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1950 delegates, politicians and high-level
speakers from environmental organizations attended the
43rd Annual Meeting of the European Petrochemical
Association (EPCA) in Berlin, from the 3rd to the 7th of
October 2009. The EPCA 43rd Annual Meeting gave
delegates and speakers the opportunity to engage in an
open debate on long-term approaches to cope with
financial, environmental and social challenges.
The EPCA 43rd Annual Meeting focused on how to take the
petrochemical industry through the global economic
downturn and financial crisis with the help of sustainable
development recommendations. With keynote speeches
and panel discussions, it has been demonstrated that
sustainability is a shared interest for all and that the chemical
industry is a key sector to deal with the world’s social,
economic and environmental challenges.
Content
day 1Keynote Speeches: p2
Turbulent Times For Chemicals:
COPING WITH CHALLENGES THROUGH
SUSTAINABLE DEVELOPMENT
Dr Albert Heuser, Stephen Pryor
Panel Discussion: p6DOWNTURN, SURVIVAL &
SUSTAINABILITY:
URGENT ACTION ITEMS
Moderator Nadine Dereza
Joschka Fischer, Dr. Gerd Leipold,
Nikhil Meswani, Frank Rinderknecht
day 2Keynote Speeches: p8
Turbulent Times For Chemicals:
COPING WITH CHALLENGES THROUGH
SUSTAINABLE SUPPLY CHAINS
Phil Browitt, Dr. Ulrich von Deessen
Panel Discussion: p12Turbulent Times For Chemicals:
COPING WITH CHALLENGES THROUGH
SUSTAINABLE SUPPLY CHAINS
Moderator Nadine Dereza
Edouard Croufer, Joschka Fischer, Hervé Montjotin, Dr. Ulrich von Deessen
Closing Lunch: p16HOW TO ACHIEVE GLOBAL
SUSTAINABLE DEVELOPMENT IN AN
ECONOMIC DOWNTURN AND
GEO-POLITICAL UNCERTAINTY
Prof. Condoleezza Rice
Turbulent Times for Chemicals :
Coping with Challenges throughSustainable Development
43rdANNUAL MEETING
3-7 October 2009
Hotel InterContinental Berlin
eport
In his opening speech Dr Albert Heuser,
EPCA President, heartily welcomed
some 2000 delegates to the 43rd annual
EPCA business meeting dedicated to
“Coping with Challenges through
Sustainable Development”.
In times of suffering economies and
customer industries which have been
drastically affected by this unprecedented
crisis, the petrochemical industry has
shown its ability to act quickly and
efficiently. The chemical industry has
reacted to the crisis pro-actively by cutting
production, by introducing part-time work
and with the closure of less efficient plants
Looking forward, Dr. Heuser expressed his
deep conviction that despite difficult times
“keeping focus on continuing implementing
sustainable development in the way we
operate our businesses is the key to cope
with today’s and tomorrow’s challenges”.
Dr Albert HeuserPresident Petrochemicals BASF
President of EPCA
KEYNOTE SPEECHES:
Turbulent Times for Chemicals:
Coping with Challenges through
Sustainable Development
Introduction
day 1
“keeping focus on implementing
sustainable development in the
way we operate is the key to cope
with today’s and tomorrow’s
challenges”.
He invited the petrochemical industry to view
the current difficulties as “an opportunity to
show that not only it deserves its licence to
operate, but that the chemical industry is a
great industry, which is and will be part of the
solution when it comes to sustainable
development and better life”.
produce fuels, he continued, which were
also a source of reactive olefins for the
emerging petrochemical business. The
advent of catalytic cracking in the 1930's,
followed by steam cracking in the 1940's,
finally provided larger volumes of lower-
cost ethylene, which drove product
innovation. “But it was the
commercialization of polyethylene in the
1950's that spurred the development of
lower-cost ethane cracking.” Since the
1960's, ongoing innovation in catalyst
development and monomer generation
resulted in an explosion of new
products.
Over the past century, the interplay of
innovation in the use of lower cost
feedstock, more efficient and cleaner
manufacturing processes and game-
changing products has created “what is
today a three trillion dollar per year
global industry (…) whose products are
Steve Pryor, President of ExxonMobil Chemical, shared his views on the economic, socialand ecological challenges ahead and presented examples of ExxonMobil’s past andfuture commitment to sustainable development.
Sustainability as a key to succeed
Having experienced already three economic down cycles in his
career, Pryor had learned that only “a disciplined, long-term
approach through the ups and downs of the business cycle is
key to long-term success.” Despite the current significant
challenges including very weak business conditions, unprecedented
capacity additions of about 15 % in the near future, and the
challenge of reducing greenhouse gas emissions, “we must continue
to deliver ever-increasing value to customers and to society while
reducing our environmental impact”. In other words, Pryor said: “To
be successful, our industry must be sustainable.”
Sustainability, he explained, means "meeting the needs of the
present without compromising the ability of future
generations to meet their own needs”, as defined by the United
Nations in 1987. It required balancing economic growth, social
development and environmental concerns. “The key is finding the
balance, because as the World Energy Council stated in a 2007 report,
policies which fail to contribute to economic and social development
will themselves not prove sustainable”, he pointed out.
