swagetech.comswagetech.com/assets/forbes-marshall-overview-(2015).pdfA Boiler to Suit Every Requirement ... Feed back system for better boiler house ... forgings with an IBR certification

Forbes Marshall Worldwide Establishment

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Index

Facilities 4

Accreditations 6

Valued Customers 7

Products that Benefit 8

Boilers and Efficiency Systems 9

Steam System Products and Solutions 13

More Paper, Better Paper, Less Steam 18

Valves 20

Steam and Water Analysis System (SWAS) 27

Continuous Emission Monitoring System 30

Analytical Products and Solutions 32

Air and Flow Measurement 33

Air Monitoring Solutions 34

Vibration Monitoring Solutions 35

Precision Monitoring Devices 37

Mircocon DCS 38

Solutions Engineering, Turnkey Systems 39

Consultancy and Audits 40

Leveraging Knowledge 42

Corporate Social Responsibility 43

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Our Facilities

Chakan Greenfield Project spread over 50 acres (2014)

Steam Engineering facility, Kasarwadi (1959)

R&D Center, Pimpri to cater to the market needs (2002) Codel manufacturing facility, UK (1982)

Control Instrumentation facility, Pimpri (1986) Gauge manufacturing facility, Hyderabad (1978)

Facilities4

Our State of the Art Chakan Facility

Facilities 5

Accreditations6

Valued Customers 7

Products that Benefit

Worldwide Product Installed Base

* Above installed base is rounded off to the nearest numbers

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A Boiler to Suit Every Requirement

Minimax: High Efficiency Oil and Gas Fired Packaged Boilers � Assured fuel savings upto 25 % on fuel bill over coil

type / Vertical Boilers

� Ideal for hospitals, hotels, garments, formulation units, food, cattle feed units, other industries

� Boiler capacity - 1102 to 1653 lbs/hr

� Fuel - HSD/ NG/ LDO/ FO

� Standard design pressure - 150 psi , 206 psi , 248.9 psi

DynaMax: Small Industrial Boilers � Assured fuel savings upto 25 % on fuel bill over coil

type / Vertical Boilers

� Three pass design

� Unique design for small steam users

� Up to 88% efficiency

� Easy access for cleaning of furnace and tubes

� Boiler capacity - 661 lbs/hr

� Fuel - HSD, NG

� Standard design pressure - 99.5 psi

We’ve been slashing fuel bills in the Boilerhouse for over 60 years. When you need a system to optimize your process and cut your expenses, come to the experts. Forbes Marshall has executed several steam generating plants as turnkey installations involving not only the supply of Boilers but also accessories like feed water tanks, day oil tanks, economisers, deaerators, stacks, ducting and piping.

Boilers and Efficiency Systems

Modular � Compact

� Built in Feedwater tank & day oil tank

� Installation time reduced by 80% as compared to conventional Boilers

� Complete control instrumentation on modular unit


� Fuel - HSD/ NG/ LDO/ FO/ LPG/ Biogas

� Standard design pressure - 150 psi , 206 psi , 248.9 psi

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Marshall B Series � Truly packaged type, skid mounted, pre-wired, pre-

insulated, ready with all accessories including burner

� Option Automatic Blowdown Control System

� Easy access to working parts


� Fuel - NG/ LDO/ FO/ LPG/ Biogas

� Standard design pressure - 150 psi, 206 psi, 248.9 psi

Marshall S Series � Compact design

� Less floor space required

� Reduced radiations losses due to pre-insulation


� Fuel - Wood, Coal and Briquettes


Heat Exhaust Gas Boilers � Maximum possible heat recovery with Electrically

Actuated Dampers with 99.9 % sealing efficiency

� Compact design with truly packaged construction

� Design to heat from gensets, furnace exhausts

� Can be offered with PLC based monitoring & controlling system



Marshall C Series � Designed for Pressure Jet and Rotary Cup Burners

� Turnkey project execution

� Available with energy – conservation systems

• Blowdownheatrecoverysystem

• Heatrecoveryunits


� Fuel - HSD/ NG/ LDO/ FO/ LPG/ Biogas


Our Boilers are designed as per standards like IBR & BS 2790 and also compatible with burners from world’s leading brands.

Boilers and Efficiency Systems10

Dynamically Air Cooled Step (DAS) Grate Technology � A single efficient

solution for multiple fuels with a turndown of 40-100%

� Fully automatic air to fuel ratio control offering combustion solutions to fuels with fine, coarse and high moisture

Intello � Feed back system for better boiler house

efficiency

� Management data available for analysis

MS-HD-DTB � Automated fuel

feeding system - reduces stack flow

� Draft control - achieving efficient air to fuel ratio

Clean and Efficient Solid Fuel CombustionThe Forbes Vyncke biomass fired Boiler range is a product of a combined experience of over 170 years in steam engineering, combustion technology and Boiler construction. Over 3500 installations, each different, tailor made to suit a variety of energy needs.

Complete solution engineering including design, manufacturing, installation, commissioning, training and service.

