Channel & Bolt Fixings - Find The Needlepdfs.findtheneedle.co.uk/890-Channel-and-Bolt-Fixings...Refractory Fixings Channel and Bolt Fixings 4 CAST-IN CHANNELS Cast-in Channels range

Channel and Bolt Fixingsfor the Construction Industry

CI/SfB (21.9) Xt6

September 2011

2

This brochure is printed on paper produced from 80%recycled post-consumer fibre and 20% virgin pulp which issourced from responsibly managed and sustainable forests(FSC certified). The printing inks and sealant are vegetable-based making the document fully recyclable.

Ancon designs and manufactures high integrity steel products for

the construction industry. Through continuous programmes of

new product development, inward investment and employee

advancement, the company is committed to maintaining the

highest level of customer service within a dynamic and

challenging industry.

There are various methods of fixing stainlesssteel masonry supports, restraints andwindposts to either concrete or steel frames.The selection of the most appropriate methodwill depend on many factors including fixingcentres, edge distances, type of fixture,loading and the site adjustment required.

Range of Fixings 4-5

Corner Guards 5

Channel Profiles 6

Cast-in Channels 7-8

Surface-Fixed Channels 9

Installation Guidance 10

Designing with Bolts and Bonded Anchors 11

Expansion Bolts 12-13

Bonded Anchors 14-15

Steelgrip 16

Set Screws 17

Self-Drilling Screws 17

Plug and Screw Fixings 18

Hollow Slab Anchors 18

Cast-in Sockets 18

Applications 19

Other Ancon Products 19

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ISO 9001: 2000FM 12226

ISO 14001: 2004EMS 505377

Masonry Support Systems

Windposts and Lintels

Masonry Reinforcement

Wall Ties and Restraint Fixings

Channel and Bolt Fixings

Tension and Compression Systems

Insulated Balcony Connectors

Shear Load Connectors

Punching Shear Reinforcement

Reinforcing Bar Couplers

Reinforcement Continuity Systems

Stainless Steel Fabrications

Flooring and Formed Sections

Refractory Fixings


4

CAST-IN CHANNELSCast-in Channels range from simple self-anchoring slots for accepting restraint fixings tolarge capacity channels with integral anchors(pages 6-8). They provide the necessaryadjustment required when fixing to concreteand can eliminate site drilling. Nail holes aidthe fixing of channels to timber formwork andan infill prevents the ingress of concrete during casting.

Cast-in fixings do not generate expansiveforces in the concrete and can be used atclose centres and closer to the edges thanexpansion fixings.

OmegaPatent No: 2249110

The Omega 21/18 Channel is a self-anchoringchannel for use with Ancon wall ties referenced _ _21. The shallow depth of 18mm allows thechannel to be used where there is reducedcover to the reinforcement. Nail holes aid thefixing of the channel to timber formwork. Ifsteel formwork is to be used, or the formworkis to be surface-vibrated, please seek advicefrom Ancon’s Technical Services Team.

30/20Patent No: EP0882164B

Ancon 30/20 is a high performance channel.Its unique shape allows the applied load to be fed directly from the channel lips to theanchors and the more compact section sizeimproves its fit between reinforcement.Specially designed T-head bolts ride up thesloping sides of the channel and securely lockbehind the front lips. This channel also acceptsstandard 20mm wide wall ties. 30/20 is filledwith continuously extruded closed-cell PE-LDfoam. This material is removed easily in longsections and is 100% recyclable.

Ancon 30/20 should be used in preference to38/17 channel. 30/20 is a high performancechannel and its lower material content offersconsiderable cost benefits.

MDC Support System Fixed to CombiDeckFeaturing 30/20 Channel

AnconLockAnconLock has teeth cut into the returned lipsof the channel. The ‘T’ head bolts used to fixto this channel have a matching serratedsurface on the underside of the head whichprovides a high resistance to slip under shearload along the line of the channel.

CombiDeckAncon CombiDeck has been developed foruse with the permanent metal deck shutteringof steel frame structures. CombiDeck edgesupport is supplied with an integral channelsection, usually 30/20 channel, built into theside to accept Ancon ‘T’ head bolts. Moreinformation on this product can be found in theAncon Masonry Support Systems literature.

11.3 kN

15

70

27

100

156.8 kN

AnconLock 41/27

Ancon SD21 Channel Tie Fixed toOmega 21/18 Slot and MDC SupportSystem Bolted to 30/20 Channel

SURFACE-FIXED CHANNELS Plain-backed channels can be surface-fixed tosteel, concrete and in some instances,masonry (page 9).

25/14Ancon 25/14 accepts Ancon _ _ 25 wall ties andhas been designed to tie masonry cladding tosteel frames, including light section steelstudwork. It is fixed to the steel at 450mmvertical centres with self-drilling screws (page 17).The channel is supplied with pre-punched holesat close centres to allow cutting on site andhas a 16mm opening to accommodate a drivesocket for the fixing screws. More informationon this system, including wall tie spacing, isavailable in the Ancon Wall Ties and RestraintFixings brochure.

BOLT FIXINGS

Expansion BoltsThe range consists of Single Expansion Boltsand High Performance Bolts. The latter havedouble expansion clips that reduce axial andedge spacings and will achieve highperformance even in cracked concrete (pages 12-13).

Bonded AnchorsThese fixings create a strong chemical bondbetween the anchor and the host material.Resin is supplied in either ready-mixedcapsules or mixed on application from acartridge (pages 14-15).

