2005 SUPER DUTY F-250/350/450/550

2005 SUPER DUTY F-250/350/450/550

2005 SUPER DUTY F-250/350/450/550 1New or Revised—12/15/04

+

INDEXSubject Page NumberModel/Series/Trim Availability 2-3

Weight Ratings - GVWR/Payload/Spring & GAWR/Base Curb Weight: — F-250 Styleside Pickup/Pickup Box Delete 4 — F-350 SRW Styleside Pickup/Pickup Box Delete 5 — F-350 SRW Chassis Cab With Standard 18″ Tires/Wheels 6 — F-350 SRW Chassis Cab With Standard 18″ Tires/Wheels And Payload Upgrade Package Option

7

— F-350 DRW Styleside Pickup/Pickup Box Delete 8 — F-350 DRW Chassis Cab 9 — F-450 Chassis Cab 10 — F-550 Chassis Cab 11 — Chassis Cab - Optional Front Spring/GAWR Availability 12-14

Standard Powertrain/Chassis Equipment Specifications: — F-250 Styleside Pickup/Pickup Box Delete 15 — F-350 SRW Styleside Pickup/Pickup Box Delete 16 — F-350 SRW Chassis Cab 17 — F-350 DRW Styleside Pickup/Pickup Box Delete 18 — F-350 DRW Chassis Cab 19 — F-450 Chassis Cab 20 — F-550 Chassis Cab 21

Technical Specifications: — Axles 22-23 — Brakes 23 — Cooling System 24 — Fuel System 24 — Steering 25 — Suspension (Frame) 26-27 — Tires and Wheels 28 — Transfer Case 28 — Transmission (Clutch) 29-30

Payload/Weight Ratings - Optional Equipment Weights 31-35

Special Applications (Snow Plow) 36-38

2005 SUPER DUTY F-250/350/450/550

2 2005 SUPER DUTY F-250/350/450/550 New or Revised—12/15/04

SUPER DUTY F-SERIES CHASSIS/POWERTRAIN SPECIFICATIONS

PICKUP MODEL/SERIES/TRIM AVAILABILITY

Series DriveCabStyle

Wheelbase (in.)

BoxStyle

RearWheels

Pickup BoxDelete(A9CAA)(1)

Trim Level

XL XLT Lariat(2)

Super Duty

F-250

4x2 Regular 137 8′ Styleside SRWSuper 141.8 6-3/4′ Styleside SRW

158 8′ Styleside SRW Crew 156.2 6-3/4′ Styleside SRW

172.4 8′ Styleside SRW4x4 Regular 137 8′ Styleside SRW

Super 141.8 6-3/4′ Styleside SRW158 8′ Styleside SRW

Crew 156.2 6-3/4′ Styleside SRW172.4 8′ Styleside SRW

Super Duty

F-350 Pickup

4x2 Regular 1378′ Styleside

SRWDRW

Super 141.8 6-3/4′ Styleside SRW158

8′ StylesideSRWDRW

Crew 156.26-3/4′ Styleside

SRWDRW

172.48′ Styleside

SRWDRW

4x4 Regular 1378′ Styleside

SRWDRW

Super 141.8 6-3/4′ Styleside SRW158

8′ StylesideSRWDRW

Crew 156.26-3/4′ Styleside

SRWDRW

172.48′ Styleside

SRWDRW

(1) F-350 5.4L /Manual Trans (late availability). 6.8L V-10 box deletes are not available. (2) Not available with Pickup Box Delete option.

2005 SUPER DUTY F-250/350/450/550


SUPER DUTY F-SERIES CHASSIS/POWERTRAIN SPECIFICATIONSCHASSIS CAB MODEL/SERIES/TRIM AVAILABILITY

Series Drive Cab StyleWheelbase(in.)

BoxStyle

RearWheels

CA(in.)

Trim LevelXL XLT Lariat

Super Duty F-350 4x2 Regular 140.8 Chassis SRW 60Chassis DRW 60

164.8 Chassis DRW 84Super 161.8 Chassis SRW 60

Chassis DRW 60Crew 176.2 Chassis SRW 60

Chassis DRW 604x4 Regular 140.8 Chassis SRW 60

Chassis DRW 60164.8 Chassis DRW 84

Super 161.8 Chassis SRW 60Chassis DRW 60

Crew 176.2 Chassis SRW 60Chassis DRW 60

Super Duty F-450-550

4x2 Regular 140.8 Chassis DRW 60164.8 Chassis DRW 84188.8 Chassis DRW 108200.8 Chassis DRW 120

Super 161.8 Chassis DRW 60Crew 176.2 Chassis DRW 60

200.2 Chassis DRW 844x4 Regular 140.8 Chassis DRW 60

164.8 Chassis DRW 84188.8 Chassis DRW 108200.8 Chassis DRW 120

Super 161.8 Chassis DRW 60Crew 176.2 Chassis DRW 60

200.2 Chassis DRW 84

2005 SUPER DUTY F-250/350/450/550


NOTE: Refer to page 15 for Standard Powertrain/Chassis Equipment Specifications. Refer to Option/Payload Worksheet on pages 31-35 for optional equipment weights. NOTE: The standard front spring/GAWR on Pickup models is computer-selected based on the total front weight of options ordered. Front spring/GAWR upgrades are in increments of 150 lbs. on 4x2 models with spring ratings from 3650 lbs. to 4850 lbs. and in incre-ments of 400 lbs. on 4x4 models with spring ratings from 4000 lbs. to 6000 lbs. Certain option packages include the following front spring/GAWR upgrades: Heavy Service Suspension Package - Front springs/GAWR will be selected 1 upgrade higher than standard computer selection; Camper Package - Front springs/GAWR will be selected 2 upgrades higher than standard computer selection on 4x2 models and 1 upgrade higher than standard computer selection on 4x4 models; Snow Plow Package - Front springs/GAWR is assigned or specifically selected as shown in the chart above. Front spring/GAWR upgrade is not included if the maximum front spring has been computer-selected as a consequence of options ordered.

WEIGHT RATINGS

F-250 Styleside Pickup/Pickup Box Delete(1) - GVWR/Payload/ARC/Spring & GAWR (Front Computer-Selected Except With Snow Plow)/Base Curb Weight

Cab Style/Drive/WB (in.)

Engine/Transmission

Maximum GVWR (lbs.)

Maximum Payload (lbs.)(2)

OPT/ARC Weight (lbs.)(3)

Spring/GAWR (lbs.)(4) Base Curb Weight (lbs.)

Front RangeMin.-Max.

Front Snow Plow Rear Front Rear Total

Regular Cab4x2 - 137

5.4L/Manual 8800 3000 997 3650-4100 — 6100 3231 2417 56486.8L/Manual 9000 3100 981 3650-4250 — 6100 3349 2422 57716.0L/Manual 9400 3000 1002 4100-4700 — 6100 3807 2484 6291


5.4L/Manual 9000 2800 1068 4000-5600 5200 6100 3621 2493 61146.8L/Manual 9200 2800 1042 4400-5600 5200 6100 3739 2500 62396.0L/Manual 9600 2700 1063 4800-6000 6000 6100 4186 2567 6753

SuperCab4x2 - 141.8


SuperCab4x2 - 158


SuperCab4x4 - 141.8

5.4L/Manual 9200 2800 1108 4400-5600 5200 6100 3705 2594 62996.8L/Manual 9400 2900 1080 4400-5600 5200 6100 3822 2597 64196.0L/Manual 9800 2800 1101 4800-6000 6000 6100 4270 2659 6929

SuperCab4x4 - 158

5.4L/Manual 9400 2800 1117 4400-5600 5600 6100 3809 2638 64476.8L/Manual 9600 2900 1090 4400-5600 5600 6100 3927 2644 65716.0L/Manual 10,000 2800 1111 5200-6000 6000 6100 4375 2709 7084

Crew Cab4x2 - 156.2


Crew Cab4x2 - 172.4

5.4L/Manual 9400 3100 1195 4100-4700 — 6100 3532 2678 62106.8L/Manual 9600 3200 1163 4250-4850 — 6100 3651 2683 63346.0L/Manual 10,000 3000 1284 4700-4850 — 6100 4108 2744 6852

Crew Cab4x4 - 156.2


Crew Cab4x4 - 172.4


(1) Pickup box delete available with Regular Cab 137″ WB, SuperCab 158″ WB and Crew Cab 172.4″ WB models with 5.4L or 6.0L engines only. Base Curb Weights shown above are for completed pickup truck models with standard equipment and the engine/transmission combination indicated. To adjust the “Base Curb Weight” to reflect Pickup Box Delete add 54 lbs. to the “Front” weight and subtract 550 lbs. from the “Total” weight (adjust the “Rear” weight by subtracting “Front” from “Total”). This provides the weight effect of deleteing the pickup box, rear step bumper and standard spare tire, wheel and carrier. Please also refer to footnote 3.

(2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight.

(3) OPT/ARC Weight is the maximum allowable weight for regular production options (OPT) and aftermarket equipment (Accessory Reserve Capacity) for completed pickup truck models with standard equipment and the engine/transmission combination indicated. To adjust the OPT/ARC weights to reflect Pickup Box Delete add 550 lbs. Please also refer to footnote 1.

(4) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-selected springs, wheels, tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

2005 SUPER DUTY F-250/350/450/550



WEIGHT RATINGS

F-350 SRW Styleside Pickup/Pickup Box Delete(1) With Standard 18” Tires/Wheels- GVWR/Payload/ARC/Spring & GAWR (Front Computer-Selected Except With Snow Plow)/Base Curb Weight


Engine/Transmission

Maximum GVWR (lbs.)Std./Opt.(2)


Std./Opt.


Spring/GAWR (lbs.)(5) Base Curb Weight (lbs.)Front RangeMin.-Max.



