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Document Number: 135-090120-001 (09/01/20) STDFM-163 Product Information Bulletin (PIB) Page 1 of 4
REV DATE DESCRIPTION ORIGIN (issued by) APPROVED
Rev 001 09/01/20 Document No: 135-090120-001 AP BR
COMPANY PROPRIETARY INFORMATION
© 2014 - 2020 Proserv Gilmore Valve, LLC and/or its affiliates (Gilmore). All rights reserved. Proserv®, Gilmore™, Gilmore & Design (Stallion) and Gilmore, a Proserv Company™ are registered trademarks or trademarks of Gilmore. This Bulletin and the information contained herein is not to be, in whole or in part, reproduced or transmitted in any form by any means without the express permission of Gilmore. DISCLAIMER: Whilst Gilmore has carefully reviewed the contents of this Bulletin and believes the information to be correct, Gilmore does not assume any liability in connection with any use of or reliance upon this information and gives no representation or warranty, express or implied, in respect of the information or any products described herein. This Bulletin is intended for use by persons having suitable technical expertise and skill, at their own discretion and risk. Gilmore may change the information contained herein at any time without notice.
For more information: Call (800) 469-8786 [email protected]
Gilmore, A Proserv Company 1231 Lumpkin Road Houston, TX 77043
1” GEN 2 Pressure Regulator, Manual Spring
New Product Release
www.gilmore.com
Document Number: 135-090120-001 (09/01/20) STDFM-163 Product Information Bulletin (PIB) Page 2 of 4
Figure 1. PN 29090: 1" Code 62 GEN 2 Pressure Regulator, Manual Spring,
1-1/2” Outlet, Dual 1” Inlets, 3500 – 1500 psi range
The new Gilmore 1” GEN 2 Manual Spring Regulators are now available for purchase. Gilmore will be creating other drop-in 1” GEN 2 Manual Spring Pressure Regulator configurations as required. The new Gilmore 1” GEN 2 Manual Spring Regulators have identical footprints to their equivalent legacy regulators.
Gilmore announces the new 1” GEN 2 Pressure Regulator with Manual Spring product line for critical offshore and subsea applications. The GEN 2 Pressure Regulator has been designed with the same footprint as the legacy Gilmore Manual Spring Regulators. This thoroughly redesigned product offering provides an improvement in cycle life and performance.
1” GEN 2 Pressure Regulator, Manual Spring
New Product Release
Features and Benefits:
• Qualification exceeds API 16D requirements –10,000 cycles at full flow rates and pressures
• Guided hydraulic dampening technology
• Improved deadband performance
• Refined Tungsten Carbide seal trim
• Enhanced bolted plunger guide
• Upgraded dynamic plunger T-Seal
• CRA Material Construction
• Threaded seal carrier alignment
• SAE Gauge and Auxiliary ports
• Vented spring housing for multi-directional drainage
• Performance Data available
• US Patent #10,739,796.
www.gilmore.com
Document Number: 135-090120-001 (09/01/20) STDFM-163 Product Information Bulletin (PIB) Page 3 of 4
Gilmore has exceeded API 16D requirements by qualifying the new 1” GEN 2 Manual Spring Regulator designs to 10,000 cycles, at a starting flow rate of 125 gpm per inlet, at 5000 psi, with 1% - 4% water glycol test fluid. Their qualification report is available by request.
Note that Gilmore will continue to sell and support the legacy 1” Manual Spring Regulators with valve sales, repair kits, seal kits and Aftermarket support.
Please contact Gilmore Customer Service to request a quotation for the 1” GEN 2 Pressure Regulators listed below, or any other configurations required that are not listed.
