon usedNon-impregnated granulated high quality activated carbon, impregnated activated carbon if required.

RegenerationPocket pre-filters F7 – no, activated carbon in filter cartridges - yes (thermal reactivation), impregnated activated carbon cannot be reactivated – replacement with new activated carbon.

Main areas of use of the KS BD filter units• Exhaust systems from paint shops and spraying

boxes, adsorption of odours from kitchens, meat production and barbecue grills, adsorption of harmful substances from chemical and electronics industry.

• Air inlets to airport terminals and railway station halls, exhaust systems from nuclear power plants.

• Air inlets and exhausts from operating rooms, intensive care units, control rooms, exhaust systems from water treatment plants, welding exhausts.

• Electronics production and other areas with presence of harmful gases or odours that need to be adsorbed - conference rooms, museums.

• Hospitals, laboratories, computer rooms, printing houses, petrol stations, car parks, garages.

2nd filtration stage – KS KOPA filter cartridges

1st filtration stage – KS PAK 85-F7 pocket filters

Connecting strip flanges (30 mm)

ApA

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KS BD BIGCompact filter units with activated carbon

Filter propertiesThe KS BD BIG compact units can be connected immediately to an air-handling pipeline. Due to their stable structure, it is recommended to install the KS BD BIG units on a concrete base.

Examples of the adsorption, separation of harmful substancesMeat production odours, formaldehyde odour, organic substances, styrene, vapours of thinners and solvents, harmful substances from welding.

Activated carbon usedSaturated impregnated activated carbon cannot be reactivated. It must be replace by new impregnated activate carbon.

Main areas of use of the KS BD BIG filter units:• Exhaust systems from paint shops and spraying

boxes, adsorption of odours from kitchens, meat production and barbecue grills, adsorption of harmful substances from chemical and electronics industry.

• Air inlets to airport terminals and railway station halls, exhaust systems from nuclear power plants.

• Air inlets and exhausts from operating rooms, intensive care units, control rooms, exhaust systems from water treatment plants, welding exhausts, electronics production and other areas with presence of harmful gases or odours that need to be adsorbed - conference rooms, museums.

• Hospitals, laboratories, computer rooms, printing houses, petrol stations, carparks, garages

Dimensions ranges

KS BD BIG 4 KS BD BIG 6 KS BD BIG 8 KS BD BIG 12 KS BD BIG 16Possibility of regeneration

Non-impregnated activated carbon: Yes, thermal reactivation

A new range of filter units for high concentrations of harmful substances and high flow rates from 7,000 m3/h up to do 50,000 m3/h.Main advantages of the new range of units are:

• Perfect pre-filtration of fine particles with help of compact filters KS FP, F7

• Dimensions range from 7,000 m3/h – possibility of unlimited assembly of any system for the required air flow rate

• Robust design, high filtration efficiency• Long servicing interval for the KS FP F7 pre-filter and

activated carbon in the KS KOPA BIG filter cartridges• Possibility to use impregnated activated carbon for

special types of harmful substances (smog gases, ammonia, landfill gases, gases from water treatment plants, etc.)

• We provide complete servicing during filters replacement and reactivation of used activated carbon

87SULOFF desulphurisation unitSpecial applications

SULOFF desulphurisation unit

Removal of sulfane (H2S) from biogas; technology developed in cooperation with the Institute of Chemical Technology in Prague

Unit descriptionCleaning takes place in an adsorption apparatus with a fixed bed through which biogas is flowing. The cylindrical stand of the adsorption apparatus is made of corrosion-proof steel with an opening in the upper part for filling with sorbent. For the purpose of gas inlet, the adsorption apparatus is equipped with the inlet pipeline with a standardised connecting flange. The adsorption apparatus is installed on a concrete bed with its supporting feet anchored to it. On its outer side, the adsorption apparatus is insulated with mineral and glass wool with a thickness of 100 mm – in the aluminium jacket covering the whole adsorption apparatus.