Combustion of a variety of fuels and industrial waste, including biomass briquettes, saw dust, spent grain, rice husk, bagasse, wood chips, coconut shell, palm oil waste, coal and many more with thermal efficiencies of above 80%.

Boilers and Efficiency Systems

* ForbesVyncke biomass boiler range is available for India and Indian subcontinent

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EffiMax (Boiler House Monitoring System)The first step towards improving Boiler efficiency is to know its current operating efficiency. The Forbes Marshall EffiMax Boiler efficiency monitoring system is a proven and complete solution which helps improve Boiler efficiency to reduce steam cost.

Effimax helps to generate reports for analysis of current performance. The analysis can be used to create Boiler specific Standard Operating Procedures (S.O.P’s).

The Standard Operating Procedures would help bridge the gap for inefficiencies and help sustain the improved performance over the Boiler Life cycle

� Touch screen display for real time display of all Boiler parameters that affect Boiler efficiency

� Online Boiler efficiency measurement with break-up of losses (as per BS845)

� Graphical analysis of Boiler performance metrics

� Boiler performance diagnostic reports with alarms

� Web based remote performance monitoring

Boiler Load Management System � The Boiler Load Management System helps you to select the combination of

Boilers to be fired, with the right firing mode at which the boiler should run (low/mid/high) automatically

� The system ensures pressure safety such that, in all conditions there won’t be a drop in the pressure essential for critical processes

� B.L.M. system ensures smooth load delivery with least pressure fluctuation. It also compensates for blowdown or drop in feed-water temperature.

SafetyMax � The supervisory system monitors all

the critical safety related instruments and gives a snapshot of all safety parameters of the Boiler operation

� On-line system continuously monitors your Boiler’s every instant of its operation and provides user with all critical safety interlocks and controls

� Easy navigation to different screens like trends, alarms etc. will help diagnose critical problems at once

� Mobile connectivity permits monitoring with any Internet connection and handheld devices

Systems to Maximise Boiler EfficiencyMaximizing efficiency for energy production is our prime concern. Each bit of improperly-consumed fuel is a permanent loss of resources and also impacts the bottom-line. Maximize your efficiency with our economical, accurate and easy to use systems.

Boilers and Efficiency Systems12

Forbes Marshall Piston Actuated Valve

Compact on/off valves for tight shut-off. Perfect sealing through self-aligning PTFE chevrons to maximize sealing integrity. Supports wide range of medium – steam, air, oil and other fluids.

Piston Valve

The Forbes Marshall Piston Valve is a seatless and glandless valve.

At the heart of the piston valve are piston and sealing rings. A burnished piston seals against metal reinforced graphite rings to achieve leak proof shutoff. This unique design ensures long life even at high temperature – upto 797ºF

Pilot Operated Pressure Reducing Valve

Forbes Marshall Pressure Reducing Station

Complete range of pressure reducing solutions to deliver right steam pressure that your process needs. Direct acting, pilot operated and PID controlled pressure reducing valves. A rightly engineered, end to end solution in the form of fully integrated pressure reducing stations.

Right Quality of Steam at the Right Temperature and PressureA wide range of steam products for the steam distribution network to ensure that your process receives steam at the optimum temperature, pressure and quality.


Forbes Marshall Spring Loaded Disc Check Valve

Ideal for all types of fluids and provide tight sealing in both vertical and horizontal positions. Quick and rapid open-close mechanism delivers high response levels.

Forbes Marshall Safety Relief Valve

Complete range of Forbes Marshall Safety Relief Valves from pop-up type to full-lift range suitable for all fluids and pressures.

Strainer

Arrests pipeline scales and other foreign particles that can damage valves, fittings and process equipment.

Forbes Marshall Air Vent

The Forbes Marshall Air Vent is ideal for air venting applications from steam mainlines or for removal of sub-Cooled condensate from tracer-line applications.It is designed for use on hot and cold water installations and comes with inbuilt flat strainer screen.

Moisture Separator

Effectively removes moisture from steam flow. Helps reduce process and maintenance problems like lower productivity, erosion and corrosion that can be caused because of wet steam.

Steam System Products and Solutions14

Steam and Condensate Manifold

The Forbes Marshall steam distribution and condensate collection manifold is a dual purpose (steam or condensate) manifold specifically designed for tracing applications. It is an ANSI Class300 (ISO PN50) product in ASTM specification material. The main pressure retaining parts are-standard offering of all carbon steel forgings with an IBR certification.

Forbes Marshall Bimetallic Trap

A robust solution for high pressure mainline trapping.

Forbes Marshall Pipeline Connector

Online trap maintenance made easy. Eliminates piping involved in conventional trap module.

Steam System Products and Solutions

Thermodynamic Trap

Forbes Marshall Thermodynamic Traps are the world’s most versatile and reliable traps today for mainline condensate evacuation. The compact design features a mirror-polished, differentially hardened disc and seat for long life, and a tight seal. They also provide excellent resistance.

