ADDA FERreport

JUNE2014

JUNE2014

AddA fEr @ TUBE dUSSELdOrf 2014

rEAdy fOr rUSSIA

•TubeMillTM14A.P.I.

•OrbitalFlyingCutOffFB16

METALEXPO2014

report

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Adda Fer Meccanica thanks the over 600 visitors, friends andcustomersofTubeDusseldorf2014 for the friendship, trustand loyaltyshowedduringtheexhibition.

TubeDusseldorf2014hasestablishedthesuccessofAddaFerthathasbeen growing thanks to a vin-to-vin strategy implemented in the lastdecade thatbases its foundationsonquality, technological innovationandcustomerservice.

Allofthishasallowedtheorganisationtobecometheidealandtrustablepartner for thedesign,manufacture and installationof complete tubemills:fromslittinglines,tube-milltoproduceAPItubesupto16”,auto-matic-packingsystems,hydro-testandend-facing.

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ADDA Fer @ tUBe 2014

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ItisnowfoureditionsthatAddaFerMeccanicabringsinnovativeprod-uctsshowingtothetubeindustryitsowntechnologicaldevelopmentandcompetitiveedgesandinthisyearAddaFeraimedtobringtheatten-tionstothelatestevolutionofitsFlyingCutOffthathave2independentbladesprogrammablefortwodifferenttube’sprofilesfortubesupto10”.

FourBladeOrbitalFlyingCutOffforAPItubesupto16”and20mm.ofthickness.

FullAutomaticstripjointbenchwith5°diagonalcut.

WeldingHeadwith 4 rolls for tubes ranging from3” to 8”with quickchangesystemandinadditionLinearCageFormingmotorised.

QuickChangesolutionfrombreak-down,fin-passandcalibrationinor-dertoreducesettingchanges.

Adda FerMeccanica strongly believes that this great positive successtrendshowedinthelastfewyearswillfollowasithasallowedtheorgani-sationtogainsomeveryimportantprojectsattheworld-widescale,like:Russia,KingdomofSaudiArabia,Vietnam,UnitedStatesofAmericaandMexico.

AddaFerMeccanicawillattendMetalExpoRussia2014anditwillbehappytoguessyouagainatitsstandonthe11thofNovember2014inMoscow.

ADDA Fer @ tUBe 2014A D D A F E R M E C C A N I C A | T U B E I N D U S T R Y S O L U T I O N S

T U B E M I L L S | C O L D F O R M I N G L I N E S | C O I L P R O C E S S I N G L I N E S

AddaFerMeccanicaisreadytoinstallanewplantfortheproductionofA.P.I.electroweldedpipeupto355,6mm.diameterforaknownRussianpipesmanufacturer.

AswithallplantsthatAddaFerproduces,thestudyoftheprojectwasperformedaccordingtospecificcustomerrequirementsandtailoredinallitsparts.

Thenewmillisabletoproduceroundtubesfrom159,0upto355,6mm.diameter,squaretubesfrom130x130upto260x260mm.andrectan-gulartubesfrom160x100upto250x280mm.Rangethicknessisfrom4,0upto12,7mm.whilethelengthrangeisfrom6,0upto13,00meters.

Herebelowpleasefindthedetailsoftheinstalledequipmentwithsomepictures.

reADy For rUSSIA

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LIne compoSItIon:

•Coilloadingcar •Uncoilerwithoppposedcones •Coilopeninggroup •Automaticstripjointbench •Horizontalspiralaccumulator •Completeprofileunitcomposedby: -2Beakdownstands -Cageforming -3Finn-passstands -Edgeguidingstand -Impeedersupport -Weldinghead–4rolls -2Externalscarfingunits -Normalizationrollway -Watercoolingstand -6Sizing/Squaringstandswith4rolls -2Turkheads •Orbitalflyingcut-off4blades •Dischargingrollway •Hydraulicequipment •Electricalequipment •H.F.Welder850kWinstalledpower •Tooling

LIne DetAILS:

Dimensions(indicative) Length 134m. Width 16m.

Pass-lineheight(indicative) 960mm.

Maxworkingspeed 35m/min. (ø6”x0,8mm.)

TubeMillTM14 A.P.I.

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PRODUCTIONCAPACITY

Roundtubes Mindiameter 159,0mm. Maxdiameter 355,6mm.

Squaretubes Min 130x130mm. Max 260x260mm.

Rectangulartubes Min 160x100mm. Max 250x280mm.

Tubethickness Min 4,0mm. Max 12,7mm.

Tubeslength Min 6,0m. Max 13,0m.

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TubeMillTM14 A.P.I.

