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Pilz GmbH & Co.Felix-Wankel-Straße 2, 73760 Ostfildern, GermanyTelephone +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33

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The spirit of safety.

Programmable Safety SystemsPSS-Range

Service ToolPSS SW QLD, from Version 4.2

Operating ManualItem No. 19 461

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This manual is intended for instruction and should be retained for future reference.

All rights to this manual are reserved by Pilz GmbH & Co. Copies may be made for internalpurposes.

While every effort has been made to ensure that the information in this manual is accurate,no responsibility can be accepted for errors or omissions contained within it.

We reserve the right to amend specifications without notice. We are grateful for anyfeedback on the contents of this manual.

The names of products, goods and technologies used in this manual are trademarks of therespective companies.

II, 06/2000

Operating Manual 1

Contents

Overview 2

Range 3

Hardware requirements 4

Installation 4Installing the service tool for MS-DOS 5Installing the service tool for Windows NT/2000 6Install update 9

Operation 10Calling up the service tool without parameters 10Calling up the service tool with parameters 10

Application examples 15

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Operating Manual2

Overview

The PSS SW QLD service tool is a supplement to the PSS SW PGsystem software. It provides only the most important functions of the systemsoftware, making it easier to operate.

Purpose:• To transfer projects quickly, e.g. for service

• To avoid unauthorised access

• To avoid improper use

The service tool provides the “Project” and “On-line” menus from the systemsoftware. All options which amend a project have either been removed orhave had the save function disabled. This means that the service tool isunable to amend a project.The “Configurator” option in the “On-line” menu is the only option that isunique to the service tool and does not appear in the system software.This option can be used to display the configuration of the PSS project.

INFORMATIONThe selectable options are described in detail in the operating manual for thePSS SW PG system software The menu overviews in the manual’s Appendixshould help you find the descriptions more easily.

There are two versions of the PSS SW QLD service tool:PSS SW QLD for MS-DOS (also MS-DOS under Windows 3.1 andWindows 95/98) and PSS SW QLD for Windows NT 4.0 orWindows 2000.

INFORMATIONThe PSS SW QLD service tool is updated in parallel to the systemsoftware PSS SW PG. Changes made to the PSS SW PG systemsoftware from one version to the next are listed in the file called “info.text”.Once you have installed the service tool you will find the “info.txt” file in thesame directory in which you installed the tool.

Operating Manual 3

Range

Items supplied are as follows:• One CD

• The operating manual for the PSS SW QLD service tool and

• The operating manual for the PSS SW PG system software

Contents of CD:• “QLD-DOS” folder

This folder contains the installation files for the service toolPSS SW QLD for MS-DOS. For installation please refer to the sectionentitled “Installing the service tool for MS-DOS”.

• “QLD-WINNT” folderThis folder contains the installation files for the service toolPSS SW QLD for Windows NT/2000. For installation please refer to thesection entitled “Installing the service tool for Windows NT/2000”.

• “DISKS” folderThis folder contains the disk maps of the installation files for thePSS SW QLD service tool for Windows NT/2000. Please refer to thesection entitled “Installing the service tool for Windows NT/2000”.

• “DOKU” folderThis folder contains the pdf files of the operating manuals for thePSS SW PG system software and PSS SW QLD service tool. The pdffiles can be opened with Acrobat Reader.

• “ACROBAT” folderThis folder contains the Acrobat Reader software for Windows9x/2000/NT. This software is needed in order to view the operatingmanual pdf files on screen. If Acrobat Reader is not already installed,you can start installation by double-clicking on the file “AR40ENG.EXE”.

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Operating Manual4

Hardware requirements

To install the PSS SW QLD service tool for MS-DOS and Windows NT/2000 you will need the hardware listed below:

• IBM-compatible computer

• Processor:PSS SW QLD for MS-DOS: 80 386, 80 486, Pentium or laterPSS SW QLD for Windows NT/2000: 80 486/100 MHz, Pentium or later

• RAM:PSS SW QLD for MS-DOS: min. 550 kB available capacityPSS SW QLD for Windows NT/2000: min. 24 MB available capacity

• CD drive: alternatively, the files required for the installation can be copiedfrom the installation CD on to 1.44 MB floppy disks (DOS: x1, Windows NT/2000: x2). The software can then be installed from floppy disk.