Fixings for SteelworkThe Ancon Steelgrip simplifies the fixing ofsupport systems to hollow steel sectionswhere access is only available from one side(page 16). Stainless steel set screws and self-drilling screws are also available (page 17).

Cast-in SocketsSockets enable fixing to concrete whereadjustment is either unnecessary or can beprovided elsewhere (page 18).Plug and screw fixings, and anchors for fixingto hollow core concrete slabs, complete therange (page 18).

CORNER GUARDSCorner Guards offer protection to exposededges of columns and walls in areas of hightraffic such as car parks, warehouses,hospitals etc. Ancon manufactures cornerguards in a standard length of 1250mm ineither stainless steel, galvanised steel oruntreated mild steel. Stainless steel providesthe greatest corrosion resistance and, whereaesthetics are important, can be supplied witha satin-polished surface finish. Corner guardscan be either cast-in to concrete or post-fixedto almost any material. For more informationplease contact Ancon. 5

Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk

Ancon MDC System Fixed to Concretewith Single Expansion Bolts

Ancon 25/14 Channel, SD25Wall Tie and Self-Drilling Screw

Ancon Corner Guards

ANCON CHANNELAncon Channels are produced in a range ofprofiles, as illustrated.

25/14

14mm

Channel Standard Preferred ‘T’ Bolt Tightening Other Preferred Stainless Steel Carbon Hot-dippedReference Bolts Length (mm) Torque (Nm) Size Bolts Lengths (mm) 304 316/320 Steel Galvanised

21/18 - - - - 100, 3000

36/8 - - - - 100, 2400, 3400

25/14 - - - - 800, 1200, 2700, 3000

28/15 M10 50, 100 20 - 100, 150, 3000

38/17* M12 50, 100 30 M16 x 50 100, 150, 3000

30/20* M12 50, 90 50 - 100, 150, 3000

40/25 M16 50 70 - 1000, 3000

41/27 M16 50, 80 70 - 100, 150, 200, 3000

49/30 M16 50 70 M12 x 50, M20 x 55 3000

54/33 M20 50 120 M12 x 50, M16 x 50 3000

72/49 M24 50, 100 200 - 3000

Notes: The recommended tightening torque is for the standard bolts. Hot-dip galvanised channels can be supplied in lengths up to 6000mm. *Ancon 30/20 should be used in preferenceto 38/17 channel. 30/20 is a high performance channel and its lower material content offers considerable cost benefits.

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21/18 - Omega 36/8 28/15

30/20* 41/27 - AnconLock

40/25 49/30 54/33 72/49

38/17*

13mm

18mm

21mm

17mm

19mm

29mm 21mm

27mm

41mm

22mm

30mm

49mm22mm

33mm

54mm33mm

49mm

72mm

18mm

25mm

40mm

12mm

15mm

28mm

18mm

17mm

38mm

12mm

8mm

36mm


6

25mm16mm

The table below shows channel lengths,availability and, where appropriate, the ‘T’ bolt required.

Fixing to ChannelsFixing to channels is by ‘T’ head bolts. These are inserted into the channel and turnedthrough 90°. The bolt must then be tightenedto the correct torque. Tapped plate washerscan be used as an alternative to ‘T’ boltswhere non-standard bolt lengths or diametersare required.

Restraint FixingsAncon wall ties can be used with 25/14,28/15, 30/20, 38/17 and 36/8 channels inorder to provide the necessary restraint to anouter leaf of masonry.

90°

T-Head Bolts Inserted into Channel andTurned Through 90°

Stainless steel, electro-plated and hot-dip galvanised T-Head Bolts are available.

ChannelSpacing

EndDistance

ConcreteDepth

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Channel Reference Edge Distance (mm) Tension (kN) Shear (kN)

21/18 - Omega 50 - -

28/15 50 7 7

38/17* 75 9 9

30/20* 75 10 12

40/25 100 12 12

41/27 - AnconLock 100 16 13.6**

49/30 150 15 15

54/33 160 25 25

72/49 250 27 27** Longitudinal Load

Channel Reference End Distance (mm) Spacing (mm) Concrete Depth (mm)

21/18 - Omega 50 100 75

28/15 50 100 95

38/17* 50 150 95

30/20* 50 150 95

40/25 80 200 100

41/27 - AnconLock 50 200 100

49/30 130 300 105

54/33 175 320 165

72/49 225 500 185

Notes: The allowable loads shown in the tables above are for channels using the standard bolts. *Ancon 30/20 shouldbe used in preference to 38/17 channel. 30/20 is a high performance channel and its lower material content offersconsiderable cost benefits.

50100

50StandardEdge

Distance

200

200

200

50ReducedEdge

Distance

200

200

200

EdgeDistance

200

100

Shear

Shear

15°

15°

Tension

Tension

CAST-IN CHANNELS

Allowable Channel LoadsThe allowable loads are based on channelswith standard anchors (page 8), cast intoconcrete with a strength of 30N/mm2. Theallowable loads will ensure a minimum factor ofsafety of 3 against failure.

Longitudinal loads are achieved by frictionusing fully-tightened stainless steel or grade4.6 bolts. Higher longitudinal loads can beachieved by using higher strength bolts at anincreased torque. AnconLock toothed channelshould be used for most applications involvinglongitudinal loads.