5.4L/Manual(2) 10,100/10,000 4300/4200 364 3650-4250 — 7000/6830 3240 2456 56966.8L/Manual 10,300/10,000 4400/4100 348 3800-4400 — 7000/6830 3358 2461 58196.0L/Manual 10,700/10,000 4200/3500 369 4250-4850 — 7000/6830 3815 2524 6339


5.4L/Manual(2) 10,500/10,000 4200/3700 425 4000-5600 5200 7000 3630 2532 61626.8L/Manual 10,700/10,000 4300/3600 409 4400-5600 5200 7000 3748 2539 62876.0L/Manual 11,100/10,000 4200/3100 430 4800-6000 6000 7000 4195 2606 6801

SuperCab4x2 - 141.8


SuperCab4x2 - 158


SuperCab4x4 - 141.8


SuperCab4x4 - 158


Crew Cab4x2 - 156.2


Crew Cab4x2 - 172.4


Crew Cab4x4 - 156.2

5.4L/Manual(2) 10,800/10,000 4100/3300 613 4400-5600 5600 7000 3840 2746 65866.8L/Manual 11,000/10,000 4200/3200 581 4400-5600 5600 7000 3956 2749 67056.0L/Manual 11,400/10,000 4100/2700 602 4800-6000(6) 6000 7000(6) 4404 2810 7214

Crew Cab4x4 - 172.4

5.4L/Manual(2) 11,000/10,000 4200/3200 623 4800-6000 5600 7000 3951 2779 67306.8L/Manual 11,200/10,000 4200/3000 591 4800-6000 5600 7000 4068 2782 68506.0L/Manual 11,500/10,000 4000/2500 612 5200-6000(6) 6000 7000(6) 4516 2848 7364


(2) Optional 10,000 lb. GVWR and 5.4L/Manual transmission (Late availability).(3) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment

weight.(4) OPT/ARC Weight is the maximum allowable weight for regular production options (OPT) and aftermarket equipment (Accessory

Reserve Capacity) for completed pickup truck models with standard equipment and the powertrain combination indicated. To adjust the OPT/ARC weights to reflect Pickup Box Delete add 550 lbs. Please also refer to footnote 1.


(6) Harley-Davidson spring/GAWR usage: 5200 lb. front with 156.2” WB, 5600 lb. front with 172.4” WB, 7000 lb./6900 lb. rear.

2005 SUPER DUTY F-250/350/450/550


NOTE: Refer to page 17 for Standard Powertrain/Chassis Equipment Specifications. Refer to Option/Payload Worksheet on pages 31-35 for optional equipment weights. NOTE: Front spring/GAWR on Chassis Cab models is assigned or specifically selected. Refer to page 12, “Chassis Cab - Optional Front Spring/GAWR Availability”, for specific front spring/GAWR upgrades included in available option packages.

WEIGHT RATINGSF-350 SRW Chassis Cab With Standard 18” Tires/Wheels - Standard GVWR/Payload/Spring & GAWR (Front Assigned)/Base Curb WeightCab Style/Drive/WB (in.)

Engine/Transmission

Maximum GVWR (lbs.)



Spring/GAWR (lbs.)(2)


Base Curb Weight (lbs.)Front Rear Front Rear Total

Regular Cab4x2 - 140.8

5.4L/Manual 10,000 4700 3800 7280/6830 3145 2125 52706.8L/Manual 10,000 4500 3800 7280/6830 3263 2126 53896.0L/Manual 10,000 4000 4250 7280/6830 3710 2202 5912



SuperCab4x2 - 161.8


SuperCab4x4 - 161.8


Crew Cab4x2 - 176.2


Crew Cab4x4 - 176.2


2005 SUPER DUTY F-250/350/450/550



WEIGHT RATINGSF-350 SRW Chassis Cab With Standard 18” Tires/Wheels - GVWR/Payload/Spring & GAWR (Front Assigned)/Base Curb Weight With Payload Upgrade Package OptionCab Style/Drive/WB (in.)

Engine/Transmission

Maximum GVWR (lbs.)


Spring/GAWR (lbs.)(2) Base Curb Weight (lbs.)Front Rear Front Rear Total





SuperCab4x2 - 161.8


SuperCab4x4 - 161.8


Crew Cab4x2 - 176.2


Crew Cab4x4 - 176.2




2005 SUPER DUTY F-250/350/450/550



WEIGHT RATINGS

F-350 DRW Styleside Pickup/Pickup Box Delete(1) - GVWR/Payload/ARC/Spring & GAWR (Front Computer-Selected)/Base Curb Weight


Engine/Transmission

Maximum GVWR (lbs.)



Spring/GAWR (lbs.)(4) Base Curb Weight (lbs.)

Front RangeMin.-Max.



5.4L/Manual(5) 11,800 5700 300 3800-4250 — 9000 3267 2713 59806.8L/Manual 12,000 5800 284 3800-4400 — 9000 3385 2718 61036.0L/Manual 12,400 5700 305 4250-4850 — 9000 3843 2780 6623


5.4L/Manual(5) 12,000 5400 361 4400-5600 5200 9000 3657 2789 64466.8L/Manual 12,200 5500 345 4400-5600 5600 9000 3775 2796 65716.0L/Manual 12,600 5400 366 4800-6000 6000 9000 4222 2863 7085

SuperCab4x2 - 158

5.4L/Manual(5) 12,200 5800 387 4100-4700 — 9000 3446 2873 63196.8L/Manual 12,400 5800 393 4100-4850 — 9000 3563 2877 64406.0L/Manual 12,800 5700 378 4700-4850 — 9000 4020 2938 6958

SuperCab4x4 - 158

5.4L/Manual(5) 12,400 5500 481 4800-5600 5600 9000 3845 2933 67786.8L/Manual 12,600 5600 418 4800-6000 5600 9000 3963 2939 69026.0L/Manual 13,000 5500 439 5200-6000 6000 9000 4411 3005 7416

Crew Cab4x2 - 156.2

6.8L/Manual 12,400 5800 466 3950-4700 — 9000 3586 2927 65136.0L/Manual 12,800 5700 487 4400-4850 — 9000 4044 2983 7027

Crew Cab4x2 - 172.4

6.8L/Manual 12,600 5800 466 4250-4850 — 9000 3688 2977 66656.0L/Manual 13,000 5700 587 4700-4850 — 9000 4145 3039 7184

Crew Cab4x4 - 156.2

6.8L/Manual 12,600 5500 517 4400-5600 5600 9000 3983 3006 69896.0L/Manual 13,000 5400 538 4800-6000 6000 9000 4432 3066 7498

Crew Cab4x4 - 172.4

6.8L/Manual 12,600 5300 527 4800-6000 5600 9000 4096 3038 71346.0L/Manual 13,000 5200 548 5200-6000 6000 9000 4544 3104 7648



(3) OPT/ARC Weight is the maximum allowable weight for regular production options (OPT) and aftermarket equipment (Accessory Reserve Capacity) for completed pickup truck models with standard equipment and the engine/transmission combination indicated. To adjust the OPT/ARC weights to reflect Pickup Box Delete add 591 lbs. Please also refer to footnote 1.


(5) Late availability.

2005 SUPER DUTY F-250/350/450/550



WEIGHT RATINGSF-350 DRW Chassis Cab - GVWR/Payload/Spring & GAWR (Front Assigned)/Base Curb Weight


Engine/Transmission

Maximum GVWR (lbs.)


Spring/GAWR (lbs.)(2) Base Curb Weight

Front (lbs.) Rear (lbs.)Front (lbs.)

Rear (Lbs.)

Total (lbs.)


5.4L/Manual(3) 13,000 7400 3950 9750 3168 2389 55576.8L/Manual 13,000 7200 3950 9750 3286 2390 56766.0L/Manual 13,000 6700 4400 9750 3734 2465 6199







SuperCab4x2 - 161.8

6.8L/Manual 13,000 6900 4400 9750 3495 2545 60406.0L/Manual 13,000 6400 4700 9750 3944 2616 6560

SuperCab4x4 - 161.8

6.8L/Manual 13,000 6400 4800 9750 3931 2584 65156.0L/Manual 13,000 5900 5600 9750 4370 2660 7030

Crew Cab4x2 - 176.2

6.8L/Manual 13,000 6700 4550 9750 3630 2609 62396.0L/Manual 13,000 6300 4850 9750 4020 2640 6660

Crew Cab4x4 - 176.2

6.8L/Manual 13,000 6200 5200 9750 4064 2664 67286.0L/Manual 13,000 5700 5600 9750 4505 2739 7244



(3) Optional.

2005 SUPER DUTY F-250/350/450/550





Engine/Transmission

Maximum GVWR (lbs.)Std./Opt.(1)


Std./Opt.



Rear (Lbs.)

Total (lbs.)


6.8L/Manual 16,000/15,000 9500/8500 4800 12,000 3585 2831 64166.0L/Manual 16,000/15,000 9000/8000 5200 12,000 4040 2908 6948


6.8L/Manual 16,000/15,000 9400/8400 5600 12,000 3702 2816 65186.0L/Manual 16,000/15,000 8900/7900 6000 12,000 4163 2892 7055


6.8L/Manual 16,000/15,000 9300/8300 6500 12,000 3745 2851 65966.0L/Manual 16,000/15,000 8800/7800 6500 12,000 4205 2925 7130


6.8L/Manual 16,000/15,000 9100/8100 6000 12,000 3911 2909 68206.0L/Manual 16,000/15,000 8600/7600 6500 12,000 4375 2981 7356


6.8L/Manual 16,000/15,000 9200/8200 5200 12,000 3838 2888 67266.0L/Manual 16,000/15,000 8700/7700 5600 12,000 4284 2971 7255


6.8L/Manual 16,000/15,000 9100/8100 5600 12,000 3976 2858 68346.0L/Manual 16,000/15,000 8600/7600 6000 12,000 4426 2936 7362


6.8L/Manual 16,000/15,000 9000/8000 6500 12,000 4032 2893 69256.0L/Manual 16,000/15,000 8500/7500 6500 12,000 4483 2971 7454


6.8L/Manual 16,000/15,000 8800/7800 6500 12,000 4192 2940 71326.0L/Manual 16,000/15,000 8300/7300 6500 12,000 4646 3015 7661

SuperCab4x2 - 161.8

6.8L/Manual 16,000/15,000 9100/8100 5200 12,000 3800 2984 67846.0L/Manual 16,000/15,000 8600/7600 5600 12,000 4261 3060 7321

SuperCab4x4 - 161.8

6.8L/Manual 16,000/15,000 8800/7800 5200 12,000 4073 3023 70966.0L/Manual 16,000/15,000 8300/7300 6000 12,000 4524 3100 7624

Crew Cab4x2 - 176.2

6.8L/Manual 16,000/15,000 8900/7900 5200 12,000 3942 3058 70006.0L/Manual 16,000/15,000 8400/7400 5600 12,000 4404 3130 7534

Crew Cab4x2 - 200.2

6.8L/Manual 16,000/15,000 8800/7800 6000 12,000 4068 3033 71016.0L/Manual 16,000/15,000 8300/7300 6500 12,000 4532 3105 7637

Crew Cab4x4 - 176.2

6.8L/Manual 16,000/15,000 8600/7600 5600 12,000 4209 3103 73126.0L/Manual 16,000/15,000 8100/7100 6000 12,000 4661 3180 7841

Crew Cab4x4 - 200.2

6.8L/Manual 16,000/15,000 8500/7500 6000 12,000 4345 3068 74136.0L/Manual 16,000/15,000 8000/7000 6500 12,000 4799 3143 7942

(1) Optional 15,000 lb. GVWR (Late availability).(2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment

weight.(3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-

selected springs, wheels, tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

2005 SUPER DUTY F-250/350/450/550





Engine/Transmission

Maximum GVWR (lbs.)




