58 Product Safety Training

7/21/2019 58 Product Safety Training

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FLAMMABILITY


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FLAMMABILITY

Purpose : To establish the requirements for the identificationx .

Scope :

All textiles with a raised fiber surface .

All plain surface textiles weighing less then 101 gsm.

must confirm to standard for the flammability of childrenssleepwear.

Procedure :

The sample will be tested according to the givenspecification.


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FLAMMABILITY

.

burn rate of 10 seconds or greater.

Plain surface Textiles. Average burn rate

o . secon s or grea er.


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FLAMMABILITYExemptions from testing

Plain surface fabrics which weighs greater than 3.0oz/sq yd.or 101 gsm

Plain surface or raised surface fabrics, regardless

of weight, made entirely from or from acom na on o ;

Wool modacrylic

Polyester olefin


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FLAMMABILITY

Provides national basis for testing and

rating the flammability of textiles and

ex e pro uc s use n appare


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FLAMMABILITY


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FLAMMABILITYNikes flammability doc.


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Product safety

Sharp points


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SHARP POINT

Purpose : To establish the requirements for the identification andelimination of Sharp points.

Scope : All apparel products intend for children

Criteria :

eliminated.

Test Equipment & test Method :

1. Sharp point tester

2. Dermal sensitivity test.


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SHARP POINT


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SHARP POINT


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SHARP POINT

1. Sharp point tester Zippers sharp point testing

With a force of 1.0 lb ( 4.45 N ). If the indicator become lighted a component

To consider to have a sharp point.


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SHARP POINT

2. Dermal sensitivity check

This method required that the tester use there forearm to determine if a sharp

oint

Is present; use extra care when conducting this test. Orient the suspectedsharp

Point such that it can be dragged across the testers under side forearm using

.


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SHARP POINT

Sharp point test

report format.

Nikes sharp point

doc.


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Product safety

Small parts


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SMALL PARTS

Purpose : To establish the requirements for the identification andelimination of accessible small parts.

Scope :

Infant and toddlers : 0-4T , 68 98 cm ( Europe ), < 85 cm (Asia )

Little bo s and little irl : sizes USA 4-7 USA bo s , 4X-6XUSA girls), 104-128 cm ( Europe), 85 120 cm ( Asia )

Criteria :

A part that is intended to be detachable ( e.g. small badges). A part that is permanently attached to a fabric , component or a

product ( snap , button rivets etc ) but becomes detach during.


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SMALL PARTS

Which can cause Potential chokin or res iration hazard


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SMALL PARTS

es qu pmen :

1. Small part Sphere test template

2. Small part cylinder

Any small parts are passing through either sphere testtemplate or from

.


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SMALL PARTS

Factory small parts

testin re ort.

.


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Product safety

Torque & Tension of Small Part


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TORQUE & TENSION

Purpose : To establish the requirements for torque ( twist ) and

tension ( pull )

testing to simulate condition of reasonable forcible

consumer use.

All apparel products intend for

1. Infant / toddlers : Sizes 0-4t ( USA)

-

0- 85 cm ( Asia )

2. Little boys and girls : Sizes 4-7 ( USA boys )

4X to 6 X USA irls

104 cm 128 cm ( Europe)85cm 120 cm ( Asia )


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TORQUE & TENSION

urpose : o es a s e requ remen s or orque w sand tension ( pull )

testing to simulate condition of reasonable forcible

.

Scope :

1. Infant / toddlers : Sizes 0-4t ( USA)

68-98 cm ( Europe)

0- 85 cm ( Asia )2. Little boys and girls : Sizes 4-7 ( USA boys )

4X to 6 X ( USA girls)

104 cm 128 cm ( Europe)

85cm 120 cm ( Asia )

Nikes torque & tension doc.


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TORQUE & TENSION

Criteria :

Button , snaps , rivets and heat transfers are include for torque and tension test

Sub assemblies( already assembled) Zipper assembly, patches are exempt.

.

Test Methods :

Tension Test

Torque Test : . .

Component where applicable.

Fasten the component in to the clamp of torque test device.

Rotation of 180 degree from the original position with the required force of 5.0lb

For a time eriod of 10 seconds.

Record the pass fail report.Record the failure mode if required.


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TORQUE & TENSION

Tension Test :

Tension test will be performed on each individual component (

e.g. male female

omponen w ere app ca e.

Fasten the component in to the clamp of tension test device.Gradually apply a tensile force 21 lb over a 10 seconds then

maintain for another

Additional 10 seconds.

Record the pass fail report.

Record the failure mode if required.

Production stage hourly testing will perform for torque and tension testing


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TORQUE & TENSION


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TORQUE & TENSION


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TORQUE & TENSION


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Torque and tension

Tension test device


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Product safet

Metal Contamination Prevention


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Purpose : To define the requirements for the prevention of metalcontamination in Nike apparel.

cope :

All Nike apparel supplier and subcontractors. This procedure applies to all areas of the production

including sample rooms.

