06_ Micro and Mini Screen

71Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164

MICRO-SCREEN® SystemsO

ptical Safety Systems

MICRO-SCREEN® SystemsSystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Selection of Components . . . . . . . . . . . . . . . . . . . . . . . 73

Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Controller Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Metal Box Controllers . . . . . . . . . . . . . . . . . . . . . . . . . 78

Metal Box Controllers with Muting Function . . . . . . . . . . . 82

DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . . 86

DIN Module Controllers with DeviceNet™ . . . . . . . . . . . . . 90

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 101

72 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164

MICRO-SCREEN® SystemsSystem Overview

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SYSTEM FEATURES

• Tough and ultra-compact light screens designed for use onproduction machinery where space is limited

• Each system includes an emitter, a receiver, a controller, andinterconnecting cables

• 15 light screen heights from 102 mm to 1.8 m (4" to 6')• Emitter/receiver pairs are available with the choice of two

resolutions:- Standard series: 19.1 mm (0.75") resolution*- V-series: 31.8 mm (1.25") resolution*

• All controllers feature floating blanking, E-stop input andselectable auto power-up; other features (depending onmodel) include:

- DeviceNet™ monitoring- Trip or latch outputs- Fixed-beam blanking- Muting- Two or four FSD output contacts- External Device Monitoring (EDM)

• All components are FMEA tested to ensure control reliability• System design meets applicable requirements of CE, UL,

and CSA* Resolution assumes no blanking in use

ADDITIONAL EMITTER/RECEIVER FEATURES

• Only 25 x 32 mm (1 x 11/4") in cross section

• 9 m (30') range for array lengths up to 1.2 m(48"); 6 m (20') range for array lengths from1.4 m (56") to 1.8 m (72")

• Rugged IP65 (NEMA 4) rated extrudedaluminum housing

• Status indicators on three sides of thehousing:

- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout

• Choose integral 7.6 m (25') cable or euro-style quick disconnect models

• Swivel brackets and hardware included

• Highly immune to EMI, RFI, ambient light,weld flash, and strobe light

EMITTER/RECEIVER OPTIONS AND

ACCESSORIES

• Cable, quick-disconnect, and pigtail quick-disconnect options available (p. 94)

• Electro-static discharge-resistant housings (p. 94)

• Lens shields (p. 97)

• Corner mirrors and stands (pp. 96 & 99)

• Custom mounting brackets (p. 100)

ADDITIONAL CONTROLLER FEATURES

• Two controller styles:

- IP 64 (NEMA 13) lockable metal box- Polycarbonate DIN rail

mount module

• Diverse-redundantmicroprocessors andadvanced systemdiagnostics

• Field-replaceable outputsafety relays

• Models for 115/230V acor 24V dc operation

• Emergency stop switch input

• System status and diagnostic indicators

• DIN style controllers have plug-in wiring blocks

CONTROLLER OPTIONS

• DIN style models with DeviceNet™

compatibility (p. 90) make non-safety monitoring

information available to aDeviceNet fieldbus network

• Custom designs andmodifications are welcome(see p. 95)


MICRO-SCREEN® SystemsComponent Selection

Optical Safety System

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MICRO-SCREEN® System Component Selection

MICRO-SCREEN Emitters and ReceiversEmitters and receivers are available:

• In 15 defined area heights from 102 mm (4") to 1829 mm (72")

• With yellow polyester painted finish

• Electro-static discharge-resistant models also available (nickel-plated finish)

• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") for standard series- 31.8 mm (1.25") for V-series

See pages 74 and 75 for model numbers

MICRO-SCREEN ControllersControllers are available housed in either a metal box or a

DIN-style module. Other features to select include:

• Supply voltage: 115V ac, 230V ac, or 24V dc• Output type: trip or latch• Blanking: fixed or floating• Muting input• E-stop input• Customized options available (see page 95 for specials)

See page 77 for model numbers

MICRO-SCREEN CablesQuick-disconnect cables are required if emitter and receiver with quick-

disconnect connectors are selected. Cables are available in three lengths:5 m (15'), 7.6 m (25') and 15 m (50').

Emitters and receivers are also available with integral 7.6 m (25') cable.

See page 94 for models.

MICRO-SCREEN System AccessoriesMICRO-SCREEN System accessories include:

• Lens shields

• Corner mirrors and stands

• Special purpose brackets

• Explosion-proof light screen enclosures

• Muting Module

• Add-on positively-guided contactors

A MICRO-SCREEN System is comprised of the following components:• An emitter/receiver pair,• A controller,• Two cables for connecting the emitter and the receiver to the controller.

MICRO-SCREEN System KitsMICRO-SCREEN controllers are availablefor purchase kitted together with choiceof emitter and receiver (of equal length

and beam spacing) and cables.See individual controllerdescriptions for kit ordering

information.

Emitter

Receiver

Controller

MountingBrackets

(suppliedwith sensor)

Integral orQuick-

DisconnectCables (2)

Defined Area

New!

New!

New!


MICRO-SCREEN® SystemsEmitters and Receivers

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• Compact design blends well with existing machinery

• Light screens available in 12 heights: from 102 mm (4") to 1219 mm (48")

• Bright, safety-yellow housings

• Each sensor includes swivel brackets for ease of alignment

• Use with MSM Series corner mirrors and stands (see page 96) for guardinga multi-sided application

• Sensors available with an integral 7.6 m (25') cable or with a quick-disconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quick-disconnect cable is an option (see note, below, and page 94)

• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.