Table 1. New 1” GEN 2 Pressure Regulators and Legacy Cross-References:
Item New Valve Description Legacy PN Reference
New Valve PN
New Repair Kit PN
New Seal Kit PN
1 Valve, Pressure Regulator, GEN 2, Manual Spring, 3500-1500 psi range, Code 62 Ports, Dual Inlets, 28656-1 29090 29090 RK 29090 SK
2 Valve, Pressure Regulator, GEN 2, Manual Spring, 3500-1500 psi range, SAE Ports, Single Inlet 45200-1* 29091 29091 RK 29091 SK
3 Valve, Pressure Regulator, GEN 2, Manual Spring, 3500-1500 psi range, Seal Sub Mounted, Dual Inlets
60174-8*
170953 29093 29093 RK 29093 SK
4 Valve, Pressure Regulator, GEN 2, Manual Spring, 1500-500 psi range, NPT Ports, Single Inlet
44577* **
44577-16* 29095 29095 RK 29095 SK
5 Valve, Pressure Regulator, GEN 2, Manual Spring, 3500-1500 psi range, NPT Ports, Single Inlet
44577-1*
45200* 29130 29130 RK 29130 SK
6 Valve, Pressure Regulator, GEN 2, Manual Spring, 3500-1500 psi range, Seal Sub Mounted, RH Single Inlet
60175*
164848 29131 29131 RK 29131 SK
7 Valve, Pressure Regulator, GEN 2, Manual Spring, 5500-2500 psi range, NPT Ports, Single Inlet
45100* **
45101* 29132 29132 RK 29132 SK
8 Valve, Pressure Regulator, GEN 2, Manual Spring, 5500-2500 psi range, SAE Ports, Single Inlet
45101-1* 29133 29133 RK 29133 SK
9 Valve, Pressure Regulator, GEN 2, Manual Spring, 4500-2000 psi range, Code 62 Ports, Dual Inlets
- 29134 29134 RK 29134 SK
*Gage port improvement from NPT to SAE.**Handle modified to Lock cap. Exact like for like handle can be created as needed
Note that GEN 2 regulator kits are not interchangeable with legacy repair kits and cannot be used in the legacy regulators.
1” GEN 2 Pressure Regulator, Manual Spring
New Product Release
www.gilmore.com
Document Number: 135-090120-001 (09/01/20) STDFM-163 Product Information Bulletin (PIB) Page 4 of 4
Figure 2. PN 29090: 1" Code 62 GEN 2 Pressure Regulator, Manual Spring, 1-1/2” Outlet, Dual 1” Inlets, 3500 – 1500 psi range
Please contact Gilmore Customer Service to request any drawings, manuals and quotations for these new GEN 2 regulators at [email protected].
1” GEN 2 Pressure Regulator, Manual Spring
New Product Release
1000 - 2500 PSI
SPRING / PLUNGER CONFIGURATION
SPRING P/N PLUNGER P/N ( ) SET POINT PSI
A - 197520 153297(1.500) 500 - 1500
B - 12968 153297(1.500) 1000 - 2500
NOTES:1. FLOW CAPACITIES ARE 10% AND BASED ON FLUID SPECIFIC GRAVITY OF 1.02. FLOW CAPACITIES ARE APPROXIMATELY DOUBLED WHEN TWO INLETS ARE PROVIDED.3. BASED ON INLET AND REGULATED LINE SIZE OF 1 INCH XH PIPE @ 40 FEET LONG.4. ACTUAL SYSTEM FLOW RATES MAY VARY. 5. CONSULT WITH GILMORE ENGINEERING IF OPERATING OUTSIDE THE LISTED SET POINT RANGE.
GEN 2 PRESSURE REGULATOR FLOW RATES FOR SET POINT RANGE - SINGLE INLET - 3000 PSI SUPPLY
SET POINT (PSI)
TYPICAL REGULATOR DEMAND CYCLE FLOW CAPACITY Q (gpm)
WITH OUTLET PRESSURE APPROXIMATELY 50% OF SET POINT
0
10
20
30
40
50
60
70
80
90
A
B100
110
120
130
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
500-1500 PSI
REVISIONS
REV ERN /ECO NUMBER DRAWN CHECKED APPROVED
A ERN 02366
4 3 2 1
B
SIZE
BSCALE SHEET
REV
OF1:3 1 3
GEN 2 REGULATOR VALVE PUBLISHED FLOW CAPACITIES
ASolidWorks
DRAWN BYAPPROVAL
ENGINEER
THE INFORMATION CONTAINED IN THIS DRAWING IS THESOLE PROPERTY OF GILMORE VALVE CO UNLESS OTHERWISESTATED. ANY REPRODUCTION IN PART OR WHOLE WITHOUTTHE WRITTEN PERMISSION OF GILMORE VALVE CO IS PROHIBITED.
DATE
A
B
DATECHECKED BY
DATE
ERN NUMBER DATE
1234
DWG NO
A
84006
TREATMENT:
MATERIAL:
PROCEDURE NUMBER:
CONDITION:
DIMENSIONS AND TOLERANCES AREIN INCHES PER ASME Y14.5M-1994.
