9 - 2100 Ethernet Intellicenter Internal Presentation

(Confidential – For Internal Use Only)

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

EtherNet/IP IntelliCENTER®

Paul Krause Development Engineering Manager IntelliCENTER Product Manager

Agenda

Embedded Systems

Intelligent Motor Controls

Software

IntelliCENTER Technology

What is EtherNet/IP

Summary

2 (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

• PowerFlex Drives • SMC Flex Soft

starter • Starters and Overload Relays

• Point I/O

• Customized to configure, monitor and diagnose your

system remotely

• Integrated Industrial Network (DeviceNet

or EtherNet/IP) • Factory Validated

IntelliCENTER® Technology

Embedded Systems

Intelligent Motor Controls Software

IntelliCENTER Technology Overview

IntelliCENTER Technology continues to be an essential differentator for the CENTERLINE® family of MCCs


Value of IntelliCENTER® Technology

•  Faster Integration –  Network is preconfigured (node number, IP address, baud

rates, functionality verified) •  Faster installation compared to hardwired I/O •  Control and diagnostics

–  State of the art Intelligent Motor Controls provide crucial feedback from motors

•  Precise control with intelligent motor control devices –  Wide array of device level components

•  More information – where you need it when you need it –  Enhances your plant asset management system

•  Improved uptime –  Warnings in advance of failure –  Troubleshooting tools and information at your fingertips

Adds up to a lower total cost of ownership 4 (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Agenda

Embedded Systems


Software


What is EtherNet/IP

Summary


EtherNet/IP is Standard Ethernet

MODIFIED, PROPRIETARY & NON-STANDARD

EtherNet/IP is standard, unmodified Ethernet Standard Switches Standard Hardware Standard Network Management tools

Mix commercial, business, and industrial technologies Email (SMTP) Web (HTTP) Voice / Video (VOIP)

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Your customers’ IT Manager is your friend! 6

Benefits of using Standard Ethernet

Use commercial off the shelf (COTS) products like Ethernet switches, cameras, devices, instruments, and technologies like

wireless, web pages, email, remote access, and video/voice

Easier integration into existing Ethernet installations and corporate networks, no special requirements or conditions to meet

No special training or knowledge needed from the IT workforce, works the same as their existing networks

Future proof your application and networks by leveraging the advancements of Ethernet

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 7

EtherNet/IP for all Control and Information needs

•  A single network for all Automation and Process control equipment •  Seamlessly linked to the front office for increased access to information


EtherNet/IP vs. Other Fieldbus Networks

ProfibusDP Modbus TCP DeviceNet EtherNet/IP

Breadth of Application

Fieldbus Automation Network (no safety, no motion) Fieldbus primarily

Plant-wide, Multi-discipline Fieldbus to

Enterprise

Automation Devices

Power, Process, Discrete Power, Process, Discrete Power, Discrete, Safety Power, Process, Safety, Motion, Discrete

Major Vendor Support

Siemens, ABB Schneider RA, Omron, Yokagowa RA, Schneider, Emerson, Cisco, Yokagowa

Capacity 128 devices 1000s 63 1000s

Performance 12M, 500K typical 100M – 1G+ 125K-20K – 500K 100M – 1G+

Topology Linear (Daisy-chain) Star, Linear, Ring Trunk/Drop, Linear Star, Linear, Ring, Device Ring

Lifecycle Established tools & procedures

IT approved, easy design, expansion & support

Established tools & procedures

IT approved, Cisco approved, easy design,

expansion & support

Longevity Aging Declining marketshare 15+ year technology; still selling 40K per year

Largest industrial EtherNet

30% + CAGR (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 9

When to sell MCCs with:


Sell this Version: When:

EtherNet/IP •  Integration of MCC to the Control Sytem is relevant to the customer •  They value reduction of engineering design time and reduction of errors

caused by manual entries. •  Customers have preference for (understand the benefit of) a single network

for their facility DeviceNet inside EtherNet/IP outside

•  Customers are DeviceNet adopters •  A large number of intelligent motor control devices connected to Logix

controllers are already physically grouped into smaller networks that result in logical DeviceNet segments

DeviceNet •  Small number of intelligent motor control devices connected to one Logix controllers