The challenge of sustainability is not a new one. “I would submit that
over the past century, our industry has been successful, because it has
been sustainable, continuously raising the bar in delivering products
that keep us safe, healthy, warm, cool, fed, in motion and connected…
while, at the same time, reducing its environmental impact.”
Continuous innovation in feedstock, in manufacturing
processes and in products “has and will continue to underpin
the chemical success story”, Pryor said. He invited the audience to
take a brief historical look at how innovation had shaped the industry,
with a focus on the ethylene chain as “the foundation of the
petrochemical industry.”
Historical focus
At the turn of the last century, the modern day chemical industry
started in Germany using coal as the primary feedstock. “Over
time, however, the increasing cost of coal along with safety,
health and environmental concerns drove the industry to
refinery-based liquids as the primary feedstock.” Starting in the
1920's, U.S. refiners were equipped with thermal crackers to
Survival through Sustainable Development for Chemicals:
An Industry View
2 &3
“To be successful, our industry
must be sustainable.”
Stephen PryorPresident ExxonMobil Chemical
Vice President ExxonMobil Corp.
an essential part of every facet of the
modern economy, touching 96 percent
of all manufactured goods.”
Major Improvements
In addition to these economic and social
achievements, the chemical industry had
always made a major contribution to the
environment as well, Pryor pointed out.
Referring to a recent study conducted by
McKinsey and Company and reviewed by
the Öko Institute, he claimed: “For every unit
of carbon dioxide emitted by the chemical
industry over the product lifecycle, more
than two units of carbon dioxide are saved
by society through the use of products and
technologies enabled by our industry.” The
world's greenhouse gas emissions were
thus up to 13 percent lower today than
they would be without the use of
products of modern chemistry.
Improvements in the energy efficiency of
chemical operations contributed to this
positive impact, he added. While chemical
production rose by 60 percent in the EU
from 1990 to 2005, energy consumption
remained stable. “This equates to the
chemical industry reducing its energy
intensity by 3.6 percent annually, equivalent
to a 30 percent absolute reduction in
greenhouse gas emissions”, Pryor concluded.
3 examples of sustainable
chemical products
The president of ExxonMobil Chemical
then presented three examples of
sustainable chemical products which best
Turbulent Times for Chemicals: Coping With Challenges through Sustainable Developmentday 1
illustrate how the industry delivers economic, social and
environmental benefits to society. His first example dealt with
sustainability in textiles and fibres. “Many would assume that
cotton, a natural renewable fibre, better promotes sustainability than
polyester, a derivative of the petrochemical, paraxylene.”
But cotton, he recalled, “requires large quantities of water, competes
for available land and has higher production costs and lifecycle
greenhouse gas emissions than polyester.” Given the versatility of
polyester and the engineered performance of the new polyester
microfibers, polyester has become the world's fibre of choice, and
demand keeps growing. “Just because a natural material like cotton is
renewable,” he said, “it doesn’t mean it can match the balanced
sustainability benefits of the products of modern chemistry.”
His second example illustrated the sustainability of chemical
products in automotive applications. Pryor explained that
modern light weight plastic parts helped reduce the weight of the
average automobile by nearly 10 percent, leading to a 6.6 percent
improvement in fuel economy. Other fuel-saving products were
being developed such as synthetic lubricants and butyl rubber inner
liners for tires which “use 80 percent less raw material than current
inner liners and improve air retention by 10 percent”, he explained.
“If just one-third of the U.S. auto fleet used them, it would save
about five billion gallons of gasoline annually and reduce greenhouse
gas emissions equivalent to taking eight million cars off the road.”
Finally, chemistry had “revolutionized the electronics’ world,
transformed how we communicate, and (will) usher in a new
generation of hybrid and electric vehicles”, he said, presenting the
example of battery separator film, a business ExxonMobil helped
pioneer. Battery separator film is a polymer film used in lithium-ion
batteries, which helped miniaturizing the electronics’ industry by
replacing nickel cadmium batteries. “Continuous improvements in
the separator film helped make lithium-ion batteries lightweight, with
higher energy and power capability.” Most portable electronics, from
laptop computers and cellular phones to power hand tools were
nowadays powered by lithium-ion batteries today. Cellular phones
triggered a revolution in developing countries as they allow broad
access to telecommunications, for the first time.
Battery separator film therefore “is a compelling example of how
modern chemistry is changing the world”, Pryor said, explaining that
new polymer and processing technologies have led to the development
of new separator films that can withstand the more demanding
requirements of hybrid and electric vehicles. “If 10 percent of U.S. cars
were hybrid vehicles, the greenhouse gas emissions reduction would be
equivalent to taking another five million cars off the road”, he noted.
According to Pryor, the three examples perfectly illustrate that
the chemical industry has been successful because it has been
sustainable - delivering economic, social and environmental
benefits. But what’s next? “Looking to the future, how can our industry
4 &5
continue to prosper and grow in the challenging environment ahead?
How do we raise the bar and build a more sustainable future?”
Looking to the future
First, the industry must continue to invest in innovation,
especially in low-cost feedstock, manufacturing processes and
products, Pryor believes. Exxon, for example, will pursue
improvements and breakthroughs in steam cracking, invented in the
1940s. “Even after some 70 years of technology development, we still
see enormous opportunities for innovation.” Although bio-based
feedstock and products will play a growing role, history shows that
development, scale-up and penetration of new technologies take
decades. “Hence, our industry must continue to invest in
petroleum-based technology and production capacity, while
pursuing alternative sources”, he said.
