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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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Medium Voltage CENTERLINE MCCs with EtherNet/IP IntelliCENTER®
Agenda
Embedded Systems
Intelligent Motor Controls
Software
IntelliCENTER Technology
What is EtherNet/IP
Summary
2Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
IntelliCENTER Technology Overview
IntelliCENTER Technology continues to be an essential differentator for the CENTERLINE® family of MCCs
3Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Value of IntelliCENTER® Technology
• Faster Integration – Network is preconfigured (node number, IP address, baud
rates, functionality verified)• Faster installation compared to hardwired I/O• Control and diagnostics
– State of the art Intelligent Motor Controls provide crucial feedback from motors
• Precise control with intelligent motor control devices– Wide array of device level components
• More information – where you need it when you need it– Enhances your plant asset management system
• Improved uptime– Warnings in advance of failure– Troubleshooting tools and information at your fingertips
Adds up to a lower total cost of ownership4Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda
Embedded Systems
Intelligent Motor Controls
Software
IntelliCENTER Technology
What is EtherNet/IP
Summary
5Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Integrate Manage Expand
•Simplify start-up with a single programming environment for Logix controllers, soft starters, variable speed drives, overload relays & now CENTERLINE MCCs•Reduce programming time
and errors with automatic tag generation•Configuration at the same
time to help eliminate errors associated with redundant programming •Configuration is stored in
the controller to simplify device replacement
•Seamlessly integrate production data from devices and your business systems - removing a network layer• Leverages your already-in-
place IT support infrastructure•Easy to startup & maintain
with enhanced remote access•Maximize maintainability
without sacrificing control efficiency or information access & visibility
Why EtherNet/IP Matters
• Future-proof your installation with a network that the rest of the world is developing features for.•Access to component web
pages information, email alerts, etc•Easy to add voice, video,
remote services, email•Uses established design
practices for a less complex network with fewer parts
6Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Premier Integration with RSLogix 5000
• Device parameters are mapped automatically to controller tags in RSLogix 5000• Configure and program all intelligent motor control devices in RSLogix 5000• Configuration is stored in the controller to simplify device replacement (in ACD file)
Premier Integration now available in CENTERLINE® MCCsCopyright © 2012 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP for all Control and Information needs
• A single network for all Automation and Process control equipment• Seamlessly linked to the front office for increased access to information
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda
Embedded Systems
Intelligent Motor Controls
Software
IntelliCENTER Technology
What is EtherNet/IP
Summary
9Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP Design
• Design consistent with DeviceNet IntelliCENTER– Cables are in the 6x6 overhead wireway– Does not take up any additional space– 24V power supply required – 120V power supply option available, with required incomer
• Easy to configure in the field– All nodes will be preconfigured with the IntelliCENTER database pre-built at the factory
• Robust, noise immune network solution
• Bulletin 857/865• SMC Flex Soft Starters
• E1 Plus Overload Relays for Starters • E3 Plus Overload Relays for Starters
• IntelliVAC Plus• 825P Overload Relay
EtherNet/IP Units
• 600V UL-listed EtherNet cable (Rockwell Automation exclusive)
• Stratix 6000 and 8000 Industrial Switches
EtherNet/IP Structure
10Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP Networkin CENTERLINE 1500 MCCs
11
Switch will be mounted in the upper left corner of the section.Switch is then connected to the various EtherNet devices in the cabinet.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 12
CENTERLINE 2100 EtherNet/IP Layout
SMC Flex
PowerFlex 753
Power Supply
193-ETN (E1 Plus)
2100-ENET(E3 Plus)
13
EtherNet/IP Networkin CENTERLINE 1500 MCCs
13
Stratix 6000 Switch• For two EtherNet devices per section:
Bulletin 1783-EMS04T• For up to six EtherNet devices per
section: Bulletin 1783-EMS08T• Managed eight and four port switches• Standard offering for CENTERLINE
MCCs with EtherNet/IP network• One or two switches per section
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
14
EtherNet/IP Networkin CENTERLINE 1500 MCCs
14
Stratix 8000 Switch• For four EtherNet devices per cabinet:
Bulletin 1783-MS06T• Managed six port switch• Standard offering for CENTERLINE
MCCs with EtherNet/IP network• One switch per cabinet
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
15
EtherNet/IP Networkin CENTERLINE 1500 MCCs
15
Wiring to switch and power supply is behind horizontal wireway
(similar to DeviceNet)
Supply power from horizontal wireway will power 24V DC