Channel Reference Edge Distance (mm) Tension (kN) Shear (kN) Longitudinal (kN)

21/18 - Omega 50 1.9 1.5 -

28/15 50 4.3 4.3 1

38/17* 75 7 8 2

30/20* 75 7.5 8 2

30/20 CombiDeck Top 55 6.5 7 2Bottom 75

40/25 100 8 10 2

41/27 - AnconLock 100 11.3 6 6.8

49/30 150 12 14 2

54/33 160 23 23 3

72/49 250 27 27 8

Channel Reference Edge Distance (mm) Tension (kN) Shear (kN) Longitudinal (kN)

21/18 - Omega 50 1.9 1.5 -

28/15 40 4 4 1

38/17* 60 5 6 2

30/20* 60 6 6 2

40/25 80 7.5 9 2

41/27 - AnconLock 100 11.3 6 6.8

49/30 120 10 10 2

54/33 160 23 23 3

72/49 250 27 27 8

Allowable Loads at Standard Edge Distances

Allowable Loads at Reduced Edge Distances

Allowable Bolt Pair Loads

Minimum Channel Position Dimensions


Double Crimped Lugs

Thickness

Length Spacing

Spacing

Width

Centres

Single 'L' Lugs

Double Crimped Lugs

Bull Horn Lugs


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Single ‘L’ Lugs

Thickness

Length

Spacing

Return

SpacingWidth

DimensionsChannel Ref 28/15 38/17 30/20 40/25 41/27 49/30

Length (mm) 65 65 65 65 65 65

Centres (mm) 70 70 70 70 70 70

Width (mm) 11 15 11 15 20 20

Thickness (mm) 2.5 2.5 2.5 2.5 3.0 3.0

Spacings (mm) 235 235 220 235 235 235

Channel Ref 54/33 72/49

Length (mm) 120 125

Return (mm) 35 35

Width (mm) 30 50

Thickness (mm) 6 6

Spacings (mm) 235 235

Dimensions

Channel LugsChannels are supplied with either integraldouble crimped lugs or single welded ‘L’ lugs,depending on the size of the channel. ‘BullHorn’ lugs are welded at 90° to the line of thechannel and can be specified as an alternativeto the standard double crimped lugs.

Ancon 30/20 Channel

Channel InfillAll Ancon channels are supplied filled to helpstop the ingress of concrete during casting.Expanded polystyrene is supplied in mostchannels. Ancon 30/20 is filled withcontinuously extruded closed-cell PE-LD foam.This material is removed easily in long sectionsand is 100% recyclable.

SURFACE-FIXED CHANNELSIn addition to the plain-backed 36/8 and25/14, most Ancon channels can be suppliedwithout the anchor lugs for surface fixing toconcrete, steelwork and other materials. The allowable load will depend on the fixingcentres, the type of fixing and the base material.

Allowable LoadsThe allowable loads for surface-fixed channelsin the table below assume partial fixity (M=WL/6)and are limited by either a maximum stress of160N/mm2 or a deflection of span/325.

Allowable loads for other spans and/ordifferent end fixity can be calculated using the section properties shown below.

Surface-Fixed Fixing Centres 36/8 25/14 28/15 38/17 40/25 41/27 49/30 54/33Channel References (mm) AnconLock

Allowable Load (kN) 150 0.50 0.50 2.75 4.74 8.0 11.07 12.0 23.0

200 0.50 0.50 2.06 3.55 6.62 8.3 11.57 18.96

300 0.50 0.50 1.38 2.37 4.42 5.54 7.71 12.64

450 0.23 0.37 0.92 1.58 2.94 3.69 5.14 8.43

600 0.13 0.28 0.69 1.18 2.21 2.77 3.86 6.32

Note: Fixing into 36/8 and 25/14 will be with wall ties, not T bolts, and the maximum allowable load is limited to 0.5kN; this maximum should be applied to all channels where thefixing is a wall tie.

Channel 36/8 25/14 28/15 38/17 40/25 41/27 49/30 54/33References AnconLock

Mass (Kg/m) 0.63 0.51 1.08 1.73 2.11 2.48 3.03 4.98

Area (cm2) 0.79 0.64 1.36 2.19 2.67 3.14 3.84 6.30

Ixx (cm4) 0.09 0.16 0.38 0.74 2.03 2.68 4.26 7.53

Iyy (cm4) 1.13 0.60 1.37 3.93 6.09 7.31 13.15 22.75

Zxx (cm3) 0.16 0.17 0.43 0.74 1.38 1.73 2.41 3.95

Zyy (cm3) 0.63 0.48 0.98 2.07 3.04 3.56 5.37 8.42

Y

XX

Y

Surface-Fixed Channel Fixed to Steelworkwith Self-Drilling Screw

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Surface-Fixed Channel Bolted to Concrete Surface-Fixed Channel Fixed with a T-Head Bolt to Cast-in Channel

Surface-Fixed Channelwith Welded Plate Boltedto Concrete


Correct Installation Showing Channel ButtedTogether

Bolt and Washer Specifications

Channel Bolt Diameter Washer

28/15 M8 25 x 25 x 3

38/17 M10 30 x 30 x 3

40/25 M12 40 x 40 x 4

41/27 M16 40 x 40 x 4

49/30 M16 50 x 50 x 5

54/33 M20 50 x 50 x 5

SURFACE-FIXED CHANNELSChannels are supplied plain-backed for surfacefixing to either concrete or steelwork. Whenbolting channel to concrete or steelwork it isimportant to utilise all fixing holes (except with25/14 channels), incorporating the squarewasher provided and ensuring its correctorientation to achieve the allowable loads. Bolt and washer specifications are shown andbolts should be installed following the guideson page 12 and 13.

Welded FabricationsWhere channels with welded anchors are cuton site, it is important to ensure that there is awhole anchor within 50mm from the end of the channel.