MICRO-SCREEN® Standard Series Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity

Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE1624YP2.

*For example, USE424Y, where “E” is emitter, USR424Y, where “R” is receiver.

DefinedArea

1219 mm (48")

406 mm (16")USE1624YIUSR1624YI

203 mm (8")

With 7.6 m (25')Integral Cable

USE824YIUSR824YI

USE4824YIUSR4824YI







1016 mm (40")USE4024YIUSR4024YI

1118 mm (44")USE4424YIUSR4424YI


Application Notes Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.

Minimum Object Sensitivity 19.1 mm (0.75") with no floating blanking in use31.8 mm (1.25") with one-beam floating blanking ON44.5 mm (1.75") with two-beam floating blanking ON

Response Time < 38 ms (< 48 ms with muting option, seecontroller specifications)

Ambient Light Immunity >10,000 lux at 5° angle of incidence

Emitter Elements Infrared LEDs; 880 nm peak emission

Emitter and ReceiverEnclosure

Size: See dimensions on page 76.Material: Aluminum extrusion with yellow

polyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.

Rating: IP65; NEMA 4, 13

Optical Performance This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9 (Type 4)

Emitter/Receiver Separation(Min/max range)

150 mm (6") to 9 m (30')

USE1624YUSR1624Y

With Integral QD Cable Fitting

USE824YUSR824Y

USE4824YUSR4824Y

USE1224YUSR1224Y

USE424YUSR424Y

USE3224YUSR3224Y

USE2424YUSR2424YUSE2824YUSR2824Y

USE2024YUSR2024Y

USE4024YUSR4024YUSE4424YUSR4424Y

USE3624YUSR3624Y

MICRO-SCREEN Standard Sensor Models* MICRO-SCREEN Standard Sensor Specifications

Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.

Operating Conditions Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)




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• Bright, safety-yellow housings

• Each sensor includes swivel brackets for ease of alignment

• Use with MSM or SSM Series corner mirrors and stands (see page 96) forguarding a multi-sided application

• Sensors available with an integral 7.6 m (25') cable or with a quick-disconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quick-disconnect cable is an option (see note, below, and page 94)

• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.

Range to 9 m (30') • 31.8 mm (1.25") minimum object sensitivity

Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE2412YP2.

*For example, USE2412Y, where “E” is emitter, USR2412Y, where “R” is receiver.

MICRO-SCREEN V-Series Sensor Specifications

Application Notes Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.


Response Time < 38 ms (< 48 ms with muting option, seecontroller specifications)





Size: See dimensions on next page.Material: Aluminum extrusion with yellow

polyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.


Emitter/Receiver Separation(Min/max range)

24 to 48" (610 to 1219 mm): 150 mm (6") to 9 m (30')56 to 72" (1422 to 1829 mm): 150 mm (6") to 6 m (20')

DefinedArea

1219 mm (48")

1829 mm (72")USE7212YIUSR7212YI

USE7212YUSR7212Y

1422 mm (56")USE5612YIUSR5612YI

USE5612YUSR5612Y

With 7.6 m (25')Integral Cable

With Integral QD Cable Fitting

1626 mm (64")

USE4812YIUSR4812YI

USE6412YIUSR6412YI

USE6412YUSR6412Y


USE3212YUSR3212Y


USE2412YUSR2412Y

USE4812YUSR4812Y

1016 mm (40")USE4012YIUSR4012YI

USE4012YUSR4012Y

MICRO-SCREEN V-Series Sensor Models*

Optical Performance This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9 (Type 4)

MICRO-SCREEN® V-Series Emitters & Receivers

Operating Conditions Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)



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StandardModels

Housing Length

USE824USR824

Distance Between Bracket Holes

239 mm (9.4") 273 mm (10.7") 209 mm (8.2" )

Defined Area

203 mm (8")

USE1224USR1224 340 mm (13.4")

L1

374 mm (14.7")

L2

311 mm (12.2")

L3

305 mm (12")

Y

USE1624USR1624 442 mm (17.4") 476 mm (18.7") 412 mm (16.2") 406 mm (16")

USE2024USR2024 544 mm (21.4") 578 mm (22.7") 514 mm (20.2") 508 mm (20")

USE424USR424 137 mm (5.4")

USE2424USR2424

171 mm (6.7")

645 mm (25.4")

108 mm (4.2")

679 mm (26.7")

102 mm (4")

616 mm (24.2") 610 mm (24")

USE2824USR2824 747 mm (29.4") 781 mm (30.7") 717 mm (28.2") 711 mm (28")

USE3224USR3224 848 mm (33.4") 882 mm (34.7") 819 mm (32.2") 813 mm (32")

USE3624USR3624 950 mm (37.4") 984 mm (38.7") 920 mm (36.2") 914 mm (36")

USE4024USR4024 1052 mm (41.4") 1086 mm (42.7") 1022 mm (40.2") 1016 mm (40")

USE4424USR4424 1153 mm (45.4") 1187 mm (46.7") 1124 mm (44.2") 1118 mm (44")

USE4824USR4824 1255 mm (49.4") 1289 mm (50.7") 1225 mm (48.2") 1219 mm (48")

Slots have Clearance forM3 Screws (supplied) andAllow for ±30º Rotation

10.7 mm(0.41")12.7 mm

(0.50")

Material: Cold Rolled SteelFinish: Black, Zink Plated, Chromate Dip

15.7 mm(0.63")23.2 mm

(0.92")

26.7 mm(1.05")

27.2 mm(1.07")

ø15.2 mm(0.60")

2x R 6.4 mm(0.25")

2x ø4.8 mm(0.19")

14.0 mm(0.54")

15.7 mm(0.63") 31.87 mm

(1.25")20.0 mm(0.79")

7.1 mm(0.28")

5.8 mm(0.23")

42.4 mm(1.67")

2.3 mm(0.09")

Min. Radius

Y

27.9 mm(1.10")

17.0 mm(0.67")

L1

L2

L3

25.4 mm(1.00")

31.8 mm(1.25")

R13 mm (0.5")Minimum Bend

ø8.1 mm(0.32") max.