The chemical industry must furthermore help improve consumer
use of energy and increase their sustainability performance by
developing product solutions that save energy and reduce
product usage, Pryor said, mentioning the example of metallocene-
based film resins produced by his company which allow customers
to use less packaging while maintaining performance. “Demand for
these value-added resins has been recession-proof,” he pointed out,
“proving that sustainability is good business.”
Pryor also stressed out the necessity to help “policy-makers
understand that our industry is part of the solution to climate
change.” Sound public policy in Europe or North America should
not impede the chemical industry’s ability to compete, he believes.
Otherwise, it will cause “the leakage of production, emissions and
jobs to countries without costs on greenhouse gas emissions”.
Finally, public confidence must be enhanced through
strengthening product safety management and pursuing the
objectives laid down in regulatory acts such as REACH, the U.S. Toxic
Substance Control Act or of the Global Product Strategy developed
by the International Council of Chemical Associations. “But
regardless of the regulatory framework in your region, product
safety is every company's responsibility”, he insisted.
“Voluntary efforts to provide transparent, standardized
information on the safety of priority chemicals should be
accelerated (…) and our industry should support research and
innovation in product safety testing methods.”
In his closing address, Pryor said that he was very optimistic about
the future of the industry. “According to the World Bank, the global
economy will nearly double to about 75 trillion dollars per year by
2030. ExxonMobil estimates that
petrochemical demand will continue to
grow faster than the economy for the
foreseeable future, especially in Asia-Pacific,
which will represent over half of world
petrochemical demand by 2015.”
But to participate successfully in this
growth “requires looking through the ups
and downs of the business cycle and
steering a steady course (…) continuously
improving operational integrity,
environmental impact, product
performance and long-term shareholder
returns”, he recalled. “And as in the past,
innovation in chemistry will enable
progress throughout the world and help
to build a more sustainable future.”
Following his keynote speech, Pryor
reaffirmed his company’s strong
commitment to sustainability when asked
about immediate actions to be taken by
the industry. ExxonMobil, he said, was
exploring continuously other sources of
energy (such as algae) and developing new
technologies to enable economically viable
solutions to penetrate the market. “We
must be sustainable, it’s not an option,” he
stressed out. “If you do not continue to
deliver better value, your business will be
marginalized on the market; if you don’t
succeed to improve sustainability, (…) you
might ultimately lose your licence to
operate.”
“We believe that climate change is a
serious problem that requires action on a
long-term approach”, he concluded.
Furthermore, sustainability required
enhanced responsible “cooperate
citizenship”, he said, in order to address
economic and social problems, especially in
developing markets, by combating
corruption, fostering education and
improving transparency, even within the
industry itself. To raise more than 1,5 billion
people from poverty, energy and
sustainable products of the petrochemical
industry are needed. “We are part of the
solution.”
PANEL DISCUSSION
Downturn, Survival and Sustainability:
Urgent Action Items
Participants were Joschka Fischer,
German Foreign Minister and Vice-
Chancellor 1998-2005, member of the
Green party, Dr Gerd Leipold, Executive
Director Greenpeace International, Nikhil
Meswani, Executive Director Reliance
Industries (India) and Frank Rinderknecht,
CEO and founder of Rinspeed (Switzerland).
As a former politician, Joschka Fischer
started the debate by putting the current
downturn into perspective. “In the past
decades, we experienced changes no one
thought were possible”, he said, referring to
the Soviet collapse, the dismantling of the Wall
and the fulgurate development of the Chinese
economy driving globalisation. Nor had
anyone expected a crisis like in 1929 and
obviously, “our political and economical
systems are not prepared to anticipate
such chocks and deal with them, in fast
changing modern worlds”.
The obvious trend of the 21st century,
Fischer noted, was anything but sustainable,
as the BRIC countries throw all their
efforts into following the path of western
living standards. “And there is no political
power able to stop this process, not even
the Chinese government.” The economic
minority model based on waste is about to
become a majority model and volatility of
markets will return with growth, he
warned. Although the financial turmoil put
the frightening increase in prices of energy,
raw materials and food on temporary hold,
the problem will arise even more
dramatically with the next boom. Only radical change could avoid
a new collapse, Fischer claimed: “We have to use all the tools
to turn around in an almost revolutionary way!”
Fischer recognized, that “the debate is no longer a confron -
tation of environmentalists and the chemical industry or any
other industry – as a matter of fact, without the chemical
industry, modern lifestyle would not be possible.” The actual
question according to him, “is whether the chemical industry has the
capability to innovate now – not in decades. We don’t have the time.”
“We have to use all the tools to turn-around in an almost
revolutionary way”, Fischer told the audience. “And we have to be
much more ambitious to succeed.” With an eye on the upcoming
climate conference in Copenhagen, he concluded with the striking
formula: “Innovate or perish! Those who are the great innovators will
be on the winners’ side.”