Hardwired •  Customers do not have a network strategy •  Wiring to motor control devices is already installed => no economic incentive

to replace individual wiring connections

10

Competitive Ethernet MCCs

Competitor Solution How to Sell Against

Ethernet cable in the MCC Available in the both the Freedom and IT Generally lead with switchgear comms and Emerson / Modbus TCP

No 600V cable solution No Premier Integration Control, MCC, IMC all different vendors No Motion Capability

Aggressively quoting Ethernet MCCs Generally quoting Modbus TCP

No 600V cable solution No Premier Integration Control, MCC, IMC all different vendors

Schneider supports EtherNet/IP and Modbus TCP Linking to Emerson DeltaV Process Product

Modbus TCP is a declining network No 600V cable solution No Premier Integration


Agenda

Embedded Systems


Software


What is EtherNet/IP

Summary


EtherNet/IP Design

•  Design consistent with DeviceNet IntelliCENTER –  Cables are behind the vertical wireway –  Does not take up any additional space –  24V power supply required

•  Easy to install in the field –  All nodes will be preconfigured with the IntelliCENTER database pre-built at the factory

•  Robust, noise immune network solution

• PowerFlex Drives • SMC Flex Soft Starters

• E1 Plus Overload Relays for Starters • E3 Plus Overload Relays for Starters

• Point I/O

EtherNet/IP Units

• 600V UL-listed EtherNet cable (Rockwell Automation exclusive) • Stratix 6000 Industrial Switch

EtherNet/IP Structure


EtherNet/IP Network in CENTERLINE 2100 MCCs


Switch will typically be mounted in the upper right corner of the section.

It can be moved to any of the other three corners if a customer application requires it




Stratix 6000 Switch •  Bulletin 1783-EMS08T •  Managed eight port switch •  Standard offering for CENTERLINE

MCCs with EtherNet/IP network •  Maximum of two switches per section




Wiring to switch and power supply is behind vertical wireway

(similar to DeviceNet)

Wiring to components




Ethernet Adapter •  Four per section •  600V Ethernet cables to switch

24V Power Adapter •  Two per section •  24Vdc terminal block from power

supply unit


CENTERLINE 2100 EtherNet/IP Layout

SMC Flex

PowerFlex 753

Power Supply

193-ETN (E1 Plus)

2100-ENET (E3 Plus)

Allen-Bradley EtherNet Cable

•  UL / cUL listed for use in a cable tray with high voltage power cables –  600V PLTC cable designed to support high voltage applications

•  Provides reliable network connection in harsh conditions –  Protected from noise, chemicals, thermal and mechanical issues for the harshest

possible industrial environments (M3I3C3E3 rated) –  Foil and braided shield for maximum noise immunity –  Wide thermal operational range (-20C … 80C)

•  Cat 5e cable enables high speed data rate –  More data can be transferred in a shorter period of time

Cable Rating UL, cUL TYPE CMG; UL PLTC or UL AWM 2570 80C 600V, TIA 568B Certifications UL and cUL Listed Operating Temperature -20…+80 °C (-4…+176 °F)

Allen-Bradley Exclusive Cable 19 (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Electrical Noise Testing

• +/- 2KV, 40A surge repeatedly applied to the network cable

• IEC 61000-4-5

Lightning Strike

• +/- 1KV high voltage burst applied to the network cable

• IEC 61000-4-4

Industrial Noise

• +/- 8KV ESD event at 12 locations on the MCC and network cable

• IEC 61000-4-2

Static Discharge

• 150kHz … 80MHz interference applied to the network cable

• IEC 61000-4-6

Radio Frequency Interference

No Communication Failures No Dropped packets!

20

The EtherNet/IP network in CENTERLINE® MCCs has been tested to the most rigorous standards for electrical noise immunity.


Specific applications

Plant PAx Integration

•  Plant PAx leverages DLR between all IO devices •  Accomplished with the CENTERLINE MCC with a 1783-ETAP at the uplink of the MCC •  All wiring in the MCC remains the same.