Where horizontal cast-in channel is used inconjunction with brickwork support systems,all external corners must incorporate a WeldedCorner Fabrication. Release oil must not beapplied to either the channel or the anchor.

Minimum Edge DistanceCare should be taken to ensure that thedimensions from the centre of the channel tothe edges of the concrete are not less than theminimum edge distance shown on page 7.The channel must be lined and levelledcorrectly. In every situation, care must be takento ensure a good fit is obtained between theface of the channel and the formwork.

Removal of FormworkWhen the concrete is poured, care should betaken to ensure that it is fully compactedaround the back of the channel and especiallyadjacent to anchors. After the concrete hascured and the formwork is removed, the nailsshould either be cut off or bent away from anytie or ‘T’ head bolt.


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INSTALLATION GUIDANCE

CAST-IN CHANNELS

Fixing to Timber FormworkAncon Cast-in Channels are normally suppliedin 3000mm lengths with welded anchors, nailholes, and infill. Incorrect installation is likely toresult in expensive remedial work. All nail holesneed to be utilised (except with OmegaChannel), to prevent excessive ingress ofconcrete fines between the formwork and thechannel during casting.

Both nail holes should be utilised when fixing21/18 Omega Channel 100mm long to timberformwork. Longer lengths of this channelshould be nailed at each end and then fixed at300mm centres.

Nails with a plain shank should be installedperpendicular to the channel to ensure theeasy removal of the formwork and theretention of the channel in the concrete.

Fixing to Steel FormworkChannels can be secured to steel formwork byusing standard ‘T’ head bolts in pre-drilledholes. Where metal deck floors are beingused, Ancon CombiDeck has a built-in channeland will replace the standard edge trim.

Minimum Edge Distance

Channel Nailed to Formwork

25/14 Channel should be fixed to steelwork at 450mm vertical centres with self-drillingscrews.

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Fixing Thickness and ShimsThe maximum fixing thickness for bolts shown is the maximum thickness which can beaccommodated without reducing embedment.This maximum thickness cannot be achievedin every situation. Fixings which are subject toshear, or a combination of shear and tension,may have restrictions on the maximumthickness of shims. In particular, where shimsare incorporated behind masonry supportangles, their thickness should be restricted to16mm, or the outside diameter of the fixing,whichever is less.

Outside diameter of fixing(16mm maximum)

Maximum Shimming Thickness

��Bolt Spacings

Applied Tensile Load+

Applied Shear Load

Before InstallationThe following checks must be carried out priorto the installation of Single Expansion Bolts.

The appropriate length and diameter drillbit is used.

The correct edge distance and spacingare used in accordance with either theinformation in the table or that specified ondrawings produced by Ancon Building Products.

The anchor/fixing is the correct size.

The correct setting tools are used.


12

Installation

Lightly tap the throughbolt with a hammerthrough the fixture and into the hole, until thefixing depth is reached.

Drill the hole, through the pre-drilled hole in thefixture, into the concrete. This hole should bedrilled perpendicular to the substrate surface,and to the correct diameter and depth. All dustand loose material should be removed fromthe hole using a wire brush or blow pump.

5 6

Tighten bolt to the recommended torque.

7

1

2

3

4

EXPANSION BOLTS

Single Expansion Through BoltsSingle Expansion bolts fix into a hole which issimilar to the diameter of the bolt. This allowsthe hole to be drilled through the hole in theitem to be fixed. The Single Expansion bolt is acost-effective anchor, available in grade 1.4362(duplex) stainless steel in a wide range of sizes.

FBN6/10 FBN8/50 FBN10/15 FBN10/50 FBN12/15 FBN12/45 FBN16/25 FBN16/50Bolt Reference A4-68 A4-115 A4-90 A4-125 A4-115 A4-145 A4-145 A4-169

Thread Size M6 M8 M10 M10 M12 M12 M16 M16

Overall Length (mm) 68 115 90 125 115 145 145 169

SWL Tension (kN) 3.3 4.4 5.8 5.8 10.9 10.9 13.4 13.4SWL Shear (kN) 4.3 5.3 7.5 7.5 12.9 12.9 16.9 16.9Hole Dia. in Concrete (mm) 6 8 10 10 12 12 16 16

Hole Dia. in Fixture (mm) 6.5 9 11 11 13 13 17 17

Min. Embedment (mm) 40 48 50 50 70 70 84 84

Normal Edge Distance (mm) 60 75 75 75 105 105 125 125

Normal Spacing (mm) 120 144 150 150 210 210 250 250

Max. Fixing Thickness (mm) 10 50 15 50 15 45 25 50

Note: Working loads are based on a concrete of minimum class C25/30, to BS EN 206-1.

Performance Data

Edge Tension: Reduction Factors Shear: Reduction Factors Spacing Tension and Shear: Reduction Factors(mm) M6 M8 M10 M12 M16 M6 M8 M10 M12 M16 (mm) M6 M8 M10 M12 M16

50 0.83 0.70 - - - 0.83 0.70 - - - 40 0.67 - - - -

55 0.92 0.76 - - - 0.92 0.76 - - - 50 0.71 0.67 - - -

60 1.00 0.82 - - - 1.00 0.82 - - - 55 0.73 0.69 0.68 - -

65 - 0.88 0.87 - - - 0.88 0.87 - - 75 0.81 0.76 0.75 0.67 -

70 - 0.94 0.94 - - - 0.94 0.94 - - 90 0.88 0.81 0.80 0.71 0.67

75 - 1.00 1.00 - - - 1.00 1.00 - - 100 0.92 0.84 0.83 0.73 0.69

90 - - - 0.86 - - - - 0.86 - 120 1.00 0.91 0.90 0.78 0.73

100 - - - 0.95 - - - - 0.95 - 145 - 1.00 0.98 0.84 0.78

105 - - - 1.00 0.83 - - - 1.00 0.83 150 - - 1.00 0.85 0.79

115 - - - - 0.91 - - - - 0.91 210 - - - 1.00 0.91

125 - - - - 1.00 - - - - 1.00 250 - - - - 1.00

Reduction Factors

High Performance BoltsThese are high performance through boltsmanufactured in grade 1.4362 (duplex) stainlesssteel. They have double expansion clips thatreduce axial and edge spacing and achievehigh performance even in cracked concrete.