Greenpeace’ executive director Gerd Leipold very much agreed on
the urgency of changing our ways of producing and living
dramatically. “If everyone had as many cars as Americans do, the
world would have to cope with 5 billion cars and we would face a
climate problem six times bigger than we have now.” He said he
would have never imagined to hear a keynote speech on
sustainability delivered by ExxonMobils’ executives, “because in past
encounters, I’ve experienced the chemical industry rather as an
industry dragging its’ feet whenever legislation was under the way to
increase safety for environmental purposes.” But he welcomed the
change and invited the sector to stand up for a good result in
Copenhagen, rather than “talking about exemptions you need
to overcome the crisis.” Without climate legislation of any
substance in the US, he believes it would be very hard to find an
agreement in Copenhagen. The industry’s credibility is challenged:
“Don’t think you can defend your interests as long as you can and
then come along and talk about sustainability”.
Nikhil Meswami, representing the fast growing petrochemical industry
in India, acknowledged that “legislation is always a step in the right
After the keynote presentation by Steve Pryor, moderator and journalist Nadine Derezaintroduced the panel for a lively discussion on the double challenge of coping with the severeeffects of the economic crisis and embracing sustainability to fight climate change.
day 1Moderator : Nadine Dereza
Panel : Joschka Fischer Foreign Minister and Vice-Chancellor Germany (1998-2005)
Dr. Gerd LeipoldExecutive Director Greenpeace International
Nikhil MeswaniExecutive Director Reliance Industries
Frank Rinderknecht CEO Rinspeed
direction”, but equity had to be ensured. Innovation and new
technologies, he believes, are the keys for coping with the huge
domestic demand in the BRIC countries where 65 % of the World’s
young population lives, and still comply with environmental legislation. “It
will only take one generation”, he believes. Extreme energy-efficiency
would drive innovation in the emerging economies probably faster than
in the Western world as India has proven already, e.g. by producing
Nano-cars. “If the world doesn’t give us more time, we have to make
them even more efficient. Once you have the obligation to solve the
problem, people will raise to the challenge”, he stated.
Asked whether the car industry will undergo a revolution fuelled by
petrochemical innovation, Fischer said that “electric cars will appear
much faster than many of us think today.” China, he believes, is taking
the lead, whereas the traditional car manufacturers head for
intermediate hybrid solutions. “But we are facing a revolution!
Those who invest in innovation will succeed, others disappear.”
To him, it seems clear that the chemical industry will play a much
more important role in the automotive production in the future
than the steel industry. On the other hand, eCars would require
more sustainable production of electricity.
Car pioneer Frank Rinderknecht has been working on visionary, 0-
emission concept cars for the past decade. He explained that
reducing weight without losing comfort and safety was the key factor
to convince consumers to turn to more energy-efficient cars. Down-
sizing of cars and engines should be the first step in order to
develop electric cars for large urban usage, with bigger cars to follow
as soon as improved batteries were made available. “But for a long
time, the car industry has invested in too much capacities and
overslept future innovations”, he criticized their lack of ambition and
slow speed in developing electric cars.
Recalling Pryor’s definition of sustainability, Nadine Dereza asked Leipold
to comment on the actual balance between social, ecological and
economical objectives. “Emission reduction must be the overriding
objective”, he responded. “There is still far too little consideration for
environmental aspects”, he said, urging the chemical industry to seek
collaboration and dialogue with “non-experts”. “The problems we are
facing are much more complicated than they used to be. For the
chemical industry, thinking ‘we are just producing materials’, is not
thinking far enough”, he believes.
“The evolution of renewable energies has perfectly illustrated that we
can learn very quickly”, Leipold recalled. In his understanding, the
example perfectly showed that so called non-experts were the ones
who drove the right development and he invited the chemical industry
to go after such ‘non-experts’. “They may not be always pleasant
partners, but they anticipate society’s needs and help learning from
science.” Together with the chemical industry, NGOs could help
politicians develop ‘smart’ regulations, after solid discussions and even
disagreements. “But we should provide the political system with
a balanced view to make it easier to
take decisions.”Yet, he said he couldn’t see
the chemical industry capable of doing so.
“But once you recognize that we need
smart regulation for the future and not
only to meet your interests, we can talk
together very well”, Leipold said.
Every crisis, every difficulty offered new
opportunities, according to Meswani who
advocated an optimistic view given that the
sector is providing the basic materials to
cope with the challenges. Although the
industry has become a global industry,
solutions and innovation might be found
more and more on a local level, he believes.
Fischer too, wished to conclude on a
positive and encouraging note: “You are the
guys who will create the solutions,” he
addressed the audience, “do not get
depressed by considering the current
situation as a stress, but as a huge
opportunity.” The industry leaders should
no longer consider innovation as a threat to
profits, but take advantage of the crisis to
write a new story. “CEOs should not be ‘up-
to-date. They should be ‘up-to-the-future!”
“No doubt - the chemical industry is a key
sector to deal with climate change”,
Leipold stated in his final address. “But if
you are already satisfied with what you do
at the moment, you’ll miss both the
opportunity and the responsibility you have
towards future generations.” The industry
should not expect to change its’ bad
reputation from one day to the other and
get immediate reward for talking about
sustainability. “But if you take the
opportunity seriously, this sector eventually
will be recognized as making a very
important and crucial contribution to
society”, Greenpeace’s director concluded.