MICRO-SCREEN Mounting Hardware(supplied with each emitter and receiver)

USMB-1MICRO-SCREEN Brackets (supplied with each emitter and receiver)

With Mounting Brackets Flanges “In”

With Mounting Brackets Flanges “Out”

MICRO-SCREEN Emitter and Receiver Dimensions

* Two supplied with 40" to 72" emitters and receivers and one supplied with 28" to 36" emitters and receivers.

1458 mm (57.4") 1491 mm (58.7") 1427 mm (56.2") 1422 mm (56")

1661 mm (65.4") 1694 mm (66.7") 1631 mm (64.2") 1626 mm (64")

1864 mm (73.4") 1897 mm (74.7") 1834 mm (72.2") 1829 mm (72")

V-SeriesModels

USE5612USR5612

USE2412USR2412

USE6412USR6412

USE3212USR3212

USE4012USR4012

USE7212USR7212

USE4812USR4812

70 mm (2.75")Minimum


70 mm (2.75")Minimum



MICRO-SCREEN® SystemsController Model Selection Charts


s

FixedBlanking

SupplyVoltage

Output Type

FloatingBlanking

MutingFunction

Speci-fications

No

115/230V ac

Trip

1- or 2-beam No p. 79

ModelsUSCD-1T2

MICRO-SCREEN® Controller Selection

No

115/230V acor

24V dc

Trip

1- or 2-beam Yes p. 83

USCC-1T2M

Certifications

FixedBlanking

SupplyVoltage

Output Type

MutingFunction

Speci-fications

USDINT-1T2

Models

USDINT-2T2

USDINT-1T2D

USDINT-2T2D

USDINT-1L2

USDINT-2L2

USDINT-1L2D

USDINT-2L2D

Certifications

USDINT-1T4

USDINT-2T4

USDINT-1L4

USDINT-2L4

USDINT-1T4D

USDINT-2T4D

USDINT-1L4D

USDINT-2L4D

2 N.O.

FSDContacts

2 N.O.

2 N.O.

2 N.O.

FSDContacts

2 N.O.

2 N.O.

4 N.O.

4 N.O.

4 N.O.

4 N.O.

2 N.O.

4 N.O.

2 N.O.

4 N.O.

2 N.O.

4 N.O.

2 N.O.

4 N.O.

No

Yes

No

Yes

FloatingBlanking

Yes

No

24V dcLatchplus

DeviceNet™

1- or 2-beam No p. 91

p. 91No

No

Yes

1- or 2-beam

Tripplus

DeviceNet™

24V dc

24V dc Latch 1- or 2-beam No p. 87

p. 87No1- or 2-beamTrip24V dc

R

PresenceSensingDevice

R


R

PresenceSensingDevice R

R

R

R

IEC 61496-1 & 2, TYPE 4

IEC 61496-1 & 2, TYPE 4

For USCC-1T2M& USCC-1L2Monly

Except USCC-1T3M &USCC-2L3M

IEC 61496-1 & 2, TYPE 4

R


IEC 61496-1 & 2, TYPE 4

R


IEC 61496-1 & 2, TYPE 4

No

Yes

No

Yes

No

Yes

No

Yes

* The suffix “E” adds external device monitoring input; approvals in process.

NoUSDINT-1T2E* 2 N.O.

MICRO-SCREEN DIN Module Controller Selection Chart

Pending: USCD-2T3E

Except: USDINT-1T2E

R


USCT-2T3USCT-2T2USCD-2L2USCD-1L2USCD-2T3E*USCD-2T3

USCD-1T3

24V dc2 N.O./1 N.C. Aux

2 N.O.2 N.O.2 N.O.

2 N.O./1 N.C. Aux

2 N.O./1 N.C. Aux

2 N.O./1 N.C. Aux

YesYesYesNoYesYes

No

TripTrip

LatchLatchTripTrip

Trip

USCC-2L3M

USCC-2L2M

USCC-1L2M

USCC-1T3M

Latch

Latch

Latch

Trip

2 N.O./1 N.C. Aux

2 N.O.

2 N.O.

2 N.O./1 N.C. Aux

Yes

Yes

No

No

USCD-2T2 2 N.O. YesTrip

MICRO-SCREEN Metal Box Controller Selection Chart


MICRO-SCREEN® SystemsMetal Box Controllers

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MICRO-SCREEN® Metal Box Controllers• Selectable one- and two-beam floating blanking allows objects (usually workpiece material)

to move through the defined area at any point without tripping the final switching devices

• Selectable auto power-up mode for applications where a key reset is difficult to perform

• Two-digit display provides diagnostic information and indicates number of channels blocked

• Welded steel box enclosure with tough, black polyester powder paint finish; rated NEMA 13,IEC IP64