Rear (Lbs.)

Total (lbs.)


6.8L/Auto 17,950 11,400 4800 13,660 3572 2865 64376.0L/Manual 17,950 10,900 5200 13,660 4040 2957 6997


6.8L/Auto 17,950 11,300 5600 13,660 3689 2856 65456.0L/Manual 17,950 10,800 6000 13,660 4163 2941 71046.8L/Auto 19,000 12,300 5600 13,660 3722 2883 66056.0L/Manual 19,000 11,800 6000 13,660 4196 2968 7164


6.8L/Auto 17,950 11,300 6500 13,660 3729 2891 66206.0L/Manual 17,950 10,700 6500 13,660 4205 2974 7179




6.8L/Auto 17,950 11,100 5200 13,660 3820 2921 67416.0L/Manual 17,950 10,600 5600 13,660 4284 3020 7304




6.8L/Auto 17,950 10,900 6500 13,660 4009 2931 69406.0L/Manual 17,950 10,400 7000 13,660 4483 3020 7503



SuperCab4x2 - 161.8

6.8L/Auto 17,950 11,100 5200 13,660 3782 3029 68116.0L/Manual 17,950 10,500 5600 13,660 4261 3109 7370

SuperCab4x4 - 161.8

6.8L/Auto 17,950 10,800 5200 13,660 4053 3058 71116.0L/Manual 17,950 10,200 6000 13,660 4524 3149 7673

Crew Cab4x2 - 176.2

6.8L/Auto 17,950 10,900 5200 13,660 3927 3097 70246.0L/Manual 17,950 10,300 5600 13,660 4404 3179 7583

Crew Cab4x2 - 200.2

6.8L/Auto 17,950 10,800 6000 13,660 4045 3065 71106.0L/Manual 17,950 10,200 6500 13,660 4532 3154 7686

Crew Cab4x4 - 176.2

6.8L/Auto 17,950 10,500 5600 13,660 4187 3140 73276.0L/Manual 17,950 10,000 6000 13,660 4661 3229 7890

Crew Cab4x4 - 200.2

6.8L/Auto 17,950 10,400 6000 13,660 4324 3110 74346.0L/Manual 17,950 9900 6500 13,660 4799 3192 7991



2005 SUPER DUTY F-250/350/450/550


WEIGHT RATINGSChassis Cab - Optional Front Spring/GAWR Availability

Series/Model

Cab/Drive/WB (in.)Engine

GVWR (lbs.)

Standard Spring (lbs.)

Option Package Front Spring/GAWR Selection (lbs.)

Heavy Service Suspension Package

Extra Heavy Service Suspension Package

Ambulance Prep Package

Snowplow Package

F-350 SRW With 18″ Tires & Wheels (Standard GVWR/Pay-load)


5.4L 10,000 3800 3950 4100 — —6.8L 10,000 3800 3950 4100 — —6.0L 10,000 4250 4400 4550 4850 —


5.4L 10,000 4400 4800 5200 — 52006.8L 10,000 4400 4800 5200 — 52006.0L 10,000 4800 5200 5600 6000 6000

SuperCab4x2 - 161.8

5.4L 10,000 4100 4250 4400 — —6.8L 10,000 4250 4400 4550 — —6.0L 10,000 4700 4850 — 4850 —

SuperCab4x4 - 161.8

5.4L 10,000 4800 5200 5600 — 56006.8L 10,000 4800 5200 5600 — 56006.0L 10,000 5600 6000 — 6000 6000

Crew Cab4x2 - 176.2

5.4L 10,000 4400 4550 4700 — —6.8L 10,000 4400 4550 4700 — —6.0L 10,000 4700 4850 — 4850 —

Crew Cab4x4 - 176.2

5.4L 10,000 5200 5600 6000 — 60006.8L 10,000 5200 5600 6000 — 60006.0L 10,000 5600 6000 — 6000 6000

F-350 SRW With 18″ Tires & Wheels (Optional Payload Upgrade Package)


5.4L 10,100 3800 3950 4100 — —6.8L 10,300 3800 3950 4100 — —6.0L 10,700 4250 4400 4550 4850 —


5.4L 10,400 4400 4800 5200 — 52006.8L 10,600 4400 4800 5200 — 52006.0L 11,000 4800 5200 5600 6000 6000

SuperCab4x2 - 161.8

5.4L 10,400 4100 4250 4400 — —6.8L 10,600 4250 4400 4550 — —6.0L 11,000 4700 4850 — 4850 —

SuperCab4x4 - 161.8

5.4L 10,800 4800 5200 5600 — 56006.8L 11,000 4800 5200 5600 — 56006.0L 11,400 5600 6000 — 6000 6000

Crew Cab4x2 - 176.2

5.4L 10,600 4400 4550 4700 — —6.8L 10,800 4400 4550 4700 — —6.0L 11,200 4700 4850 — 4850 —

Crew Cab4x2 - 176.2

5.4L 11,000 5200 5600 6000 — 60006.8L 11,200 5200 5600 6000 — 60006.0L 11,500 5600 6000 — 6000 6000

2005 SUPER DUTY F-250/350/450/550


F-350 DRW Regular Cab4x2 - 140.8

5.4L(1) 13,000 3950 4100 4250 — —6.8L 13,000 3950 4100 4250 — —6.0L 13,000 4400 4550 4700 4850 —


5.4L(1) 13,000 4400 4550 4700 — —6.8L 13,000 4400 4550 4700 — —6.0L 13,000 4700 4850 — 4850 —


5.4L(1) 13,000 4400 4800 5200 — 56006.8L 13,000 4400 4800 5200 — 56006.0L 13,000 5200 5600 6000 6000 6000


5.4L(1) 13,000 4800 5200 5600 — 56006.8L 13,000 5200 5600 6000 — 60006.0L 13,000 5600 6000 — 6000 6000

SuperCab4x2 - 161.8

6.8L 13,000 4400 4550 4700 — —6.0L 13,000 4700 4850 — 4850 —

SuperCab4x4 - 161.8

6.8L 13,000 4800 5200 5600 — 56006.0L 13,000 5600 6000 — 6000 6000

Crew Cab4x2 - 176.2

6.8L 13,000 4550 4700 4850 — —6.0L 13,000 4850 — — 4850 —

Crew Cab4x4 - 176.2

6.8L 13,000 5200 5600 6000 — 60006.0L 13,000 5600 6000 — 6000 6000

F-450 Regular Cab4x2 - 140.8

6.8L 16,000 4800 5200 5600 — 56006.0L 16,000 5200 5600 6000 7000 6000


6.8L 16,000 5600 6000 6500 — 65006.0L 16,000 6000 6500 7000 7000 7000


6.8L 16,000 6500 7000 — — 70006.0L 16,000 6500 7000 — 7000 7000


6.8L 16,000 6000 6500 7000 — 70006.0L 16,000 6500 7000 — 7000 7000


6.8L 16,000 5200 5600 6000 — 60006.0L 16,000 5600 6000 6500 7000 6500


6.8L 16,000 5600 6000 6500 — 65006.0L 16,000 6000 6500 7000 7000 7000


6.8L 16,000 6500 7000 — — 70006.0L 16,000 6500 7000 — 7000 7000


6.8L 16,000 6500 7000 — — 70006.0L 16,000 6500 7000 — 7000 7000

SuperCab4x2 - 161.8

6.8L 16,000 5200 5600 6000 — 60006.0L 16,000 5600 6000 6500 7000 6500

SuperCab4x4 - 161.8

6.8L 16,000 5200 5600 6000 — 60006.0L 16,000 6000 6500 7000 7000 7000

Crew Cab4x2 - 176.2

6.8L 16,000 5200 5600 6000 — 60006.0L 16,000 5600 6000 6500 7000 6500

Crew Cab4x2 - 200.2

6.8L 16,000 6000 6500 7000 — 70006.0L 16,000 6500 7000 — 7000 7000

Crew Cab4x4 - 176.2

6.8L 16,000 5600 6000 6500 — 65006.0L 16,000 6000 6500 7000 7000 7000

Crew Cab4x4 - 200.2

6.8L 16,000 6000 6500 7000 — 70006.0L 16,000 6500 7000 — 7000 7000

WEIGHT RATINGSChassis Cab - Optional Front Spring/GAWR Availability (Cont’d)

Series/Model


GVWR (lbs.)






Snowplow Package

2005 SUPER DUTY F-250/350/450/550


F-550 Regular Cab4x2 - 140.8

6.8L 17,950 4800 5200 5600 — 60006.0L 17,950 5200 5600 6000 7000 6500


6.8L 17,950 5600 6000 6500 — 65006.0L 17,950 6000 6500 7000 7000 70006.8L 19,000 5600 6000 6500 — 70006.0L 19,000 6000 6500 7000 7000 7000


6.8L 17,950 6500 7000 — — 70006.0L 17,950 6500 7000 — 7000 7000


6.8L 17,950 6000 6500 7000 — 70006.0L 17,950 6500 7000 — 7000 70006.8L 19,000 6500 7000 — — 70006.0L 19,000 6500 7000 — 7000 7000


6.8L 17,950 5200 5600 6000 — 60006.0L 17,950 5600 6000 6500 7000 6500


6.8L 17,950 5600 6000 6500 — 65006.0L 17,950 6000 6500 7000 7000 70006.8L 19,000 5600 6000 6500 — 70006.0L 19,000 6500 7000 — 7000 7000


6.8L 17,950 6500 7000 — — 70006.0L 17,950 7000 — — — —


6.8L 17,950 6500 7000 — — 70006.0L 17,950 7000 — — — —6.8L 19,000 6500 7000 — — 70006.0L 19,000 7000 — — — —

SuperCab4x2 - 161.8

6.8L 17,950 5200 5600 6000 — 60006.0L 17,950 5600 6000 6500 7000 6500

SuperCab4x4 - 161.8

6.8L 17,950 5200 5600 6000 — 60006.0L 17,950 6000 6500 7000 7000 7000

Crew Cab4x2 - 176.2

6.8L 17,950 5200 5600 6000 — 60006.0L 17,950 5600 6000 6500 7000 6500

Crew Cab4x2 - 200.2

6.8L 17,950 6000 6500 7000 — 70006.0L 17,950 6500 7000 — 7000 7000

Crew Cab4x4 - 176.2

6.8L 17,950 5600 6000 6500 — 65006.0L 17,950 6000 6500 7000 7000 7000

Crew Cab4x4 - 200.2

6.8L 17,950 6000 6500 7000 — 70006.0L 17,950 6500 7000 — 7000 7000

(1) Optional.