Forbes Marshall Tracer Line Trap

The Forbes Marshall Tracer Line Trap maximises use of steam enthalpy, discharging sub-cooled condensate. The trap mechanism discharges condensate only after it has cooled below saturation temperature, making it ideally suited for all your tracer lines and jacketed pipes. In addition, these traps can act as trouble-free air venting devices.

Every Kind of Trap, Everything in TrappingWe manufacture steam traps for every application in all types, sizes and materials. We are one of the largest trap manufacturers globally.

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Single Orifice Float Trap

The Single Orifice Float Trap is the first choice in condensate management for process applications. With an integral thermostatic air vent and options for a steam lock release (SLR), the single orifice float trap range is adaptable to range of process applications from continuous to batch operations.

Compact Module Two Orifice Float Trap

The Compact Module Two Orifice Float Trap (patented) is an innovative trap with series opening of multi orifice which responds efficiently to varying condensate loads. The trap has an inbuilt strainer, inlet and outlet bypass valve and isolation valve. It enables easy and efficient condensate removal at startup and at peak loads in the process.


View Glass

The Forbes Marshall view glass range offers an unmatched clarity of flow visualisation in condensate lines. An extremely useful tool to diagnose condensate related problems on process equipment like paper machine driers, heat exchangers, columns and tyre presses.

Wireless Trap Monitoring System

The Wireless Trap Monitoring System (WTMS) is a network for monitoring the health of steam traps at dispersed locations in a plant. Its centralized web-based graphical interface reduces operator intervention and makes data available on the computer network at any time.

Steam Operated Pump Trap

For automatic evacuation and pumping of condensate under vacuum (stall).

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Clean Steam Trap

A comprehensive range of thermostatic steam traps that minimize condensate backup for critical steam-in-place applications and high-flow capacities for dual CIP/SIP processes.

Clean Steam Safety Valve

The Clean Steam Safety Valve is an all 316L stainless steel full lift safety valve. Typical applications include clean and pure steam, WFI, PW, compressed air supply to bioreactors, centrifuges, lyophilisers, sterilisers, process vessels, storage tanks and other gas and liquid applications.

Clean Steam Moisture Separator

A unique product developed to enable clean and pure steam systems to comply with the dryness requirements of standards EN 285 and HTM 0101.

Sample Cooler

A compact, space saving, shell-in-shell design ensures quick and safe sampling of high purity media. A counter current flow is used to maximize cooler efficiency.

Clean Steam Pressure Reducing Valve

The CSPRV is a self draining direct acting pressure regulating valve suitable for fluid pressure control.

For High Purity Steam NeedsClean steam and pure steam that meet the ISPE base guidelines is used to reduce the risk of product or process contamination in food and pharmaceutical industries.

Our clean steam product range is engineered and manufactured to meet the highest standards and specifications laid down by ISPE base guidelines, ASME Bioprocessing Equipment 2009, HTM2010/2031, 3As (Food and Beverage), FDA Inspection of high purity systems.


Thermocompressor � Designed for ensuring good drying rates, pressures and differential pressures

� Provides excellent operational flexibility

� Efficient use of energy

Paper Machinery SystemForbes Marshall has been designing and delivering solutions to the paper plants for over 25 years. We know the importance of good steam and condensate systems. Taking a holistic view of the mill and machine, our systems provide consistent steam and fuel economy with safe and reliable operation.

Rotary Joints and Syphons � For every type of machine and speed

� Maximum drying rate, Maximum condensate

� Lowest differential pressure required for any given speed

Turbumax � Maximising heat transfer at high

speeds

� Special profile design for high turbulence

� Suitable for enhancing drying capacities in dryer limited machines

Hood and Pocket Ventilation System � Improves the production rates (around 5%)

through pocket ventilation system

� Energy conservation through heat recovery unit (around 8%)

� Control Circuit

a) PV air temperature control

b) Dew point temperature control

c) Zero point control

� Create a controlled and favourable environment for paper drying process

� Maintains safe noise levels to work in

� Substantial improvement in paper quality

More Paper, Better Paper, Less Steam18

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More Paper, Better Paper, Less Steam 19

Recovering Heat, Maximising EfficiencyRecovering energy in condensate and flash steam enhances the steam system efficiency by 30%. Forbes Marshall products for condensate and flash steam recovery help achieve best efficiency at lowest operating cost.

Flash Jet Pump

The Flash Jet Pump deals with the total recovery of flash steam as well as condensate. It recovers pressurised condensate. A perfect compact solution for equipment level condensate recovery with minimum back pressure on traps.


ThermocompressorRecovering flash steam energy by recompression using motive high pressure steam

Pressure Powered Pump Package Unit

A range of positive displacement pump units operated by steam and compressed air. Designed to pump hot condensate, these units help recovering 16% of energy back to the boiler house.