6 &7
“Innovate or perish! Those who are the great
innovators will be on the winners’ side.”
End-to-end supply chains have always
been a key era for cost control and
improvements, in particular on the
outbound dispatch. Reduction of emissions
and carbon footprint, better visibility and
measurements will increasingly contribute
to more sustainable and efficient supply
chains, Browitt believes.
KEYNOTE SPEECHES:
Turbulent Times for Chemicals:
Coping with Challenges through Sustainable
Supply Chain
day 2
On the short term, the industry must be prepared to cope with “a
few problems such as shortage of ship capacity, road equipment and
drivers, a general loss of expertise and expended supply chains, once
we pull out of recession.”
These challenges can only be dealt with through global solutions,
according to Browitt, and the industry should actively seek common
global standards in order to achieve sustainability in supply chains.
Phil BrowittChairman of EPCA Supply Chain
Programme Committee
“We need global
solutions to cope with
today’s and tomorrow’s
challenges”
Introducing the second workshop and paneldiscussion, Phil Browitt, Chairman of the EPCASupply Chain Programme Committee, gave a shortoverview on challenges and opportunities in thechemical supply chain.
Introduction
BASF’s business strategy relays on the principle that value-adding
growth can only be successful if economic success is combined
with environmental protection and social responsibility, Ulrich von
Deessen stressed out. “We are committed to sustainable
development in all our activities.” According to BASF values and
principles, economic considerations do not take priority over safety,
health, environment concerns. “We fulfil the request of our business
partners and of relevant groups in society and comply with the RC
(Responsible Care) initiative.”
Risk Management
One of the drivers of sustainable supply chain management at BASF,
von Deessen explained, was risk management to ensure continuity
of supply and to deliver products safely to customers. “As far as we
can influence it, we evaluate and reduce the impact of our
supply chain activities and work closely with our partners and
Logistic Service Providers (LSP’s) on improving our overall
performance.” BASF had for example developed a certified load
securing systems in collaboration with authorities and LSP’s.
Von Deessen furthermore explained how BASF applied the
company’s values and principles on its’ procurement procedures in
order to put sustainable supply chains into practice with raw
materials suppliers. In 2008, BASF purchased approximately 500 000
different raw materials and technical goods. The selection of
suppliers, he stated, was not only based on economic criteria, but
also on their commitment to environmental protection, occupational
safety and social responsibility standards. “Our suppliers have to
meet these requirements in line with RC guidelines.”
Risk matrixes help BASF to identify high-risk suppliers who are more
closely checked. “First they are asked for self-assessment, to raise
their awareness. Next, we conduct onsite visits to assess them. In
cases where the supplier does not meet BASF standards, an action
plan for improvement is discussed with suppliers”, he explained the
process. “In 2008, more than 500 visits were carried out by our own
experts.” With suppliers who do not fully
meet the required standards, BASF actively
promotes sustainable development by
supplying support and offering training. “In
2008, we organised trainings in India and
China on environmental safety and social
standards, and also carried out special
projects such as the so-called ‘1+3’
project”, he mentioned.
Inside the “BASF fence”, production plants
and energy stream were highly linked
through the “Verbundsystem” contributing
to highly efficient use of energy and
resource conservation. At BASF, for
example waste heat was captured for
downstream production, von Deessen
explained. “As a result, about 45 % of our
steam requirements are supplied by the
use of waste heat.
Sustainable Supply Chains in the Chemical Industry
8 &9
Dr. Ulrich von DeessenBASF President Competence Center
Environment, Health & Safety
45 % of our steam
requirements are supplied by
the use of waste heat.
Environment, Health & Safety, BASF held a keynote speech on sustainablesupply chain management at BASF.
partnerships, for instance through the ‘green loop’ project, enabling
customers to return used electronic chemicals to BASF for recycling.
In 2008, more than 5000 tons of electronic chemicals were recycled
through the ‘green loop’.”
BASF transport and distribution activities follow the same path.
“They are part of our corporate social responsibility and we apply
uniformed standards for transportation and storage of chemical
products.” BASF safety advisors ensure that internal and international
transportation standards and requirements are fulfilled. “If an
accident occurs, they provide us we special reports that help us to
develop strategies and implement measures to avoid similar incidents
in the future”, he explained.
BASF relays on SQAS to evaluate the performance of its’ LSP and
chemical distributors. “When using ships for the transport of
liquids, we screen each seagoing vessel and barge”, he stated.
“We check the inspection reports before selecting a ship and only
ships which are approved in our database may be used by our
logistics procurement teams.” By using SQAS, the chemical industry
in Europe had developed a cornerstone for LSP’s, von Deessen
believes, enabling LSP’s to participate in the RC initiative. “Our LSP’s
have taken up the initiative in a very positive way,” he reported.
“Today we are confident that this highly contributes to
achieving higher economic and ecological performance along
the supply chain with all our partners.”
All together, the primary energy savings
add up to 2,6 m tons of oil equivalent
per year and allow to save 6 to 7 m of
CO2 emissions per year”, he stated.
“This is a very good example on how
economic benefit can go hand in hand
with environmental improvement.”