WEIGHT RATINGSChassis Cab - Optional Front Spring/GAWR Availability (Cont’d)

Series/Model


GVWR (lbs.)






Snowplow Package

2005 SUPER DUTY F-250/350/450/550


NOTE: Refer to page 4 for Standard & Optional Weight Rating Specifications (GVWR/Payload/Spring & GAWR/Base Curb Weight).

STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-250 Styleside Pickup/Pickup Box Delete(1)DRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage

Engine(2) — Type 5.4L (330 CID) 3V SEFI V-8Transmission — Type Heavy-Duty Manual

— Speeds 6-Speed OverdriveClutch Diameter 11.9″ (13” With 6.0L V-8 Diesel)Transfer Case — Type — Part-Time, 2-Speed

— Low/High Gear Ratio — 2.72:1/1.00:1AXLES:

Front Axle — Type Twin I-Beam IFS, Ford Monobeam, Dana 60— Capacity (Rating @ Ground) 4850 lbs. 6000 lbs.— Hubs Type — Manual Locking

Rear Axle — Type—Full-Floating Visteon— Capacity (Rating @ Ground) 6200 lbs.

BRAKES:Front/Rear Disc — Type Dual-Piston Pin-Slider Calipers, Bolt-on Adapters, Wrap-around Tie Bars

— Rotor Diameter—Front/Rear 13.66″/13.39″Power Assist Unit — Type Vacuum Boost (Hydro Boost With 6.0L V-8 Diesel)

— Effective Diameter 9.84″ (1.56” Power Piston With 6.0L V-8 Diesel)Anti-Lock System 4-Wheel (3-Channel)Parking Brake (Rear Brakes) 8.1″ Drum-In-Hat (Foot-Operated, Hand Release)

ELECTRICAL:Alternator — Rating 130 Amperes, 1950 Watt(3) Battery — Type Maintenance-Free

— Rating 72 Amp-hr., 650 CCA (Dual 78 Amp-hr., 750 CCA With 6.0L V-8 Diesel)Harnesses — Type Trailer 7/4-Wire Harness And Connector/Trailer Brake Wiring/Feed Kit (In-

cab, No Controller)FUEL TANK: — Capacity 29.0 Gal. (109 L) With 141.8″ WB SuperCab/156.2″ WB Crew Cab;

38.0 Gal. (143 L) With Regular Cab/158″ WB SuperCab/172.4″ WB Crew Cab

JACK: — Capacity 2 TonSTEERING: — Type Power, Ford XR-50 (Includes Steering Damper)

— Ratio 17.0:1SUSPENSION:

Frame — Type Ladder Type, 36,000 psi Steel With Front Blocker Beam— Section Modulus (cu. in.) 6.7

Springs, Front — Type Coil, Computer Selected— Rating @ Ground (min.) Refer to page 4 for usage and ratings

Springs, Rear — Type Leaf, Two-Stage Variable Rate Main— Rating @ Ground (min.) Refer to page 4 for usage and ratings

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar Front

TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Five, LT245/75Rx17E— Spare Tire Carrier Rear Underframe, Crank Down Type (Includes Lock)

WHEELS: — Type and Size Five, 8-Hole Disc, 17″ x 7.5″J Steel (1) Available with Regular Cab, 158″ WB SuperCab and 172.4″ WB Crew Cab with 5.4L or 6.0L engines only. Pickup Box Delete

Option allows aftermarket installation of a second unit body. For details refer to the Ford Body Builders Layout Book(2) In addition to the content shown above, 6.0L V-8 Diesel includes fuel-line filter, heater and water separator, integral engine oil

cooler, vacuum pump, tachometer and turbo boost gauge and “Wait To Start”, “Water-In-Fuel”, “Fuel Filter” and “Air Filter” indicator lights.

(3) 130 amp output based on cold performance at 80° F. Actual output is temperature and application dependant.

2005 SUPER DUTY F-250/350/450/550



STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-350 SRW Styleside Pickup/Pickup Box Delete(1)

DRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage









ELECTRICAL:Alternator — Rating 130 Amperes, 1950 Watt(3)

Battery — Type Maintenance-Free— Rating 72 Amp-hr., 650 CCA (Dual 78 Amp-hr., 750 CCA With 6.0L V-8 Diesel)

Harnesses — Type Trailer 7/4-Wire Harness And Connector/Trailer Brake Wiring/Feed Kit (In-cab, No Controller)

FUEL TANK: — Capacity 29.0 Gal. (109 L) With 141.8″ WB SuperCab/156.2″ WB Crew Cab; 38.0 Gal. (143 L) With Regular Cab/158″ WB SuperCab/172.4″ WB Crew Cab





Springs, Rear — Type Leaf, Two-Stage Variable Rate Main and Single-Stage, Constant Rate Auxil-iary (Auxiliary spring will will be deleted as standard at mid-year)

— Rating @ Ground (min.) Refer to page 5 for usage and ratingsShock Absorbers — Gas-Type 1.38″Stabilizer Bar Front

TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Five, LT275/65Rx18E Five, LT275/70Rx18E— Spare Tire Carrier Rear Underframe, Crank Down Type (Includes Lock)

WHEELS: — Type and Size Five, 8-Hole Disc, 18″ x 8″J Steel (1) Available with Regular Cab, 158″ WB SuperCab and 172.4″ WB Crew Cab with 5.4L or 6.0L engines only. Pickup Box Delete




2005 SUPER DUTY F-250/350/450/550


NOTE: Refer to page 6-7 for Standard & Optional Weight Rating Specifications (GVWR/Payload/Spring & GAWR/Base Curb Weight).

STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-350 SRW Chassis CabDRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage











Harnesses — Type 7 Blunt Cut and Labeled Wires With Relays For Backup Lamps, Running Lamps and Battery Feed

FUEL TANK: — Capacity 40.0 Gal. (151 L) (Filler Hose Thru Hole In Frame Siderail)STEERING: — Type Power, Ford XR-50 (Includes Steering Damper)



Springs, Front — Type Coil, Assigned Rating— Rating @ Ground (min.) Refer to page 6-7 for usage and ratings

Springs, Rear — Type Leaf, Single-Stage Constant Rate Main and Auxiliary— Rating @ Ground (min.) Refer to page 6-7 for usage and ratings

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar Front and Rear

TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Four, LT275/65Rx18E Four, LT275/70Rx18E

WHEELS: — Type and Size Four, 8-Hole Disc, 18″ x 8″J Steel(1) In addition to the content shown above, 6.0L V-8 Diesel includes fuel-line filter, heater and water separator, integral engine oil



2005 SUPER DUTY F-250/350/450/550



STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-350 DRW Styleside Pickup/Pickup Box Delete(1)

DRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage

Engine(2) — Type 5.4L (330 CID) 3V SEFI V-8/6.8L (415 CID) 3V SEFI V-10 With Crew CabTransmission — Type Heavy-Duty Manual






— Rotor Diameter—Front/Rear 13.66″/13.39″Power Assist Unit — Type Hydro Boost

— Effective Diameter 1.56” Power PistonAnti-Lock System 4-Wheel (3-Channel)Parking Brake (Rear Brakes) 8.1″ Drum-In-Hat (Foot-Operated, Hand Release)



Harnesses — Type Trailer 7/4-Wire Harness And Connector/Trailer Brake Wiring/Feed Kit (In-cab, No Controller)

FUEL TANK: — Capacity 29.0 Gal. (109 L) With 156.2″ WB Crew Cab; 38.0 Gal. (143 L) With Regular Cab/SuperCab/172.4″ WB Crew Cab





Springs, Rear — Type Leaf, Two-Stage Variable Rate Main and Single-Stage, Constant Rate Auxil-iary

— Rating @ Ground (min.) Refer to page 8 for usage and ratingsShock Absorbers — Gas-Type 1.38″Stabilizer Bar Front and Rear

TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Seven, LT245/75Rx17E— Spare Tire Carrier Rear Underframe, Crank Down Type (Includes Lock)

WHEELS: — Type and Size Seven, 8-Hole Disc, 17″ x 6.5″J Steel (1) Available with Regular Cab, 158″ WB SuperCab and 172.4″ WB Crew Cab with 5.4L or 6.0L engines only. Pickup Box Delete




2005 SUPER DUTY F-250/350/450/550



STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-350 DRW Chassis CabDRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage















Springs, Front — Type Coil, Assigned Rating— Rating @ Ground (min.) Refer to page 9 for usage and ratings

Springs, Rear — Type Leaf, Single-Stage Constant Rate Main and Auxiliary— Rating @ Ground (min.) Refer to page 9 for usage and ratings


TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Six, LT245/75Rx17E

WHEELS: — Type and Size Six, 8-Hole Disc, 17″ x 6.5″J Steel (1) In addition to the content shown above, 6.0L V-8 Diesel includes fuel-line filter, heater and water separator, integral engine oil



2005 SUPER DUTY F-250/350/450/550



STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-450 Chassis CabDRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage




Front Axle — Type Monobeam, Dana Super 60— Capacity (Rating @ Ground) 7000 lbs.— Hubs Type — Manual Locking

Rear Axle — Type—Full-Floating Dana— Capacity (Rating @ Ground) 12,000 lbs.









Frame — Type Ladder Type, 36,000 psi Steel With Front Blocker Beam— Section Modulus (cu. in.) 10.1; 17.2 With 188.8″ WB and 200.8″ WB Regular Cab




TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Six, 225/70Rx19.5F

WHEELS: — Type and Size Six, 10-Hole Disc, 19.5″ x 6″ Steel (1) In addition to the content shown above, 6.0L V-8 Diesel includes fuel-line filter, heater and water separator, integral engine oil



2005 SUPER DUTY F-250/350/450/550



STANDARD POWERTRAIN/CHASSIS EQUIPMENT SPECIFICATIONSF-550 Chassis CabDRIVE: 4x2 4x4POWERTRAIN: Refer To The Ordering Guide For 50 States Usage

Engine(1) — Type 6.8L (415 CID) 3V SEFI V-10Transmission — Type Automatic

— Speeds 5-Speed OverdriveClutch Diameter(2) — Transfer Case — Type — Part-Time, 2-Speed


Front Axle — Type Monobeam, Dana Super 60— Capacity (Rating @ Ground) 7000 lbs.— Hubs Type — Manual Locking

Rear Axle — Type—Full-Floating Dana— Capacity (Rating @ Ground) 13,660 lbs.









