St-st & Cs field erectStainless 304L & 31615UnitsTotal20UnitsTotal25UnitsTotal40UnitsTotal50UnitsTotal80UnitsTotal100UnitsTotalStainless Steel Erection HoursWall thickness1.5m/m1.5m/m1.5m/m1.5m/m2m/m2m/m2m/mField handling pipework..0.3900.4900.522010.40.598047.20.66281185.460.724002880.79600474Handle & erect fab spool pieces.0.7900.8200.921110.120.944845.120.982001961.12359402.081.21352425.92Pipe cutting0.1600.1600.1840.720.22102.20.264812.480.347525.50.389536.1Pipe bevelling0.1200.1200.1400.1800.200.2600.320Tack & buttweld0.6200.6500.7342.920.851210.21.24857.61.526091.21.7870124.6Slip on flanges & weld0.7300.7400.8401.1501.3602.0502.570Socket weld0.7500.7500.8201.0201.1501.6000O'lets2.1602.4603.0604.1405.7607.809.960Install vents or drains0000000Bending 1 x 90deg0000000Hydrotesting001441121215050183831120120Supports00000000000000Total manhours.0028.16116.72501.54889.781180.621536.2Pipe size150UnitsTotal200UnitsTotal250UnitsTotal300UnitsTotal350UnitsTotal400UnitsTotal450UnitsTotalWall thickness2m/m2m/m2m/m2m/m2.5m/m3m/m3m/mHandling & erect straight run pipe.0.894003561.052002101.313039.31.571001571.830542.1380170.42.460Handle & erect fab spool pieces.1.31307402.171.64109178.762.031632.482.363684.962.69924.212.9534100.33.610Pipe cutting0.927064.41.083032.41.244.81.761322.882363.11134.140Pipe bevelling0.683020.40.881513.21.0422.081.468.41.711.72.45123.20Tack & buttweld3.1702173.7530112.54.56418.24513655.86317.586.81174.88.70Slip on flanges & weld3.6505.1706.4507.5608.8509.36010.020O'lets12.72013.56000000Hydrotesting1100100500110101363611010140400Supports00000000000000Total manhours.1159.97546.86106.9374.24113.49431.602733.06Pipe size500UnitsTotal600UnitsTotal700UnitsTotal900UnitsTotal1200UnitsTotal1500UnitsTotal1700UnitsTotalWall thickness5m/m5m/m5m/m6m/m6m/m6m/m6m/mHandling & erect straight run pipe.2.7903.28619.683.651003650000Handle & erect fab spool pieces.4.1304.76523.85.261317.20000Pipe cutting5.607.6215.28.316132.80000Pipe bevelling4.406167.410740000Tack & buttweld11.3012.522513.816220.80000Slip on flanges & weld0000000Hydrotesting0112121100100Supports0000000Total manhours.0101.681209.800001311.48Carbon Steel15UnitsTotal20UnitsTotal25UnitsTotal40UnitsTotal50UnitsTotal80UnitsTotal100UnitsTotalField ErectionHandling & erect straight run0.5200.5500.5900.6200.6520130.757052.50.826049.2Handling & erect fab spools sch 10-60.0.600.700.7300.8100.88119.681.024141.821.053940.95Handling & erect fab spools sch 80-100.0.7500.800.8500.9301.0201.2601.330Handling & erect fab spools sch 120-160.0.8500.90101.1201.2601.5601.60Make on screw fittings & valves.0.100.100.200.300.300.400.50Field handling valves & install. < 600#0.200.200.300.400.501.201.750Field erection bolt ups < 600#0.700.700.700.700.700.801.20Attaching flanges screw type.1.201.201.201.201.201.401.70Attaching flanges slip on type.0.900.900.90101.301.802.40Attaching flanges weld neck.1.501.501.501.501.502.503.20Man B/W Tig root run sched 40 pipe.0.700.9801.0901.3601.4745.882.2516362.861337.18Man B/W Tig root run sched 80 pipe.0.901.101.3301.7101.8702.8303.660Man B/W Tig root run sched 160 pipe.1.201.601.8302.3702.7604.0404.880Man B/W Tig root run sched 160 pipe.0000005.30Man B/W Tig root run sched 160 pipe.000000100Olet type welds.1.501.802.102.903.905.3070Mark cut & bevel < 80.0.100.100.1700.1700.2140.840.27123.240.483.2Threading