24
Channel & Bolt Fixings CI/SfB X6 series/0. 2 January 2006 4.0

4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

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Page 1: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

Channel & Bolt Fixings

CI/SfB X†6

series/0. 2

January 2006

4.0

Page 2: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

CHANNEL & BOLT FIXINGSWe supply a wide range of fixings and channelsections for use with our range of masonrysupport, windposts, ties and restraints.Channel sections are available for casting intoconcrete or for surface fixing to the face of astructure, supported by a wide variety of boltsand anchors to suit construction applications.

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Page 3: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

CONTENTS

CHANNEL & BOLT FIXINGS PRODUCT RANGE 2

INTRODUCTION TO CHANNELS 3

LIGHT DUTY CHANNELS 4

MEDIUM DUTY CHANNELS 5

HEAVY DUTY CHANNELS 6

SPECIAL CHANNELS 7

FIXING GUIDE FOR CAST-IN CHANNELS/

WINCRO T HEAD BOLTS 8

WINCRO WBEB EXPANSION BOLT 9-11

WINCRO WBRC INJECTION RESIN & ANCHORS 12-13

WINCRO WBRCHD HEAVY DUTY INJECTION

RESIN & ANCHORS 14-15

WINCRO WBRG GLASS CAPSULE ANCHORS 16-17

WINCRO WBSS/WBXS HEXAGON HEAD SETSCREWS 18

WINCRO WBGB GRIP BOLT 19

WINCRO SELF-DRILLING/SELF-TAPPING SCREWS 20

WINCRO WBCT CAST IN SOCKETS 21

OTHER WINCRO FIXINGS 21

COMPANY PROFILEWincro Metal Industries is a long establishedcompany founded on the principles of innovativedesign, quality manufacture and outstandingcustomer service. Our steadfast commitment to those values over the years has firmlyestablished Wincro as one of today’s leadingdesigners and manufacturers of Stainless SteelBuilding Products. It has also earned thecompany an excellent reputation for qualityand reliability amongst the many architects,specifiers, engineers and building contractorsthat the business serves.

Wincro is based in Sheffield, the home ofstainless steel. We produce a wide range of corrosion resistant fixings, support systems,flooring and access equipment. Our range isconstantly evolving and developing in order tokeep pace with the demands of a fast-movingindustry and the changing needs of our clients.

DESIGN SERVICEAll designs and details are supplied by Wincro’s team of experienced technicaldesign professionals who work closely witharchitects, engineers, specifiers, designers andcontractors. Assistance can range from simpleguidance or advice on standard productselection to a fully computerised design serviceand detailed consultations on incorporatingspecial designs. Site visits can also be arranged.

MAINTAINING HIGH STANDARDSWe maintain the highest standards both in terms of the materials from which ourproducts are made and the techniques we employ in manufacturing. Our productscomply with and, in many cases, exceed allrelevant British standards. We have invested insome of the most advanced machinery in theindustry to help assure product quality and toenable us to provide a rapid turn-round of allorders, large or small, standard or bespoke.

QUALITY STAINLESS STEELAll our channels & bolt fixings are available inhigh quality grade 1.4301 (304) stainless steelfor optimum performance and long life. Grade1.4401 (316) stainless steel can be specifiedfor use in corrosive environments.

Page 4: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

CHANNEL & BOLT FIXINGS PRODUCT RANGE

tel:+44 (0) 114 242 2171 fax:+44 (0) 114 243 4306 email:[email protected] www.wincro.com

CHANNEL & BOLT FIXINGS PRODUCT RANGE

Light Duty Channels

1.0 WC231.1 WCD

Medium Duty Channels

2.0 WC282.1 WC38

2.0 2.1

Heavy Duty Channels

3.0 WC403.1 WC49

3.0 3.1

Special Channels

4.0 WC414.1 WC36

5.0

5.2 5.3

5.1

Bolt FixingsFor fixing to concrete:

5.0 WBEB see pages 9-115.1 WBRB see pages 12-17

For fixing to steel:

5.2 WBSD see page 205.3 WBGB see page 19

Wincro offer a full range of channels to suit all applications. Details on channel lengths, appropriate T Headbolt, tightening torque and stock length availability can be found on pages 4-8.

Wincro also offer a full range of fixings types including bolts, bonded anchors, screws, and special fixingswhere access is limited. Details of these, together with our fixing range for use with channels can be found on pages 9 to 21.

2

4.14.0

1.0 1.1

For further information go to page 4

For further information go to page 5

For further information go to page 6

For further information go to page 7

Page 5: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

3INTRODUCTION TO CHANNELS

Wincro channels provide positive anchorage for fixing components and allow generous tolerances for setting-out. The use of Wincro channels often eliminates the need for the costly and time consumingprocedure of site drilling of either concrete or steelwork. Wincro supply a range of stainless steel channelsections either for casting into concrete or surface fixing to the face of a structure.

The Wincro Channels range include: Light duty self anchoring channels for restraining masonry through to Heavy duty channels complete with welded wavy tail anchors.

All cast-in channels will not produce expansive forces and enable closer edge fixing than expansion anchors.

Our cast-in range are supplied with nail holes for securing to shuttering and are filled with expandedpolystyrene to prevent the ingress of concrete during casting.

INTRODUCTION TO CHANNELS

SURFACE FIXED

Plain back channels can be surface-fixed to concrete and to steelwork, and in certain situations to masonry(normally as a wall starter for use with ties).

Wincro’s WC27 Channel system has been developed to fix back to steel studwork using the WincroWBSDD65ZP to prevent any crushing of the insulation batts (for further details on this particular system please see our Ties and Restraints Section).

Cast In Channel

1.0 WC38 Channel with welded wavy tailanchors for casting into concrete

Surface Fixing

2.0 WC28P face fixed Channel

WBXS Xylan Coated SetscrewWBPW Plate WasherWTS2C28 Channel TieWIP Isolation Strip

2.1 WC27 Channel System for steel studwork

3.0 / 3.1Components

Polystyrene infillWavy Tail Anchors

3.1 Typical Detail

WSC Bracket SystemWC38 Channel

3.0 3.1

1.0

21

3

21

43

2

1

2

1

4

2.0 2.1

2

1

4

3

Page 6: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

4 LIGHT DUTY CHANNELS

tel:+44 (0) 114 242 2171 fax:+44 (0) 114 243 4306 email:[email protected] www.wincro.com

Wincro WC23 is a shallow, light duty self-anchoring cast-in channel and is a high performance alternative to the WCD Dovetail Anchor Slot. Both channels are used in conjunction with a close fitting tie.