Frame — Type Ladder Type, 36,000 psi Steel With Front Blocker Beam— Section Modulus (cu. in.) 10.1; 17.2 With 188.8″ WB and 200.8″ WB Regular Cab




TIRES: — Type Steel-Belted Radial, All-Season, BSW— Size Six, 225/70Rx19.5F

WHEELS: — Type and Size Six, 10-Hole Disc, 19.5″ x 6″ Steel (1) In addition to the content shown above, 6.0L V-8 Diesel includes fuel-line filter, heater and water separator, 13” clutch with 6-

speed manual overdrive transmission, integral engine oil cooler, vacuum pump, tachometer and turbo boost gauge and “Wait To Start”, “Water-In-Fuel”, “Fuel Filter” and “Air Filter” indicator lights.

(2) 11.9” clutch with optional 6-speed manual overdrive transmission.(3) 130 amp output based on cold performance at 80° F. Actual output is temperature and application dependant.

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSAxlesFRONT AXLE SPECIFICATIONS — 4x2Super DutySeries/Model F-250-350 F-450-550Make Ford Dana Max. Rating @ Ground (lbs.) 4850 7000Axle — Type Twin-I-Beam w/Ball Joint Spindle Monobeam

— Material Nodular Cast Iron Forged Steel— Spring Centers (in.) 45.73 46.45

Radius Arms — No. 2 — — Material Stamped, High-Strength Low-Alloy

Steel —

Ball Joint Lubed-For-Life Ball Joints ZirkedSpindle — Material Nodular Cast Iron Body w/Forged Steel StemWheel Bearings — Type Tapered Roller

FRONT AXLE SPECIFICATIONS — 4x4Super DutySeries/Model F-250-350 F-450-550Make Dana 60 Dana Super 60 Dana Super 60Axle Ratio 3.73/4.10 4.30 4.30/4.88/5.38Max. Rating @ Ground (lbs.) 6000 7000Type Monobeam, Live SpindleDrive HotchkissHousing — Type Unitized

— Cover Attachment BoltedWheel Bearings — Type Tapered RollerGears — Type HypoidRing Gear — Pitch Diameter (in.) 9.75 10.0 10.0Pinion — Mounting Above CenterDifferential — Type 2-Pinion

— Bearings Tapered RollerAxle Shaft — Minimum Diameter (in.) 1.356

— Diameter over Splines (in.) 1.47— No. of Splines (Hub End) 35

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSAxles (Cont’d)REAR AXLE SPECIFICATIONS

Model F-250F-350 SRW

F-350 DRWChassis Cab (5.4L Eng.)

F-350 DRWChassis Cab (6.8L/6.0L Eng.)

F-350 DRW Pickup

F-450 Chassis Cab

F-550 Chassis Cab

Make (Standard and Limited Slip) Visteon Visteon Visteon Dana 80 Dana 80 Dana S110 Dana S110Max. Rating @ Ground (lbs.) 6200 7280 9750 9750 9000 12,000 13,660Type Full-FloatingDriveline Attachment Circular Flange 1480 End YokeHousing — Type Cast Center Stamped

— Cover Attachment Bolted WeldedSection — Tube Dia. (in.) 3.50 4.00 4.25 x 4.25Synthetic Lubricant Capacity (pt.) 7.0 8.25 16Spring Centers (in.) 45.0 F-250-350 Pickup, 41.5 Chassis Cab Wheel Bearings — Type Tapered RollerGears — Type Hypoid

— Material Alloy SteelRing Gear — Pitch Dia. (in.) 10.50 11.25 11.8Pinion — Mounting OverhungDifferential — Type (1) 2-PinionAxle Shaft — Spline Minor Dia.

(in.)1.36 1.50 1.72

— Spline Major Dia. (in.)

1.50 1.57 1.85

— No. of Splines (Hub End)

35 37 34

(1) 2-pinion with 5.4L (330 CID) SEFI V-8. 3-pinion with 6.8L (415 CID) SEFI V-10 and 6.0L (363 CID) V-8 Turbo Diesel engine.

BrakesHYDRAULIC BRAKE EQUIPMENT SPECIFICATIONS — FRONT/REAR DISC

TypeSuper DutySeries/Model Axle Usage (lbs.)

Rotor Dia. (in.)

Brake Lining Segment

Area (sq. in.)/ Width (in.)/ Thickness (in.)

Caliper PistonNo.Dia.(in.)

Gross Lining AreaPer Axle (sq. in.)

Total Swept Area Per Axle (sq. in.)OD ID

FrontDisc

F-250-350 4850/6000 13.66 9.06 Outboard 8.73/2.17/0.58 Dual/2.36 34.92 306.4Inboard 8.73/2.17/0.58

F-450-550 7000 14.53 9.37 Outboard 13.9/1.81/0.47 Dual/2.36 55.6 337.2Inboard 13.9/1.81/0.47

RearDisc

F-250-350 SRW 6200/7280 13.39 9.06 Outboard 9.54/1.92/0.47 Dual/1.89 38.16 272.01Inboard 9.54/1.92/0.47

F-250-350 DRW 9000/9750 13.39 9.06 Outboard 9.54/1.92/0.47 Dual/2.13 38.16 272.01Inboard 9.54/1.92/0.47

F-450-550 12,000/13,660 15.35 10.62 Outboard 13.9/1.81/0.47 Dual/2.36 55.6 361.9Inboard 13.9/1.81/0.47

BRAKE MASTER CYLINDER SPECIFICATIONSType Model/Series Bore Dia. (in.)Dual System, Dash-Mounted F-250-350 SRW (Gas Engines) 1.3125

F250-350 SRW (Diesel)/F-350 DRW/F-450-550 1.5

BRAKES BOOSTER SPECIFICATIONS

Make/Type Super Duty Series/Model Booster TypeEffective Dia. (in.)/Boost Ratio

Diaphragm Type

Dash Mounted F-250-350 SRW (Gas Engines) Vacuum Boost 9.84” Diameter DualF250-350 SRW (Diesel)/F-350 DRW/F-450-550 Hydro Boost 1.56” Diameter Power Piston —

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSCooling SystemsCOOLING SYSTEM SPECIFICATIONS

Engine CoolingTrans. Usage

Radiator

Fan SpecificationsFrontal Area (sq. in.)

Core Size (in.)Rows of Tubes

Fins Per Inch

Cooling System Capacity qts. (litres)

In-Tank Trans CoolerHeight Width Thick. Type

No. of Blades

Blade Dia. (in.)

5.4L (330) 3V SEFI V-8

Standard All 857 28.4 30.19 1.02 1 15.0 26.4 (25) Standard Plastic 10 19.38

6.8L (415) 3V SEFI V-10

Standard All 857 28.4 30.19 1.42/1.02(1)

(1) Late availability.

1 17.8/15.0(1)

27.5 (26)/26.4 (25)(1)

Standard Plastic 8 20.0

6.0L (363)V-8 Turbo Diesel

Standard(2) All 857 28.4 30.19 1.42 1 17.8 28.5 (27) Standard Plastic(2)

(2) Vistronic fan clutch with stator. Snowplow Package includes unique vistrionic fan clutch with higher disengagement speed.

9 23.25

AUXILIARY AUTOMATIC TRANSMISSION OIL COOLER APPLICATIONSModel Engine Transmission Cooler—No. Of Plates ALL 5.4L (330) 3V SEFI V-8 5-speed Automatic Overdrive 20

6.8L (415) 3V SEFI V-10 5-speed Automatic Overdrive 62/50(1)

(1) Late availability.6.0L (363) V-8 Turbo Diesel 5-speed Automatic Overdrive 62/50(1)

Fuel SystemFUEL SYSTEM DATAElectronic Fuel Injection Gas Engines Sequential Multiport Fuel Injection

6.0L V-8 Turbo Diesel Hydraulic Rail Fuel Syetem - Pilot InjectionFuel Pump Gasoline Engines Single Electric-In-Tank High Pressure (One Per Tank)Fuel Filter Gasoline Engines In-Line Large Capacity (One)

6.0L V-8 Turbo Diesel Full-Flow, Disposable Plus In-Line Water SeparatorAir Cleaner All Engines Dry Element, Replaceable

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSSteeringSTEERING SPECIFICATIONS

Cab Style/Drive

Series/Body Style

Wheelbase(in.)

Power Steering (1) Turning Diameter (ft.)

Gear Ratio(2) Overall Ratio(2) Curb-to-Curb Wall-to-WallRegular Cab 4x2

Pickup 137.0 SRW 17:1 20.16:1 47.7 49.6137.0 DRW 17:1 20.16:1 47.7 49.6

F-350 Chassis Cab 140.8 SRW 17:1 20.16:1 48.8 50.8140.8 DRW 17:1 20.16:1 48.9 50.8164.8 DRW 17:1 20.16:1 56.2 58.1

F-450-550Chassis Cab

140.8 DRW 18:1 17.8:1 42.3 44.2164.8 DRW 18:1 17.8:1 48.6 50.4188.8 DRW 18:1 17.8:1 54.8 56.6200.8 DRW 18:1 17.8:1 57.9 59.68

Regular Cab 4x4

Pickup 137.0 SRW 17:1 20.38:1 46.1 48.0137.0 DRW 17:1 20.38:1 46.1 48.0

F-350 Chassis Cab 140.8 SRW 17:1 20.38:1 47.2 49.1140.8 DRW 17:1 20.38:1 47.3 49.1164.8 DRW 17:1 20.38:1 54.3 56.2


140.8 DRW 18:1 17.8:1 42.3 44.2164.8 DRW 18:1 17.8:1 48.6 50.4188.8 DRW 18:1 17.8:1 54.8 56.6200.8 DRW 18:1 17.8:1 57.9 59.68

SuperCab 4x2 Pickup 141.8 SRW 17:1 20.16:1 49.1 51.1158.0 SRW 17:1 20.16:1 54.1 56.0158.0 DRW 17:1 20.16:1 54.1 56.0

F-350 Chassis Cab 161.8 SRW 17:1 20.16:1 55.3 57.2161.8 DRW 17:1 20.16:1 55.3 57.2


161.8 DRW 18:1 17.8:1 47.8 49.6

SuperCab 4x4 Pickup 141.8 SRW 17:1 20.38:1 47.5 49.4158.0 SRW 17:1 20.38:1 52.3 54.2158.0 DRW 17:1 20.38:1 52.3 54.2



161.8 DRW 18:1 17.8:1 47.8 49.6

Crew Cab 4x2 F-250-350 Pickup 156.2 SRW 17:1 20.16:1 53.5 55.5156.2 DRW 17:1 20.16:1 53.6 55.5172.4 SRW 17:1 20.16:1 58.5 60.4172.4 DRW 17:1 20.16:1 58.5 60.4



176.2 DRW 18:1 17.8:1 51.5 53.3200.2 DRW 18:1 17.8:1 57.8 59.5

Crew Cab 4x4 F-250-350 Pickup 156.2 SRW 17:1 20.38:1 51.8 53.7156.2 DRW 17:1 20.38:1 51.8 53.7172.4 SRW 17:1 20.38:1 56.5 58.4172.4 DRW 17:1 20.38:1 56.6 58.4



176.2 DRW 18:1 17.8:1 51.5 53.3200.2 DRW 18:1 17.8:1 57.8 59.5

(1) Power Steering fluid cooler is standard.(2) Average ratio with F-450-550 models.