• Includes input for Emergency Stop function

* The suffix “E” adds external device monitoring input

ModelsSupplyVoltage

Output Type

FloatingBlanking

USCD-1T2 115/230V ac

FixedBlanking

NoTrip

No. of FSD Output Contacts

1- or 2-beam

2 N.O./4 amps

USCD-2T2 115/230V ac YesTrip 2 N.O./4 amps

USCD-2T3 115/230V ac YesTrip 2 N.O. & 1 N.C. Aux/ 6 amps

USCD-1L2 115/230V ac NoLatch 2 N.O./4 amps

USCD-2L2 115/230V ac YesLatch 2 N.O./4 amps

USCD-2T3E* 115/230V ac YesTrip 2 N.O. & 1 N.C. Aux/ 6 amps

USCT-2T2 24V dc YesTrip 2 N.O./4 amps

USCT-2T3 24V dc YesTrip 2 N.O. & 1 N.C. Aux/ 6 amps

USCD-1T3 115/230V ac NoTrip 2 N.O. & 1 N.C. Aux/ 6 amps

MICRO-SCREEN DIN Module Controllers

Note: For general hookup information, see page 320.




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FMEA Tested Per requirements IEC 61496-1 (type 4)

Response Time Light Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 ms

Enclosure Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating NEMA 13; IEC IP64

Certifications

Fuse Rating 115V ac: 1 amp, 250V ac, 230V ac: 0.5 amp, 250V or 24V dc: 2 amp, 250V

MICRO-SCREEN Metal Box Controller Specifications

Status Indicators(on control box and receiver)

Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.

Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked.

Controls and Adjustments Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAuto Power-up On-Off switches

Emergency Stop Switch Input Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety category 4 per ISO 13849 (EN 954-1).Simultaneity requirement < 100 ms

Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load). USCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;

SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.

Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)

System Power Requirements 115/230V ac ±15% (50/60 Hz) @ 55 VA; 24V dc ±15% @ 1.5 Amp. max.

Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.

Connections See page 320 for general hookup information.

R


Pending: USCT-2T2R Pending: USCD-2T3E

IEC 61496-1 & 2, TYPE 4



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BANNER ENGINEERING CORPORATION

222.3 mm(8.75")

7.9 mm(.31") (4)

152.4 mm (2)(6.00")

101.6 mm (2)(4.00")

210 mm(8.3")

244 mm(9.6")

210 mm(8.3")

84 mm(3.3")

DiagnosticDisplay

Status Indicators

Power Supply Model No.

Power On

Fuse:

Supply Input:

NL

FSD1

a

b

FSD2

a

b

AUXNON-SAFETYCONTACT

TEST 1TEST 2

Key 1

Key 2

+12VDC

DRAIN

COM

T / R

T / R

SSD1

a

b

E-STOPConnections

Relay Module

115/230V Switch(AC Models only)

Fuse

TB1Power InputConnections

TB1OutputConnections

TB4Auxiliary Monitor

Connection

TB2Remote InputConnections

Controller

TB3Emitter and Receiver

Connections

MICRO-SCREEN Metal Box Controller Dimensions

MICRO-SCREEN Metal Box Controller Internal Features

Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc

Blue = COMWhite = T/RBlack = T/R

Uninsulated = Drain




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MICRO-SCREEN Metal Box Controller Kits Model Numbering Scheme

MICRO-SCREEN

Kit

Light Screen Height(in inches)

Quick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cables

Sensor Finish:Y = Yellow polyester paintN = Nickel plated

Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P2 = Pigtail QD connector

US K 2 D 24

Options:E = With External Device Monitoring

Blank = Without

E C5 Y P212

Beams per foot:24 = Standard series12 = V-Series

3

Number of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs and 1 N.C. Aux.

Example:

Fixed-Beam Blanking:Blank = Without

2 = With

Supply Voltage: D = 115/230V ac

T = 24V dc

*NOTE: Other cable length combinations are possible. Contact factory.

Output Type:Blank = Trip L = Latch

MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables. See pages309 and 310 for a listing of possible kit models.

The resultant model number in this example is: USK2DE24123C5YP2, which includes the followingcomponents:

• Metal box controller model USCD-2T3E: with fixed blanking, EDM and 2 N.O. FSDs & 1 N.C. Aux.

• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area, 31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector

• Two cables model QDU-525C: 8 m (25') long



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MICRO-SCREEN® Metal Box Controllers with Muting Function

• Powered by 115//230V ac or 24V dc• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:

- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see page 99)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability

• Emergency stop input• Selectable External Device Monitoring (EDM)• Forced-guided redundant output relays• Welded steel box enclosure with tough, black polyester paint finish

MICRO-SCREEN Muting Metal Box Controller SpecificationsSystem Power Requirements 115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),

230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)

Fuse Rating 115V ac: 1.0 A @ 250V ac (supplied)230V ac: 500 mA @ 250V ac24V dc: Internal resettable

Response Time Light Screen: Less than 48 milliseconds (all lengths)E-Stop: Less than 15 milliseconds

Status LED Indicators Light Screen Indicators (left column of LEDs):

Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-up

Single Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clear

System Indicators (right column of LEDs):

Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)

(FSD1 & FSD2closed)

Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manual

reset of system after blockage has been removed)

USCC-1T3M NoTrip

ModelsSupplyVoltage

2 N.O. & 1 N.C. Aux/ 6 amps

USCC-1L2M No

Output Type

Latch 2 N.O./4 amps

FloatingBlanking

USCC-1T2M

115/230V ac

USCC-2L3M

FixedBlanking

YesLatch 2 N.O. & 1 N.C. Aux/ 6 amps

NoTrip


1- or 2-beam

2 N.O./4 amps

USCC-2L2M YesLatch 2 N.O./4 amps






s

MICRO-SCREEN Muting Metal Box Controller Specifications (cont’d)

Light Screen and System Aux. Monitor Relay Outputs Reed relay; 125V ac/dc max at 500 mA max. (10 VA maximum, resistive load)

Mute Lamp Output A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤1.5V dc

Output Configuration(FSD1, FSD2, SSD)

Forced-guided contact relay (resistive load). USCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;

SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.