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VapoMax Plus

The VapoMaxPlus is a powerful, smart diagnosis package, specially designed for Multiple Effect Evaporators (MEE). It is an integration of evaporator modeling and control technique intended mainly to achieve design, simulation and efficient control of multiple effect evaporators. It helps in minimizing steam consumption of MEE, upgradation of existing MEE, optimizing of existing MEE operating conditions and simulation of existing MEE.

Condensate Contamination Detection System (CCDS)

The CCDS monitors the conductivity/pH of condensate being returned to the boiler and drains the contaminated condensate.

Utility Automation Module

The Utility Automation Module restricts contamination of condensate with cooling water for multi utility reactors.

HeatMax

Compact and skid mounted hot water system, complete with online monitoring and control to deliver the right quantity of hot water efficiently at the right temperatures equipped with state of the art fouling prediction system for high efficiency.


SteaMon

The SteaMon Vortex Flowmeter is specifically designed to measure the mass flow rate of saturated steam at all steam consuming locations. SteaMon is your perfect steam measurement and trending partner; enabling you to keep a continuous check on generation and consumption patterns.

SteaMetric

The SteaMetric package is your perfect steam measurement and trending partner enabling you to keep an online check and balances the generation and consumption patterns of equipment and departments

Utility Metering Package

Metering utilities across the plant to monitor accurate consumption for a finite measurement of utility cost.

Condensate Recovery Meter

Continuous online measurement of condensate recovered. Completes the heat and mass balance of the steam and condensate loop.

Monitor, Manage and ControlYou cannot manage what you do not measure. Forbes Marshall offers a full range of steam flowmetering packages to monitor energy consumption at equipment level and for overall plant steam system.

Steam System Products and Solutions22

Valves to Condition and ControlFailure of a single valve can lead to shut down and it becomes an expensive liability. From extreme temperatures and pressures to precision control applications, our range of valves will provide trouble- free operations over their life cycles.

Control valve with smart positioners � Extended double-life, reversible seat

� Ease of assembly and maintenance due to simple, yet effective design

� Progress – Second generation digital positioner with the option of bi-directional communication

� Forbes Marshall SMART positioner with tubeless mounting ( NAMUR ) and low air consumption

� Tailormade trim designs for high pressure applications

� Modular design reducing inventory of spares

Valve with Roboter Pressure Controller

Combining the Roboter pressure controller with the pressure reducing valve integrates the functions of a pneumatic positioner and a pressure and controller. Ideal for using with PRV stations which do not require any instrumentation.

Safety Relief Valves and Safety Valves � For the most critical safety applications

� Constructed from carbon steel, alloy steel and stainless steel material combination

� Can accommodate set pressures from 7.25 to 7251 psi, with a wide range of temperatures as extreme as - 384ºF to 1022ºF

Single Stage / Multi Stage Valves � The ACT*5/ACT*83 series single stage/ three stage angle pattern throttling/drain valves are

designed for pressure drops of up to 2900 psi

� Ideal for applications like Boiler drum blowdown and turbine drain lines

� The nitrided spindle, control plug and seat resist erosion and wear thus eliminating vibrations

� The valve yoke with roller thrust bearing and graphite rings ensure ease of operation and eliminate leakage while the single piece control plug makes for stability in operations

Valves 23

Turbine Bypass Valves � For a challenging applications that involve quick

response time for opening with equally fast and dependable pressure reduction and desuperheating repeatedly in a Power Plant

� Wide range of sizes and materials to cover temperatures as high as 1112ºF and pressures upto 2900 psi

� Designed specifically for handling high pressure and ensuring a tight shut-off at valves’ seat (Leakage Class V) when closed

Pressure Reducing Stations, PRDS Stations and Desuperheating Stations � We have the capability to be your preferred source for valve station with an end to end solution in

piping and instrumentation. Our valve stations are supplied with necessary certification and ready to be fitted on the piping.

� We offer customized solutions for valve stations with all necessary mechanical and instrumentation components and guarantee the performance of entire control system

Valves24

Desuperheaters � Designed to match your process

requirements for desuperheating and attemperation.

Fixed Nozzle/Minicooler Desuperheater � Instantaneous water mixing

� Less straight length requirement

� Minicooler – Perfect solution for small pipeline sizes upto 4’’

Combined Pressure Reducing and Desuperheating Valves � Revolutionary single piece

design to eliminate all the constraints associated with two piece systems

� By injecting cooling water in the highly turbulent vena contracta immediately after pressure reduction, the combined PRDS design ensures perfect mixing, evaporation and desuperheating

� Every PRDS is custom engineered to suit your exact pressure and temperature requirements

� Also ideal for using with Forbes Marshall stations

Valves 25

Gate Valve � Available in Cast and Forged

Material of Construction

� Body Guided Flexible Wedge/Parallel Slide Construction

� Pressure seal Bonnet for ratings 900# & higher

� Wedges and Seat designed to ensure excellent leak tightness

Globe Valve � Available in Cast and Forged


� Special Latern Ring arrangement possible in Gland Section


� Special Parabolic Plug arrangement for Throttle Service

Non Return Valve � Available in Cast and Forged


� Body enclosed Hinge Pin arrangement possible on request

� Pressure seal cover arrangement for ratings 900# & higher

Tight Shut Off Ball Valve � Available in Cast and Forged


� Spring Loaded Seat Rings and soft seat option available for excellent seat tightness