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSSuspensionsFRAME SPECIFICATIONS

Cab StyleSuper DutySeries/Model

Wheelbase(in.)

No. Of Crossmembers

Maximum Side Rail Section (Height x Width X Thickness) (in.)(1)

(1) Measured to inside of metal.

SectionModulus(cu. in.)(2)

(2) Cross-sectional modulus calculated at back of cab, to inside of metal.

Yield Strength(psi)

Regular Cab F-250-350 Pickup/Box Delete 137.0 5 6.87 x 2.36 x .264 6.7 36,000F-350 Chassis Cab 140.8 6 7.50 x 2.74 x .280 8.7 36,000

164.8 7 7.50 x 2.74 x .280 8.7 36,000F-450-550 Chassis Cab (16,000/17,950 lb. GVWR Only)

140.8 6 7.50 x 2.74 x .320 10.1 36,000164.8 7 7.50 x 2.74 x .320 10.1 36,000188.8 8 7.50 x 2.74 x .60 17.2(3)

(3) Calculated at back of cab, through the reinforced section - 17.2 SM at upper flange, 13.3 SM at lower flange.

36,000200.8 9 7.50 x 2.74 x .60 17.2(3) 36,000

F-550 (19,000 lb. GVWR Only) 164.8 7 7.50 x 2.74 x .60 17.2(3) 36,000200.8 9 7.50 x 2.74 x .60 17.2(3) 36,000

SuperCab F-250-350 Pickup 141.8 6 6.87 x 2.36 x .264 6.7 36,000F-250-350 Pickup/Box Delete 158.0 6 6.87 x 2.36 x .264 6.7 36,000F-350 Chassis Cab 161.8 7 7.50 x 2.74 x .280 8.7 36,000F-450-550 Chassis Cab 161.8 7 7.50 x 2.74 x .320 10.1 36,000

Crew Cab F-250-350 Pickup 156.2 7 6.87 x 2.36 x .264 6.7 36,000F-250-350 Pickup/Box Delete 172.4 7 6.87 x 2.36 x .264 6.7 36,000F-350 Chassis Cab 176.2 7 7.50 x 2.74 x .280 8.7 36,000F-450-550 Chassis Cab 176.2 7 7.50 x 2.74 x .320 10.1 36,000

200.2 8 7.50 x 2.74 x .320 10.1 36,000

SHOCK ABSORBER SPECIFICATIONS

Super DutyModel

Wheelbase (in.) Usage

Front Rear(1)

(1) Staggered rear shock absorbers with Pickup models.

No. Used

Piston Dia. (in.) Type

No. Used

Piston Dia. (in.) Type

Pickup/Chassis Cab All Std. 2 1.38 Gas-Pressurized 2 1.38 Gas-Pressurized Pickup All Opt.(2)

(2) Included with FX4 Off-Road Package. Unique Rancho shock absorbers with white housing and red bellows.

2 1.38 Gas-Pressurized 2 1.38 Gas-Pressurized

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSSuspensions (Cont’d)SPRING SPECIFICATIONS — FRONT COILSuper DutySeries/Model

Combined Rating @ Ground (lbs.)

Height of Spring @ Design Load (in.)

Inside Dia. (in.)

Wire Dia.(in.)

Deflection Rate @ Ground (lbs. per in. ea.)

F-250-350 4x2 3650 12.0 4.0 .795 3553800 12.0 4.0 .807 3753950 12.0 4.0 .807 3754100 12.0 4.0 .807 3954250 12.0 4.0 .807 3954400 12.0 4.0 .827 4154550 12.0 4.0 .827 4154700 12.0 4.0 .827 4304850 12.0 4.0 .827 430

F-250-350 4x4 4000 14.7 4.1 .673 3494400 14.7 4.1 .691 3834800 14.7 4.1 .719 4105200 14.7 4.1 .728 4305600 14.7 4.1 .758 4696000 14.7 4.1 .771 499

F-450-550 4x2 4800 14.7 4.1 .719 4105200 14.7 4.1 .728 4305600 14.7 4.1 .758 4696000 14.7 4.1 .771 4996500 14.7 4.1 .804 5537000 14.7 4.1 .827 609

F-450-550 4x4 5200 14.7 4.1 .728 4305600 14.7 4.1 .758 4696000 14.7 4.1 .771 4996500 14.7 4.1 .804 5537000 14.7 4.1 .827 609

SPRING SPECIFICATIONS — REAR LEAF

Super DutySeries/Model

Combined Rating @ Ground (lbs.)

Number of Leaves

TotalThickness@ Pad (in.)

OverallLength (in.)

Width (in.)

Deflection Rate (lbs. per in./ spring)(1) (2)

(1) Pickup and Box Delete models include two-stage, variable rate springs. Chassis Cab models and Class A Motorhome Chassis include single-stage, constant rate springs.

(2) Lists first stage/second stage/third stage as applicable.

Rating Each @ Pad (lbs. per spring)

Main Leaf & Auxiliary Spring (Including Spacer)F-250 Pickup(3)

(3) Auxiliary rear spring available and included with Camper Package, Heavy Service Suspension Package, Snow Plow Prep Package and Heavy Service Package For Pickup Box Delete only.

7000 6 4.18 58.1 3.00 330/650/1290 3133F-350 SRW Pickup 7000 6 4.18 58.1 3.00 330/650/1290 3133F-350 DRW Pickup 9000 6 4.37 58.1 3.00 457/902/1422 4024F-350 SRW Chassis Cab 7280 10 4.76 55.6 3.00 617/1342 3271F-350 DRW Chassis Cab 9750 12 5.80 55.6 3.00 1014/1644 5305F-450 Chassis Cab 12,000 11 6.75 (Includes Top Plate) 55.6 3.00 1253/2179 5324F-550 Chassis Cab 13,660 11 6.75 (Includes Top Plate) 55.6 3.00 1256/2129 6150Main Leaf OnlyF-250 Pickup 6100 5 2.66 58.1 3.00 334/776 2695

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSTires and WheelsTIRE SPECIFICATIONS

Size

TreadType &Sidewall

Tire Manufacturer

Rim Width(in.)

Section Width(in.)(1)

(1) Tire and rim maximum width.

Ply/Load Rating

Max. Inflation Press. (psi)

Load Limits @ Max. Inflation Press. (lbs.)

StaticLoaded Radius(in.)

RevolutionsPer Mile @ 45 mph

LT245/75Rx17 A/S-BSW Continental 7.5/6.5(2)

(2) Single rear wheel/Dual rear wheel:Rim Width and Load Rating.

9.76 10/E 80 3195/2910(2) 14.64 664LT245/75Rx17 A/T-BSW & OWLBF Goodrich 7.5/6.5(2) 9.76 10/E 80 3195/2910(2) 14.78 663LT265/70Rx17(3)

(3) Single rear wheel only.

A/S-BSW & OWLPirelli 7.5 10.71 10/E 80 3195 14.64 662LT265/70Rx17(3) A/T-BSW & OWLBF Goodrich 7.5 10.71 10/E 80 3195 14.72 660LT275/65Rx18(3) A/S-BSW & OWLContinental 8.0 10.98 10/E 80 3415 14.82 652LT275/70Rx18(3) A/S-BSW Continental 8.0 10.98 10/E 80 3640 15.40 627LT275/70Rx18(3) A/T-BSW & OWLContinental 8.0 10.98 10/E 80 3640 15.54 629LT275/65Rx20(3) A/T-OWL Continental 8.0 11.27 10/E 80 3415 15.93 605225/70Rx19.5 A/S-BSW General 6.0 8.90 12/F 95 3640/3415(4)

(4) Single front/Dual rear

14.83 653225/70Rx19.5 Traction-BSW General 6.0 8.90 12/F 95 3640/3415(4) 14.95 654

WHEEL SPECIFICATIONS

Wheel Type Wheel Size

Nominal Inset mm (in.)

No. of Studs

Bolt Circlemm (in.)

Max. Wheel Capacity Load (lbs. @ ground)

Argent Painted Steel (F-250-350 SRW) 17″ x 7.5″ J 40 (1.57) 8 170 (6.7) 3195Chrome Steel (SRW) (F-250-350 SRW) 17″ x 7.5″ J 40 (1.57) 8 170 (6.7) 3195Forged Polished Aluminum (SRW) (F-250-350 SRW) 17″ x 7.5″ J 40 (1.57) 8 170 (6.7) 3195Premium Forged Aluminum (SRW) (F-250-350 SRW) 17″ x 7.5″ J 40 (1.57) 8 170 (6.7) 3195Argent Painted Steel (F-250-350 SRW) 18″ x 8.0″ J 40 (1.57) 8 170 (6.7) 3525Chrome Steel (F-250-350 SRW) 18″ x 8.0″ J 40 (1.57) 8 170 (6.7) 3525Forged Polished Aluminum (F-250-350 SRW) 18″ x 8.0″ J 40 (1.57) 8 170 (6.7) 3525Premium Forged Polished Aluminum (F-250-350 SRW) 18″ x 8.0″ J 40 (1.57) 8 170 (6.7) 3525King Ranch Painted Aluminum (F-250-350 SRW) 18″ x 8.0″ J 40 (1.57) 8 170 (6.7) 3525Harley-Davidson Forged Polished Aluminum (F-250-350 SRW) 20″ x 8.0″ J 40 (1.57) 8 170 (6.7) 3525Argent Painted Steel (F-350 DRW) 17″ x 6.5″ J 142 (5.55) 8 200 (7.87) 3195Forged Polished Aluminum (F-350 DRW) 17″ x 6.5″ J 142 (5.55) 8 200 (7.87) 3195Steel (DRW) (F-450-550) 19.5″ x 6.0″RW 136 (5.35) 10 225 (8.85) 3750Polished Aluminum (DRW) (F-450-550) 19.5″ x 6.0″RW 127 (5.00) 10 225 (8.85) 3750

Transfer CaseTRANSFER CASE SPECIFICATIONSMake and Model New Venture 271 New Venture 273Application Manual Mechanical Shift Electric Shift (Rotary Control)Super Duty Series/Model F-250-350-450-550 F-250-350Type 2-Speed Planetary GearsLubricant Capacity (pt.) 4.0Gear Ratio — High 1.00:1Gear Ratio — Low 2.72:1Case Material Aluminum

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSTransmissionMANUAL TRANSMISSION SPECIFICATIONSMake/Type 6-Speed Manual Overdrive Heavy-Duty— ZFEngine AllRatios (to 1):Low 5.791st 3.302nd 2.103rd 1.304th 1.005th .72Reverse 5.23Lubricant Capacity (liters) 6.0Synchronizers All GearsGears: Material Carburized SteelType — Helical Low,1st, 2nd, 3rd, 4th, 5th & ReverseBearings:Input Shaft Tapered RollerMainshaft — Front Tapered Roller

— Center Tapered Roller— Rear Ball Bearing

Countershaft — Front Tapered Roller— Center Tapered Roller— Rear Roller

Mainshaft Gear Needle RollersReverse Idler Gear Needle RollersPower Take-Off Data(1):Opening SAE 6-Bolt, LH Side StandardGear ratio 1.696 (Constant Ratio)RPM @ 1000 engine RPM 630.66 (Countershaft RPM @ 1000 Engine RPM)Number of teeth 39Pitch diameter (in.) 5.22 (132.652 mm)Module (in.) 2.75Normal pressure angle 20°Helix angle 36° 3’ RH(1) 5.4L engine may not have sufficient transmission PTO package due to the location off the lights off

catalyst exhaust system.