Safe handling of products by LSP’s and
customers is very important to BASF, von
Deessen stressed out. “We set for
ourselves ambitious product stewardship
targets and we review all our substances
based on risk assessment in line with
REACH specifications and even beyond
statutory requirements.” To foster safe
use of products by customers, BASF
supports customers with training,
workshops and comprehensive
information on applications using
state-of-the-art internet-based
information systems. “We even provide
tailor-made information depending on the
kind of customer and their specific needs”,
he added.
Sustainable Development
According to von Deessen, sustainability
has become an increasingly important
success factor for BASF’s business partners.
“We see great opportunities in extending
our safety competence to our customers
Turbulent Times for Chemicals: Coping with Challenges through Sustainable Supply Chainday 2
BASF 1+3 Project
One of the most speaking examples of successful partnerships that
help reduce risk and create value is BASF’s 1+3 project, he believes,
a project established in China “to build a responsible value
chain by spreading and sharing the principles and practice of
sustainability.” Targeting mainly small and medium sized
enterprises, BASF formed teams with 3 business partners (a
customer, a supplier and a LSP) to promote sustainability by offering
guidance through Best Practice, expertise and customised solutions.
The three partner companies than introduce the same concept to
three other business partners in their own value chain, he explained.
“Up to now, the initiative reached more than 60 partners in
different sectors all over China and was rewarded last year as
Best Practice by UN Global Compact.”
BASF started carbon footprint evaluation and calculation on raw
materials (28 m tons CO2 annually) and on production (25 m tons)
in 2007. On the other hand, 252 m tons of CO2 were saved by
customers and society by using BASF products such as insolating
materials, catalysts and lightweight plastic components for cars, he
explained.
“But when we look at the entire value chain, we realise that the
amount of emission from supply chain activities which we are able to
influence is extremely low”, he noted. “We therefore first focused on
our suppliers of raw material, on our own
activities and on waste management.”
Nevertheless, “we all know that supply chain
management is at the very core of our daily
business and therefore of utmost importance”,
he stressed out. The examples he had
mentioned show that “pursuing these values
puts you ahead of your competitors, by
managing risk and creating value not only
today, but also for tomorrow”, von Deessen
concluded.
10 &11
supply chain management is
at the very core of our daily
business and therefore of
utmost importance
PANEL DISCUSSION
TurbulentTimes for Chemicals:
Coping with Challenges through Sustainable
Supply Chains
day 2
After Ulrich von Deessen’s keynote
speech on BASF’s efforts towards
sustainability and carbon footprint
reduction, Nadine Dereza invited speakers
from different sectors to join von Deessen
on the podium for a discussion on “Coping
with Challenges through Sustainable Supply
Chains”.
Better and more practical
regulations
Referring to Ulrich von Deessen’s
presentation, Joschka Fischer
congratulated BASF on the “huge success
story”, recalling nevertheless that this was
“the result of very bitter fights, about
regulations and after experiencing disasters
by other companies.” But in the end, he said, sustainability turned out
to be a business success for BASF, not only an environmental success.
According to Fischer, this is the message to be learned, also with
regard to future cap & trade systems. “I predict that in ten years,
cap and trade will be realised around the globe. The
discussions will rather be about improving the system.” The
industry, Fischer pointed out, should really understand these success
stories as “a combination of skills, of learning curve in the company,
of good regulations and of pressure from the outside, from NGOs
and the society.” “It’s a complicated process, but at the end it
contributes to the economic success of a company or an industry
that is really indispensable”, he said.
“We had learned our lessons the very hard way, 20 years ago”,
Ulrich von Deessen recognized. “But you mentioned something
very important: better regulation. My recommendation today is
that on all these issues, we have to step much closer to
politicians to lobby in a positive way”, he said. “Not that we
don’t want regulation, but we need to talk about practical
regulation.”
“a combination of skills, of
learning curve in the company,
of good regulations and of
pressure from the outside,
from NGOs and the society.”
Moderator : Nadine Dereza
Panel : Edouard CrouferArthur D. Little, Director, Leader of the Global
Chemicals and Health Care Practice
Joschka Fischer Foreign Minister and Vice-Chancellor Germany
(1998-2005)
Hervé MontjotinTransport Division Executive Vice President,
Norbert Dentressangle
Dr. Ulrich von DeessenBASF President Competence Center Environment,
Health & Safety
Optimization outside the fence
From his experience of 30 years in the chemical industry, Edouard
Croufer, consultant at A.D. Little, drew an overview on optimization
of supply chains achieved over the past decades. “In the last 30, 40
years, the chemical industry has optimized what is within their full
control, within ‘the fence’, often including feedstock. We are very
good at this and never stop improving.” But today, he recommends:
“We really need to look what happens outside the fence,
throughout the supply chain, using the same skills that we
have used to optimize inside the fence.”
Hervé Montjotin is head of the transport division at Norbert
Dentressangle (ND), a 30 year old French family company which
expended to an international player, running logistics and transport
activities in all European countries. From the point of view of a
haulier, he said, “we have to search for operational excellence
through recruitment, training of drivers, investments in fleet
and in security - this is our operational basis.” Following new
requirements on greenhouse gas reduction, ND has invested on
trucks with cleaner engines and fuel-saving tires, “as trucks are – and
will stay - the key element in the supply chain, and thus the key to
reduce our environmental impact.”