SorbentThe adsorption is performed using impregnated activated carbon in the form of small-sized granules. The weight of the filling depends on the type of the adsorption apparatus.

Field of applicationThe line of desulphurisation units serves for the removal of sulfane by means of adsorption using a special adsorption material – activated carbon with the subsequent catalytic oxidation to elemental sulphur that will be trapped by sorbent. The adsorption material deactivates in consequence of the release of elemental sulphur. Therefore, it is necessary to replace it after a certain period of time. The desulphurisation efficiency amounts to 96 – 99 %.

ServicingThe servicing provided by KS Klima-Service a.s. ensures the contactless change of the adsorption apparatus.

ReferencesWaste water treatment plants in Znojmo, Prostejov, Kromeríž, Kralupy nad Vltavou

Drawing description 1 AC container 2 gas inlet 3 gas outlet 4 condensate discharge 5 filling opening for AC

replacement

6 electric heating of condensate discharge

7 safety valve 8 pressure gauge 9 thermometer 10 gas blow off 11 platform with

staircase

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Waste disposalFilters contaminated with the outdoor air should be disposed of by incineration or landfilling. Filters contaminated with toxic or radioactive gases should be disposed of as hazardous waste.

KS AFP-AZseparation of hydrocarbons

KS AFP-AZ-DUOseparation of hydrocarbons including pre-filtration F7

KS AFP-AAseparation of polymers

KS AFO-ASseparation of acidic and corrosive gases

AFP – adsorption filters with activated carbonAdsorption filters with activated carbon

Delivery options


Filter propertiesThe KS AFP compact filters provide an excellent solution for removing molecular pollution and improvement of the quality of the inlet and circulating air in the air conditioned buildings. The filter frame is made of recycled non-flammable halogen-free polystyrene, the filter medium is sealed in the frame with polyurethane.

Field of applicationMicroelectrotechnical industry, airports, hotels, restaurants, administrative buildings, museums, hospitals, laboratories, pharmaceutical industry, smog gases.

Examples of the adsorption, separation of harmful substancesExhaust gases, thinner and solvent vapours, body odours, cosmetic odours, hospital odours, kitchen odours, food odours, etc.

Filter medium usedA special filter medium made of synthetic fibres with very small particles of adsorbent. The AFP-AA, AFP-AS types contain impregnated adsorbent, the AFP AZ type contains non-impregnated adsorbent.

25 mm 592 mm (w)

300 mm (d)

h

Type 305height: 287 mm




89KS WA – panel filterPanel filter for elimination of gaseous harmful substances and odours

Dimensions ranges

according to the customer’s requirements (h × w maximally up to 610 mm)Possibility of regeneration

No

Filter propertiesThe KS WA panel filter is an efficient solution for separation of gaseous harmful substances and odours. Its use enables to achieve a substantial improvement of air quality. The KS WA panel filter is a new generation of filters, so-called dual-phase, for adsorption of fine dust and the entire spectrum of gaseous harmful substances and harmful organic substances

Filter descriptionThe KS WA filter is made from a special filter medium that consists of multiple layers and contains up to 400 g/m2 of activated carbon. The medium is pleated in order to get a maximum filter area and consequently mounted and sealed into a robust plastic frame. It is a brand new filter suitable and efficient for adsorption of organic hydrocarbons (VOCs), DOP, BHT, silicone, MEK, EL, PGME, THFA, exhaust gases of combustion and diesel engines, asphalt vapours, tar vapours, kerosene vapours, benzine vapours, vapours from solvents, e.g. from paints and varnishes, vapours from glues, rubber and cleaning agents, air pollutants (socalled anthropogenic agents), smog, ozone, body, civilisational, cosmetic and cigarette odours, hospital, alcohol and antiseptic odours, odours from kitchens and foodstuffs, putrid odours and many other gaseous harmful substances. This filter has a very low initial pressure loss. The pressure loss is 10 Pa at flow rate of 100 m3/h and 30 Pa at flow rate of 500 m3/h. That is why the filter belongs among low-energy filters.