2005 SUPER DUTY F-250/350/450/550


TECHNICAL SPECIFICATIONSTransmission (Cont’d)AUTOMATIC TRANSMISSION SPECIFICATIONS

Make/TypeFord TorqShift 5-Speed Automatic Overdrive

Ratios (to 1):1st 3.112nd 2.223rd 1.554th 1.005th 0.71Reverse 2.88Converter Torque Ratio @ WOT Stall 2.2 (5.4L), 1.86 (6.8L, 6.0L)Fluid Capacity (qts.) 18.2 (5.4L), 19.0 (6.8L, 6.0L)Gear Set SpurOil Cooler Oil To Air And In-tankOil Filter Remote, Cartridge Type And InternalConverter Size & Type 12″ PCM Controlled Clutch ApplyPower Take-Off Data:Opening SAE 6-Bolt, LH Side OptionalGear ratio 3.11 (1st)Pitch line diameter velocity @ 1000 engine rpm (ft./min.) 2226RPM @ 1000 engine RPM 1000Number of teeth 121Pitch diameter (in.) 8.50 (215.985 mm)Normal pressure angle 17.989°Helix angle Spur

CLUTCH SPECIFICATIONS

Engine 5.4L (330) SEFI V-8

6.8L (415) SEFI V-10

6.0L (363) V-8Turbo Diesel

Actuation Hydraulic Clutch ControlDisc — Type Segmented (With Spring Damper F-450-550)Lining Material Woven Non-AsbestosOutside Diameter (approx. in.) 11.9 11.9 13.0Inside Diameter (in.) 8.3 6.8 8.2Facing Area (sq. in.) 114.2 149.8 159.9Facing Thickness (in.) .069 .069 .098Pressure Plate Self-AdjustTotal Plate Pressure (lb.) 2878 2878 3260

2005 SUPER DUTY F-250/350/450/550


PAYLOAD/WEIGHT RATINGSOption/Payload Worksheet (For Maximum Payloads And Pickup Truck Option/Accessory Reserve Capacity (ARC) Weight Limits Refer To Pages 4-11)

Option Weight(Front/Total) (lbs.)

ENGINE/TRANSMISSION COMBINATIONS:F-250-350 Regular Cab 4x2 SRW Styleside (137″ WB):

5.4L V-8/Manual (0/0)5.4L V-8/Automatic (20/7)6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-18/-41)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-31/-54)

F-250-350 Regular Cab 4x4 SRW Styleside (137″ WB):


F-250-350 SuperCab 4x2 SRW Styleside (141.8″ WB):


F-250-350 SuperCab 4x4 SRW Styleside (141.8″ WB):


F-250-350 SuperCab 4x2 SRW Styleside (158″ WB):


F-250-350 SuperCab 4x4 SRW Styleside (158″ WB):

5.4L V-8/Manual (0/0)5.4L V-8/Automatic (21/18)6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-18/-32)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-22/-40)Sub-Total: (Front/Total) _____/____

ENGINE/TRANSMISSION COMBINATIONS:F-250-350 Crew Cab 4x2 SRW Styleside(156.2″ WB):


F-250-350 Crew Cab 4x4 SRW Styleside(156.2″ WB):






F-350 Regular Cab 4x2 SRW Chassis Cab (140.8″ WB):


F-350 Regular Cab 4x4 SRW Chassis Cab (140.8″ WB):



2005 SUPER DUTY F-250/350/450/550


PAYLOAD/WEIGHT RATINGSOption/Payload Worksheet (For Maximum Payloads And Pickup Truck Option/Accessory Reserve Capacity (ARC) Weight Limits Refer To Pages 4-11) (Cont’d)


ENGINE/TRANSMISSION COMBINATIONS:F-350 SuperCab 4x2 SRW Chassis Cab (161.8″ WB):


F-350 SuperCab 4x4 SRW Chassis Cab (161.8″ WB):


F-350 Crew Cab 4x2 SRW Chassis Cab(176.2″ WB):


F-350 Crew Cab 4x4 SRW Chassis Cab(176.2″ WB):


F-350 Regular Cab 4x2 DRW Styleside(137″ WB):


F-350 Regular Cab 4x4 DRW Styleside(137″ WB):


ENGINE/TRANSMISSION COMBINATIONS:F-350 SuperCab 4x2 DRW Styleside(158″ WB):


F-350 SuperCab 4x4 DRW Styleside(158″ WB):


F-350 Crew Cab 4x2 DRW Styleside156.2″ WB):

6.8L V-10/Manual (0/0)6.8L V-10/Automatic (14/24)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-25/-34)


6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-18/-32)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-22/-39)





F-350 Regular Cab 4x2 DRW Chassis Cab (140.8″ WB):

6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-18/-41)5.4L V-8/Manual (0/0)5.4L V-8/Automatic (20/6)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-32/-53)Sub-Total: (Front/Total) _____/____


2005 SUPER DUTY F-250/350/450/550




ENGINE/TRANSMISSION COMBINATIONS:F-350 Regular Cab 4x4 DRW Chassis Cab (140.8″ WB):

6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-16/-31)5.4L V-8/Manual (0/0)5.4L V-8/Automatic (15/-4)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-20/-38)


6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-14/-24)5.4L V-8/Manual (0/0)5.4L V-8/Automatic (26/25)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-25/-34)


6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-19/-31)5.4L V-8/Manual (0/0)5.4L V-8/Automatic (20/17)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-23/-38)

F-350 SuperCab 4x2 DRW Chassis Cab (161.8″ WB):


F-350 SuperCab 4x4 DRW Chassis Cab (161.8″ WB):

6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-18/-31)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-27/-38)Sub-Total: (Front/Total) _____/____

F-350 Crew Cab 4x2 DRW Chassis Cab(176.2″ WB):


F-350 Crew Cab 4x4 DRW Chassis Cab(176.2″ WB):

6.8L V-10/Manual (0/0)6.8L V-10/Automatic (-20/-31)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-24/-38)Sub-Total: (Front/Total) _____/____


ENGINE/TRANSMISSION COMBINATIONS:F-450-550 Regular Cab 4x2 (140.8″ WB):

6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-13/-28)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (13/28)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-24/-37)

F-450-550 Regular Cab 4x4 (140.8″ WB):6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-18/-34)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (18/34)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-20/-39)





F-450-550 Regular Cab 4x2 (200.8″ WB):6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-23/-40)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (23/40)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-36/-53)Sub-Total: (Front/Total) _____/____

2005 SUPER DUTY F-250/350/450/550




ENGINE/TRANSMISSION COMBINATIONS:F-450-550 Regular Cab 4x4 (200.8″ WB):

6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-21/-28)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (21/28)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-26/-39)

F-450-550 SuperCab 4x2 (161.8″ WB):6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-18/-22)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (18/22)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-26/-39)

F-450-550 SuperCab 4x4 (161.8″ WB):6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-20/-34)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (20/34)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-22/-38)

F-450-550 Crew Cab 4x2 (176.2″ WB):6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-15/-25)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (15/25)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-27/-36)



F-450-550 Crew Cab 4x4 (200.2″ WB):6.8L V-10/Manual (F-450) (0/0)6.8L V-10/Automatic (F-450) (-21/-28)6.8L V-10/Automatic (F-550) (0/0)6.8L V-10/Manual (F-550) (21/28)6.0L Diesel/Manual (0/0)6.0L Diesel/Automatic (-26/-39)Sub-Total: (Front/Total) _____/____


TIRES & WHEELS:LT245/75R17E All-Terrain (F-250) (18/46)LT245/75R17E All-Terrain (F-350 DRW) (18/64)LT265/70R17E All-Terrain (F-250) (25/63)LT275/65R18E All-Season (F-250) (29/72)LT275/70R18E All-Season (F-250) (31/77)LT275/70R18E All-Terrain (F-250) (39/97)LT275/70R18E All-Terrain (F-350 SRW) (10/25)225/70Rx19.5F Traction or Max Traction (F-450-550)

(5/12)

Wheels, 17″ Forged Polished Aluminum (F-250)

(-24/-48)

Wheels, 17″ Forged Polished Aluminum (F-350 DRW)

(-32/-64)

Wheels, 18″ Forged Polished Aluminum (F-250-350 SRW)

(-34/-68)

Wheels, 18″ Premium Forged Polished Aluminum (F-250-350 SRW)

(-36/-72)

Wheels, 19.5″ Forged Polished Aluminum (F-450-550)

(-52/-104)

18″ Spare Tire & Wheel (F-350 Chassis Cab) (19/105)Spare Tire & Wheel (F-250-350 Pickup Box Delete)

(-20/97)

Spare Tire & Wheel (F-450-550) (21/110)PACKAGES:

Advanced Security Lock Group (2/2)Ambulance Prep Package (Requires 6.0L Diesel)

(65/67)

Camper Package (SRW Pickup)(1) (2/28)Convenience Package (3/4)FX4 Off-Road Package (34/61)Harley-Davidson Package(2) (48/168)Heavy Service Suspension Package(1) (0/0)King Ranch Package(2) (57/93)Lariat Luxury Group (3/3)Lariat Trim (Regular Cab) (83/87)Lariat Trim (SuperCab) (134/190)Lariat Trim (Crew Cab) (142/218)Power Equipment Group (16/22)Skid Plate Package (Pickup) (34/61)Snow Plow Prep Package(1) (0/0)Stabilizer Package (2/28)Trailer Tow Prep Package (XL, XLT Chassis Cab)

(0/2)

Sub-Total: (Front/Total) _____/____(1) Add (0/33) on F-250 pickup only for weight of auxiliary rear

spring. (2) Add weight of Lariat trim.