Corporate IT integration

•  IT Professionals may desire additional access to control and maintain optimal bandwidth on the corporate network

•  A Stratix 8000 at the uplink to the MCC may be used •  Or, for more advanced control throughout the MCC, the customer may select the

Stratix 8000 throughout the MCC. This will increase the size of the lineup. (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 21


Agenda

Embedded Systems


Software


What is EtherNet/IP

Summary

22

E3 Plus Overload Relay with Ethernet Adapter (2100-ENET)

•  Enhanced thermal overload motor protection with inherent phase loss, temperature, ground fault, voltage monitoring and underload protection

•  Advanced motor diagnostic information to for preventative maintenance programs •  Full connectivity to all of the advanced features of the EtherNet/IP network. •  The adapter requires only a 24V DC power connection and an EtherNet/IP connection.

The E3 Plus is powered by this adapter •  2100-ENET: Ethernet Adapter

Intelligent Motor Control Components

E1 Plus Overload Relay •  Includes two discrete inputs and one output relay for monitoring and control of

motor starter related I/O •  Enhanced motor protection with overload, jam trip and underload warning functions •  193-ETN: Ethernet Communication Module


Distributed I/O Modules

•  I/O point level diagnostics and LEDs •  Add I/O in increments of one, two or four points •  Provides similar functionality that the DSA does on DeviceNet •  The device to support distributed I/O functionality over EtherNet/IP is the Point I/O. •  Customizable and modular functionality to support all I/O needs in the MCC •  1734-AENT: POINT I/O

SMC Flex Soft Starter •  Modular and compact soft starter •  Includes I/O, electronic overload, integral bypass •  20-COMM-E: Communications Card



PowerFlex® 40 Drive

•  Full featured component class drive •  Closed loop control for either speed or position feedback for improved speed •  Increased power loss ride through •  22-COMM-E: Communications Card

PowerFlex® 753 Drive •  Architecture Class VFD •  3 option slots for communications, safety, feedback and additional I/O •  Features predictive diagnostics, and Safe Torque-Off and Safe Speed Monitor options •  20-COMM-E: Communications Card


Other PowerFlex® Drives •  Other drives available, but will be engineered •  20-COMM-E: Communications Card


Premier Integration with RSLogix 5000

•  Device parameters are mapped automatically to controller tags in RSLogix 5000 •  Configure and program all intelligent motor control devices in RSLogix 5000 •  Configuration is stored in the controller to simplify device replacement (in ACD file)

Premier Integration now available in CENTERLINE® MCCs (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 26

Agenda

Embedded Systems


Software


What is EtherNet/IP

Summary



Improved Availability

28

Access to information and diagnostics reduces unplanned shutdowns –  Identify issues in advance of a fault results in a shut-down –  Diagnose issues without having to shut-down, lock-out, or remove the device –  Access information from any remote location on your enterprise network


Customized Documentation

29

Documentation and asset management features –  Immediate access to wiring diagrams –  User manuals for your devices –  Customized spare parts lists


Simplified Troubleshooting

30

Improved Access to Information –  Capture elusive/intermittent problems with trending and event logging capabilities –  Email notification of alarms, warnings, and faults –  ActiveX Controls included for easy integration with on-machine HMI –  Monitor and diagnose your system remotely without interrupting the process

Increased Safety and Security

Increased Safety –  Remote monitoring of key parameters –  Set, reset, and configure devices with the door closed

Increased Security –  Tracking of all configuration changes through the event log –  Read / Write privileges assigned via user profiles

31 Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

IntelliCENTER Software Compatibility

Current IntelliCENTER Software Support – V2

•  All current installations •  Future DeviceNet installations

Current IntelliCENTER Software Support – V3

•  All current installations •  Future DeviceNet installations •  All EtherNet/IP installations •  Mixed lineups with both networks •  Advanced ethernet features

•  Web server support •  Tech support email


Agenda

Embedded Systems


Software


What is EtherNet/IP

Summary


Frequently Asked Questions

How will the E3+ Plus Overload Relay connect to the EtherNet/IP network? We are developing the 2100-ENET, an EtherNet/IP adapter for the E3+ Overload relay. This product will be about the size of the DSA and will be powered by the same 24V DC supply that powers the Stratix 6000 switches.

Where is the Stratix 6000 located in this design? The switch will be located in the horizontal wireway. The upper wireway is the preferred location, but it can be relocated based on the needs of the application.