Fields of applicationAs a main and efficient filter in KS NICE AIR units. It is also used mainly in air-handling systems, airport terminals, hotels, restaurants, administrative buildings, museums, libraries, hospitals, households, etc. An efficient solution for filtration of harmful aerosols during smog threats.

Waste disposalThe filter is fully incinerable

Advantages of KS WA• high adsorption efficiency > 95 %• low pressure losses – energy costs savings, possibility

of retrofitting into air-handling equipment• filtration of fine dust particles F7 and separation of

harmful substances and odours in one phase• no flue dust• no back desorption• solid plastic frame (ABS)• for installation into standard frames and skids like

pocket filters• low weight – easy handling

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PL-CARB – adsorption filters with activated carbonAdsorption filters with activated carbon

Delivery options

529 (w) × 592 (h) × 25 (d) mm 287 (w) × 592 (h) × 25 (d) mm and other non-standard dimensions according to the customer’s requirementsPossibility of regeneration

partial regeneration

Filter propertiesA special adsorption filter medium CARBOTEX – a nonvowen polyester fabric with content of activated carbon - is mounted into a metal frame. A single-side covering grid from expanded metal

Field of applicationFor adsorption of odours from kitchens and barbecue grills. Suitable for adsorption of some organic hydrocarbons.

Waste disposalLandfilling or incineration in authorised incineration plants

91Non-impregnated activated carbonAdsorption filters with activated carbon

Packaging

Bags of 25 kg Big Bag of 500 kgPossibility of regeneration

Yes – thermal reactivation

Filter propertiesActivated carbon in form of cylindrical granules of diameter 3 – 4 mm and length 4 – 8 mm. High resistance to abrasion, ideal for adsorption of organic hydrocarbons and odours

Basic technical data about the granulated carbon of type SC 40Appearance: extruded carbon, granules, diameter about 4 mm Density after shaking: 450 ± 25 kg/m3 Iodine number: min. 1,050 mg/g Water content during packaging: 6 % max. Adsorption of CCI4: 70 % min.

Field of applicationAdsorption of odours, harmful gases.

Field of applicationFor use in the KS KOPA, KS BD, KS KOPA BIG, KS BD BIG systems and in filter cartridges.

Group no. 1very good adsorption 20 – 50 % of AC weightToluene, xylene, benzine, phenols, benzene, chloroform, perchloroethylene, styrene, acetates, kerosene, turpentine, odours from kitchens, smokehouses and meat production, harmful substances from welding, odours from waste water treatment plants, body odours, harmful substances from gluing and soldering, solvents, tobacco smoke, hospital odours, disinfectants, benzole

Group no. 2good adsorption 10 – 18 % of AC weightEther, anaesthetics, acetone, methyl alcohol, phosgene, acetates, smog gases.

Group no. 3very low adsorption capacity 3 – 8 % of AC weightAcrolein, ethane, propane, ethylene, chlorine, methane, ammonia, formaldehyde, carbon dioxide.

Note: It is necessary to use impregnated activated carbon.

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Impregnated activated carbonAdsorption filters with activated carbon

Packaging

Bags or barrels of 25 – 30 kgPossibility of regeneration

No

Filter propertiesImpregnated granular activated carbon is used for the adsorption of gases and vapours that are adsorbed by standard activated carbon very little or are not adsorbed at all. These are low-molecular and polar substances with a low concentration and toxic effects. The complex chemical reaction of a harmful substance with an impregnating agent brings about the removal of the substance from the air – harmful gases are chemically bonded to the impregnating agent in activated carbon (chemical adsorption). When it is required to separate various harmful substances in one unit at the same time, it is necessary to design a multi-stage filtration unit with activated carbon impregnated at various levels.

Field of applicationFor use in the KS KOPA, KS-BD, KS KOPA BIG, KS BD BIG systems.

Waste disposalEnvironmentally friendly disposal according to applicable standards and laws.