� Arrangement for Injection of grease

� Special coating for ball for erosive service

Special Gas Valves

*Gate, Globe & Ball valves are available with electric, pneumatic & hydraulic actuators on request

High Pressure Gate, Globe, Swing Check and Ball Valve Series

For all applications in the field of Power, Oil and Gas, Petrochemical, etc. Forbes Marshall offers a wide range of valves including Gate, Globe, Swing Check and Ball Valves in a wide range of sizes and materials such as carbon steel, alloy steel, stainless steel, duplex stainless steel, for ratings upto 4500# size upto 42”and special materials like Monel, Hastelloy, Inconel & Incoloy, etc can be offered. For high pressure application the valves are available in pressure seal bonnet type. These valves can be offered with Pneumatic, Hydraulic, Electrical motors in addition to manual operation.

Valves26

Steam and Water Analysis SystemOur Steam and Water Analysis System (SWAS) is designed to keep powered. SWAS assures the safety of your Boiler and turbines, by taking along and analysing up to a dozen samples from all the water and steam circuits. In today’s supercritical power plants, sample conditions as high as 1112ºF and 4351 psi are quite common. The Forbes Marshall SWAS can easily take care of these samples.

Containerised SWAS Package

Today, users are looking for factory integrated and tested SWAS Systems. This not only reduces the on-site civil work, but also ensures flexibility in plant design.

Forbes Marshall is one of the most experienced SWAS suppliers. We offer completely integrated, factory tested containerized SWAS packages

These packages are designed to cater all operation and maintenance needs in:

� Power plants

� Refineries

� Wastewater plants

We have supplied these systems to various power companies and refineries across the globe.

Features

� Turnkey containerised system

� HVAC system designed as per heat load

� Fully insulated for low HVAC cost


Various designs of Steam & Water Analysis System

Special Systems

Condenser Tube Leak Detection and Hotwell Sampling System

Sample Probe

Analyzer Panels

Open Frame Enclosed System

Wet Panels

Open Frame Enclosed System

Steam and Water Analysis System (SWAS)28

Closed Loop Sampling System for Oil & Gas Industry � Materials of construction Carbon steel with powder coating

� Backplate Stainless steel (SS 304)

� Cylinders SS 316, SS 304, Alloy 400 Available in 150cc, 300cc, 500cc

� Wetted materials 316 Stainless Steel (standard) Alloy 400, Duplex Stainless Steel, Inconel, Hastelloy available on request

� Standard pressure rating 125 bar (1800 psi) Higher pressures on request

� Standard temperature rating up to 149 °C (300 °F)

� Customized coolers available for reducing sample temperature

� Heat Tracing: Option available if specified by user

� Quick disconnects for fast and simple removal of the sampling cylinder

� Inlet, outlet and vent connections: Available in different options

� Double ferrule compression fittings

� Mounting:

• Selfstandingopenframerack

• Wallmountedplate

• Enclosuremounting


Continuous Emission Monitoring SystemWe realise our social and ecological responsibility and with every new development, we emphasize our regard for the environment and the people who are a part of it. Keeping this in mind we bring you the Continuous Emission Monitoring System.

We specialize in the design and manufacturing of high technology instrumentation for monitoring combustion processes and atmospheric pollution emissions.

GCEM 40XX Series In-situ Multi Gas Analyzer � Insitu probe type multi-gas analysers

for online continuous monitoring of gases like CO, CO2, SO2, NOx, HCL, CH4

� Sampling, conditioning of flue gases is not required

� Field mounted, air conditioned room shelters are not required.

� Very low power consumption. In-situ analysers are practically ‘Fit-and-Forget’

� Built in measurement of CO2, H20, temperature and pressure for online normalization

� Suitable for above dew point to 500ºC gas temperature

Continuous Emission Monitoring System30

Mass Flow DC Tribo

The MassFlow particulate monitoring system consists of a single frictional electrification based sensor whose output is directly proportional to particulate mass flow in a duct or stack.

� Accurate DC Tribo frictional electrification method

� Automatic zero and span checking

� Direct O/P available in mg/m³ or kg/hr

� Suitable for upto 5 meters stack diameter

� Modbus serial and ethernet output

� In-situ probe 1” single port entry

� Easy installation, negligible maintenance

� No flow monitor or normalisation inputs required

� Strongly recommended for Emission Trading Scheme (ETS)

DCEM 2100 Dual Beam Opacity / Dust Density Monitor � Insitu cross duct dual beam type online opacity/dust

monitor for continuous stack dust emission monitoring

� Built in fail safe shutter, automatic contamination and misalignment check and its compensation