They fix into a hole which is similar to thediameter of the bolt. This allows the hole to be drilled through the hole in the item to be fixed.

Edge Tension: Reduction Factors Shear: Reduction Factors Spacing Tension & Shear: Reduction Factors(mm) M10 M12 M16 M10 M12 M16 (mm) M10 M12 M16

55 0.71 - - 0.61 - - 55 0.65 - -

65 0.79 0.72 - 0.72 0.62 - 65 0.68 0.65 -

75 0.88 0.79 - 0.83 0.72 - 75 0.71 0.67 0.64

80 0.92 0.83 - 0.89 0.76 - 80 0.72 0.69 0.65

85 0.96 0.86 0.64 0.94 0.81 0.50 90 0.75 0.71 0.67

90 1.00 0.90 0.68 1.00 0.86 0.56 100 0.78 0.73 0.69

100 - 0.97 0.76 - 0.95 0.67 125 0.85 0.79 0.74

105 - 1.00 0.80 - 1.00 0.72 150 0.92 0.86 0.79

110 - - 0.84 - - 0.78 180 1.00 0.93 0.84

120 - - 0.92 - - 0.89 210 - 1.00 0.90

130 - - 1.00 - - 1.00 260 - - 1.00

Reduction Factors

13

2

3

4

Before InstallationThe following checks must be carried out priorto the installation of High Performance Bolts.





Installation

Insert the bolt through the component to befixed and into the concrete. Add any packingshims that may be required.

Drill the hole, through the pre-drilled hole in thefixture, into the concrete. This hole should bedrilled perpendicular to the substrate surface,and to the correct diameter and depth. All dustand loose material should be removed fromthe hole using a wire brush or blow pump.

5 6

Tighten bolt to the recommended torque.

7

1

Performance DataFAZ10/10 FAZ10/30 FAZ12/10 FAZ12/30 FAZ12/50 FAZ16/25 FAZ16/50

Bolt Reference A4-93 A4-113 A4-108 A4-128 A4-148 A4-146 A4-171

Thread Size M10 M10 M12 M12 M12 M16 M16

Overall Length (mm) 93 113 108 128 148 146 171

SWL Tension (kN) 11.5 11.5 14.6 14.6 14.6 20.9 20.9SWL Shear (kN) 10.3 10.3 14.9 14.9 14.9 25.7 25.7Hole Dia. in Concrete (mm) 10 10 12 12 12 16 16

Hole Dia. in Fixture (mm) 10.5 10.5 13 13 13 18 18

Min. Embedment (mm) 60 60 70 70 70 85 85

Normal Edge Distance (mm) 90 90 105 105 105 130 130

Normal Spacing (mm) 180 180 210 210 210 260 260

Tightening Torque (Nm) 45 45 60 60 60 110 110

Max. Fixing Thickness (mm) 10 30 10 30 50 25 50

Note: Working loads are based on a concrete of minimum class C25/30, non-cracked, to BS EN 206-1. For cracked concrete please contact Ancon.


14

BONDED ANCHORS

Capsule AnchorsThe capsule contains epoxy resin, quartzgranules and a hardener, and provides anexpansion-free anchorage for the stainlesssteel studs. These can be used in a variety ofsolid materials including concrete, stone andmasonry.

Anchor Reference CA08/13-110 CA10/20-130 CA12/25-160 CA16/35-190 CA20/65-260

Thread Size M8 M10 M12 M16 M20

Overall Length (mm) 110 130 160 190 260

SWL Tension (kN) 5.1 7.6 11.3 15.4 28.6SWL Shear (kN) 5.9 9.3 13.6 25.2 39.4Hole Dia. in Concrete (mm) 10 12 14 18 25

Hole Dia. in Fixture (mm) 9 11 13 17 22

Min. Embedment (mm) 80 90 110 125 170

Normal Edge Distance (mm) 80 90 110 125 170

Normal Spacing (mm) 160 180 220 250 340

Tightening Torque (Nm) 10 20 40 80 150

Max. Fixing Thickness (mm) 13 20 25 35 65

Note: Working loads are based on a concrete of minimum class C25/30, to BS EN 206-1.

Performance Data

Before InstallationThe following checks must be carried out priorto the installation of Capsule Anchors.





Installation

Drill correct diameter and depth of hole for thestud or socket. Clean the hole using brush and pump.

5

Insert CA capsule into the hole. Connect bolt to drilling machine using the appropriate driversystem.

6

Position fixture and tighten to recommendedtorque.

8

Offer bolt up to capsule and switch onmachine. Drive bolt into capsule. To preventover mixing, stop as soon as bottom of hole isreached. Leave undisturbed until resin has set.