This document describe the minimum requirements for Nikea arel su liers.

Suppliers have additional procedures and controls toaccompany the requirements of this procedure

Metal contamination & prevention doc.

.


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Procedure :

Needle control

Applications :

Embroidery machines.

Sewing machines.

.

Tagging gun

When a needle break occurs the following step must be taken.

Stop production.

Inform supervision.

Locate all broken needle fragments.

If all fragments can not be found immediately separate the affected product.

separated product using a conveyor or hand held metal detector. If affected product passes metal detection locate it can be return to the production

area.


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If affected product does not pass metal detection and dose not

locate needle fragments the destroy affected product.

Up date broken needle log.

Thoroughly clean the affected equipment and production area ( i.e.sewing machine, work table, storage bins, floor ,etc)

Have an authorized person replace the needle.

Resume production.

If needle fragments not found then make missing needle inquiryreport.


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Procedure :

2. Tools and metal component control.

Application :

Nails in embroider Control

Scissors in cutting ( Control )

Scissors in sewing ( Tied )

Tagging gun in packing ( control)

All control metal component should have documents for daily.

All tied metal component tied with rope at place of working.


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When needle breaks Machine is stopped

needle parts


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Needle Parts are brought in magnetic box to needleissuer and needle is issued upon receiving all the broken

fragments


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found


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Magnetic Burster

is used in the

broken needle part is not

found on the machine bedo ensure ree me a

contaminated area.


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Magnetic Burster

is used in the

broken needle part is not

found on the machine bedo ensure ree me a

contaminated area.


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Metal Detection is done

on bundles around workstation.


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HANDY METAL DETECTION MACHINE

machine


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All Metallic Tools like clippers,

scissors tag guns etc are

Tagged to their workstations in

.


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All Metallic Tools

in a controlled area and

lo book is maintained


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Tag guns and carton sealing dispenser are

a so contro e t roug og oo


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All Accessories likeSna s Zi ers

and Drawcords

are passed throughMetal Detection

Machine before

issuing to Sewing.


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ee e s ssue wt ro en nee e nqury orm

if needle part is not found after all the process


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Cli er is tied with machine


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Product safet

Metal Detection

METAL DETECTION


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METAL DETECTION

Purpose : To monitor the effectiveness of the Suppliersmetal contamination Prevention process.

Scope :

a. All apparel products intended for children.

b. b. All apparel products intended for shipment to Japan

c. If s ecified in Bill of Material B.O.M

Required Equipments :

. .

b. One metal detection machine for embroidery / printpanel

c. .

Note : In production area using two machine ( 200 %) and in embroidery / print

area using one machine ( 100 % ).

METAL DETECTION


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METAL DETECTION

METAL DETECTION


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METAL DETECTION

Embroidery / print panel Packed garment metal detectionme a e ec on

METAL DETECTION


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METAL DETECTION

manufacturing area.

Scan garments one at a time using the first metal detector (.

After the first scan in metal detector # 1 , rotate the garment90 degrees and flip garment up side down.

can ro a e an ppe garmen us ng e secon me adetector # 2 in figure 1).

If either metal detector alarm is triggered.

eparate t e e ecte pro uct.

Locate the contamination using a hand held metal detector.

Remove the contaminant and re-scan the garment using the

conveyor detectors to ensure that no further contaminationis present.

If contamination is not found and alarm is still triggeringthen garment will be consider as rejected.

METAL DETECTION


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METAL DETECTION

METAL DETECTION


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METAL DETECTION

Metal Detection Machine sensitivity check with9.0 calibration system on hourly basis.

times.

a e sure s ou pu n eren area ometal detection machine.

Make sure contamination should be 1 mmdiameter and position of contamination alsochan e durin sensitivit test.

METAL DETECTION


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METAL DETECTION


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calibration machinesshould be calibrated by

the third party after each

3 months.

The calibration

in Metal detection room.

METAL DETECTION


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The following record should keep for two years.

1. Daily Metal detection log.

2. Metal detection machine sensitivity check report.

3. Metal detection machine calibration certificates.

Nikes metal detection doc.


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Decorative Cords

D t i F ti l C d d


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Drawstrin s, Functional Cords, and

Decorative Cords

conjunction with the Nike Product Safety Standard

Drawstrings, Functional cords and Decorative cords

Doc no. PSP0501

PSP0501

Scope :All Apparel intended for Children

Adult product as noted in section 4.2.2. and 4.2.3.

D t i F ti l C d


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Drawstrin s Functional Cords

and Decorative Cords

4.1.1. INFANTS /TODDLERS:

Drawstrings, functional cordsand decorative cords shall not be

product.

4.1.2. Where permitted,


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p ,

drawstrin s functional cords

and decorative cord ends shallnot be knotted and must be

securely finished to prevent

fraying via heat-sealing, bar-

tacking or plastic sleeving. Ifplastic sleeving is used it must

withstand a pul l force of 100N

(23lbf). If a cord is folded over

itself (doubling) and bar-tacked,

than 1.9cm or (0.75 inches) in

circumference.