pipe including cut.0.2300.2300.2300.2600.300.3900.420Bending1.401.501.60202.303.104.40Pressure test 10% of piping manhours.101010101441121211212000000Total manhours.000033.4145.56142.53321.49Pipe size150UnitsTotal200UnitsTotal250UnitsTotal300UnitsTotal350UnitsTotal400UnitsTotal450UnitsTotalHandling & erect straight run pipe.0.91100911.114044.41.4101.720342.093062.72.461229.522.880Handling & erect fab spools sch 10-60.1.165867.281.333749.211.701.741220.881.931834.742.6137.833.050Handling & erect fab spools sch 80-100.1.5801.7902.2102.2802.7803.1803.750Handling & erect fab spools sch 120-160.1.9602.160303.1503.5604.1504.760Field handling valves & install. < 600#2.3102.9403.103.603.8504.5505.20Bolt ups < 300#1.502.102.703.403.804.404.80Attaching flanges slip on type.3.605.107.5609.24010.8012.6014.640Attaching flanges weld neck.4.205.406.707.308.809.60120Man B/W Tig root run sched 40 pipe.3.62279.24.591150.495.4506.62533.17.56752.928.6217.210.050Man B/W Tig root run sched 80 pipe.4.806.1507.4809.24010.6011.97013.940Man B/W Tig root run >> sched 160 pipe.1100045.5005200Mark cut & bevel < 80.0.55126.60.8264.921.101.422.81.634.82122.50Pressure test 10% of piping manhours.1242411414101991151516610Install supports at approx 4mtr centres.404.505.30606.50707.500000000Total manhours.268.08163.02099.78170.1662.550763.59Pipe size500UnitsTotal600UnitsTotal750UnitsTotal800UnitsTotal950UnitsTotal1400UnitsTotal1500UnitsTotalHandling & erect straight run pipe.3.3703.7740150.800000Handling & erect fab spools sch 10-60.3.6804.761361.8800000Handling & erect fab spools sch 80-100.4.4205.16000000Handling & erect fab spools sch 120-160.5.2306007.207.6000Handling & erect fab spools sch >160.0000000Field handling valves & install. < 600#5.6706.3007.50015.700Bolt ups < 300#5.506.6000000Attaching flanges slip on type.14.6018.3000000Attaching flanges weld neck.13.3017.6000000Man B/W Tig root run sched 40 pipe.10.98012.49674.9400000Man B/W Tig root run sched 80 pipe.15.48017.91000000Mark cut & bevel < 80.2.903.3413.203.704000Pressure test 10% of piping manhours.101212100000Install supports at approx 4mtr centres.90100016016000Total manhours.0321.8200000321.821407

&A&LGeoff and Robyn Poile&CPage &P&R&D

Cabon St- shop fab S 40,80.30.Carbon steel sch-4015UnitsTotal20UnitsTotal25UnitsTotal40UnitsTotal50UnitsTotal80UnitsTotal100UnitsTotalWorkshop SpoolingWall thickness2.772.873.383.683.915.496.02Shop handling pipe for fabrication.0.100.100.100.01200.1300.2600.350Mark & Cut0000.06500.100.1300.1750Pipe bevelling0000.0400.04600.05300.06930Tack & buttweld0.8500.8500.8500.901.166.61.441623.041.781628.48Slip on flanges & weld0.600.600.7500.801.1201.4801.87090 deg nozzle ( un reinforced )000000002.4803.2603.77090 deg nozzle ( reinforced )000000006.4107.3608.15045 deg nozzle ( un reinforced )000000003.3804.204.95045 deg nozzle ( reinforced )00006.608.36010.20Socket weld0.5600.5600.600.700.7501.4800O'lets1.4501.7902.0202.7903.8105.7307.270Install vents or drains3.503.603.7300000Bending 1 x 90deg1.901.901.902.3802.7303.8405.650Thread pipe including cut.0.2300.2300.2300.2300.2300.3500.520Total manhours.00006.623.0428.4858.12Carbon steel sch-40150UnitsTotal200UnitsTotal250UnitsTotal300UnitsTotal350UnitsTotal400UnitsTotal450UnitsTotalWall thickness7.118.189.27Std-Wt9.539.539.539.5Shop handling pipe for