7

1

2

3

4

Edge Tension: Reduction Factors Shear: Reduction Factors Spacing Tension and Shear: Reduction Factors(mm) M8 M10 M12 M16 M20 M8 M10 M12 M16 M20 (mm) M8 M10 M12 M16 M20

40 0.50 - - - - 0.50 - - - - 80 0.75 - - - -

50 0.63 0.55 - - - 0.63 0.55 - - - 90 0.78 0.75 - - -

60 0.75 0.66 0.54 - - 0.75 0.66 0.54 - - 110 0.84 0.81 0.75 - -

65 0.81 0.72 0.59 0.52 - 0.81 0.72 0.59 0.52 - 125 0.89 0.85 0.78 0.75 -

80 1.00 0.89 0.72 0.64 - 1.00 0.89 0.72 0.64 - 160 1.00 0.94 0.86 0.82 -

85 - 0.94 0.77 0.68 0.50 - 0.94 0.77 0.68 0.50 170 - 0.97 0.89 0.84 0.75

90 - 1.00 0.82 0.72 0.53 - 1.00 0.82 0.72 0.53 180 - 1.00 0.91 0.86 0.76

100 - - 0.91 0.80 0.59 - - 0.91 0.80 0.59 220 - - 1.00 0.94 0.82

110 - - 1.00 0.88 0.65 - - 1.00 0.88 0.65 250 - - - 1.00 0.87

125 - - - 1.00 0.74 - - - 1.00 0.74 300 - - - - 0.94

170 - - - - 1.00 - - - - 1.00 340 - - - - 1.00

Reduction Factors


Edge Tension: Reduction Factors Shear: Reduction Factors Spacing Tension and Shear: Reduction Factors(mm) M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20 (mm) M6 M8 M10 M12 M16 M20

40 0.53 0.47 - - - - 0.53 0.47 - - - - 40 0.73 0.62 - - - -

45 0.60 0.53 0.41 - - - 0.60 0.53 0.41 - - - 45 0.75 0.63 0.60 - - -

55 0.73 0.65 0.50 0.42 - - 0.73 0.65 0.50 0.42 - - 55 0.78 0.66 0.62 0.61 - -

65 0.87 0.76 0.59 0.50 0.39 - 0.87 0.76 0.59 0.50 0.39 - 65 0.81 0.69 0.65 0.63 0.60 -

75 1.00 0.88 0.68 0.57 0.45 - 1.00 0.88 0.68 0.57 0.45 - 85 0.87 0.75 0.67 0.67 0.63 0.60

85 - 1.00 0.77 0.65 0.51 0.40 - 1.00 0.77 0.65 0.51 0.40 100 0.91 0.80 0.73 0.70 0.65 0.62

110 - - 1.00 0.85 0.66 0.52 - - 1.00 0.85 0.66 0.52 130 1.00 0.88 0.79 0.75 0.70 0.65

130 - - - 1.00 0.79 0.62 - - - 1.00 0.79 0.62 170 - 1.00 0.89 0.83 0.76 0.70

150 - - - - 0.91 0.71 - - - - 0.91 0.71 220 - - 1.00 0.92 0.83 0.76

165 - - - - 1.00 0.78 - - - - 1.00 0.78 260 - - - 1.00 0.85 0.81

180 - - - - - 0.86 - - - - - 0.86 330 - - - - 1.00 0.89

210 - - - - - 1.00 - - - - - 1.00 420 - - - - - 1.00

15

Anchor Reference RA06/10-85 RA08/13-110 RA10/20-130 RA12/25-160 RA16/35-190 RA20/65-260

Thread Size M6 M8 M10 M12 M16 M20

Overall Length (mm) 90 110 130 160 190 260

SWL Tension (kN) 2.2 4.2 6.3 8.6 12 18.8SWL Shear (kN) 2 3.6 5.2 7.2 10.6 16.9SWL 20.5N/mm2 Brickwork (kN) 1 1.8 2.6 3.6 5.3 -SWL 7N/mm2 Blockwork (kN) 0.7 1.2 1.7 2.4 3.5 -Hole Dia. in Concrete (mm) 8 10-12 12-14 14-16 18-20 24

Hole Dia. in Fixture (mm) 6.5 9 11 13 17 22

Min. Embedment (mm) 60 80 90 110 125 170

Normal Edge Distance (mm) 75 85 110 130 165 210

Normal Spacing (mm) 130 170 220 260 330 420

Tightening Torque (Nm) 5 10 20 40 80 150

Max. Fixing Thickness (mm) 10 13 20 25 35 65

Note: Working loads are based on a concrete of minimum class C25/30, to BS EN 206-1 unless stated otherwise.

Performance Data

Reduction Factors for use in Concrete

Resin AnchorsThe cartridge contains a two-part system ofpolyester resin and hardener which mixes inthe nozzle during pumping. The generalpurpose resin can be used with mostmaterials including concrete, blockwork andbrickwork.

Before InstallationThe following checks must be carried out priorto the installation of Resin Anchors.





Installation

Insert cartridge into cartridge gun and attachnozzle. Dispense to waste until an even colour.Pump into hole.

Drill hole to correct diameter and depth for studsize being used. Thoroughly clean hole usingbrush and air.

5

6

Insert bolt with a twisting action and leave theanchor undisturbed until the resin has cured.

Position fixture and tighten to recommended torque.

7

1

2

3

4

8



16

Thread Max. Overall Fixing SWL SWL Steelwork Fixture BoltSize Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Torque(mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (Nm)

Ancon Steelgrip 10 M10 16 70 28 10.0 6.0 19 19 45Ancon Steelgrip 12 M12 16 70 28 15.0 10.0 20 20 80

Note: Steelgrip is only for use with Ancon Systems.