The channels are supplied pre-punched for nailing to formwork and complete with polystyrene infill to preventthe ingress of concrete.

LIGHT DUTY CHANNELS

1.0 / 1.1WC23

WC23 Cast-in ChannelWTS3C23 Safe end Channel Tie

1.1 WC23 Channel, cast-in vertically to concrete

2.0 / 2.1WCD

WCD Cast-in ChannelWTDP3A Loose Dowel Pin Dovetail Anchor Tie

1.1 WCD Channel, cast-in vertically to concrete

1

21

1

Use with WT ##C23 Wall Ties (see Ties & Restraints Section for full range)

Use with WT ##A Wall Ties (see Ties & RestraintsSection for full range)

1.74 Self anchoring Channel for ties 100, 150, 3000

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC23 LIGHTWEIGHT CAST-IN CHANNEL1.0

1.50 Self anchoring Channel for ties 100, 150, 3000

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WCD SELF ANCHORING CHANNEL2.0

1.0 1.1

2.0 2.1

2

2

2

1

21

Page 7: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

5MEDIUM DUTY CHANNELS

1.0 / 1.1 / 1.2 WC28

1.0 WC28 Channel and WTS2C28Channel Tie

1.1 WC28 Channel, cast-in horizontally to support WSC Bracket Support System

WC28 ChannelWSC Bracket Support System

WC28 Channel is supplied complete with welded wavy tail lugs, nail holes forsecuring to formwork and polystyreneinfill to prevent concrete ingress.

1.2WC28P Channel (suffix P – plain back)WBXS Xylan Coated setscrew and WBPW Plate WasherWTS2C28 Safe End Indented Channel TieIsolating Strip to prevent bi-metallic corrosion

2.0 / 2.1WC38

WBT38 T Head Bolt WC38 ChannelWSC Bracket System to Cast-in Channel

WC38 Channel is supplied complete with welded wavy tail lugs, nail holes forsecuring to formwork and polystyreneinfill to prevent concrete ingress.

Note: minimum 2 anchors arerequired on short channel lengths.

3.75 4.25 1.00 M10 15 50 10050 15050 20050 3000

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC28 COLD ROLLED CHANNEL1.0

1.0

2.0 2.1

The Wincro WC28 and WC38 are a medium duty channels which can be used with both T Head bolts andthe WT##C28 or WT##C38 range of channel ties (see Ties & Restraints section for full range).

The WC28 and WC38 channels are mainly used in conjunction with the Wincro masonry support systems and are supplied with wavy tail lugs for casting into concrete or pre-drilled holes for surface fixing.

MEDIUM DUTY CHANNELS

1.21.1

6.00 7.50 2.00 M12 25 75 100M16 60 75 150

75 20075 3000

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC38 COLD ROLLED CHANNEL2.0

21

3

1

23

12

34

5

6

1

2

Note: minimum 2 anchors are required on short channel lengths. Specify WC38P for plain back channel.

Page 8: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

6 HEAVY DUTY CHANNELS

tel:+44 (0) 114 242 2171 fax:+44 (0) 114 243 4306 email:[email protected] www.wincro.com

The Wincro WC40 and WC49 are heavy duty profiled channels which are normally used with T Head bolts.

Both channels have a significantly higher safe working load than our standard channels.

Both systems are supplied complete with wavy tail lugs, nail holes and polystyrene infill to prevent the ingress of concrete, or plain backed for surface fixing.

HEAVY DUTY CHANNELS

1.0 / 1.1WC40 Channel

WC40 Cast-In ChannelWBT40 T Head BoltWSCFA Angle SupportSerrated Patch and Washer

1.1 WC40 channel, cast-in horizontallyto support WSCFA Angle Support

2.0 / 2.1WC49 Channel

WC49 Cast-in ChannelWBT49 T Head BoltWSCFAG Gussetted Angle SupportSerrated Patch and Washer

2.1 WC49 channel, cast-in horizontally to support WSCFAGGusseted Angle Support

8.00 10.00 2.50 M16 60 100 3000

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC40 HEAVY DUTY CHANNEL1.0

12.50 15.00 2.75 M12 25 150 3000M16 60 150M20 120 150

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC49 HEAVY DUTY CHANNEL2.0

1.0 1.1

2.0 2.1

1

3

4

2

1

3

432

4

1

2

2

1234

Page 9: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

7SPECIAL CHANNELS

2.0 / 2.1 / 2.2WC36 Surfaced Fixed Channel

2.0 WC36 Channel used as a wallstarter with WTS3C36 wall tie

2.2 WC36 Channel welded tounderside of WSC Bracket SupportSystem to support Soffit brickwork.

WC36 ChannelWTS3C36 Channel Tie6mm Stitching RodsWSC Bracket System

2.2

SPECIAL CHANNELS

1.00 N/A 100, 1200,3000

Pull Shear Longitude T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC36 SURFACE FIXED CHANNEL2.0

2.1

2.0

WC36 SURFACED FIXED CHANNEL: Supplied with drilled holes for fixing to timber, steelwork, masonry or concreteframes. The slim profile provides the added benefit of fitting within a standard 10mm thick mortar or movement joint. The WC36 is also used welded to the under side of masonry support systems to accommodate soffit brickwork.

WC41 TOOTHED CHANNEL: Designed to be cast vertically into concrete or surface fixed, and is ideally suited for use with the Wincro Masonry Support Systems. The WC41 uses a serrated T Head bolt (WBT41) which preventsslipping under load. The channel can be also supplied complete with a high bond wavy tail anchors, holes for fixing to formwork and complete with polystyrene infill to prevent the ingress of concrete.

1.11.0

1.0 / 1.1WC41 Channel

WC41 Toothed ChannelWBT41 Serrated T Head BoltWSCFA Angle support complete with horizontal slotsWBPW Plate Washer

1.1 3 way adjustment- Vertical adjustment in

toothed channel

- Horizontal adjustment throughslotted holes in angle

- Lateral adjustment using packing shims

10.5 4.00 10.5 M12 25 100 10010.5 5.75 10.5 M16 70 100

Pull Shear Resultant T Head Torque Min. Edge Standardout (kN) (kN) Bolt (Nm) distance lengths(kN) size (mm) (mm)

WC41 TOOTHED CHANNEL1.0

1234

32

1

4

2

4

1

3

123

4

Page 10: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

8 FIXING GUIDE FOR CAST-IN CHANNELS / WINCRO T HEAD BOLTS

Wincro stock a wide range of T Head bolts, plate washers and nuts to suit all the Wincro range of channels. Thestandard bolt sizes for each channel are shown in the appropriate table. Non-standard sizes are available on request.