� Automatic online span and zero verification check

� Data in % opacity, mg/m³ and mg/Nm³

VCEM 5100 Insitu Non-contact Gas Flow Monitor � Insitu non-contact flue gas flow/velocity monitor to calculate

the volumetric emission of flue gases/dust, works on time correlation technique, has no moving parts, no source

� Uses only IR detectors

� High accuracy, availability and negligible maintenance

� Measures gas velocity in m/sec

� Measures gas flow in m³/sec

GCEM 40 Series Extractive Gas Analyser � Single or Multi-species infrared absorption analyser -

Accurate, reliable and low maintenance technology

� Extractive System - With full zero & span verification using certified gas

� Gas temperature and pressure sensors - On-board normalisation to standard reference conditions

� Auto routine calibration - Zero and span calibration using audit gas

� Analogue and serial outputs - Export of data to SCADA, DCS and historian systems

Continuous Emission Monitoring System 31

Analytical Products and Solutions Forbes Marshall manufactures and markets a wide range of water quality analytical systems for use in the process, power, refinery, petrochemicals, cement, steel, sugar and municipal water treatment plants. We cater to on line water quality requirements for ultra pure water, pure water, wastewater and process applications.

Bio-chemical Oxygen Demand (BOD) Analyser

Total Organic Carbon Analyzer

Digital and Intelligent Sensors for Process Applications

Turbidity & Total Suspended Solids Analysers

Oil in water / Chemical Oxygen Demand / BOD Analysers (with purge panel option for hazardous areas)

pH / Conductivity / Dissolved Oxygen / Total Dissolved Solids Analysers

Analytical Products and Solutions 32

Monitor and Manage UtilitiesForbes Marshall manufactures and markets a wide range of metering solutions for utilities and process applications. We offer you a full range of Flowmeters, Steam monitoring meters and Air monitoring solutions.

Vortex Flowmeters � Globally accepted as the

standard in measurement of liquid, steam and gas flow

� Field tested, with hundreds of units operating worldwide, every flowmeter is individually checked and calibrated at our extensive testing facilities to ensure maximum accuracy

� Application specific meters are suitable for flow measurement of saturated steam, condensate, natural and other gases as well as free air delivery of compressors

� Built-in temperature and pressure transmitters and offer on-line pressure, temperature and compressibility factor correction

Airmon � Specialised solution for utility

metering of compressed air

� High accuracy

� Cost effective solution

� Maintenance-free sensor design

Accuflo � Available with Density Compensation to cater to fluctuating pressure

� Pneumatically Calibrated on our in-house calibration rig

� Upstream and Downstream piping ensures ease of installation and a laminar flow pattern

Air and Flow Measurement 33

Air Efficiency SolutionsAir Efficiency Solutions offers a comprehensive bundle of services that help you optimize your compressed air networks. Our services help identify and define system problems, whether they are in demand load balancing, distribution or supply, and provide solutions, allowing you to meet your return on investment goals.

Compressed Air Audits

Compressed air being one of the low efficient and expensive utilities, compressed air audits bring out the various areas that cause inefficiencies and losses in your compressed air network that lead to wastage of energy - from generation, to the final point of consumption. An audit will also provide the roadmap to implement solutions for improving energy efficiency.

CountAIR

CountAIR is a complete network monitoring solution that helps you keep a track of your compressed air network in real time. It offers features such as the trends, graphs, reports and alarms. The CountAIR monitors your network through both wired and wireless setups.

Master Air Control

The Forbes Marshall Master Air Control (MAC) is an energy saving control system, which actively helps control the balance across the demand and supply sides of compressed air. Thus, due to the MAC, compressors are protected from artificial demand and they have to cater only to base demand, resulting in savings on compressed air energy consumption. Furthermore, a constant pressure is delivered to all plants and pneumatic equipment, increasing quality and productivity in production processes.

SequenceAIR

The Forbes Marshall SequenceAIR offers intelligent compressor control to efficiently and economically manage your compressed air system. It pro-actively and dynamically determines the compressors use for the required system load and keeps the system operating in a narrow band. It can also be set up to automatically change the compressor sequence based on a settable order, day and time.

Air Monitoring Solutions34

FM-Transducer Series

� FM-ACCL-100 Series Piezoelectric Accelerometer

� FM-VEL-004 B Series Piezoelectric Velocity Sensor

� FM-LPS-420 Series Loop Powered Velocity Sensor

Vibration Monitoring System

� VibTrans–II, Dual Channel Transmitters – Panel/Field Mount

� VibTrans-I, Single channel Transmitters – Din Rail Mount

Vibration Monitoring SolutionsWe provide solutions for turbine supervisory systems, vibration monitoring and analysis systems for rotating equipment, with the latest technology, to fulfill the diverse needs of Industry in global markets for intelligent products.