MinimumEdge

Distance

HoleDia

Thickness

Before InstallationThe following checks must be carried out priorto the installation of Ancon Steelgrip.

The appropriate diameter drill bit is used.

The correct edge distance is used inaccordance with either the information in thetable or that specified on drawings producedby Ancon Building Products.

The correct setting tool is used.

Installation

Drill hole to correct size as stated.

4

Begin to tighten with torque wrench. Adjustmentsto the line and level of the fixture can be madebefore the bolt has been fully tightened. Fullytighten to the recommended torque.

6

Insert the fixing through the fixture and into thepre-drilled hole ensuring the serrations are thecorrect orientation to interlock.

5

1

2

3

Performance Data

FIXINGS FOR STEEL FRAMES

Ancon SteelgripAncon Steelgrip simplifies the fixing of masonrysupport systems to hollow steel sections, orother applications where access is onlyavailable from one side. It is a highperformance fixing, available in two sizes.

This bolt is only available for use with Anconsystems. It features a serrated washer thatcorresponds with the serrations on all Anconbrackets. The serrated surfaces interlock, andas the head is tightened to the correct torquethe sleeve expands.

The Steelgrip consists of a zinc plated sleeveand cone, and a stainless steel screw andserrated washer.

Thickness (mm) 6 8 10

Ancon Steelgrip 10 21 23 25

Ancon Steelgrip 12 24 26 28

Note: Minimum spacing 50mm

Minimum Edge Distance (mm)

UK Patent No: 2410307

17

Self-Drilling Steel Product ReferencesScrews Thickness HTCS-65-2PT HTCS-85-2PT HTCS-110-2PT HTSS-65-2PT HTSS-85-2PT HTSS-110-2PT SDTCS-38-5PT SDTSS-38-5PT SDTSS-35-5PT

Material Coated Steel Coated Steel Coated Steel Stainless Steel Stainless Steel Stainless Steel Coated Steel Stainless Steel Stainless Steel

Diameter (mm) 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

Length (mm) 65 85 110 65 85 110 38 38 35

SWL Tension (kN) 1.6mm 1.0 1.0 1.0 1.0 1.0 1.0 - - -

2.0mm 1.5 1.5 1.5 1.5 1.5 1.5 - - -

2.5mm 2.0 2.0 2.0 2.0 2.0 2.0 - - -

3.0mm 2.5 2.5 2.5 2.5 2.5 2.5 - - -

3.5mm 2.5 2.5 2.5 2.5 2.5 2.5 - - -

4.0-12mm - - - - - - 2.5 2.5 2.5

Insulation Thickness 35-50mm 50-70mm 70-95mm 35-50mm 50-70mm 70-95mm - - -

Notes: The working loads are based on tests and include a minimum factor of safety of 3.0. Ancon can supply hi-thread screws for thicker insulation.

Set ScrewsStainless steel set screws, nuts and washersare available in a range of diameters andlengths in grades A2(304) and A4(316). Setscrews can be shrink-wrapped and suppliedcomplete with nylon washer to preventbi-metallic corrosion when fixing to steel.

Self-Drilling ScrewsThese screws feature a shaped drill tip ofhardened steel that allows installation withoutpre-drilling. Hi-thread screws accommodateinsulation between a surface-fixed channel andthe steel frame. In addition to those productsidentified in the table, Ancon can supply longerhi-thread screws. More information is availableon request.

Self-drilling screws should be fixed using adriver with a speed of around 1800rpm.Drive sockets are available.

Set Screws M6 M8 M10 M12 M16 M20

Area of Shank (mm2) 28 50 78 113 201 314

Area of Root of Thread (mm2) 20 36 58 84 157 245

Property Class 70 70 70 70 70 70

SWL Tension (kN) 6.0 10.9 17.4 25.2 47.1 73.5SWL Shear (kN) 4.1 7.5 12.0 17.4 32.5 50.8Tightening Torque (Nm) 6 14 27 48 120 230



18

CAST-IN SOCKETSThese sockets offer a simple solution to fixinginto concrete for locations where adjustment iseither unnecessary or can be providedelsewhere. Other sizes and lengths can besupplied in addition to the standard range.Ancon Cast-in Sockets should not be used aspart of a lifting system.

Cast-in Sockets 10/75 12/75 16/75 20/75 24/100

Thread Size M10 M12 M16 M20 M24

Overall Length (mm) 75 75 75 75 100

SWL Tension (kN) 6.2 9 16.9 23 30SWL Shear (kN) 3.9 5.7 10.8 17 23.8Outside Diameter (mm) 16 20 22 26 35

Cross Pin Length (mm) 50 75 75 88 100

Cross Pin Diameter (mm) 6 10 10 12 16

Centre of Cross Pin to End of Socket (mm) 10 12 15 16 20

Minimum Edge Distance (mm) 75 75 75 75 100

Minimum Spacing (mm) 150 150 150 150 200

Note: The published working loads are based on tests using unreinforced concrete with a strength of 30N/mm2, incorporating a dense gravel aggregate. However crushing strength isno guide to concrete strength in either shear or tension, and concrete with a similar compressive strength but with a different aggregate may not achieve the same performance. Providingsuitable reinforcement is incorporated around the sockets, the published values will provide a sufficient factor of safety for concrete with different characteristics.