Wincro T Head bolts can be inserted anywhere along the length of the channel and locked into place byrotating the head through 90o. When ordering the Wincro range of T Head bolts, quote the diameter andlength required. The Wincro range of T Head bolts are manufactured from Grade A2 (304) stainless steel.Grade A4 (316) are available on request.

tel:+44 (0) 114 242 2171 fax:+44 (0) 114 243 4306 email:[email protected] www.wincro.com

Standard bolt size (mm)

M10

M10

40

50

WBT38 T HEAD BOLT FOR USE WITH WINCRO WC38 CHANNEL

Standard bolt size (mm)

M12

M12

M12

M16

40

50

60

50

2.0

Standard bolt size (mm)

M16

M16

M16

40

50

60

WBT49 T HEAD BOLT FOR USE WITH WINCRO WC49 CHANNEL

Standard bolt size (mm)

M12

M16

M20

40

50

50

4.0

Standard bolt size (mm)

M12

M16 40

35

50

50

60

6.0 T Head Bolt

Insert T Head Bolt into ChannelTurn through 90o to locate

12

WINCRO T HEAD BOLTS

FIXING GUIDE FOR CAST-IN CHANNELS

MINIMUM EDGE DISTANCES

Dimensions from the centre of the channel to the edges of the concrete should not be less than the minimum edge distance stated, applicable to the range of channels in pages 5-7.

Fixing Timber Shuttering

Wincro Cast-in Channels are generally supplied in 3m lengthswith welded wavy tail anchors, nail holes and polystyrene infill.

To prevent the channel from pulling away from the shutteringand to avoid the ingress of concrete, Wincro recommendthat all nail holes be used.

To assist with the removal of the shuttering and to ensure thestability of the channel, Wincro recommend that all nails havea plain shaft and be installed at right angles to the channel.

Installation for Steel Shuttering

Wincro standard T Head Bolts can be used when fixing to steel shuttering through pre-drilled holes.

Fabrication

Wincro recommend that if channels with wavy tail anchors are required to be cut on site, there must be a completeanchor retained inside 50mm from the end of the channel.

A welded corner fabrication must be used on all externalcorners where horizontal cast-in channel is used with theWincro Masonry Support Systems.

Taking away Shuttering

Care should be taken to ensure that when the concrete is poured,that it is completely compressed around the rear of the channelparticularly adjoining the wavy tail anchors. When the concretehas cured, the shuttering is removed, the nails can either becut or turned away from obstructing any tie or T Head bolt.

21

6.0

WBT28 T HEAD BOLT FOR USE WITH WINCRO WC28 CHANNEL1.0

WBT40 T HEAD BOLT FOR USE WITH WINCRO WC40 CHANNEL3.0

WBT41 T HEAD BOLT FOR USE WITH WINCRO WC41 TOOTHED CHANNEL5.0

Page 11: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

9WBEB EXPANSION BOLT TECHNICAL GUIDE

WBEB EXPANSION BOLT TECHNICAL GUIDE

DIRECTION OF LOADING: The direction of the applied load must be considered to determine the most appropriate anchor.The tension and shear components must be less than the recommended safe working loads in the direction concerned.TENSILE LOAD: Tensile loads are applied along the axis of the fixing. Common examples include suspended ceilingapplications and the suspension of mechanical services, pipework and ductwork etc. Tensile load performance dependson the correct installation of the anchor.SHEAR LOAD: Shear loads act at right angles to the axis of a fixing and directly against the face of the structural material.Shear performance is governed mainly by the shear strength of the bolt material and in close edge distances compressivestrength of the supporting substrate.OBLIQUE/COMBINED LOADS: Oblique loads are a combination of tension and shear components. If the angle of applied oblique load is within 10º of pure tension or pure shear, the safe working load for that direction maybe assumed. Otherwise, the applied oblique load should be resolved into its shear and tensile components which must be less than the appropriate safe working loads.OFFSET LOADS: Offset loads act at right angles to the fixing axis but are offset from the surface. This is effectively a bending Moment and the load carrying capacity of the anchor in this condition is reduced from its capacity in shear. Correct guidance is available from our Technical Design Team.

RECOMMENDED TIGHTENING TORQUE: In torque controlled expansion anchors a clamping force is exerted through the fixture to the base material. The clamping force is proportional to the tightening torque. Tightening the anchor hexbolt or hexnut enables the expander to key into the surrounding substrate providing a secure fixing.

Tightening to Wincro’s recommended torques ensures the clamping force is greater than the published safe working loads.The torques should not be exceeded as this may overstress the bolt material.

Adjustable torque wrenches of the ‘break back’ type are recommended for setting fixings.

EXPANDED FIXINGS: Torque controlled expansion anchors transmit expansion forces by locally compressing thesubstrate. The expansion forces are exerted at the point of expansion, not over the whole length of fixing.

On applying the load to the anchor, additional forces are exerted as shown by the projected area, i.e. concrete cone.It is this projected areas which relates to the performance of the anchor. Therefore, as embedment depth is increased thelarger cone and the performance of the anchor is increased until the mode of failure changes to steel failure.

Any reduction in the projected area, for example when anchors are placed too close together or too near the edge ofconcrete will result in reduced performance and should be avoided if possible. Where unavoidable, the appropriate reductionfactors shown for reduced spacing or edge distance (tables 2.0 & 3.0) should be applied for the safe working load shownin table 4.0.

M655 6 55 12.5 25 6.5 50 26 30 16 5

M685 6 85 12.5 25 6.5 50 26 30 46 5

M865 8 65 17 25 9 55 15 40 15 15

M880 8 80 17 25 9 55 15 40 30 15

M8105 8 105 17 25 9 55 40 40 55 15

M1080 10 80 21 30 11 60 7 50 16 25

M10115 10 115 21 30 11 60 42 50 52 25

M10130 10 130 21 30 11 60 57 50 67 25

M12100 12 100 24 40 13 80 12 60 24 45

M12135 12 135 24 40 13 80 39 60 58 45

M12150 12 150 24 40 13 80 54 60 73 45

M16105 16 105 30 47 18 100 - 80 5 110

M16140 16 140 30 60 18 100 20 80 40 110

M16140 16 180 30 60 18 100 60 80 80 110

M16220 16 220 30 60 18 100 100 80 120 110

Product Bolt size Bolt Washer dia. Thread Hole dia. Standard Embedment Reduced Embedment Rcomm. code /hole in length steel (SS) length in fixture Depth Max fixture Depth Max fixture torque

(concrete) thickness thicknessmm mm mm mm mm mm mm mm mm mm Nm

d b w i

WBEB WINCRO EXPANSION BOLT*1.0

*To achieve published performance values, it is essential that all anchors are installed correctly in accordance with the installation instructions.