� FM-LVDT Series (Linear Variable Differential Transformer)

Vibration Monitoring Solutions 35

Portable Vibration Systems

� Two Channel Portable Vibration Analyser

Vibration Consultancy Services Agreement (VCSA) (Proactive care for critical rotating machines)

Condition Monitoring and Assessment of Rotating Machinery through Remote Vibration Monitoring System (RVMS)

� Rotary Machine Vibration Analysis Anywhere Anytime 24X7, 365 days

� Portable handheld Vibration Meter, VM-220 Series

� VibroSense, Vibration Analysis and Diagnostic Software

Numbers that speak for themselves

� 50,000+ monitoring points installed worldwide

� 20+ Sales and services points worldwide

� 35+ Machinery diagnostic engineers worldwide

� 15+ Years of Condition Monitoring experience

Vibration Monitoring Solutions36

Precision Monitoring DevicesWhen the quality of your product depends on the point of a needle on a dial, it ought to be accurate. Forbes Marshall gauges have been reliably serving the needs of the process industry for over five decades, combining accuracy, simplicity and reliable monitoring under harsh conditions.

� Precision Monitoring Devices

� Pressure, temperature gauges and elements backed by a three decade reputation for high quality, accuracy and reliability

� Available in SS & Aluminum housing

� CE - Approved ( CE 0036 )

� GOST - R Approved

� Protection- IP 65/NEMA 4X

Bourdon Type Pressure Gauges (SP / AP)

Phenolic Pressure Gauges (PP)

Temperature Elements (RTD / TC)

Differential Pressure Gauges (DP / DD)

Bimetallic Temperature Gauges (SB / EB)

Schaffer Diaphram Pressure Gauges (SH / AH)

Precision Monitoring Devices 37

Process Automation to Business InformationWhether you are a huge plant or a small batch producer, any loss of control can mean ruined batches, poor product quality, or equipment damage. That means massive losses. Our control systems are designed to keep your process and your expenses in check, plant wide. It provides business information which enables management to take appropriate decisions.

DCS � Modular and expandable system

� Ideally suited for both continuous and batch applications

� Choices of various Redundancy configurations

� Choice of Rack mounted for DIN Rail mounted I/O modules

� Open system architecture

� Ease of configuration

� Hardware and Software reliability

� Convenient installation

� Seamless integration to MIS / ERP systems

� Ease of connectivity to the internet

Mircocon DCS38

Solutions Engineering, Turnkey SystemsForbes Marshall draws upon its diverse industry experience to engineer complete turnkey solutions for process industry. Right from design, to detailed engineering, to drawing, documentation, procurement, supply, installation and commissioning, we provide complete solutions under one roof. Our process specialists are experts in chemical and pharmaceutical plants, sugar, distilleries, paper, power, integrated steel plants, and any process where steam, air and water is used.

Steel Systems

Our steel systems include Instrumentation systems for coal tar Injection, water injection for blast furnaces, ladle furnace instrumentation, electric arc furnace instrumentation, gas mixing stations for secondary steel making, vacuum oxygen de-carburization and continuous casting Instrumentation. We also offer specialized high accuracy measurement techniques for mass flow metering of industrial gases.

Speciality Chemical Systems

Forbes Marshall has developed and successfully commissioned specialized packages for variety of chemical applications such as chloro-alkali, pesticides, organic chemicals, herbal extracts, polymerization, solvent recovery, regular oil, fatty acids, hydrogenation, sulphonisation and many applications involving unit operations like distillation columns, batch reactor, evaporation, dryers, etc.

Distillery Instrumentation

We offer complete distillation column instrumentation and process control for potable alcohol distilleries. Our biogas plant control system has helped users harness huge energy savings from process waste.

Sugar Systems

We provide complete solutions for sugar plant automation. Our packaged systems are proven and include systems for Boiler house, PRDSH stations, auto cane feed control, imbibition water control, juice flow stabilization, pH control for clarification, evaporator and pan controls. Modern DCS control systems are provided for plant wide control right from cane crushing to bagging.

Systems for the Pharmaceutical Industry

Proper selection of process control and utility systems are vital to the consistency of end product specifications in pharmaceutical industries. We provide FDA compliant specialized packages for control of drug fermenters, bulk drug reactors, solvent recovery columns and formulation processes.

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Services to Enhance Utility Performance

Our services solutions cover existing plants and Greenfield projects and through a team of over 40 experts, we have worked on more than 2100 plants across a broad spectrum of industry segments like Food, Tire & Rubber, Textiles, Hotels, Pharmaceuticals, Chemicals, Oil & Petrochemicals, Beverages, Breweries, Distilleries, Processed Foods, Edible Oil and Paper.

The BEE-CRISIL Grade 1 accreditation benchmarks our very high ability to carry out energy audits and implement energy saving projects. This top most rating accorded by CRISIL is based on our track record in energy conservation of consistently enabling sustained savings through our varied energy services.