• Hard drive: Approx. 4 MB of available disk space

• Parallel interface for printer

• Serial interface COM1 or COM2 for transferring data to the safetysystem.

• Operating system:PSS SW QLD for MS-DOS: MS-DOS from Version 3.3, also MS-DOS

under Windows 3.1 and Windows 95/98PSS SW QLD for Windows NT/2000: Windows NT 4.0 or Windows 2000

Installation

INFORMATIONThere are two versions of the PSS SW QLD service tool: PSS SW QLD forMS-DOS (also MS-DOS under Windows 3.1 and Windows 95/98) and PSSSW QLD for Windows NT/2000. Both versions are specifically designed forthe stated operating system. You will experience problems if you install theservice tool for MS-DOS under Windows NT/2000 or vice-versa.

Operating Manual 5

Installing the service tool for MS-DOS

The program for both the failsafe and standard section will be installedwhen you install the PSS SW QLD service tool for MS-DOS.The necessary files are stored in the “QLD-DOS” folder on the installationCD. If a CD drive is not available when you are installing, copy the filesfrom the “QLD-DOS” folder on to a floppy disk and start the installationfrom the floppy.

Insert the installation CD into the relevant drive and log on to this drive usingMS-DOS commands. Go to the “QLD-DOS” folder and start the installationby entering:

INSTALL ¿

The installation program is loaded and a menu appears, enabling you toselect a language. Use the arrow keys or the mouse to select the requiredlanguage and press ¿.The installation menu will appear.

Using the installation menu• Selecting/de-selecting options

- TAB: Moves from one option to the next without entering data.- ¬: The option at the cursor position (flashing underline) is selected and

an “X” is entered.

Fig. 1: Installation menu for PSS SW QLD under MS-DOS

DirectoryOptions

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Operating Manual6

- ®¯: Selection is undone and the “X” is deleted.- Click on the option with the left mouse button: the option is selected

and an “X” is entered. Clicking again will cancel the selection.

• Pressing the “ALT” key with the hotkey (highlighted letter) selects an optionor command directly.

• DirectoryThe directory into which the service tool will be installed is shown on theright-hand side of the screen. The default setting is: “C:\PSSQLD”.You can change the default setting by pressing the “INS” or “DEL” keys.The directory path may be a maximum of 50 characters.

Options:• “Install PSS SW QLD”

- Always select this option on the first installation.- The directory into which the software will be copied is shown to the right of

this option. You can accept the default setting or enter a new directory(max. 50 characters). If the directory does not yet exist it will be createdduring installation.

• “Monochrome”The software will be displayed in black and white.

When you have made all the relevant entries, select the “Start Installation”command. If the installation has been successful, a message will appear onscreen. Confirm the message by pressing ¿ .

Installing the service tool for Windows NT/2000

The program for both the failsafe and standard section will be installed whenyou install the PSS SW QLD service tool for Windows NT 4.0/2000.The necessary files are stored in the “QLD-WINNT” folder on theinstallation CD. If a CD drive is not available when you are installing,copy the files from the “DISKS/DISK1” and “DISKS/DISK2” folders on totwo floppy disks and start the installation from “DISK1”.

Procedure:• Insert the installation CD into the relevant disk drive.

• Go to the “QLD-WINNT” folder and call up the file “setup.exe”.

• Read the welcome window and click “Next”.

Operating Manual 7

• Select the folder into which the service tool is to be installed and click“Next”. Please note that the directory must be entered each time theservice tool is called up with parameters and that the directory length inthe batch file should be a maximum of 130 characters. The directoryshould therefore be kept as short as possible.

• Enter the name of the program folder in which the symbol for the servicetool is to be stored and click “Next”.

Fig. 3: “Select program folder” window

Fig. 2: “Select destination location” window

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Operating Manual8

• If you wish to correct any settings you have made, click “Back” to returnto the previous window. Click “Next” to install the service tool.