2005 SUPER DUTY F-250/350/450/550




PACKAGES (Cont’d):XL Decor Group (4/5)XLT Sport Package(1) (34/54)XLT Trim (Regular Cab) (91/119)XLT Trim (SuperCab) (137/202)XLT Trim (Crew Cab) (135/219)Yellow Truck Package(1) (59/103)

OPTIONS:Adjustable Pedals (4/7)Air Conditioning (44/41)Air Bag Delete (Chassis Cab) (-10/-11)Alternators, Dual (21/21)Axle, Limited Slip Rear (0/5)Cab Steps, Platform-Type — Regular Cab (21/29)Cab Steps, Platform-Type — SuperCab (24/41)Cab Steps, Platform-Type — Crew Cab (31/54)Cab Steps, Tubular-Type (23/35)Carpet Delete (3/3)Electricshift Transfer Case (F-250-350) (3/3)Floor Mats, All Weather (Regular Cab) (3/6)Floor Mats, All Weather (SuperCab/Crew Cab) (6/10)Fog Lamps (2/2)Fuel Tank, 19 Gal. Midship In Lieu Of Standard Tank (Gas Engines) (Chassis Cab)

(72/-178)

Fuel Tank, 19 Gal. Midship In Lieu Of Standard Tank (Diesel Engine) (Chassis Cab)

(69/-195)

Fuel Tank, 19 Gal. Midship In Addition To Standard Tank (Diesel Engine) (Chassis Cab)

(58/195)

Heater, Engine Block (1/1)Lights, Roof Clearance (1/1)Lights, Daytime Running (2/2)Mirrors, Power Aero (1/1)Mirrors, Manual Trailer Tow (9/11)Mirrors, Power Trailer Tow (9/12)Moldings, Bodyside (2/3)Moon Roof, Power Slide (30/51)Paint, Two-Tone (1/3)Power Driver's Seat (Regular Cab/SuperCab) (5/7)Sub-Total: (Front/Total)

OPTIONS:Power Driver/Passenger Seats (Crew Cab) (10/14)Radio Delete (-4/-5)Radio — AM/FM Stereo/Single CD (4/6)Radio — AM/FM Stereo/Cassette/Single CD (5/7)Radio — AM/FM Stereo/6-Disc CD (5/7)Receiver, Trailer Hitch (12,500 Lbs.) (-11/49)Receiver, Trailer Hitch (15,000 Lbs.) (-13/56)Remote Keyless Entry (1/1)Reverse Vehicle Sensor System (0/1)Seat, SuperCab Rear Bench Delete (-21/-62)Seat, Crew Cab Load Floor Rear (44/100)Seat, 40/20/40 Bench (XL) (29/47)Seats, Bucket (XL) (10/15)Seats, Captain's Chairs (Regular Cab/Crew Cab)

(13/21)

Seats, Captain's Chairs (SuperCab) (34/56)Seats, Heated (3/4)Skid Plate, Transfer Case (Chassis Cab) (16/18)Speed Control/Tilt Wheel (3/4)Window, Manual or Power Sliding Rear (3/4)Sub-Total: (Front/Total) Plus Sub-Total: (From 1st Column) Line A) Total Actual Option Content Weight: (Front/Total)

_____/_____

Sub-Total: (Front/Total) Maximum Payload Rating Weight Less Total Actual Regular Production Option Content Weight (from Line A above) = Net Payload(1) Add weight of XLT trim.


2005 SUPER DUTY F-250/350/450/550


SPECIAL APPLICATIONSPickup Box Delete/RemovalNOTE: Refer to the 2005 SUPER DUTY F-SERIES BODY BUILDERS LAYOUT BOOK. Also refer to the Weight Ratings Charts in this section.

Trailer Towing/Camper InformationNOTE: Refer to the TRAILER TOWING SECTION.

Power Take-offNOTE: Refer to the 2005 SUPER DUTY F-SERIES BODY BUILDERS LAYOUT BOOK. Also refer to the Transmission Specification Charts in this section.

Snowplow Installation/Minimum Required And Recommended EquipmentThe Super Duty F-Series vehicles tabled below are available for snow plow usage.

Minimum Required Equipment• Snowplow Package, includes:

— Front Spring/GAWR Upgrade (Refer to the Weight Ratings charts on pages 4-14 for specific spring/GAWR selection for each model)

— Unique fan clutch with higher disengagement speed (6.0L V-8 Diesel)— 140 Amp., 2100 Watt Alternator (6.0L V-8 Diesel)

• Plow and attaching hardware weight limits are as tabled below.

Recommended Equipment (Not Required)• All-Terrain Tires and Roof Clearance Lights (Optional with SRW Pickup models)

Standard Equipment• Front and rear stabilizer bar (Rear standard on Chassis Cab and DRW Pickup models)• Roof Clearance Lights (Standard on Chassis Cab and DRW Pickup models)• Steering Damper• Engine oil cooler, auxiliary automatic transmission oil cooler and maximum capacity engine coolant

radiator are standard• All available axle ratios are acceptable• Available with manual and automatic transmission. When snowplowing, operate automatic transmission

with shift lever in overdrive position.

Vehicles Available For Snowplow Applications:F-250-350 4x4 Pickup/Box Delete Models (With Driver And One Passenger)

Cab Style Wheelbase Engine F-250 4x4 F-350 4x4Regular Cab 137.0″ 5.4L V-8 125/1100 125/1100

6.8L V-10 125/900 125/11006.0L V-8 Diesel 125/900 125/900

SuperCab 141.8″ 5.4L V-8 125/900 125/9006.8L V-10 125/900 125/9006.0L V-8 Diesel 125/900 125/900

SuperCab 158.0″ 5.4L V-8 125/900 125/9006.8L V-10 125/900 100/7506.0L V-8 Diesel 100/750 100/750

Crew Cab 156.2″ 5.4L V-8 125/900 125/9006.8L V-10 125/900 100/7506.0L V-8 Diesel 100/750 100/750

Crew Cab 156.2″, 172.4″ 5.4L V-8 100/750 100/7506.8L V-10 100/750 100/7506.0L V-8 Diesel 100/680 100/750

LEGEND:100/750 = Maximum 100 lbs. of permanently-attached hardware/Maximum 750 lbs. of removable plow blade and hard-ware. The plow and hardware weight limits shown are based upon a vehicle with maximum buildable Ford option content, and 150 lbs. each for the driver and one front seat passenger.

2005 SUPER DUTY F-250/350/450/550


SPECIAL APPLICATIONS

Snowplow Installation/Minimum Required And Recommended EquipmentVehicles Available For Snowplow Applications (Cont’d):F-350 4x4 & F-450-550 4x2/4x4 Chassis Cab Models (With Driver And One Passenger)

Completed Vehicle WeightThe weight of the completed vehicle with equipment installed (and second unit body, if applicable) must not exceed the Front GAWR, Rear GAWR, or GVWR established by Ford, with consideration for the driver and one front seat passenger. If sufficient weight is added such that the completed vehicle with a driver and more than one passenger would exceed Front GAWR, Rear GAWR, or GVWR, it is the responsibility of the equipment installer to notify the customer of the appropriate use restrictions. (IE: That the user should limit occupancy of the vehicle to the driver and one passenger while the equipment is installed.) The addition of ballast weight, placed rearward of the rear axle, may be required to prevent front end overloading or exceeding Front GAWR. If required, the ballast weight must be securely attached to the vehicle. For Ford completed vehicles of 10,000 lbs. GVWR or less, the weight of permanently attached equipment must not exceed the Total Accessory Reserve Capacity (T.A.R.C.) as specified on the Safety Compliance Certification Label. Permanently attached equipment includes the snowplow frame-mounting hardware, and does not include the removable snowplow blade assembly. Exceeding T.A.R.C. will require recertification.

Front End Wheel Alignment and Headlight AimFront end wheel alignment (toe) and headlight aim may require readjustment after installation of equipment, and is the responsibility of the equipment installer. Failure to reset front wheel alignment may cause premature uneven tire wear. If required, reset to chassis manufacturer’s specifications found in the Ford Shop Manual.

Cab Style Wheelbase/CA Engine F-350 4x4 F-450 4x2/4x4 F-550 4x2/4x4Regular Cab 140.8″/60″ 5.4L V-8 125/1100 — —

6.8L V-10 125/900 125/1100 125/11006.0L V-8 Diesel 125/900 125/1100 125/1100

164.8″/84″ 5.4L V-8 125/900 — —6.8L V-10 125/900 125/1100 125/11006.0L V-8 Diesel 125/900 125/1100 125/1100

188.8″/108″ 6.8L V-10 — 125/1100 125/11006.0L V-8 Diesel — 125/1100 125/1100

200.8″/120″ 6.8L V-10 — 125/1100 125/11006.0L V-8 Diesel — 125/1100 125/1100

SuperCab 161.8″/60″ 5.4L V-8 125/900 — —6.8L V-10 125/900 125/1100 125/11006.0L V-8 Diesel 100/750 125/1100 125/1100

Crew Cab 176.2″/60″ 5.4L V-8 100/750 — —6.8L V-10 100/750 125/1100 125/11006.0L V-8 Diesel 100/680 125/1100 125/1100

200.2″/84″ 6.8L V-10 — 125/1100 125/11006.0L V-8 Diesel — 125/1100 125/1100

LEGEND:100/750 = Maximum 100 lbs. of permanently-attached hardware/Maximum 750 lbs. of removable plow blade and hard-ware. The plow and hardware weight limits shown are based upon a vehicle with maximum buildable Ford option con-tent, and 150 lbs. each for the driver and one front seat passenger.

2005 SUPER DUTY F-250/350/450/550


SPECIAL APPLICATIONSSnowplow Installation/Minimum Required And Recommended EquipmentElectrical ConnectionsInstallation of any inductive load devices (i.e., electric motors, electric clutches for clutch pumps, etc.) MUST NOT be connected to OEM wiring or fuse panels. Power for such devices should be taken directly from the battery or starter motor relay power terminal. Control of these devices should be achieved via relays. No direct current path should exist between OEM wiring and the installed load that is not filtered by the battery. These recommendations are intended to reduce or eliminate any induced reverse voltage into the OEM circuitry.

WarrantyThe Normal Ford New Vehicle Limited Warranty applies to vehicles with snowplows installed in accordance with these guidelines. Consult your Ford dealer or the Owner’s Guide for any further questions.

BlockerBeamA metal crossmember is included below the front bumper on Super Duty vehicles called a “BlockerBeam”. Warning: Removing the BlockerBeam without installing snowplow attachment hardware may effect air bag deployment in a crash. Do not operate the truck unless either the BlockerBeam or snowplow attachment hardware is installed on the vehicle.

Documents

2005 SUPER DUTY F-250/350/450/550