93ACCESSORY EQUIPMENT

Pressure gauges are used for detection of pressure losses in built-in air filters. They may be used to measure underpressure or overpressure (e.g. in spraying boxes). Due to an easy mounting and low price, they are indispensable for detecting the final pressure loss of the filter. It increases substantially the efficiency of use of a filter and brings operating costs savings.

Pressure gauges can be mounted easily on filter chambers and they are supplied with accessories (contrast liquid, delivery hoses...) or with the possibility of electronic connection to automatic control (a higher measurement and regulation system). We supply pressure gauges in ranges from 50 to 50,000 Pa. We supply also a Magne-helic line of pressure gauges in the range from 1,000 – 5,000 Pa.

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Pressure gauges for pressure loss measurementAccessory equipment

7030 with an inclined tubePressure gauge descriptionThe inclined tube (made of acrylic) with the possible setting of 2 ranges, i.e. 0 – 250 Pa and 0 – 500 Pa, is located in a plastic case. The vessel with contrast liquid is located in the back part of the case. The pressure gauge is supplied with accessories.

Measurement rangeOptional (tube inclination setting): 0 – 250 Pa and 0 – 500 Pa.

7030-EK with inclined tube and electronic control (optional)Pressure gauge descriptionThe inclined tube (made of acrylic) with the possible setting of 2 ranges, i.e. 0 – 250 Pa and 0 – 500 Pa, is located in a plastic case. The vessel with contrast liquid is located in the back part of the case. The pressure gauge is supplied with adjustable electrical contacts for the connection to the measurement and control system.

Measurement rangeOptional (tube inclination setting): 0 – 250 Pa and 0 – 500 Pa

Accessory equipmentContrast liquid (blue), bushes, hoses and fastening screws.

95

1,000Pressure gauge descriptionThe acrylic U-tube is located in a steel case. The pressure gauge range is 0 – 1,000 Pa. The pressure gauge is supplied without accessories.

Measurement rangeOptional (tube inclination setting): 0 – 1,000 Pa

2,500Pressure gauge descriptionThe acrylic U-tube is located on a plastic scale. The pressure gauge is supplied with accessories.

Measurement rangeOptional (tube inclination setting): 0 – 2,500 Pa

Accessory equipmentContrast liquid (blue), bushes, hoses and fastening screws.

Pressure gauges for pressure loss measurementAccessory equipment

5 000 – MagnehelicPressure gauge descriptionThe scale with a range of 0 – 5,000 Pa is located in a metal case. The pressure gauge is supplied with accessories.

Measurement range0 – 5,000 Pa

Accessory equipmentBushes, hoses, and erection bolts.

We supply the complete line of Magnehelic pressure gauges.

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Environmental profile

Our air filters are designed and manufactured with a main objective, which is to provide clean air in the most efficient way, for a competitive price and with a mini-mum impact on the environment. Part of our corporate philosophy is to offer to our customers complete care, i.e. also for used filters. We perform ecological disposal of used filters by landfilling or incinerating in appropriate waste incinerators.

Our company own a licence and authorisation to collect used filters from all regions of the Czech Republic. We are a holder of a trade licence in the field of hazardous waste management and, therefore, we may offer to our custom-ers all the necessary administrative support in each con-crete case of collection of used filters.

In January 2006, the company got an environmental management system certificate according to the CSN EN ISO 14001:2005 standard, which guarantees to our cus-tomers the highest quality of care about the environment. These services are turnkey services that include collection of used filters from the building (our vehicles have the ADR authorisation to transport hazardous waste), recording of amount of waste and making out of relevant transport and waste disposal documents required by law.

We provide disposal of used filters under the catalogue number 15 02 03 and 04 02 22 (under the amendment to Act no. 185/2001 on waste) and disposal of hazardous waste under the catalogue number 15 02 02 N (filter ma-terials), etc.

Environmental policy of KS Klima – Service, a. s.The joint-stock company KS Klima-Service, a.s. is a manufacturer and supplier of air filters for air-condition-ing and ventilation in filtration classes G2 - U17. Pro-tection and creation of the environment, creation of safe and healthy work conditions for its employees and their continuous improvement, including prevention of pollu-tion, belong permanently to the highest priorities of the company.