• If you are installing the service tool on your computer for the first time,you will need to restart the computer before you can use it. You caneither do this immediately or at some other time.Click “Finish” to exit the installation.

Fig. 5: “Setup complete” window

Fig. 4: “Start copying files” window

Operating Manual 9

Install update

Before installing an update to the service tool you will need to remove theprevious version.

Under MS-DOS: delete all the files in the folder in which the old version ofthe service tool is installed. To install the update, follow the instructions givenfor a new installation, as described in the section entitled “Installing theservice tool for MS-DOS”.

Under Windows NT/2000: Select “Start” > “Settings” > “Control Panel” >“Add/remove programs” and highlight “PSSQLD service tool for NT” in thelist of installed programs. Press “Add/Remove” (NT) or “Change/Remove”(2000). This will uninstall the old version of the service tool.To install the update, follow the instructions given for a new installation, asdescribed in the section entitled “Installing the service tool for WindowsNT/2000”.

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Operating Manual1 0

Operation

Calling up the service tool without parameters

If the service tool is started without any parameters entered, all the optionswithin the service tool will be available to the user.

• Calling up the service tool- under MS-DOS: go to the folder in which the service tool is installed

and enter pssqld ¿.- under Windows NT/2000: select “Start” > “Run” and enter c:\...\pssqld

¿ (replacing “c:\...\” with the directory into which the service tool hasbeen installed) or double-click on the service tool icon on the desktop.

• An options window will then appear. Select “FS” for failsafe applicationsor “ST” for standard applications.

• If you enter “FS” you will be prompted to enter a password. The factorysetting for the password is “PSS3000”. Enter a password.

• Select a project (only the first time the program is called up).The service tool is similar in appearance to the system software.

Calling up the service tool with parameters

There are two different reasons why you would call up the service tool withparameters:• To load a project into the service tool with predefined functions and

conditions

• To encode the service tool, so that only specific functions are availablewhen a project is loaded.

Operating Manual 1 1

Loading a project

Under MS-DOS: Go to the directory in which the service tool is installedand enter one of the following command lines (entries in square bracketsare optional):

pssqld /F [project [/CRC xxxx]] [/A] [/W] [/D [file]] /Mfff [;bbb]

pssqld /S [project] [/A] [/D [file]] /Msss

Under Windows NT/2000: Select “Start” > “Run” and enter one of thefollowing command lines (entries in square brackets are optional)

c:\…\pssqld /F [project [/CRC xxxx]] [/A] [/W] [/D [file]] /Mfff [;bbb]

c:\…\pssqld /S [project] [/A] [/D [file]] /MsssReplace “c:\…\” with the directory in which the service tool is installed.

INFORMATIONIf directory names contain blank spaces, the entry must be enclosed ininverted commas under Windows NT: “c:\PSS SW QLD\pssqld” /F “c:\PSSSW QLD\test” /Mayv

Key to parameters:/F FS-Project/S ST-Projectproject Information on project directory/CRC Projects can only be loaded if the check sum is xxxx (hex.)

(only on FS-Projects)/A Project is loaded into the PLC automatically/W Password must be entered before loading

(only on FS-Projects)/D The loading process is logged in a protocol. If no file name has

been entered, the protocol will be stored under the projectname in the project directory, with the extension “BFH”.

file Information on the directory and file name, under which theprotocol file is to be stored, e.g. c:\pgproj\fstest\protoc.bfh

/M Establishing the permitted menu options. Permittedoptions are entered after the parameter M, using fff for a failsafecommand and sss for a standard command. In the failsafesection you can also enter the options bbb for SafetyBUS p. Ifthe options bbb are not entered, all SafetyBUS p options willautomatically be available on a project using SafetyBUS p.