4.1.3. Toggles, D-rings, clasps, hooks and similar components shall

only be used on drawstrings, functional cords or decorative cords with


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y g ,

no free ends and must remain com letel on the inside of the arment

even when tightened. For Kids only.

BELOW: fastening completely inside of trouser

hem as drawstring is contained inside thepocket when tightened

4 1 4 Drawstrings functional cords and


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4.1.4. Drawstrings, functional cords and

decorative cords must not be designed toemerge from the back of a garment or be tied at

.


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4.1.5. All drawstr ings must be secured so that they cannot be removed

rom e garmen . enever poss e, raws r ngs mus e secure n

at least one point equidistant from the exit points (e.g.: drawstring bar-tacked at centre back for pants with drawstring which emerges from the

front . When not ossible, alternative solutions ma be sou ht.


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4.1.6. Fixed loops that protrude from the garment


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. .fastening device) shall be no more than 7.5cm

3inches in circumference.

4.1.7. Drawstrings, funct ional cords and decorative cords shall not

be designed to emerge from, or be contained in, pockets for li ttle

kid d t thi t i k f t t


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kids roduct as this resents a risk of entra ment.

4.2.4. Infants /Toddlers:

Halter neck cords shall NOT be used on infant / toddler product.


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. . .

Halter neck cords must be designed with no free ends.


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. . . rawstr ngs, unct ona cor s an ecorat vecords shall protrude by a maximum of 10 cm (4 inches)

width to eliminate gathering without stretching thefabric and 25 cm when garment is in relaxed form


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. . .

no drawstrings, functional cords, or decorative cordsincluding any toggle or embellishment that protrude

below the lower edge of jackets, pants, shirts or

dresses, which are designed to finish at the ankle.

BELOW: fastening completely inside of

trouser hem as drawstring is contained inside

the pocket when tightened

4.4.2. Garments that finish below the waist: For garments where the lower hem hangsbelow the waist (e.g. T-shirts, jackets skirts, shorts, length pants etc.), drawstrings,


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,

below the lower edge of the garment and are preferably totally inside the garment. Ifthey are external to the garment, the drawstring or cord shall be designed to lie flatagainst the garment when tightened or fastened.


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4. .1. Long s eeve garments: Drawstr ngs, unct ona cor s, andecorative cords at the lower edge of a long sleeved garment shall betotally inside the garment when fastened and shall not protrude below the

.used on outerwear.

4.5.2. Short sleeved garments: Drawstrings, functional


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,sleeved garment shall be totally inside the garment whenfastened or lay flat against the garment when fastened and

shall not protrude below the lower edge of the sleeve.


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to Adults Product Only

4.2.2. ALL ADULT PRODUCT ONLY: Drawstrings, functional cordsand decorative cords in the hood/neck area for adults product shall be


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designed to minimize, or eliminate any where possible, the potential foreye impaction due to possible spring back of extended cords; This isespecially critical when toggles or similar devices are incorporated into

e es gn.

THIS APPLIES TO THE HOOD AND NECK OFADULT


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PRODUCT WITH A CHEST MEASUREMENT OF 46CM (18inches) OR LESS

4.2.3. ADULT PRODUCT: Drawstrings must be tacked downat exit points such that no gathering is possible. The exposedlength of each end of the drawstring must not exceed 14cm

(5.5inches)

ALL OTHER AREAS OF THE GARMENT


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In all other areas of the garment not previouslyaddressed, drawstrings, functional cords and

approved by Nike API Product Safety

http://zero.nike.com/api/productsafety.html

.

Product safety RSL


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Restricted Substance List



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Nike is concerned about some harmful Chemical

through processing or embellishing.

Hence they have restricted the content of such

substances in their products.



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Why Restriction?

Consumer Safety : Articles in.

Environment protection: PCP, PVC-

other highly toxic wastes in the

environment (e.g. dioxins).

Legal Compliance



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How to ascertain Compliance?

Testing through Nike Approved Laboratories.



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Which Chemical substances?

Substances like Azo Dyes, Pentachlorophenol,

Disperse Dyes etc.


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u u y

What is CPSIA l


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Purpose:

To establish consumer product safety

standards and other safety requirements forChildrens products.

Implemt-flow

HR 4040 Adobe Acrobat 7.0Document

.

Document

CPSIA requirement for Nike &


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ates-

Adobe Acrobat 7.0

Document


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Certi icate o Compliance (COC)

children's

Adults

Microsoft Word

Document

Microsoft Word

Document

Filled COC

Microsoft Word

CPSC A dit d L b


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CPSC Accredited Labs:

http://www.cpsc.gov/about/cpsia/accredited.html

l


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accre e a s

. . .

tml

Latest u date on CPSIA


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LEAD IN PAINTS AND COATINGS


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Adobe Acrobat 7.0

Document


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QUESTIONS & DISCUSSIONQUESTIONS & DISCUSSION

Documents

58 Product Safety Training