Talking about a more solution-orientated approach, Montjotin said,
“the only way to transfer goods from the road to containers, for
instance, is to work with our customers to design specific solutions
and establish together measures of our carbon footprint.” From his
experience, he stated that for the chemical industry “it’s difficult to
skip from very short-term tenders to a more adapted
process to adopt a solution approach. There is still a big gap
between general views shared by the industry in
conferences on sustainability, and the day-to-day reality in
the plants and with the procurement teams.” From his
experience, he said that is was easier to set up more
innovative solutions in the field of fast moving consumer
goods, “especially on carbon footprint where we were able
to set up CO2 statements with some customers.”
Quantifying approach
Croufer invited the industry to adopt a
quantifying approach. “Shipping and all
supply chain operations outside the fence
stand for about 15 % of cost”, he said.
“Assuming that we have not optimized
these 15 % as well as inside the fence,
there are 20 % of saving to be made, i.e. 3
% bottom line, which means 5 % on capital
employed. This can shift us from 8-10 % to
13-15 % of capital return - which is quite a
lot!”
He also stated that the chemical industry
very poorly optimizes clusters. “We take
for granted that being in a cluster, we
have already optimized. But clusters
are living organisms and there are 20 %
of savings to be achieved.” The next step
would be to better integrate logistic service
providers including warehousing. “There is
an enormous amount of work to be done”,
Croufer believes, if the industry succeeds to
overcome one major obstacle: “We are
prisoners of our system of profit and
loss and often do not create the cake
because we don’t know how to share
it.” But he firmly believes that “we need to
adopt a partnership approach with
suppliers, shipping companies etc, using the
same skills that we use inside the fence.”
And in the end, include customers, by
setting up recycling mechanisms like the
“green loop” mentioned by von Deessen.
Reduction of CO2 emissions
Fischer too, believes that supply chains will
be of key importance to achieve the goal
of reducing CO2 emissions by 20 %. “This
12 &13
“There is still a big gap between
general views shared by the industry in
conferences on sustainability, and the
day-to-day reality in the plants and with
the procurement teams.”
Turbulent Times for Chemicals: Coping with Challenges through Sustainable Supply Chainday 2
will require more than only technical
improvements”, he said, “we will need to
answer questions such as: is transport really
needed or a result of bad management?”
Once the economic recovery will be back,
more integrated and more intelligent
solutions will be needed, Fischer said. “But
will you wait until regulation takes over the
driver seat - or will you act as an industry
together with your partners beforehand?” If
the industry does not act, he believes,
“regulation will follow swiftly on a
European level.
Holistic approach at the
European level
Montjotin shared Fischer’s view, that “we
need a European regulation on CO2
rather than fragmented national
approaches like the French carbon tax
which is only a new tax put upon the
economy!” But he fears that it will be too
slow to come.
“Hopefully, Copenhagen will be a success,”
Fischer replied, “although I doubt it. But
sooner or later there will be firm
commitments. “I don’t think it will easy,”
Fischer said, “as a lot of domestic interests
will play in. But there is a ‘must’ for lower
carbon footprint. Besides, the car industry
has an interest to sell vehicles with new technology and customers
demand for sustainable products will play a very important role.”
Fischer believes that the electronic industry will be one of the first
industries to be confronted with green labelling and sustainable
product life cycle. “And this will include, in a substantial way, the
chemical industry and its supply chain.”
Von Deessen stressed out that it would be crucial to establish a level
playing field. “France for instance has a totally different carbon
footprint because of its nuclear power plants. This means 40 bn. Euro
less to be paid annually to the cap and trade system!” When focusing
on greenhouse gas emissions, one should not forget that the
ecological footprint is much more, he added. “We neglect a huge
amount of other problems behind the door and I would favour
a much more holistic approach.”
With regard to the Copenhagen negotiations, Croufer said that the
debate had to be brought on a broader level, to avoid isolated
optimization in Europe only. “With regard to the main factors in
supply chains - speed, reliability and cost - we need to identify which
kind of network to activate to reach our customer, how to manage
the supply chain and which metrics to use in order to measure if we
really reach our goals”.
According to Montjotin, choices have to be made between a very
opportunistic procurement approach (tender lane-by-lane)
and a truly collaborative approach to share with the
petrochemical industry. “But until now, we have not been very
successful”, he recognizes. “If you consider a global logistic and
transportation field on a middle-term-approach, we should think
about shifting goods from road to container, work on carbon
footprint and build monitoring systems etc.” Unfortunately, the
transportation market was very fragmented and overreacted to all
economic events, he said. “You can make the choice to surf on the
market, year by year… but I consider that’s not the relevant choice
for such industry”, Montjotin added.
Fischer wondered why the industry was complaining about different
standards in different parts of the world. “They are our competitive
edge!”, he said. “The others will follow us, not the other way round!”
