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BINDT Accredited vibration analysis training from SKFSetting the world standard for reliability instruction
Is your vibration analysis world-class?No matter how methodically your team collects and analyzes vibration data, if your methods do not conform to international standards, then you are not doing all you can to optimize plant performance. In today’s increasingly competitive, global business environment, ISO standards are rightly recognized as de facto standards for quality. And the companies that employ them are increasing their competitive edge, both in perception, and in reality. Making sure your team is collecting and analyzing data according to ISO standards will help ensure your condition monitoring pays multiple dividends. SKF can help make it happen.
SKF – the world’s first global company to develop ISO 18436 vibration analysis courses In fact, SKF offers the only global vibration analysis training that conforms to ISO 18436 in the marketplace today. SKF worked in close conjunction with the world’s leading accreditation bodies to create these courses, contributing many years worth of our own vibration analysis experience in the process.
Training available at SKF sites globallyThese BINDT accredited courses, available at three levels from basic to advanced, instruct vibration analysts on how to collect and analyze vibration data. All courses conform to ISO 18436. Course instruction and exams are available at approved SKF centres worldwide.
Unmatched experience, unmatched instruction Backed by 100 years of experience and an unmatched knowledge of rotating machinery, SKF is a condition monitoring and evaluation pioneer. We offer the reliability industry’s most sophisticated yet user-friendly tools, technologies and training, and our vibration analysis courses are one of our many solutions for maximizing machine and plant productivity.
ISO 18436 Vibration Analysis TrainingSKF is a global Accredited Training Organization (ATO), registered with the British Institute of Non Destructive Testing (BINDT) as per ISO 18436 requirements, which covers training related to condition monitoring and diagnostics of machines.
BINDT is an accredited certifying body in accordance with ISO/IEC 17024 offering personnel certification against criteria set out in international and European standards through the Personal Certification in Non Destructive Testing (PCN) Certification Scheme. BINDT has developed a programme for the certification of competence of personnel engaged in various condition monitoring disciplines in accordance with ISO 18436-1, including vibration analysis as specified in ISO 18436-2.
Senior members of SKF’s training team sit on the Condition Monitoring and Diagnostic Technologies (COMADIT) Committee. In conjunction with PCN, COMADIT developed the course material and examinations in accordance with ISO 18436 to establish the first globally recognized qualifications in condition monitoring.
Vibration analysis – level 1Compliant to BINDT CM GEN Appendix D PCN Certification Scheme. Certification to Level 1 will provide evidence of qualification and competence for individuals to perform vibration analysis measurements and analysis using appropriate sensors and equipment.
Suitable for:Personnel wishing to achieve PCN certification in vibration analysis level 1. Enabling qualification to perform single-channel machinery vibration measurements according to established procedures.
Course objectivesOperate portable instrumentation on pre-assigned or pre-programmed routesAcquire readings from permanently installed instrumentationInput results into a database and download sampling routes from a computerConduct testing under steady-state operating conditions following predefined proceduresCompare overall or single value vibration measurements against pre-established alert settingsVerify integrity of collected data; prevent or control poor data Evaluate and report test results in accordance with instructions; highlight areas for further investigation
Course contentPrinciples of vibrationData acquisitionSignal processingCondition monitoringFault analysisEquipment knowledgeAcceptance testingReference standardsTraining evaluation examination
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Vibration analysis – level 2Compliant to BINDT CM GEN Appendix D PCN Certification Scheme. Prior to seeking level 2 classification the candidate must have already obtained level 1 or a recognized equivalent. Certification to level 2 will provide evidence of qualification and competence for individuals to perform vibration analysis measurements and analysis using appropriate sensors and equipment.
Suitable for:Personnel wishing to achieve PCN certification in vibration analysis level 2. Enabling qualification to perform industrial machinery vibration measurements and basic vibration analysis using single-channel measurements, with or without phase trigger signals, according to established and recognized procedures.