Certifications

Auxiliary DC Supply Output 24V dc ± 25%, 500 mA max


FMEA Tested Per requirements of IEC61496-1 (type 4)

Enclosure

Diagnostic Displays Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof light screen lockout conditions and total number of beams blocked.

System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause ofsystem lockout conditions and the amount of time, in seconds, remaining for the backdoor timer.

Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64

Light Screen and System Reset Inputs

Terminals must be closed for a minimum of 0.5 seconds in order to guarantee a reset. The switchingdevice must be capable of switching 15-50V dc at 20-100 mA.

External Device Monitoring(EDM) Input(s)

Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.

Mute Enable Input Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100 mA.

Override Inputs The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.

Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.

Emergency Stop Switch Input The Emergency Stop actuator must offer two normally closed contacts and be capable of switching50 mA @ 30V dc. Total resistance, including wiring and all switches, must not exceed 30Ω for properoperation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety Category 4 perISO 13849-1 (EN 954-1). Simultaneity requirement < 100 ms



Controls and Adjustments • Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking (USCC-2L2M and USCC-2L3M only)• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or no monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-Up

RR


Except USCC-1T3M &USCC-2L3M

For USCC-1T2M &USCC-1L2M only



Opt

ical

Saf

ety

Syst

ems

273.0 mm(10.75")

25.4 mm(1.00")

12 x ø7.5 mm (0.30")

25.4 mm(1.00")

25.4 mm(1.00")

25.4 mm(1.00") 101.4 mm

(4.00")

260.0 mm(10.24")

85.0 mm(3.35")

295.0 mm(11.62")

BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164

MODEL NO. USCC-1L2M MICRO-SCREEN® Control Box

LIGHTSCREENDIAGNOSTICDISPLAY

LIGHT SCREEN INDICATORS

STEADY: FLASHING:

BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENT

SYSTEM INDICATORS

SYSTEMDIAGNOSTICDISPLAY

STEADY: FLASHING:

OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET

RATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIME

115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 ms

230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V ac

24V dc2.5 A dc MAX.Internal Resetable

RUN

LIGHTSCREENRESET

SYSTEMRESET

RUN

For use with USE/R... Series Emitters/Receivers and QDU-5..C cables

Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections or before replacing any components.

WARNING

a

2a2b

1a1b

b

abTESTa

ab

3a 1a3b 1b

4a 2a4b 2b

1a 2a1b 2b

– –+ +

LIGHT SCREEN AUX

MUTING DEVICES

OVERRIDE

a

ab

b

MUTE LAMP

MUTE ENABLEMUTE a SYSTEM RESET b

24V dcCOM

abSYSTEM AUX

b+12V dc

COMT / RT / R

DRAIN

LIGHT SCREEN RESET

LIGHTSCREEN

CONNECTIONS

SSD

TB1

TB3

TB7

TB4

TB5

TB6

TB2

TB9

TB8

Relay Pack

SystemController

BoardMonitoring

LightScreen

ControllerBoard

ab

FSD 2

ab

FSD 1

115V acTB11

230V acTB10

LN

Power Select

Fuse

MICRO-SCREEN Muting Metal Box Controller Dimensions

MICRO-SCREEN Muting Metal Box Controller Internal Features



Uninsulated = Drain




s

MICRO-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme

MICRO-SCREEN

Kit



Output Type:Blank = Trip L = Latch



US K 2 C 24 C5 Y P212MExample:


2 = With

Supply Voltage: C = 115/230V ac

or 24V dc

Muting Function

Beams per foot:24 = Standard series12 = V-Series *NOTE: Other cable length

combinations are possible. Contact factory.

Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.

L

MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables.

The resultant model number in this example is: USK2CM2412LC5YP2, which includes the followingcomponents:

• Metal box controller model USCC-2L2M: with fixed blanking




MICRO-SCREEN® SystemsDIN Module Controllers

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Syst

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MICRO-SCREEN® DIN Module Controllers• Features floating blanking (one- or two-beam), which is easily configured inside the control

module


• Gray polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail

• Two-digit display provides diagnostic information and indicates number of channels blocked

• Includes input for Emergency Stop function

• Choose models with either trip or latching outputs

• Select models with either two or four FSD output contacts

• Removable plug-in wiring blocks

Models

USDINT-1T2E*

USDINT-1T4

USDINT-2T4

USDINT-1T2

SupplyVoltage

USDINT-1L4

USDINT-2L4

USDINT-2L2

USDINT-1L2

No

No

FixedBlanking

Yes

Yes

No

Yes

No

No

Output Type

FloatingBlanking

4 N.0.

4 N.0.


4 N.0.

4 N.0.

2 N.O.

2 N.O.

2 N.O.

2 N.O.

USDINT-2T2 Yes 2 N.O.

* USDINT-1T2E adds external device monitoring input.