Progress won’t happen, “if we wait until everybody moves”, he
warned. “But it drives me nuts that we see our advantages as a
burden!” He believes that Europe should develop a different self-
perception, put its competitive edge upfront and forget about
China’s short-term cost advantages. “We need to invest to defend
and increase our competitive edge in technology, in
environmental standards, in integrated systems delivering more
accurate information to make the most efficient choices”,
Fischer said. Those regions which will be the first to implement an
efficient cap and trade system, will have a huge advantage, he
believes. “It’s a break-through challenge!”
supply chains will be of
key importance to achieve
the goal of reducing CO2
emissions by 20 %
14 &15
Croufer agreed, but “you can’t change the mind-set of people in a
minute”, he added. “We should take the lead on better information
systems, otherwise we will be confronted with a new virtual industry
taking our assets, our most precious piece of value, and use them to
take the profit.” Croufer said he was confident that the industry will
continue to become more open. “There is no reason that we
can’t take the next steps of strategic partnership and
virtualisation.” Besides optimizing clusters, the industry should
study its supply chains “to reach our customer with a more flexible
system. We need systems that are transparent to our customers -
without necessarily building a plant next to them.”
But it won’t happen “by accident”, Croufer warned. “In your
organisation, you need to raise the issue from the level of shipping to
the level of supply chain and partnership integration.” He recom -
mended “there should be one person in the organisation whose only
responsibility is to monitor the related benefits, just the same way
you act inside the fence to increase the efficiency of the plant.”
Trust issue
Von Deessen mentioned trust as a very important factor in
partnerships. “In Ludwigshafen e.g., some of our LSPs have status of
‘very very reliable LSP’. They can enter our site through an electronic
system without being checked again and optimize waiting and
loading times”, he explained. “For some chemicals, they can load the
truck by their own. But it’s very important to check and readjust
the system”, he recalled, “and it’s a real investment in the beginning,
in personnel resources and in money.”
When the question of standardising 44 t trucks in Europe to reduce
carbon footprint was raised, Montjotin answered that to him this “was
a typical example of lack of political courage, blocked by irrational
reactions”. Fischer responded that rather than being disappointed, the
sector should “address the problem, form alliances and work
through together.” He added: “It would be very interesting to have
your agenda: What are the transport sector’s proposals or requests to
improve your carbon footprint? Once you put this on the table, the
debate will show how valid your positions are.”
Phil Browitt from EPCA put the question on a broader level: “Some
of the models we use have carbon footprint overlays. But how close
are we to do selection on carbon footprint and cost basis?” Von
Deessen said he did not believe in carbon footprint measurements
on a product level, too complicated to be right. “But it’s different for
“We need systems that are transparent to
our customers - without necessarily building
a plant next to them.”
companies: you can count everything and
work on it to reduce your carbon footprint.
At BASF, we have the goal to reduce our
carbon footprint by 25 % in 2020”, he
explained. Montjotin said he was less
optimistic with the transportation market
being a very fragmented market and
lacking standards on CO2 measurements.
In his final address, Montjotin again asked
the industry to “open the box and give to
transportation and logistics providers the
opportunity to address real partnership
solutions to improve sustainability.” Von
Deessen encouraged his peers to “set up
small projects, look over the fence, go to
one of your partners in the supply chain,
openly discuss changes and implement
them step by step.” Whereas Fischer said
that progress will depend also on right
pricing. “As long as prices are extremely
low, progress won’t happen on an efficient
level”, he warned. “Pressure will come,
sooner or later, from regulation.”
“open the box and give to
transportation and logistics providers
the opportunity to address real
partnership solutions to improve
sustainability.”
According to Professor Rice, the current global financial crisis
bears the risk that people as well as companies are
overwhelmed by the difficulties and loose focus on what needs to be
done for long-term stability on a global scale. As a principle,
economic growth has to be driven by the private sector, she believes,
based on open trade, creativity, innovation and risk-taking.
“On the short run we have an advantage on technology and
education.” But research and development investments by the
private sector in the U.S. and in Europe have to be stimulated and
dissemination of new technologies encouraged by low trade barriers,
in particular for new climate-linked technologies, she suggested.
The WTO, she stated, “is not perfect, but it’s our only way of creating
a level playing field, setting up product safety standards and
protecting intellectual rights among other things.” Economic
protectionism would be the wrong answer to the current difficulties.
Rice stressed that economic growth, secure energy supply and
environmental protection are tightly linked. “But if China and India do
not participate in the process, we lose pace”, she said.
India is making progress despite cumbersome bureaucracy, but
“China clearly has some political strains”, she said. “How long do
they think they can censor the internet, for example, and still benefit
from it?” Nevertheless, Rice believes that China is, and will continue
to be, a responsible international partner.
Rice also spoke about the geopolitical importance of failing or failed
states, “We need to keep an eye on failed states,” she said. The
Western world should not give in to temptations to reduce its
efforts, but continue help build responsible states able to deliver to
their people in order to leave no room for anti-democratic populism.
This included guaranteeing freedom of expression and of religion,
education to boys and girls and democratic elections, she
emphasized.
Desig
n by
MCI
Bru
ssel
s •
brus
sels@
mci-
grou
p.co
m
In her closing speech, Prof. Condoleezza Rice, US Secretaryof State (2005-2009), expressed her conviction that opentrade, common standards and the private sector’s creativitywill drive economic recovery. Efforts to help builddemocracy, protect the environment and combat povertyworldwide have to be intensified.
day 2Prof. Condoleezza RiceUS Secretary of State (2005-2009)
© EPCA, 2009
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CLOSING LUNCH
How to Achieve Global Sustainable Developmentin an Economic Downturn and Geo-political Uncertainty