- -

- -

Page 12: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

10 WBEB EXPANSION BOLT

tel:+44 (0) 114 242 2171 fax:+44 (0) 114 243 4306 email:[email protected] www.wincro.com

EDGE DISTANCE*(CONCRETE)

Spacing Tensile: Edge Shear: Edge mm reduction factors reduction factors

M6 M8 M10 M12 M16 M6 M8 M10 M12 M16

3.0

30 0.60

40 0.73 0.60 0.64

50 0.87 0.73 0.82 0.62

60 1.0 0.87 0.65 1.0 0.74 0.60

80 1.0 0.83 0.65 1.0 0.80 0.67

100 1.0 0.83 0.65 1.0 0.84 0.62

120 1.0 0.77 1.0 0.74

140 0.88 0.87

160 1.0 1.0

BOLT SPACING*(CONCRETE)

Spacing Tensile & Shear reduction factorsmm M6 M8 M10 M12 M16

2.0

40 0.65

50 0.77 0.65

60 0.88 0.77 0.65

80 1.0 0.88 0.77 0.65

100 1.0 0.88 0.77 0.65

120 1.0 0.88 0.77

150 1.0 0.88

180 1.0

WBEB EXPANSION BOLT

SELECTION DATAThe Wincro Expansion Bolt requires a hole the same diameteras the bolt.

The hole can, therefore, be drilled through the pre-positionedfixture, eliminating the need for marking out and allowing fastand accurate installation.

Available in a wide range of sizes the Wincro Expansion Boltis a versatile, cost-effective anchor combining good loadcarrying characteristics with ease of fitting.

The WBEB Expansion bolt is for use in concrete withminimum strength of 20N/mm2.

Available in Stainless Steel A4 (316).

DESIGN DATAConcrete

Loads shown are for 30N/mm2. For other grades of concreteplease contact our Technical Design Team.

Edge Distance and Spacing

The loads shown are applicable to normal edge and spacingdistances. For closer spacing and edge distances, reductionfactors must be calculated from the appropriate tables.

Combined Load

When selecting an anchor which will carry a combined load,ensure that the bolt size selected satisfies the following equation.

*To achieve published performance values, it is essential that all anchors

are installed correctly in accordance with the installation instructions.

WBEB PERFORMANCE DATA*4.0In concrete 30N/mm2

Safe working load(kN)

Failure load (kN)

Safe working load(kN)

Failure load (kN)

Normal edge distance(mm)

Normal spacing(mm)

Standard embedment depth Reduced embedment depth

M6 2.3 2.0 8.9 8.6 1.8 1.5 5.8 6.1 60 60 80

M8 3.8 4.4 13.6 16.6 2.3 2.9 11.1 13.1 80 80 100

M10 5.8 6.6 19.5 22.8 3.1 4.5 14.0 20.1 100 100 120

M12 9.0 10.5 30.5 32.2 5.2 6.5 19.6 29.2 120 120 150

M16 14.2 16.3 47.6 61.4 7.1 12.8 30.0 57.8 160 160 180

Size Tension Shear Tension Shear Tension Shear Tension Shear Tension Shear Tension & Shear

Applied tensile load Applied shear load

Safe static tensile load Safe static shear load≤ 1.2+

Page 13: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

11WBEB EXPANSION BOLT

3.1

1.0 / 1.1 / 1.2 / 1.3WBEB Expansion Bolt application

1.0 Drill hole to required depth and diameter throughclearance hole in fixture to concrete

1.1 Remove debris and thoroughly clean hole

1.2 With nut and washer assembled, tap throughfixture into hole until fixing depth is reached

1.3 Tighten to recommended torque (see table 9)

1.2 1.3

To establish safe working loads the following criteriaare to be met:

SAFETY MARGINSafe working load = x –KS

Where: x = The main ultimate load at failure

K = statistical confidence factor relating to sample size testedS = Standard deviation of test results found by statistical analysis

= Factor safety of 3 for torque controlledexpansion anchors

For Bonded Anchors Wincro suggest a safetymargin of greater than 4 to take account of variations to site conditions and operatortechnique.

FIXTURES WILL NOT MOVESafe Working Load < mean load at 0.1mm axialmovement of anchor due to tensile load

OR

Average Loading at 1.0mm movementperpendicular to the axis of the bolt due to shear loading, whichever is lower

ANCHOR MATERIAL WILL NOT BEOVERSTRESSED

Safe Working Load < the specified maximumworking tensile and shear stress for the particular bolt material in question, all inaccordance with the relevant material standard.

Note 1: The lowest value produced by these threemethods is used as the safe working load

Note 2: Other manufacturers and distributors may notapply the same stringent criteria to establishment of safe working loads as Wincro

Care should be exercised when comparingWincro Anchor performance to that of othercompanies.

CONCRETE STRENGTHThe safe static load (SSL) and failure loads shown in the product specific tables are for 30N/mm2

concrete unless otherwise stated. For other strengthconcrete (between 20 and 50N/mm2) the equivalenttensile load can be calculated using the followingempirical formula:

Tensile SSL = Tensile X Substrate strength

SSL in 30N/mm2 concrete 30

For example:

Tensile SSL in = Tensile SSL in

50N/mm2 concrete 30N/mm2 concrete x 50

30

= Tensile SSL in 30N/mm2 concrete x 1.29

Hence the tensile safe working load in 50N/mm2 concretewill be 29% greater than the figure shown in the table for 30N/mm2 concrete.

This calculation is only valid to tensile loads and cannot be applied to shear loads or failure loads. The formula is empirical, based on test results, in accordance withM.O.A.T. 49, and is intended for guidance only. A site test is recommended to validate these tests.

For further guidance contact our Technical Design Team.

SAFE WORKING LOADS: The recommended safe working loads published in this guide are for static application.Static applications include dead loads, sustained loads and variable loads where the peak load is lower than the safeworking load. Dynamic applications are generally not covered by this guide due to the range and complexity of theapplication. For guidance on dynamic applications contact our Technical Design Team.

1.11.0

Page 14: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

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WINCRO WBRC INJECTION RESIN & ANCHORS

WINCRO WBRC INJECTION RESIN & ANCHORS12

The Wincro WBRC is a polyester mix in the nozzle resin anchor system providing a stress free fixing method in solid and hollow structures.

Ideal where edge distances or spacings are limited, or substrate quality is poor, the Wincro WBRC is alsoavailable in a 150ml cartridge for smaller applications and can be used with a standard mastic gun.