Course objectivesSelect the appropriate machinery vibration measurement technique
Set up instruments for basic resolution of amplitude, frequency and time
Perform basic vibration analysis of machinery and components such as shafts, bearings, gears, fans, pumps, and motors using spectrum analysis
Maintain a database of results and trends
Perform basic (single channel) impact tests to determine natural frequencies
Classify, interpret and evaluate the test results (including acceptance tests) in accordance with applicable specifications and standards
Recommend corrective actions
Recommend the use of alternative condition monitoring (CM) technologies with an understanding of the principles of all four CM technologies specified in BINDT CM/GEN at least to level 1
Supervise and provide guidance to vibration analysis levels 1 and 2
Course contentLevel 1 and additional topics as follows:
Corrective action
Equipment testing and diagnostics
Vibration control
Reporting and documentation
Fault severity determination
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Vibration analysis – level 3Compliant to BINDT CM GEN Appendix D PCN Certification Scheme. Certification to level 3 will provide evidence of qualification and competence for individuals to perform vibration analysis measurements and analysis using appropriate sensors and equipment.
Suitable for:Individuals certificated as vibration analysis level 3 are qualified to perform and/or direct machinery vibration measurements and vibration analysis according to established and recognized procedures.
Course objectivesSelect the appropriate machinery vibration analysis technique
Specify the appropriate vibration instrumentation hardware and software for both portable and permanently installed systems
Measure and perform diagnosis of single-channel frequency spectra
Establish vibration monitoring programmes including determination of machines for periodic/continuous monitoring, frequency of testing, etc.
Establish acceptance and severity criteria for new, in-service and faulty machinery
Establish programmes for acceptance for new and in-service systems
Perform prognostics for fault conditions
Measure and analyze basic operating deflection shapes
Use acceleration enveloping (demodulation)
Perform basic single-plane and two-plane field balancing
Report to management regarding programme objectives, budgets, cost justification and personnel development
Provide instructions and technical direction to trainees and level 1 and level 2 personnel
Understand and perform signal analysis, including understanding of frequency and time domain processing and their limitations
Determine the natural frequencies, mode shapes and damping of systems, components, and assemblies
Determine the operating deflection shapes of machines and connected structures and recommend means for correction
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Use advanced techniques for vibration analysis, parameter identification and fault diagnosis
Recommend corrective actions and/or design modifications, including component change or repair, isolation, damping, change of stiffness and change of mass
Recommend and perform field corrective actions, such as balancing, alignment and replacement of machine parts
Recommend corrective actions for resilient mounting and other holding-down and foundation problems
Prepare reports on machine condition, recommended corrective actions and effectiveness of repairs
Interpret and evaluate standards, codes, specifications and procedures
Recognize vibration caused by gas pulsation in machines such as reciprocating machines and screw compressors, measure the necessary parameters and recommend means for correction.
Direct the use of alternative condition monitoring (CM) technologies with an understanding of the principles of all four CM technologies specified in CM/GEN at least to level 1
Guide personnel below level 3.
Carry out, manage and supervise PCN CM qualification examinations on behalf of BINDT, if so appointed.
Course contentLevel 1 and level 2 topics, with additional relevant material.
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SKF Asset Management ServicesWellheads Road • Farburn Industrial Estate • Dyce, Aberdeen AB21 7HG, UKTelephone: +44 (0) 1224 723321 • FAX: +44 (0) 1224 723341
Web Site: www.skf.co.ukEmail: [email protected] contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.
• SKF is a registered trademark of the SKF Group.• All other trademarks are the property of their respective owners.
AMS1008 (Revised 5-07) • Copyright © 2007 by the SKF Group. ALL RIGHTS RESERVED.
Course completion: next steps1. Once training has been completed, candidates submit an
application to BINDT to take the Certifying PCN Exam. Eligibility for examination is defined by BINDT:
Candidates shall have a combination of education, training and experience to ensure that they understand the principles and procedures applicable to machinery vibration measurement and analysis.
Candidates shall provide documentary evidence of successful completion of a BINDT approved or recognized course of formal training and a training course examination provided by an approved trainer at an ATO.
Candidate shall provide evidence of experience in the field of machinery vibration analysis condition monitoring.
2. An examination appointment will be scheduled by BINDT to be conducted at an AEC and will be administered by a BINDT authorized invigilator.
3. At the end of the qualification examination, completed examination scripts will be handed to the invigilator, who will seal the packages and return them to BINDT for grading.
4. To achieve qualification, the candidate shall obtain a minimum grade of 75%.
5. Examination result notification and/or certificate will be sent to the candidate.
Let SKF’s accredited vibration analysis training take your organization to the next level. To enroll, or to find out more about our courses, contact your local SKF representative.
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