T U B E M I L L S | C O L D F O R M I N G L I N E S | C O I L P R O C E S S I N G L I N E S

mAterIAL DetAILS:

material Hot rolled Steel S 235 Jr S 275 Jr S 355 Jr

Strip edge condition Strip and milled edge

yield Strength max 355 n/mm²

Ultimate tensile Strength max 500 n/mm²

elongation min 12% max 26%

Width min 500 mm. max 1.150 mm.

thickness min 4,0 mm. max 12,7 mm.

coil externa diameter max 2.000 mm.

coil internal diameter min 600 mm. max 700 mm.

coil Weight max 15.000 Kg.

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TubeMillTM14 A.P.I.

T U B E M I L L S | C O L D F O R M I N G L I N E S | C O I L P R O C E S S I N G L I N E S

TheorbitalflyingcutoffFB16 is theresultofan innovativeprojectthathavebroughtusthesolutionoftheheadwith4bladesinordertoensurecuttingtimesadequatetothelinespeedonlargediameters(over219,0mm.)andthepossibilitytoworkwith2bladesonthesmallersizes.

Themainadvantagesofthissystemare:•useofreduceddiameterTCTbladeswithahighrigidity;•veryrobustconstructionforapreciseandvibration-freecut;•possibilitytocontinuetheproductionevenincaseofbladebreakage,usingtwocoaxialblades;•greatsimplification,reductionandunificationofthecomponentswhichallowstominimizetheneedsfortechnicalassistanceandstockofspareparts;•systemofuniversalclampsusedtocoveralltheprofilestobecuttedandtheircorrespondentdimensions,withminimalsetuptimeandnum-berofclamps.

Theunit is composedby thebase, realisedby two rough-constructednormalizedweldedrectangularbeamswithstrongcrossbeamssupport-inglinearslidingguidesintheuppersidetosupportthecutcarriage.Atoothedrackseatedonthesideofthebaseallowsthecarriagerunningbackandforthbymeansofabrushlessmotor,agearboxandapinion. Attheendofthebasehigh-energyshockabsorberspreventdamagesincaseofuncontrolledrunningoutofthecarriage.

Thecarriagetooiscomposedbyanormalizedweldedandcompletelymachinedstructure,mountedonheavy-dutyandmaintenancefreerollbearings.Itsupportsafixedbevelframeonwhichisboltedasizableaxialball bearingwith external toothed ring supporting apowered turningtable.Ontheturningtablearemountedfourequidistantcuttingheads,separatelyequippedwithavectorialelectricmotorandagearboxdriv-ingthesawblade.

Flyingcut-offFB16

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Thecarriagesupportsalsoentranceandexituniversalvices,eachcom-posedbytwocouplesofopposedclampshydraulicallyactuated. Thedrawingofthemachineensuresanefficientshavingevacuationandoptimalaccessibilityformaintenanceandfittingthemachine.

Theperformanceofaflyingcutoffdependsuponalotofelements,forexamplethequalityofthesheetmaterialandtheweldingtype,ofcoursethetypeandthecharacteristicsofthesawblades.

Wearecarryingoutaprofitablepartnershipwiththesawbladeconstruc-torandweareconfidentthatwiththecooperationofthecustomerourmachinecanperformthebestinthisfield.

Indicatively,withthisapproachourflyngcutoffmachinewillbeabletoensureaconstantcuttingspeedof15m/minprocessinga16”diameter–16mmthickpipeoranequivalentsquaresize,whichareatthetopoftheproduction range.Highest speed canobviouslybeperformed cuttinglowersizes,forexample25m/minfora12”diameter–10mmthickpipeor35m/minforan8”diameter–8mmthickpipe. Alsothelifetimeofthesaeblades is influencedbyseveral factors:thetargetofourmachine,ofcourseusingthesawbladesthatwesuggest,is7.000cutsperblade.

Ourengineersareavailabletogiveassistanceinordertodefinetherealperformanceofourmachineincooperationwiththecustomer.

Flyingcut-offFB16

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metAL eXpo 2014AddaFerMeccanicawillexhibitatnexteditionoftherussianfair from11th to 14thNovember2014inMoscow.

We'llbepresentathall75,whereAddaFerholdersandtheirstaffwillbeatyourdisposalforanyfurtherinformationyou'dneed.

Stayintouchandfollowoursocialnetworkforeverynewsaboutthefair!

Joinus!

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TUBE INDUSTRY SOLUTIONS

ADDA FER MECCANICA S.r.l.

Registeredofficeandplant

ViaGiulioNatta,924030Mapello(BG)-ItalyT.+390354932174F.+390354946564W.www.addafer.it@info@addafer.it