When fixing into hollow structures a mesh sleeve must be used. Relative short cure times.

TYPICAL APPLICATIONSTwo part mix in the nozzle polyester resin anchorsystems for use in concrete, brickwork and blockwork.

Ideal for applications where conventional expansionfixings present problems.

Typical applications include installation of mechanicaland electrical services, facade retention, structural steelcladding restraint, curtain walling, masonry support andremedial repairs.

CURING TIME

Temp. (0c) Gel time Cure time

30 4 mins 30 mins

25 7 mins 60 mins

15 15 mins 120 mins

5 30 mins 180 mins

3.0

SPACING(CONCRETE)

Spacing Tensile & shear reduction factorsmm M8 M10 M12 M16

5.0

40 0.80

50 0.85 0.82

60 0.90 0.87 0.82

70 0.95 0.91 0.85

80 1.0 0.95 0.89 0.85

90 1.0 0.93 0.88

100 0.96 0.91

110 1.0 0.94

130 1.0

EDGE DISTANCE(CONCRETE)

Spacing Tensile: Edge Shear: Edge mm reduction factors reduction factors

M8 M10 M12 M16 M8 M10 M12 M16

2.0

40 0.80 0.50

50 0.90 0.83 0.62 0.56

60 1.0 0.91 0.85 0.75 0.66 0.54

70 1.0 0.92 0.87 0.78 0.64

80 1.0 0.93 1.0 0.89 0.72 0.62

90 1.0 1.0 0.82 0.69

100 0.91 0.77

110 1.0 0.84

130 1.0

MESH SLEEVE

For Stud Hole diameter Sleeve diameter Packsize in structure & length quantity(mm) (mm)

4.0

M8 12 11x85 10

M10 16 15x95,15x130,15x200 10

M12 18 17x95,17x200 10

M16 22 21x200 10

PERFORMANCE DATA WBRB RESIN ANCHOR BOLT USING WBRC INJECTION RESIN

Size Tension Shear Tension Shear Tension Shear

1.0In concrete 30N/mm2

Safe working load (kN)

Failure load (kN)

Normal edge distance (mm)

Normalspacing(mm)tension& shear

Safe working load(kN) tension & shear

Concrete30 N/mm2

Brickwork20.5

N/mm2

Brickwork20.5N/mm2

Blockwork7N/mm2

Blockwork3.5N/mm2

Blockwork2.8N/mm2

Recommendedtorque (Nm)

M8 2.5 2.9 12.4 8.8 60 80 80 1.4 0.6 0.5 0.4 3 2

M10 4.2 4.6 20.8 13.9 70 90 90 2.9 1.3 0.9 0.7 9 6

M12 6.6 6.7 33.0 20.2 80 110 110 4.0 2.0 1.1 0.9 17 11

M16 11.2 12.6 56.0 37.7 90 130 130 5.0 3.0 36 24Sizes above M12 arenot recommended

Page 15: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

WINCRO WBRC INJECTION RESIN & ANCHORS 13

1.0 WBRB Resin

Anchor Bolt

1.1 Wincro Mesh

Sleeve

1.2 WBRC Injection

Resin and Resin Gun1.01.1

2.0 / 2.1 / 2.2 / 2.3Resin Anchor application

2.0 Drill hole to correct diameter and depth for stud size

2.1 Thoroughly clean hole and insert mesh sleeve

2.2 Insert cartridge gun and attach nozzle. Dispenseto waste until even colour and pump into hole

2.3 Insert stud with a twisting action

2.4 Leave the anchor undisturbed until the resin has set and attach fixture2.0 2.1

2.2 2.3 2.4

1.2

DESIGN DATAConcrete

Loads shown are for 30N/mm2 (C20/25) concrete. For othergrades of concrete between 20 and 50N/mm2 where theanchor is in tension the load can be calculated using thefollowing empirical formula:

Combined Load (concrete only)

When selecting an anchor which will carry a combined load,ensure that the bolt size selected satisfies the following equation:

Edge and Spacing Distances

The loads shown are applicable to characteristic edge andspacing distances. For reduced edge and spacing distances,reduction factors must be calculated from the appropriate tables.

Reduction Factors – Edge and Spacing Distances

The characteristic edge and spacing distances quoted in thetable are the minimum allowable for the quoted safe loads toapply. Where the design dictates reduced edge and spacingdistances, the appropriate reduction factor/s from the tablesshown on page 12 must be applied to the safe working load.Choose the required bolt diameter across the top of the tableand read down the left hand column until actual edge orspacing distance is found. Read off the reduction factorwhere the two lines intersect (interpolate as required).Multiply this factor by the safe working load quoted in thetable. On the occasion that multiple close edge and/orspacing distances occur, the appropriate reduction factorsmust be applied.

Tensile SWL in X Actual concrete strength

30N/mm2 concrete 30

This calculation is not valid for shear

NUMBER OF FIXINGS PER CARTRIDGE (SOLID)

M8 10 80 20 84 6 -

M10 12 90 15 61 5 20

M12 14 110 10 42 3 14

M16 18 125 5 28 2 9

6.0Stud Hole diameter Hole depth No. of holes per No. of holes per No. of holes using mesh sleevesize (mm) & length 150ml cartridge 380ml cartridge 150 380

Applied tensile load Applied shear load

Safe static tensile load Safe static shear load≤ 1.2+

Page 16: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

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WINCRO WBRCHD HEAVY DUTY INJECTION RESIN & ANCHORS14

TECHNICAL DATAWBRB RESIN ANCHOR BOLT USING WBRCHD HEAVY DUTY INJECTION RESIN

mm mm mm mm mm mm mm mm mm Nm

M8 80 14 M8 120 10 80 10 110 10

M10 90 20 M10 130 12 90 12 130 20

M12 110 27 M12 160 14 110 14 160 30

M16 125 35 M16 175 18 125 18 190 60

1.0Size Anchor Max Thread Min Drill Drilling Min dia. Total Max

depth thickness of dia. thickness of bit dia. depth clearance anchor tighteningpart to be fixed base material length torque

TECHNICAL DATA FOR INSTALLING OVERHEADWBRB RESIN ANCHOR BOLT USING WBRCHD HEAVY DUTY INJECTION RESIN

M8 80 19 M8 120 15 100 12.5 95

M10 90 26 M10 130 15 90 12.5 85

M12 110 34 M12 160 18 110 15.0 105

M16 125 43 M16 175 22 125 20.5 120

2.0Size Anchor Max Thread Min Drill Drilling Sleeve Sleeve

depth thickness of dia. thickness of bit dia. depth inside lengthpart to be fixed base material dia.