fabrication.0.4100400.4600.6700.8300.8801.0101.130Mark & Cut0.312154.680.41600.5200.62400.72800.83200.9360Pipe bevelling0.15121.80.18500.27700.32300.3700.4100.4611Tack & buttweld2.552666.33.091237.083.2304.64523.24.68837.445.2315.66.10Slip on flanges & weld2.68513.43.2403.8105.0805.205.906.88090 deg nozzle ( un reinforced )4.8629.725.9907.408.809.79011.36014.59090 deg nozzle ( reinforced )9.48011.85014.5016.25018.7022.960045 deg nozzle ( un reinforced )6.0507.5908.91010.25012.66015.680045 deg nozzle ( reinforced )11.74014.35015.79019.370000O'lets8.8218.829.78013.8021.080000Total manhours.144.7237.08023.237.4415.61259.04Carbon steel sch-40500UnitsTotal600UnitsTotal700UnitsTotal750UnitsTotal900UnitsTotal1050UnitsTotal1700UnitsTotalWall thickness9.539.59.59.59.5Shop handling pipe for fabrication.1.201.3501.5801.670202.400Mark & Cut1.0401.24801.501.54701.8502.1600Pipe bevelling0.51200.61500.7200.76900.92201.07700Tack & buttweld6.8088649.201001214Slip on flanges & weld7.8708.84010.20110131590 deg nozzle ( un reinforced )16.35020.84029030.5037.54490 deg nozzle ( reinforced )000045 deg nozzle ( un reinforced )000045 deg nozzle ( reinforced )0000Total manhours.0640000064302Carbon steel sch-8015UnitsTotal20UnitsTotal25UnitsTotal40UnitsTotal50UnitsTotal80UnitsTotal100UnitsTotalWorkshop SpoolingWall thickness3.733.914.555.085.547.628.56Shop handling pipe for fabrication.0.100.100.1400.1600.1800.3400.350Mark & Cut000.07500.09500.10500.136500.18380Pipe bevelling000.03300.04200.048300.055600.07280Tack & buttweld0.700.7500.800.950101.5901.990Slip on flanges & weld0.7500.800.850101.101.6202.05090 deg nozzle ( un reinforced )000000003.9204.9505.61090 deg nozzle ( reinforced )000000007.4509.81010.75045 deg nozzle ( un reinforced )000000004.2905.4506.49045 deg nozzle ( reinforced )00009.32011.69013.790Socket weld0.5600.5600.600.700.7501.4800O'lets2.1802.6803.0204.1905.7108.59010.90Install vents or drains3.503.603.7300000Bending 1 x 90deg1.901.901.902.3802.7303.8405.650Thread pipe including cut.0.2300.2300.2300.2300.2300.3500.520Total manhours.0000000Carbon steel sch-80150UnitsTotal200UnitsTotal250UnitsTotal300UnitsTotal350UnitsTotal400UnitsTotal450UnitsTotalWall thickness10.9712.715.0917.4819.0521.4423.83Shop handling pipe for fabrication.0.5500.6100.9401.0201.1301.3501.520Mark & Cut0.327600.436800.54600.655200.764400.873600.98280Pipe bevelling0.15800.194300.290900.339200.388500.43100.48410Tack & buttweld2.8503.5204.7506.2707.6208.96010.940Slip on flanges & weld3.1403.804.906.107.409.05010.5090 deg nozzle ( un reinforced )7.5408.6409.37010.92013.49015.68018.2090 deg nozzle ( reinforced )12.75017.15019.25021.9025.5029.50045 deg nozzle ( un reinforced )7.26010.4012.65014.55016.96019.770045 deg nozzle ( reinforced )14.89021.86025.9029.87034.8040.2400O'lets13.22014.67023.46035.840000Total manhours.0000000Carbon steel sch-80500UnitsTotal600UnitsTotal700UnitsTotal750UnitsTotal900UnitsTotal1050UnitsTotal1700UnitsTotalWall thickness26.1930.96S 3015.8815.881612.7Shop handling pipe for fabrication.1.6501.84000000Mark & Cut1.09201.31000000Pipe bevelling0.537600.646000000Tack & buttweld12.28017.73000Slip on flanges & weld11.901500090 deg nozzle ( un reinforced )21.81027.800090 deg nozzle ( reinforced )000045 deg nozzle ( un reinforced )000045 deg nozzle ( reinforced )0000Total manhours.0000000

&A&LGeoff and Robyn Poile&CPage &P&R&D