Latch

Trip

Latch

Trip

1- or 2-beam24V dc


Note: For general hookup information, see pages 322 to 324.




s

MICRO-SCREEN DIN Module Controllers Specifications

FMEA Tested Per requirements IEC 61496-1 (Type 4)

Enclosure Size: See dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, (IP 20)

Certifications

Fuse Rating 2 amp, 250 V (3 AG or 5 x 20 mm slow blow)

System Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps max.

Status Indicators(on control box and receiver) Red = BLOCKED Flashing red = LOCKOUT

Green = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.

Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked

Controls and Adjustments Keyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power-up On-Off switches

Emergency Stop Switch Input Emergency Stop actuator must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety category 4 per iso 13849-1 (EN 954-1).Simultaneity requirement < 100 ms

AUX Non-safety Output Contact Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)


Forced-guided contact relay (resistive load). FSD1 & 2, SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.




Connections See pages 322 to 324 for general hookup information.

IEC 61496-1 &2, Type 4Except USDINT-1T2E

R




Opt

ical

Saf

ety

Syst

ems

81.0 mm(3.19")

107.0 mm(4.21")

97.0 mm(3.82")

5.0 mm(0.20")

5.5 mm(0.22")

Slot for Screws (2)M3.5 x 0.6 mm

70.0 mm(2.76")

4.5 mm(0.18")

6.5 mm(0.26")

Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)

(NOTE: #6 hardware can be substitutedfor the metric hardware)

Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbs

81 mm(3.19")

115.0 mm(4.53")

4 FSD Outpt Models only:

128 mm(5.0")

MODEL NO. USDINT-xT2 or -xL2WARNING

operation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTIONMICRO-SCREEN

21 22

AUX/ALARM

NON-SAFETYOUTPUTCONTACT

MACHINE CONTROLOUTPUT CONTACTS

EMITTER AND RECEIVERCABLES

24 25

SSD

DRAINT/RT/RKEY 2KEY 1TEST 2TEST 1 COM+12Vdc

27 28

FSD2

30 31

FSD1a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

Diagnostic Chart on Reverse Side

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

Clear

Blocked or Latched

RCR

LISTEDPresenceSensingDevice10Y8

0466

NOTE: Controllermodel USDINT-1T2E uses

terminals 7 and 8 forexternal device monitoring input.

a b a b a b a b

MICRO-SCREEN DIN Module Controller Dimensions

Hookup and Features for USDINT-..T2 & USDINT-..L2 Models

WARNINGoperation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTION

MICRO-SCREEN


21 22

AUX/ALARM




a b a b a b a b

24 25

SSD


27 28

FSD2

30 31

FSD1a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

41 454442

FSD2c d

FSD1c d

Hookup and Features for USDINT-..T4 & USDINT-..L4 Models

Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.

Note: Emitter/Receiver Color CodesBrown = +12V dc


Uninsulated = Drain




s

MICRO-SCREEN DIN Module Controller Kits Model Numbering Scheme

MICRO-SCREEN

Kit with DIN-style controller



Number of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDs


Output Type:Blank = TripL = Latch


US DK T 12 C5 Y P2

Beams per foot24 = Standard series

12 = V-series

24Example:


2 = With

Supply Voltage: T = 24V dc

E


Blank = Without


MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyedreset switch. See pages 311 to 314 for a listing of possible kit models.

The resultant model number in this example is: USDKTE2412C5YP2, which includes the followingcomponents:

• DIN module controller model USDINT-1T2E: with trip output, EDM & 2 FSDs





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MICRO-SCREEN® DIN Module Controllers with DeviceNet™

• Offers all of the features of standard MICRO-SCREEN DIN module controllers (see page 86),plus DeviceNet Bus network communications of non-safety monitoring information

• The following information is available to DeviceNet:- System identification: Product name, manufacturer, model, etc.

- System status- Operating mode: Run, lockout, etc.- Status of defined area: blocked or clear- Output relay status: FSD1, FSD2, SSD, Aux- Status of key reset, test, and E-stop inputs- Noise detected

- Sensor alignment- Number of sensor beams- Number of beams blocked- Location of beams blocked

- Sensor settings- Auto power-up on or off- Floating blanking: 1-, 2-beam, or off- Fixed blanking (model USDINT-2T2D): number and location of blanked

beams, or off

- Diagnostic information- Error code- Problem description (cause of lockout)- Troubleshooting suggestions

Models

USDINT-2T2D

USDINT-1T4D

USDINT-2T4D

USDINT-1T2D

SupplyVoltage

USDINT-1L4D

USDINT-2L4D

USDINT-2L2D

USDINT-1L2D

No

No

FixedBlanking

Yes

Yes

Yes

Yes

No

No

Output Type

FloatingBlanking

4 N.O.

4 N.O.


4 N.O.

4 N.O.

2 N.O.

2 N.O.

2 N.O.

2 N.O.

DeviceNet is a trademark of the Open DeviceNet Vendor Association, Inc.

Trip

Latch

Trip

Latch

1- or 2-beam24V dc

MICRO-SCREEN DIN Module Controllers with DeviceNet™

Note: For general hookup information, see pages 322 and 323.




s

MICRO-SCREEN DIN Module Controllers with DeviceNet™ Specifications

DeviceNet Configuration See Manual.


Enclosure Size: see dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, IEC IP20

Certifications

FMEA Tested Per requirements IEC 61496-1

Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked

Controls and Adjustments Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAUTO POWER UP on-off switches

Emergency Stop Switch Input Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety category 4 per ISO 13849 (EN 954-1).Simultaneity requirement < 100 ms


Output Configuration(FSD1, FSD2, and SSD) Forced-guided contact relay (resistive load).

FSD1 & 2, SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.