MECHANICAL PROPERTIESWBRB RESIN ANCHOR BOLT USING WBRCHD HEAVY DUTY INJECTION RESIN

M8 700 350 32.7 26.3 22.1 9.4

M10 700 350 52.8 54.1 45.5 18.7

M12 700 350 77.0 95.3 80.0 32.8

M16 700 350 145.3 247.0 207.4 83.3

3.0Size Min Yield Stressed Elastic Section Characteristic Recommended

tensile strength cross modules characteristic bending bendingstrength section bending movement movement movement

PERFORMANCE DATAWBRCHD HEAVY DUTY INJECTION RESIN RECOMMENDED LOADS IN kN4.0

Size C20/25 C30/37 C40/50 C50/60 C20/25 C30/37 C40/50 C50/60 C20/25 C30/37 C40/50 C50/60 C20/25 C30/37 C40/50 C50/60 C20/25

M8 6.8 6.8 6.8 6.8 5.7 5.7 5.7 5.7 5.0 5.0 5.0 5.0 4.5 4.5 4.5 4.5 4.1

M10 11.0 11.0 11.0 11.0 9.2 9.2 9.2 9.2 8.0 8.0 8.0 8.0 7.2 7.2 7.2 7.2 6.6

M12 16.0 16.0 16.0 16.0 13.3 13.3 13.3 13.3 11.7 11.7 11.7 11.7 10.5 10.5 10.5 10.5 9.6

M16 20.1 24.1 30.3 30.3 16.9 18.8 25.2 25.2 15.9 17.1 22.0 22.0 15.6 16.2 19.8 19.8 18.2

Tensile Oblique30o Oblique45o Oblique60o Shear

WINCRO WBRCHD HEAVY DUTY INJECTION RESIN & ANCHORS

CHEMICAL ANCHOR DETAILS FOR HEAVY LOADS

Installation for Resin and Chemical Anchors:

1. Drill hole of correct depth and diameter.

2. Remove the dust thoroughly (also possible with waterunder pressure).

3. Start injection from the bottom of the hole until it is half full.

4. Insert the selected stud with a twisting motion (rod mustbe grease free) and check that resin has completely filledthe hole (no air pockets), an excess of material shouldappear on the surface.

5. Apply load and tighten torque as shown in the table above.

FOR DESIGN DATA – PLEASE REFER TO PAGE 13

The Wincro WBRCHD is a high performance two component structural epoxy resin system. The epoxy resin is odourless and solvent free and is supplied in a 450ml cartridge.

Suitable for anchoring threaded rod and reinforcing bars into concrete and other solid and hollow structures.This product can be used in permanently damp conditions.

Page 17: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

WINCRO WBRCHD HEAVY DUTY INJECTION RESIN & ANCHORS 15

CHARACTERISTIC LOADS (FAILURE) IN kNWBRCHD HEAVY DUTY INJECTION RESIN5.0

Size C20/25 C30/37 C40/50 C50/60 C20/25 C30/37 C40/50 C50/60 C20/25 C30/37 C40/50 C50/60 C20/25 C30/37 C40/50 C50/60 C20/25

M8 22.9 22.9 22.9 22.9 15.9 15.9 15.9 15.9 13.9 13.9 13.9 13.9 12.5 12.5 12.5 12.5 11.4

M10 37.0 37.0 37.0 37.0 25.6 25.6 25.6 25.6 22.4 22.4 22.4 22.4 20.2 20.2 20.2 20.2 18.5

M12 53.9 53.9 53.9 53.9 37.4 37.4 37.4 37.4 32.7 32.7 32.7 32.7 29.4 29.4 29.4 29.4 26.9

M16 60.4 72.5 101.7 101.7 50.9 56.7 70.5 70.5 48.0 51.5 61.7 61.7 46.9 48.8 55.5 55.5 50.8

Tensile Oblique30o Oblique45o Oblique60o Shear

SPACING(CONCRETE)

Size Spacings (mm)

6.0

M8 40 53 66 80 93 104 120

M10 45 60 74 90 104 117 135

M12 55 73 91 110 127 143 165

M16 63 83 103 125 145 162 187

ReductionFactor

0.7 0.75 0.8 0.85 0.9 0.95 1.0

EDGE DISTANCE(CONCRETE)

Size Edge Distance (mm)

7.0

M8 40 51 61 72 83 93 104

M10 45 57 69 81 93 105 117

M12 55 70 84 99 114 128 143

M16 63 80 96 113 129 146 162

ReductionFactor

0.4 0.5 0.6 0.7 0.8 0.9 1.0

TEMPERATURE LIMITS FOR INSTALLATION: 4o TO 52oC

Ambient Max. time for *Waiting time before Waiting time before Total hardening time (hr)temperatures (oC) installation (min) applying user loads (hr) torque application (hr)

8.0

4 45 3.0 5.0 48

10 20 2.0 4.0 36

16 10 1.5 3.5 24

21 7 1.0 3.0 24

32 5 1.0 3.0 24

*Hardening time depends on ambient temperature.

1.0 1.1 1.2

1.0 WBRB Resin Anchor Bolt

1.1 Wincro Mesh Sleeve

1.2 WBRCHD Heavy Duty Injection Resin

Applied tensile load Applied shear load

Safe static tensile load Safe static shear load≤ 1.2+

Combined Load (concrete only)

When selecting an anchor which will carry a combined load, ensure that the bolt sizeselected satisfies the following equation:

Page 18: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

WINCRO WBRG GLASS CAPSULE ANCHORS16

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Wincro Glass Capsule is a high performance resin bonded anchor system that is used for safety-critical,structural applications. It does not expand and relies on the adhesion of the resin to the concrete, thereforeproviding a stress-free fixing. It can be used with studs or sockets in a wide range of good quality solid basedmaterials including stone, masonry, concrete and brickwork.

Wincro capsules contain epoxy acrylate resin and quartz granules plus a phial of hardener. The capsule andphial are broken and mixed in the hole by the action of driving the stud in with a drilling machine. The strength of the resin is unaffected by clean water but setting times will be longer.

WINCRO WBRG GLASS CAPSULE ANCHORS

DESIGN DATAConcrete

Loads shown are for 30N/mm2. For other grades of concreteplease contact our Technical Design Team.

Edge Distance and Spacing

The loads shown are applicable to normal edge and spacingdistances. For closer spacing and edge distances, reductionfactors must be calculated from the appropriate tables.

Combined Load

When selecting an anchor which will carry a combined load,ensure that the bolt size selected satisfies the following equation.

Other data included in the table shows a representativesample of results obtained in a solid brickwork of 20.5N/mm2

compressive strength.Concrete should be allowed to cure for 14 days prior to theinstallation of a bonded anchor.