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Operating Manual1 2

These options correspond to the “Hotkeys” in the systemsoftware:sss:

f: Transfer blocks to the PSSk: Reload block from the PSSv: Display variablesn: Dynamic program displayc: Display PSS configurationd: Display PSS directoryw: Display PSS hardwarey: Display PSS error stackm: Program comparisonr: Start PSS (ST section)p: Stop PSS (ST section)

fff:f: FS Program hard disk => PSSg: Delete FS programa: FS Program: PSS => hard diskv: Display variablesn: Dynamic program displayc: Display PSS configurationd: Display PSS directoryw: Display PSS hardwarey: Display PSS error stackm: Program comparisonr: Start PSS (FS section)p: Stop PSS (FS section)o: Configuration (PSS data)

bbb:x: Display Groupsy: Display device:groupw: Display devicev: Display dev:grp & nameb: Read bus diagnosticsr: Read device IDg: Start groups: Stop group


Example:FS: The project “fstest” in the directory “c:\pgproj” is to be loaded if its checksum corresponds to ca37; the project is to be loaded into the PSSautomatically; permitted options in the service tool are: “Display PSSdirectory”, “Display PSS error stack” and “Dynamic program display”.

Under MS-DOS:pssqld /F c:\pgproj\fstest /CRC ca37 /A/Mdyn

Under Windows NT/2000:c:\programs\pilz\pssqld_nt\pssqld /F c:\pgproj\fstest /CRC ca37 /A/Mdyn

ST: The project “sttest” in the directory “c:\pgproj” is to be loaded and aprotocol file generated; permitted options in the service tool are: “DisplayPSS directory”, “Display PSS error stack” and “Dynamic program display”.

Under MS-DOS:pssqld /S c:\pgproj\sttest /D/Mdyn

unter Windows NT/2000:c:\programs\pilz\pssqld_nt\pssqld /S c:\pgproj\sttest /D/Mdyn

Special case:If only one option is entered for parameter M, the corresponding function willbe performed immediately (no menu line with options will appear in theservice tool), e.g. pssqld /F/Md (the online connection will be made andthe directory displayed directly).

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Operating Manual1 4

Encoding the service tool

By encoding the service tool it will only be possible to activate the packagewith the command lines described above. Encoding means that onlyselected options will be made available to the user.

NOTICEOnce the service tool has been encoded, it can no longer be started bycalling up the file pssqld. Only the options entered in the encoding will bepermitted. Exception: if the SafetyBUS p options bbb are not entered, allSafetyBUS p options will automatically be available within a SafetyBUS pproject.

The system is encoded using parameter /B:

pssqld /B /Mfff;sss [;bbb]

/B The service tool only makes available those options enteredunder parameter M.

/Mfff See previous page/Msss See previous page/Mbbb See previous page

Example:In the ST section, the service tool is to be limited to the following functions:“Transfer blocks to the PSS”, “Display PSS configuration”, “Display PSSdirectory”, “Display PSS hardware”, and “Display PSS error stack”. In the FSsection it is to be limited to the following functions: “FS program : Harddisk=> PSS”, “Dynamic program display”, “Display PSS configuration”,“Display PSS directory” and “Display PSS error stack”.

Under MS-DOS:pssqld /B /Mfncdy;fcdwy

Under Windows NT/2000:c:\programs\pilz\pssqld /B /Mfncdy;fcdwy

Once the service tool has been encoded it can only be started using one ofthe above functions, or a selection of them,e.g. pssqld /F c:\pgproj\fstest /D/Mfndy

pssqld /S c:\pgproj\sttest /Mfcw


Application examples

The service tool and the ability to encode it could be used, for example, whenmaking repairs or modifications.The service engineer can be provided with a batch file which calls up theservice tool with predefined parameters. The engineer then just needs to callup this batch file, requiring no knowledge of the system software, service toolor internal file structures.When generating the batch file, please note that thedirectory entered for the service tool (e.g. c:/programs/pssqld), includingprogram names, must be a maximum of 130 characters in length. Thedirectory entered for the project (e.g. c:\projects\pss51) may be a maximumof 117 characters, excluding project names.

INFORMATIONEven under Windows NT, batch files must be generated using a DOS editor.

Example batch files:

1) m174.batc:\pss8\pssqld /f c:\pgproj\man174 /d /crc ea3d /a /mydc

2) fs_tim.batc:\pss8\pssqld /f c:\pgproj\fs_tim /myd

3) stt2.batc:\pss8\pssqld /s c:\pgproj\stt2 /d u:\dummy\tstt2.bfh /mdyn

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Operating Manual1 6

Notes

Documents

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