components
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
16
CENTERLINE 1500 EtherNet/IP Layout
Ethernet Cable
Power Supply
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Allen-Bradley EtherNet Cable
• UL / cUL listed for use with high voltage power cables– 600V cable designed to support high voltage applications– UL rated for use in Power Limited Trays
• Provides reliable network connection in harsh conditions– Protected from noise, chemicals, thermal and mechanical issues for the harshest
possible industrial environments (M3I3C3E3 rated)– Foil and braided shield for maximum noise immunity– Wide thermal operational range (-20C … 80C)
• Cat 5e cable enables high speed data rate – More data can be transferred in a shorter period of time
Cable Rating UL, cUL TYPE CMG; UL PLTC or UL AWM 2570 80C 600V, TIA 568B
Certifications UL and cUL Listed
Operating Temperature -20…+80 °C (-4…+176 °F)
Allen-Bradley Exclusive Cable17Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda
Embedded Systems
Intelligent Motor Controls
Software
IntelliCENTER Technology
What is EtherNet/IP
Summary
18Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Bulletin 857
• Advanced motor/feeder protection relay• Built-in disturbance recorder for signal evaluations• Freely configurable display with six selectable measurement values
IntelliVAC Plus with EtherNet Adapter (2100-ENET)
• Intelligent solid state control of the MV 400 and 800 Amp contactor• Complete with Power Loss Ride through and altitude compensation• Anti-kiss and anti-pumping protection to ensure the MV contactor remains closed
SMC Flex Soft Starter
• Modular and compact soft starter• Includes I/O, electronic overload, integral bypass
Intelligent Motor Control Components
19(Confidential – For Internal Use Only) Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
E3 Plus Overload Relay with EtherNet Adapter (2100-ENET)
• Enhanced thermal overload motor protection with inherent phase loss, temperature, ground fault, voltage monitoring, and under load protection
• Advanced motor diagnostic information to assist with preventative maintenance programs resulting in reduced downtime
E1 Plus Overload Relay
• Includes two discrete inputs and one output relay for monitoring and control of motor starter related I/O
• Enhanced motor protection with overload, jam trip and under load warning functions
825P with EtherNet Adapter (2100-ENET)
• Modular motor protection system• Comprehensive list of protection functions• Three output relays with two configurable inputs
Intelligent Motor Control Components
20(Confidential – For Internal Use Only) Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda
Embedded Systems
Intelligent Motor Controls
Software
IntelliCENTER Technology
What is EtherNet/IP
Summary
21Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Improved Availability
22Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Access to information and diagnostics reduces unplanned shutdowns– Identify issues in advance of a fault results in a shut-down– Diagnose issues without having to shut-down, lock-out, or remove the device– Access information from any remote location on your enterprise network
Customized Documentation
23Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Documentation and asset management features– Immediate access to wiring diagrams– User manuals for your devices– Customized spare parts lists
Simplified Troubleshooting
24Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Improved Access to Information– Capture elusive/intermittent problems with trending and event logging capabilities– Email notification of alarms, warnings, and faults– ActiveX Controls included for easy integration with on-machine HMI– Monitor and diagnose your system remotely without interrupting the process
Increased Safety and Security
Increased Safety– Remote monitoring of key parameters– Set, reset, and configure devices with the door closed
Increased Security– Tracking of all configuration changes through the event log– Read / Write privileges assigned via user profiles
25Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Agenda
Embedded Systems
Intelligent Motor Controls
Software
IntelliCENTER Technology
What is EtherNet/IP
Summary
26Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
27
Summary
Benefits of EtherNet/IP– Reduce programming errors and training needs while improving installation time with a
single software package for configuration, control and programming– Increase access to information with a single network from the plant floor to your front
office – Reduce support needs with only one network throughout the enterprise– Information, configuration and I/O data on the same high-speed network
Plus the value of IntelliCENTER Technology in CENTERLINE MCCs– 600V UL-listed Tray Rated Cable for code compliance and maximum performance– Network cable is integrated into CENTERLINE® MCC for maximum protection– Factory tested network and pre-configured nodes to simplify startup and commissioning– Seamless support for EtherNet/IP in the lineup– Integrated network design makes it easy to add to your existing installation
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28Copyright © 2012 Rockwell Automation, Inc. All rights reserved.