1.0

1.0 WBRG Glass Capsule

1.1 WBRB Resin Anchor

1.1

COLD FORMED ANGLE SYSTEMSWBRG PERFORMANCE DATA AT STANDARD EMBEDMENT DEPTH 1.0

M8 4.20 3.80 19.00 11.40 100 130 130 1.40

M10 6.70 6.00 30.20 18.10 130 150 150 2.90

M12 9.70 8.80 43.80 26.30 150 170 170 4.00

M16 18.10 16.30 81.60 49.00 170 190 190 5.00

*For other grades of concrete see page 11.

Safe working load Failure load Normal edge Normal spacing (mm) Suggested safe(kN) (kN) distance (mm) Tension & Shear working load (kN)

Tension & Shear

Size Tension Shear Tension Shear Tension Shear

In concrete 30N/mm2 Brickwork 20.5N/mm2

WBRB RESIN ANCHOR BOLT

WBRB M8 110 17 17 10 80 9 11 6

WBRB M10 130 21 28 12 90 11 22 13

WBRB M12 160 24 36 14 110 13 38 21

WBRB M16 190 30 42 18 125 17 95 30

2.0Product Stud/ Stud Washer Max. Hole Hole Min Concrete Brickworkcodes Thread overall diameter fixtures dia. in depth in hole dia. 30N/mm2 20.5N/mm2

size length (mm) thickness concrete concrete in fixturemm mm (mm) (mm) (mm) (mm)

Recommended torque (Nm)

Applied tensile load Applied shear load

Safe static tensile load Safe static shear load≤ 1.2+

Page 19: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

17WINCRO WBRG GLASS CAPSULE ANCHORS

1.0 / 1.1 / 1.2 / 1.3 / 1.4Wincro WBRG Glass Capsule Anchor application

1.0 Drill correct diameter and depth of hole for stud or socket (see tables above)

1.1 Remove debris and thoroughly clean hole

1.2 Insert capsule into hole. Connect drill or socket to drilling machine using the appropriate driver system

1.3 Offer stud or socket to capsule. Switch on machine. Drive stud or socket into capsule. To prevent over mixing, stop as soon as bottom of hole is reached. Leave undisturbed until resin has set (see table 5.0)

1.4 Position fixture and tighten to recommended torque (see table 2.0)

1.0

1.1

1.2 1.3 1.4

CURING TIME

Temp. (0c) Gel time Cure time

20+ 10 mins 30 mins

10-20 20mins 1 hr

5-10 1 hr 3 hrs

0-5 2 hrs 6 hrs

-5.0 3 hrs 15 hrs

5.0

SPACING(CONCRETE)

Spacing Tensile & Shear reduction factors

mm M8 M10 M12 M16

3.0

60 0.80

70 0.83 0.80

80 0.87 0.83 0.80

90 0.90 0.86 0.83

100 0.93 0.89 0.85 0.81

110 0.97 0.91 0.87 0.83

130 1.00 0.97 0.92 0.87

150 1.00 0.97 0.92

170 1.00 0.96

190 1.00

EDGE DISTANCE(CONCRETE)

Edge Tensile edge reduction factors Shear edge reduction factors

mm M8 M10 M12 M16 M8 M10 M12 M16

4.0

60 076 0.50

70 0.82 0.75 0.58 0.50

80 0.88 0.80 0.74 0.66 0.57 0.50

90 0.94 0.85 0.78 0.75 0.64 0.56

100 1.00 0.80 0.83 0.77 0.83 0.71 0.62 0.52

110 0.95 0.87 0.81 0.92 0.78 0.69 0.58

130 1.00 0.96 0.89 1.00 0.93 0.81 0.68

150 1.00 0.96 1.00 0.94 0.79

170 1.00 1.00 0.89

190 1.00

FOR FURTHER INFORMATION – CONTACT OUR TECHNICAL DESIGN TEAM

Page 20: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

18 WINCRO WBXS HEXAGON HEAD SETSCREWS

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WINCRO WBSS/WBXS HEXAGON HEAD SETSCREWS

1.0

1.0Typical detail using WBXS Hexagon Head setscrew

WBXS Hexagon Head Xylan Coated Setscrew Stainless Steel WasherNylon Isolation WasherStructural SteelworkWelded Serrated PatchWincro Serrated WasherStainless Steel NutShimStainless Steel Cold Formed AngleWIP Isolation Patch

13

45

6

7

8

9

10

2.0 / 2.1 / 2.2 / 2.3WBXS Hexagon Head Setscrew

2.0 WBXS Xylan Coated Setscrew washer andnylon washer inserted through pre-drilled slot in mild steel beam

2.1 Setscrew assembled through gusset. Isolationpatch is used between the two dissimilar metals

2.2 Assembly of the Wincro WSC Bracket Systemshowing Adjustment Washer, Washer and Nut

2.3 Fully assembled WSC Bracket System usingWBXS Xylan Coated Setscrew

INSTALLATION OF THE WINCRO WBXS HEXAGON HEAD SETSCREW: Wincro WSC Bracket System fixed to mildsteel beam using WBXS Xylan coated setscrew

Wincro offer a wide range of bolts, nuts and washers in grades A2 (304) and A4 (316) austenitic stainless steel. TheWincro WBSS Hexagon Head setscrews are also available with a xylan coating (WBXS) which acts as an isolator whenbolting together dissimilar materials. Wincro Fasteners are used in conjunction with a comprehensive range of Wincroproducts including: WIncro Brickwork Support Systems, Windposts, Sliding Brick anchors and Flooring products.

WBXS/WBSS HEXAGON HEAD SETSCREWS

M8 1.25 36.60 70 17.00 16.40 10.90 7.52 20

M10 1.50 58.00 70 33.00 26.10 17.40 12.00 25

M12 1.75 84.30 70 57.00 37.90 25.30 17.45 30

M16 2.00 157.00 70 140.00 70.60 47.00 32.43 40

1.0Nominal Pitch Tensile mm2 Class Tightening Yield Safe working Min dist.size (mm) stress area torque load load between(mm) (Nm) kN (kN) centres

Tension Shear(mm)

WBSS THREAD DATA DIMENSIONS IN MM

8.00 6.4664 1.25 7.188 6.80 8.20

10.00 8.1596 1.50 9.026 8.50 10.20

12.00 9.8530 1.75 10.863 10.20 12.20

16.00 13.5462 2.00 14.701 14.00 16.25

2.0Major dia. Core dia. Pitch Effective dia. Tapping drill Clearance drill

2

12345678910

2.0

2.2

2.1

2.3

Page 21: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

19WBGB GRIP BOLT

WBGB GRIP BOLT

1.0 / 1.1 / 1.2 / 1.3WBGB Grip Bolt application

1.0 Drill hole in required position in mild steel RHS to correct diameter(see table)

1.1 Offer the Grip Bolt, isolationwasher and stainless steel fixture up to the steelwork. Insert bolt through fixture and steelwork, pin end to outside.