SX8 SX8L

Hole Depth (mm) 50 75

Hole Diameter (mm) 8

Woodscrew No 12

SWL Concrete (N) 800SWL Solid Brick (N) 500SWL 7N Dense Concrete Block (N) 250SWL 4N Aircrete (N) 150

Note: SWLs have a minimum factor of 6 against ultimate failure

FHY M10

Thread Size M10

Overall Length (mm) 52

SWL Tension (kN) 4SWL Shear (kN) 4Hole Dia. in Concrete (mm) 16

Hole Dia. in Fixture (mm) 10.5

Normal Edge Distance (mm) 100

Normal Spacing (mm) 200

Tightening Torque (Nm) 20

HOLLOW SLAB ANCHORSFHY anchors are manufactured from 1.4362(duplex) stainless steel and are used for fixing tohollow core concrete slabs. They require a16mm diameter hole and are supplied with anM10 stainless steel bolt. The anchor is installedflush with the concrete surface and if it ispositioned at a core, the sleeve forms a Y shape.

PLUG AND SCREW FIXINGSThe SX8 and SX8L plugs are manufacturedfrom high quality nylon and are resistant toweathering, ageing and rotting. They requirean 8mm diameter hole and are suitable for usein various types of block as well as concrete.The fixing into the SX and SXL plugs is astainless steel No 12 woodscrew.

Edge(mm) M10

50 0.5

60 0.6

70 0.7

80 0.8

90 0.9

100 1.0

Spacing(mm) M10

100 0.5

120 0.6

140 0.7

160 0.8

180 0.9

200 1.0

Reduction Factors

19

OTHER ANCON PRODUCTS

Wall Ties and Restraint FixingsAncon manufactures ties in a variety of lengthsand types for restraining brickwork, blockworkand stonework. These ties can be fixed toconcrete and structural steelwork, as well asany type of masonry.

Masonry Support SystemsMasonry cladding on concrete or steel framedbuildings is normally supported by stainlesssteel masonry support systems. Ancon hasdeveloped the most comprehensive range ofstainless steel support systems and restraints.Products include AnconOptima, a standardsystem available from stock. A full design anddrawing service accompanies our bespokesupport systems.

Tension SystemsThe use of tie bars in structures and buildingsas an architectural as well as a structuralelement is increasing. Ancon Tension Systemscomprise a range of components which canbe supplied in carbon steel or stainless steel ina variety of sizes and finishes. The systemlooks particularly impressive when used withlarge areas of glazing or timber trusses.

Shear Load ConnectorsAncon DSD and ESD Shear Load Connectorsare used to transfer shear across expansionand contraction joints in concrete. They aremore effective than standard dowels attransferring load and allowing movement totake place, and can be used to eliminatedouble columns at structural movement jointsin buildings.

Reinforcing Bar CouplersThe use of reinforcing bar couplers canprovide significant advantages over lappedjoints. Design and construction of the concretecan be simplified and the amount ofreinforcement required can be reduced.The Ancon range includes threaded andmechanically bolted couplers.

Punching Shear ReinforcementUsed within a slab to provide additionalreinforcement around columns, Ancon Shearfixis the ideal solution to the design andconstruction problems associated withpunching shear. The system consists ofdouble-headed studs welded to flat rails,positioned around the column head. The shearload from the slab is transferred through thestuds into the column.

APPLICATIONS

Retail DevelopmentBuchanon Galleries, Glasgow, UK

Deutsche BankSydney NSW, Australia

Magistrates CourtMansfield, UK

Mixed-Use DevelopmentTottenham Court Road, London, UK


© Ancon Building Products 2009

The construction applications and details provided in this literatureare indicative only. In every case, project working details should beentrusted to appropriately qualified and experienced persons.

Whilst every care has been exercised in the preparation of thisdocument to ensure that any advice, recommendations orinformation is accurate, no liability or responsibility of any kind isaccepted in respect of Ancon Building Products.

With a policy of continuous product development Ancon BuildingProducts reserves the right to modify product design andspecification without due notice.

These products are available from:

Ancon Building ProductsPresident Way, President ParkSheffield S4 7URUnited KingdomTel: +44 (0) 114 275 5224Fax: +44 (0) 114 276 8543Email: [email protected]: www.ancon.co.uk

Ancon (Middle East) FZEPO Box 17225Jebel AliDubaiUnited Arab EmiratesTel: +971 (0) 4 883 4346Fax: +971 (0) 4 883 4347Email: [email protected]: www.ancon.ae

Ancon Building Products114 Kurrajong AvenueMount DruittSydneyNSW 2770AustraliaTel: +61 (0) 2 8808 1111Fax: +61 (0) 2 9675 3390Email: [email protected]: www.anconbp.com.au

Ancon (Schweiz) AGGewerbezone Widalmi 103216 Ried bei KerzersSwitzerlandTel: +41 (0) 31 750 3030Fax: +41 (0) 31 750 3033 Email: [email protected]: www.ancon.ch

Ancon Building Products GesmbHGerspergasse 9/3 Top 1A-1210 ViennaAustriaTel: +43 (0) 1 259 58 62-0Fax: +43 (0) 1 259 58 62-40Email: [email protected]: www.ancon.at

Ancon GmbHBartholomäusstrasse 2690489 NurembergGermanyTel: +49 (0) 911 955 1234 0Fax: +49 (0) 911 955 1234 9Email: [email protected]: www.anconbp.de

ISO 9001: 2000FM 12226

ISO 14001: 2004EMS 505377

This brochure is printed on paper produced from 80%recycled post-consumer fibre and 20% virgin pulp which issourced from responsibly managed and sustainable forests(FSC certified). The printing inks and sealant are vegetable-based making the document fully recyclable.

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