Fuse Rating 2 amp, 250 V (3 AG or 5 x 20 mm slow blow)

DeviceNet Power 11 to 25V dc; 80 mA - supplied by DeviceNet Bus Network


Status Indicators:(on control module andreceiver)

Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = waiting for power-up manual key reset

ALIGNMENT Single-flashing yellow = alignment indicator: flash rate increaseswith the number of sensing beams “made”; solid yellow whenaligned and defined area is clear.

Emitter has green status indicator to indicate power ON.Network status indicator - A bi-color (red/green) LED visible on the control module indicates network status:Green Steady On-line, connected to master

Flashing On-line, not connected/allocated to master; if Autobaud isON, address and baud rate OK

Red Steady Critical network fault or duplicate mode address detectedFlashing Connection time-out or no power to light screenOff No network power or off-line

Green/Red/Off Autobaud detecting network baud rate


Connections See pages 322 and 323 for general hookup information.

IEC 61496-1 &2, Type 4

R




Opt

ical

Saf

ety

Syst

ems

81.0 mm(3.19")

107.0 mm(4.21")

97.0 mm(3.82")

5.0 mm(0.20")

5.5 mm(0.22")

Slot for Screws (2)M3.5 x 0.6 mm

70.0 mm(2.76")

4.5 mm(0.18")

6.5 mm(0.26")

Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)

(NOTE: #6 hardware can be substitutedfor the metric hardware)

Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbs

81 mm(3.19")

115.0 mm(4.53")

4 FSD Outpt Models only:

128 mm(5.0")

MODEL NO. USDINT-xT2D or xL2DWARNING

operation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTIONMICRO-SCREEN


21 22

ALARM




24 25

SSD


27 28

FSD2

30 31

FSD1a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

DEVICENETCONNECTIONS

V–CAN_L

SHIELDCAN_H

V+

D3 D2 D1D5 D4

MAC ID ADDRESSDevice

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

Clear

Blocked or Latched

RCR


0466

a b a b a b a b

MICRO-SCREEN DIN Module Controller with DeviceNet Dimensions

Features for USDINT-..T2D & USDINT-..L2D Models

MODEL NO. USDINT-xT4D or xL4D

WARNINGoperation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTION

MICRO-SCREEN


21 22

ALARM




24 25

SSD


27 28

FSD2

30 31

FSD1a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

DEVICENETCONNECTIONS

V–CAN_L

SHIELDCAN_H

V+

D3 D2 D1D5 D4

MAC ID ADDRESSDevice

41 454442

FSD2 FSD1

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

Clear

Blocked or Latched

RC

R


0466

a b a b a b a b

c d c d

Features for USDINT-..T4D & USDINT-..L4D Models


Note: Emitter/Receiver Color CodesBrown = +12V dc


Uninsulated = Drain




s

MICRO-SCREEN DIN Module Controller with DeviceNet Kits Model Numbering Scheme

MICRO-SCREEN




Number of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDs



Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P = Pigtail QD connector

US DK 2 DT 12 C5 Y P2L 4

Beams per foot24 = Standard series

12 = V-series

24Example:


2 = With


Options:D = With DeviceNet


MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyedreset switch. See pages 315 to 318 for a listing of possible kit models.

The resultant model number in this example is: USDK2TD2412L4C5YP2, which includes the followingcomponents:

• DIN module controller model USDINT-2L4D: with latch output, fixed blanking and 4 FSDs and DeviceNet

• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector



MICRO-SCREEN® SystemsCables

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ical

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ems

MICRO-SCREEN® Cables• Small and flexible 7 mm (0.3") diameter cables with euro-style connectors, for use with

MICRO-SCREEN emitters and receivers with quick-disconnect fitting

• Available either with one end terminated, or as extension cables with both ends terminated in afemale 5-pin euro-style connector

• Cables are shielded and have a “twisted pair” for noise immunity on RS485 datacommunication lines

NOTE: Contact factory for applications assistance when a cable length greater than 15 m (50') per sensor is required.

Wire

20 ga

Termination

QDU-515CQDU-525CQDU-550C

5 m (15')8 m (25')15 m (50')

5-pinEuro-style

Femaleconnector on one end

Dimensions Pinout

Brown

Drain

Black

White

Blue7 mm(0.3")

43 mm max.(1.7")

14.2 mm(0.56")

M12 x 1

20 gaDEU-515CDEU-525C

5 m (15')8 m (25')

5-pinEuro-style

Femaleconnector

on both ends

LengthModel

MICRO-SCREEN Emitter and Receiver Cables

DescriptionModel Suffix Modification

Any MICRO-SCREEN emitter orreceiver may be built with a 305 mm (12") cable pigtail quick-disconnect connector substituted forthe 5-pin integral connector

P2 Pigtail Quick-Disconnect

NESD

(electro-static discharge)resistant design

Any MICRO-SCREEN emitter or receiver may be built with a nickel-plated aluminum housing coatedwith static-dissipative polymer. This design protects nearby components from damaging ESD voltages.Contact factory for model availability.

MICRO-SCREEN Emitter and Receiver Modifications


MICRO-SCREEN® SystemsModifications


s

USCD-1T2-50663

Base ControllerModel:USCD-1T2 (see page 78)

Added two 5-pinconnectors foremitter and receiver

DEU-5..C(see pg 94)

Banner will quote special MICRO-SCREEN systems or components, including modifications to sensors and/or controllers. Following is one example of a specialMICRO-SCREEN controller.