1.2 Strike the Grip Bolt pin

1.3 Using a torque wrench, tighten the hexagonal bolt to therecommended torque given by the table above.

The Grip Bolt cone is drawn up towards the body, spreading the product legs and providing a secure fixing.

1.0

1.2

1.1

1.3

M12 x 60 8.8 12 7 41 9.8

Bolt Steel grade Hole dia. Fixing thickness (mm) Safe working load (kN)Size mm min max Tensile Shear

WBGB GRIP BOLT1.0

Wincro WBGB Grip bolts should not be re-used on safety critical locations, unless a guarantee of their previousloading can be obtained.

The Grip Bolt is a high quality steel cavity fixing and is manufactured from Mild Steel with a Zinc plated andpassivated finish and gives a simple cost-effective solution for fixing to rectangular or round hollow sectionsteelwork or where accessibility to the steelwork is difficult.

The Grip Bolt can be used in conjunction with the full range of wincro Masonry Support Systems (typicalapplications see section on Masonry Support Systems).

9.8

Page 22: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

20 WINCRO SELF-DRILLING / SELF-TAPPING SCREWS

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WINCRO SELF-DRILLING/SELF-TAPPING SCREWS

1.0 / 1.1 / 1.2 /1.3 / 1.4WBSD Self-Drilling Self-Tapping Screw

1.0 Drill

1.1 Tap

1.2 Fasten

1.3 Wincro Self-DrillingSelf-Tapping Screw completewith isolation washer whererequired.

1.4 Application. Driver, specifyWBTLWD socket available

1.0

1.1

1.2

WINCRO SELF-DRILLING SELF-TAPPING SCREW: The Wincro Zinc-plated Self-Drilling/Self-Tapping Screws feature theirown high speed drill point and compatible thread form thus enabling a one fastening operation. Each screw is supplied completewith fixed isolation washer and can be used in conjunction with the Wincro range of Frame Cramps for securing to steel.

1.4

SWL Tension (kN) in steel thicknesses Shear

PERFORMANCE DATAWBSD SELF-DRILLING SELF-TAPPING SCREW

1.3

2.0 / 2.1 / 2.2 WBSDD65ZP Self-DrillingSelf-Tapping Screw

2.0 WC27 System

2.1 WBTLWD Wincro Driver

2.2 WBSDD65ZP 2.0

WINCRO WBSDD65ZP SELF-DRILLING SELF-TAPPING SCREW: Used in conjunction with our WC27 channel system for restraining masonry back to steel studwork, the Wincro WBSDD65ZP zinc plated self drilling/self tapping screw securely fixed inone operation without crushing the insulation.

2.1 2.2

Specify;WBSD/ZP for Zinc platedWBSD/SS for Stainless Steel

Screw size 4.0mm 6.0mm 8.0mm 10.0mm (kN)

5.5mm x 38mm 2.8 4.0 5.1 5.8 3.6

SWL Tension (kN) in steel thicknesses Shear

PERFORMANCE DATAWBSDD65ZP SELF DRILLING SELF TAPPING SCREW

Screw size 2.0mm 3.0mm 4.0mm 5.0mm (kN)

5.5mm x 65mm 1.1 2.1 3.1 3.8 3.3FOR FURTHER INFORMATION – CONTACT OUR TECHNICAL DESIGN TEAM

Specify;WBSD65ZP for Zinc platedWBSD65SS for Stainless Steel

Note, the above loads include a minimum safety factor of 3.0.

Note, the above loads include a minimum safety factor of 3.0.

Page 23: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

3.0 / 3.1WBCT Threaded Socket

Wincro’s range of Cast-insockets are manufactured from Grade 304 stainless steeland are designed to offer a simple solution for fixing into concrete components.The cast-in sockets areavailable with varying internalthread sizes and cross pinlengths in addition to theWincro standard range.

3.0

3.1

SPINDLE SOCKET WITH INTERNAL THREAD: Made to order and used in the restraint and support of GRC Panels

Size (mm)

Internal Length pull-outThickness x L a b g i j kN

WBCT CAST-IN SOCKET

M10 50 20 13 6.2 6 - 3.43

M12 60 24 16 9.2 9 60 5.89

M16 80 30 21 10.2 10 80 8.83

M20 100 35 26 12.2 12 100 13.73

M24 120 45 32 15.5 15 100 17.66

Designed by The Bright Partnership Ltd. 0114 296 2500

21WINCRO WBCT CAST IN SOCKETS / OTHER WINCRO FIXINGS

4.0WBCS Coach Screws

4.0 Coach Screw

4.0

5.0

Safe

WINCRO PLUG AND SCREW: All-purpose fixing for lightweight applications in brick, blockwork or concrete

WBCS COACHSCREW: Wincro Coachscrew is manufactured from Grade A2 stainless steel to DIN571 and is normallysupplied as a M12 x 50mm for connecting to timber joists/beams. Other sizes and thicknesses are available if required.Our Technical Design Team will advise on the correct fixing for your application.

5.0WBPS Plug & Screw

Installation:Mark out and drill holeClean out holes and insertplastic plug.Tap homePosition fixture, insert screwTighten till fixture is secure.

Anti-rotation finsProfile body for extra grip

12

1

2

Screw Size Plug Length Hole Diameter Safe Working Tensile Load

(mm) (mm) (mm) (kg) (kN)

5.5 (No.12) 35 6.5 100 1.00

SAFE WORKINGTENSILE LOAD

Results in common brick (20.5 N/mm2) with standard woodscrews at fullpenetration depth. Safe working loads are based on a safety factor of 4:1

Page 24: 4.0 Channel & Bolt Fixings - WINCRO Literature/Channel & Bolt... · Bolt Fixings For fixing to concrete: 5.0 WBEB see pages 9-11 5.1 WBRB see pages 12-17 For fixing to steel: 5.2

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Trade Description Act: Wincro Metal IndustriesLimited is continually developing and improvingits products and the descriptions contained inthis publication are for general guidance only,they do not form part of any contract.

To the best of our knowledge, the informationcontained in this document is accurate.Wincro Metal Industries Limited accepts noresponsibility for errors in, or misinterpretationof the information in this document, or in its use.

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