In order to meet these goals, the management of KS Klima-Service,a.s. has adopted the following principles:• Based on regular assessment of the environment

pollution, suitable measures to permanently reduce the load on the environment are determined.

• During all activities performed by the company, measures are taken to limit the creation of wastes and reduce the energy consumption.

• Rigorous prevention is used in order to prevent accidents and situations, which could have negative effect on the environment and health of employees.

• During all activities related to the realization of products provided by the company, all valid legal regulations related to the environment shall be observed.

• Legal regulations related to the protection of the environment will be elaborated into the internal documentation, assigning the responsibility of individual employees and monitoring that the regulations are being observed.

• When selecting suppliers of materials, goods or services, the qualification of supplier with regards to the environmental protection shall be taken into account.

• All employees are periodically trained and educated on the requirements regarding the environmental protection.

• The top management commits to observe all legal and other requirements relevant for KS Klima-Service, a.s.

• The top management commits to always improve all processes and activities.

97Production, research and development

Production – maximum flexibility according to the requirements of customersBy means of a responsible approach to each order, provi-sion of additional services at a high level (transport, eco-friendly waste disposal, etc.), and introduction of up-to-date production technologies (media folding equipment, media cutting equipment, production of HEPA filters by means of the minipleat technique, etc.), KS Klima-Ser-vice a.s. intends to provide its customers with maximum comfort and to maintain a high quality standard.

The KS Klima-Service research centre offers several filter testing optionsOur testing facilities offer verification of pressure loss val-ues at a given flow rate or tests of faultlessness and effi-ciency of HEPA filters. One of the test devices is a test rig for measuring parameters of air filters. The rig has been constructed with a view to accelerating the development of new products and ensuring precise technical basic data for our products. The whole rig, its dimensions, lengths, and basic data for the location of measuring elements have been determined in compliance with ISO 5801 and EN 779 standards.

Another device is a mobile station for EPA, HEPA filters de-fectoscopy for testing of filters of higher filtration classes E10 – E12, H13 – U17 – by means of the oil thread leak test ac-cording to EN 1822-4, Annex A. Those filters are used in the environments with high demands for air cleanliness, e.g. in operating rooms. The test facilitates the detection of even smallest damages to the filters. Filters designed for areas with the highest cleanliness demands are tested on our new-est and state-of-the-art automatic scanning device TOPAS AFS 150. Measurement results are recorded in a certificate on verification of filter faultlessness and efficiency.

Research and developmentIn the course of previous years, the experts of KS Klima-Service a.s. developed several important filters and filter devices launched successfully on the domestic and foreign markets. They include especially a filter system for separat-ing microparticles and gaseous particles in nuclear power stations, SULOFF adsorption equipment for removing sul-fane from biogas, KS MPP M6-F9 frame filters or small compact filter units KS NICE AIR designed in particular for elimination of harmful gases and odours in passive houses.

In the following period, we will concentrate on the de-velopment of new highly efficient filters with low initial pressure losses and on the application of new synthetic materials in the production of modern pocket filters.

Scan test for HEPA and ULPA filters

Rig for measuring parameters of air filtersDefectoscopy mobile station

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We guarantee a 100% quality of our products

Cutting plotter for production of frame filters New premises for production and reactivation of filters with AC

Automatic line for manufacturing of filter pleats using the MINIPLEAT system

Automatic sewing line for production of conical filter pockets

99We guarantee a 100% quality of our products

References

®

KS Klima-Service, a.s. Náměstí Svobody 677, 263 01 Dobříš

T +420 318 541 111F +420 318 541 112

E [email protected] www.ksklimaservice.cz

Documents

AIR FILTERS AND FILTRATION EQUIPMENT air-filters-and... · 2015-03-04 · Environmental profile 96 Production, research and development 97 References 99. 4 EN 779 Mean separation