TOLERANCES: .X: .1.XX: .01.XXX: .005
ANGLES: .5
UNLESS OTHERWISE SPECIFIED:1)
SURFACE TEXTURE:2)
CORADIAL FEATURES SHALL BE WITHIN .010
3)
BREAK SHARP EDGES .0104)INTERNAL RADII SHALL BE .016 MAX5)DRILL POINTS OPTIONAL WHEN SHOWNUNSPECIFIED, ALL DRILL POINT ANGLESSHALL BE BETWEEN 90 -140
6)
63
ENGINEERING6/09/20
6/09/20
6-9-20
6-9-20
6/9/20
6/9/20
02366 6/09/20
SPRING / PLUNGER CONFIGURATION
SPRING P/N PLUNGER P/N SET POINT PSI
C - 12968 153297 (1.500) 1000 - 2500
D - 12968 & 13125 153297 (1.500) 1500 - 3500
E - 12968 & 13125 192382 (1.250) 2000 - 4500
NOTES:1. FLOW CAPACITIES ARE 10% AND BASED ON FLUID SPECIFIC GRAVITY OF 1.02. FLOW CAPACITIES ARE APPROXIMATELY DOUBLED WHEN TWO INLETS ARE PROVIDED.3. BASED ON INLET AND REGULATED LINE SIZE OF 1 INCH XH PIPE @ 40 FEET LONG.4. ACTUAL SYSTEM FLOW RATES MAY VARY. 5. CONSULT WITH GILMORE ENGINEERING IF OPERATING OUTSIDE THE LISTED SET POINT RANGE.
GEN 2 PRESSURE REGULATOR FLOW RATES FOR SET POINT RANGE - SINGLE INLET - 5000 PSI SUPPLY
SET POINT (PSI)
0
1000
10
20
30
40
50
60
70
80
90
100
110
120
130
170
160
180
190
150
140
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
3700
3800
3900
4000
4100
4200
4300
4400
4500
4600
4700
4800
4900
5000
5100
E2000 - 4500 PSI
TYPICAL REGULATOR DEMAND CYCLE FLOW CAPACITY Q (gpm)
WITH OUTLET PRESSURE APPROXIMATELY 50% OF SET POINT
C1000 - 2500 PSI
D1500 - 3500 PSI
4 3 2 1
B
SIZE
BSCALE SHEET
REV
OF1:3 2 3
ASolidWorks
A
B
1234
DWG NO
A
84006
ENGINEERING
NOTES:1. FLOW CAPACITIES ARE 10% AND BASED ON FLUID SPECIFIC GRAVITY OF 1.02. FLOW CAPACITIES ARE APPROXIMATELY DOUBLED WHEN TWO INLETS ARE PROVIDED.3. BASED ON INLET AND REGULATED LINE SIZE OF 1 INCH XH PIPE @ 40 FEET LONG.4. ACTUAL SYSTEM FLOW RATES MAY VARY. 5. CONSULT WITH GILMORE ENGINEERING IF OPERATING OUTSIDE THE LISTED SET POINT RANGE.
SET POINT (PSI)
130
1500
3200
4300
120
150
2700
4700
10
3800
3900
30
100
2600
2900
70
1200
3100
4200
110
180
1800
4600
3400
3700
40
2000
2300
140
2400
4000
GEN 2 PRESSURE REGULATOR FLOW RATES FOR SET POINT RANGE - SINGLE INLET - 6000 PSI SUPPLY
50
60
2200
4500
170
1400
3500
4900
1000
202100
2500
190
1900
3600
TYPICAL REGULATOR DEMAND CYCLE FLOW CAPACITY Q (gpm)
WITH OUTLET PRESSURE APPROXIMATELY 50% OF SET POINT
90
1300
3000
4400
1100
3300
48000
1600
4100
80
160
1700
2800
5000
5100
900
800
700
600
500
400
300
200
G 300 - 5000 PSI
F2500 - 5500 PSI
SPRING / PLUNGER CONFIGURATION
SPRING P/N PLUNGER P/N ( ) SET POINT PSI
F - 192847 & 13125 192382(1.250) 2500 - 5500
G - HYD. PILOT 196806(1.750) 300 - 5000
5200
5300
5400
5600
5500
4 3 2 1
B
SIZE
BSCALE SHEET
REV
OF1:3 3 3
ASolidWorks
A
B
1234
DWG NO
A
84006
ENGINEERING