Our understanding of day to day operational aspects of process plants and our in-depth knowledge of processes across industry segments along with our design capability enables us to:

• Recommendeffectivesystemimprovementsinexistingplants&designutilitySystemsfor Greenfield projects that deliver on key metrics of energy efficiency, safety, ease of operations and reliability

• Troubleshoot/de-bottleneckutilitysystemsthatimpactproduction/productivity

• Setupsystemstoaddresssustainability

Green Field and Brown Field Projects for utilities

covering Steam and Condensate, Cooling Water

systems, Chilled water systems, Compressed air, Thermic Fluid, Process oil

Line and NO2 and CO2 lines

To design safe, Energy efficient, easy to operate & maintain, Environment & Pollution compliant and reliable utility system by providing concept note,

P& ID diagrams, Isometric Diagrams, detailed BOQ Piping layout and stress

analysis

Detailed Engineering

Project Management

Ensuring right design delivered by tendering, Vendor identification, Vendor evaluation and selection, supervision,

quality Inspection, progress evaluation and approval of work at site

How your organisation uses energy has a direct impact on both productivity and profitability. With our expertise in creating and sustaining new benchmarks for process industries,we can be your trusted partner for providing innovative solution in optimizing energy consumption and improving productivity while maintaining quality.

Consultancy and Audits40

Steam System Management (SSM) � Comprehensive gap analysis of plant

design and practices, to beat industry Specific Fuel Consumption benchmarks. This enables sustaining the efficiency over the period of time while offering complete peace of mind to the maintenance teams.

Energy Audits � Exhaustive gap analysis of the

steam systems to close the gap in the industries Specific Fuel Consumption benchmarks

Steam Trap Dynamic Analysis and Optimization (Turnkey) � Comprehensive steam trap installation management at OPC’s in such a

manner so as to guarantee sustaining of savings with minimum leakages in the plant in the long run

Forbes Marshall Consultancy (FMC) � Plant utility design to allow best Specific

Utility Consumption from the onset under controlled cost heads

Project Management Consultancy (PMC) � New plant or expansion design consultancy

along with total take on of project management activity to guarantee lowest project costs and ensure adherence to design, eliminates the need for additional resource allocation for

a. Vendor identification, tendering, vendor evaluation and selection

b. Supervision, quality inspection, progress evaluation and approval of work at site

Steam Trap Audit (STA) � Comprehensive inspection

of steam traps with savings projections and ROI

Consultancy and Audits 41

Leveraging KnowledgeIn a world where energy costs are rising and fossil fuels are fast depleting, energy conservation is crucial for a sustainable future. Efficient use of energy helps cut manufacturing costs and maximize profits, while simultaneously reducing the carbon footprint.

SteamNet is an effective knowledge sharing platform where steam enthusiasts can connect to discuss issues concerning energy conservation and share solutions.

Forbes Marshall SteamHub. The app is designed to provide complete knowledge of numerous steam calculations across the entire loop in a steam system beginning with the boiler house and ending with condensate recovery.

A mobile based application, the ProductHUB is the ideal tool for demonstrating correct product installation, maintenance and troubleshooting. Coupled with product Technical Information Sheets and Product Working Principles, this application is indeed the ideal platform for all Product based Knowledge.

To get a free copy of our publications, tick on the below appropriate boxes and mail it on [email protected]

Energy Conservation Tips Book

Process Instrumentation Ideas Book

Data Engineering Book

Leveraging Knowledge

To register on SteamNet,

1. Visit the link- http://community.steamnet.in

2. Click ‘Register’

3. Fill out 2 stage registration form

For assistance, write to- [email protected]

Product Technical Information Sheets and Product Working Principles

Latest nomenclature of the various products manufactured by the Forbes

Marshall Steam Systems Division

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Corporate Social Responsibility

Social Responsibility: Beyond the Factory GatesForbes Marshall has a long history of serving the communities it operates in, playing the role of a catalyst and enabling successful social change. We are committed to the philosophy that responsible business goes hand in hand with responsible citizenship. Since the inception of the company, sustainable social initiatives have been the key drivers of our philosophy to contribute and give back to the community in which we operate.

Our diverse programmes support health, education and life skills development in neighbouring communities. We also help the community, particularly women, to engage in entrepreneurial ventures, thus better supporting their families and simultaneously gaining the skills and confidence to deal with issues that impact their lives.

The Activity Centre, an exclusive building on the factory premises for the use of members from the local community, houses a play-school, varied classes for school dropouts and underprivileged children and is used extensively by local women’s groups to hold meetings and training programmes.

The Shehernaz Medicare Centre, a full-fledged multi-speciality hospital with 30 beds is located on the Kasarwadi campus caters to approximately 35,000 outdoor and residential patients annually.

A token amount of Rs. 2.00 (about five cents) is paid by each patient and all other treatment is free.

The Forbes Marshall Foundation has been set up, with the objective of supporting projects and communities, located outside of Pune, India. The three core grant making priority areas are education, health and research. The Foundation’s Values are fairness in our dealings with others, transparency in our work, strong commitment to the work we undertake and a spirit of learning and curiosity.

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Documents

swagetech.comswagetech.com/assets/forbes-marshall-overview-(2015).pdfA Boiler to Suit Every Requirement ... Feed back system for better boiler house ... forgings with an IBR certification