How do I accomplish the Distributed I/O functionality that the DSA provided for DeviceNet?

Point I/O is available to provide this functionality in the EtherNet/IP enabled MCCs.

Can I retrofit my existing installation to EtherNet/IP? Field retrofitting an integrated network solution like IntelliCENTER can be done, but it is very difficult. Please consult the factory for more details.



Can I use the Stratix 8000 switch rather than the Stratix 6000? Yes. Although this solution requires us to mount the switch in a 1.0SF bucket rather than in the horizontal wireway. This consumes available user space and may not be desirable for the customer. Please make sure that the customer requires the additional functionality of the Stratix 8000 and can accept the loss of bucket space.

Do I need a new version of IntelliCENTER software in order to see my EtherNet/IP MCC?

Yes. EtherNet/IP compatibility was added to V3 of the IntelliCENTER software. If a customer adds an EtherNet/IP section to their existing lineup, they will need to purchase V3 of the IntelliCENTER software.

Can I add an EtherNet/IP section to a currently installed DeviceNet IntelliCENTER lineup?

Yes. IntelliCENTER V3 software will recognize all sections of a lineup regardless of whether they are DeviceNet or EtherNet/IP networks.



Will EtherNet/IP be more sensitive to electrical noise than other industrial networks?

No. EtherNet/IP components from Rockwell Automation have been tested to the highest levels of Electromagnetic Compatibility. These products have also demonstrated robustness in the field for over 10 years. In addition, the EtherNet/IP network in the CENTERLINE MCC has been tested for the same levels of noise immunity with no issues. For more detailed information, please see our technical documentation located at the Extranet launch site here.

Where will these products be built? CENTERLINE MCCs with EtherNet/IP IntelliCENTER Technology will be built in either Richland Center or Tecate.

What is the lead-time of this product? Delivery is based on the standard lead-time for Engineered MCCs.

When is this product available for sale? We will begin taking orders on April 1, 2011, with delivery planned for July 1, 2011. EXCEPT for orders that contain E3+ Overload relays. Orders with the E3+ adapter will be taken on July 1, 2011, with delivery planned for September 1, 2011.


Order Entry Instructions – CENTERLINE 2100

•  All EtherNet/IP Orders must be started using a DeviceNet Intelligent MCC with custom engineering modifications made to structure & units

–  Use the pricing located in section 11-1 of the Engineered Price Book

•  All EtherNet/IP Orders will be entered as Engineered Only –  Both CIRCE & Power Control Builder (PCBr) –  More detailed Instructions for entry into PCBr will be discussed on April 8th Area

Manager Conference Call

•  Price impact ≈ 20%

•  EtherNet/IP Addressing – REQUIRED for Factory Validation & Testing –  Customer must provide either a block of IP Addresses to use with their configuration, or –  Provide specific IP Addresses for each unit that will be placed on network –  Once Information is received, email to [email protected]


Visit the Motor Control Center Distributor Extranet for additional Order Entry Details & PCBr

Launch Update

IntelliCENTER Technology EtherNet/IP Enabled Launch for both CENTERLINE 2100 & 2500 MCCs • Available for order: April 1

–  Available for shipment: July 1 –  Available for shipment with E3 Plus overload relays: September 1

• Launch Collateral to be released early April 2011 –  Launch overview –  Product profile with selection information (MCC-BR001) –  Specifications –  Technical data –  Customer PowerPoint –  Internal Training PowerPoint

• WebEx Training: Late March


39

Summary

Benefits of EtherNet/IP –  Reduce programming errors and training needs while improving installation time with a

single software package for configuration, control and programming –  Increase access to information with a single network from the plant floor to your front

office –  Reduce support needs with only one network throughout the enterprise –  Information, configuration and I/O data on the same high-speed network

Plus the value of IntelliCENTER Technology in CENTERLINE MCCs –  600V UL-listed Tray Rated Cable for code compliance and maximum performance –  Network cable is integrated into CENTERLINE® MCC for maximum protection –  Factory tested network and pre-configured nodes to simplify startup and commissioning –  Seamless support for both DeviceNet and EtherNet/IP in the same lineup –  Integrated network design makes it easy to add to your existing installation



Documents

9 - 2100 Ethernet Intellicenter Internal Presentation