MBCC-3..(see below)

QDC-8..(see below)

Model ModificationsCableUsed

Added one 3-pinconnector forpower input

Added one 8-pinconnector foroutput connections

Connectors and Features

Model Length Wire DimensionsTermination Pinout

QDC-820QDC-850

7.5 m (20')16 m (50') 16 ga

69 mm max.(2.7")

28 mm(1.1")

1"-16UN

15 mm(0.6")

8-pinFemale

connectoron one end

(3) Green(7) Red

(6) White

( 4) Black

Orange (1)

Blue (2)(5) Red/Black

White/Black (3)

MBCC-306MBCC-312MBCC-330

2 m (6.5')4 m (12')9 m (30')

18 ga

7/8-16UN-2B

ø28 mm max.(1.1")

61 mm max.(2.4")

7 mm(0.3")

3-pinMini-style

Femaleconnectoron one end

Brown Wire (2)(3) Blue Wire

(1) Black Wire

MICRO-SCREEN Controller Modifications

Sensor Connectors Pin # Description

1 +12V dc2 TR3 COM4 TR5 DRAIN

Output Connector

7 61

1 2

5

4 3

23 4

8 5

Pin # Description

1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX b

SensorConnectors5-pin Euro QD

Input Connector3-pin QD

Output Connector8-pin QDInput Connector

1

2 3

Pin # Description

1 Ground2 L3 N

Cables for Specials


MICRO-SCREEN® SystemsAccessories

Opt

ical

Saf

ety

Syst

ems

L1

53.8 mm(2.12")

L2

Y

50.8 mm(2.00")

72.9 mm(2.87")

M4 x 12 mm Screw(8 supplied)

L1

L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm(4.53")

M6 x 19 mm screw(4 supplied)


Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.

MSM Series Corner Mirrors

ModelsReflective Area

Y

• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.

• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.

191 mm (7.5")

Overall HeightL2

MSM4A 165 mm (6.5") 221 mm (8.7")

Mounting HeightL1

MSM8A 267 mm (10.5") 323 mm (12.7")

MSM12A 356 mm (14") 411 mm (16.2")

1295 mm (51")

MSM16A 457 mm (18") 513 mm (20.2")

1194 mm (47")

MSM20A 559 mm (22") 615 mm (24.2")

1092 mm (43")

MSM24A 660 mm (26") 716 mm (28.2")

991 mm (39")

MSM28A 762 mm (30") 818 mm (32.2")

889 mm (35")MSM32A 864 mm (34") 919 mm (36.2")

787 mm (31")

MSM36A 965 mm (38") 1021 mm (40.2")

686 mm (27")

MSM40A 1067 mm (42") 1123 mm (44.2")

584 mm (23")

MSM44A 1168 mm (46") 1224 mm (48.2")

483 mm (19")

MSM48A 1270 mm (50") 1326 mm (52.2")

381 mm (15")

292 mm (11.5")

1675 mm (65.9") 1753 mm (69.0")

1900 mm (74.8")

100 mm (3.9") 178 mm (7.0")

1978 mm (77.9")

1786.4 mm (70.3")

150 mm (5.9") 228 mm (9.0")

1945 mm (76.7”)

SSM-1675

250 mm (9.8") 328 mm (12.9")

SSM-1900

375 mm (14.8") 453 mm (17.8")

361 mm (14.2")

486 mm (19.1")

475 mm (18.7") 553 mm (21.8")

550 mm (21.7") 628 mm (24.7")

675 mm (26.6") 753 mm (29.6")

825 mm (32.5") 903 mm (35.6")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

661 mm (26.0")

975 mm (38.4") 1053 mm (41.5")

1175 mm (46.3") 1253 mm (49.3")

211 mm (8.3")

261 mm (10.3")

1275 mm (50.2") 1353 mm (53.3")

1475 mm (58.1") 1553 mm (61.1")

1386.4 mm (54.6")

1586.4 mm (62.5")

1086.4 mm (42.8")

1286.4 mm (50.6")


• Robust construction, two mounting brackets and hardware included

SSM-250

SSM-375

SSM-675

SSM-825

SSM-475

SSM-550

SSM-100

SSM-150

SSM-1275

SSM-1475

SSM-975

SSM-1175

SSM Series Corner Mirrors*

Reflective AreaY

Overall HeightL2

Mounting HeightL1

Mirror Model

Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.




s

102 mm (4")USS4 4.4"

204 mm (8")USS8 8.4"

306 mm (12")USS12 12.4"

406 mm (16")USS16 16.4"

508 mm (20")USS20 20.4"

610 mm (24")USS24 24.4"

711 mm (28")USS28 28.4"

813 mm (32")USS32 32.4"

914 mm (36")USS36 36.4"

1016 mm (40")USS40 40.4"

1118 mm (44")USS44 44.4"

1219 mm (48")USS48 48.4"

1422 mm (56")USS56 56.4"

1626 mm (64")USS64 64.4"

1829 mm (72")USS72 72.4"

MICRO-SCREENSensor Length

Lens ShieldModel Number

Lens ShieldLength

MICRO-SCREEN Polycarbonate Lens Shields


DescriptionModel

Clip-on retroreflective target for MICRO-SCREENUSA-LAT-1

Self-contained visible-beam laser tool for alignment of any MICRO-SCREEN emitter/receiver pair. Includes retroreflective target material and three mounting clipsLAT-1

LAT-1 Laser Alignment Tool

NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.

L1

L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm(4.53")



Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by 58 mm (2.3")

150 mm (5.9")

250 mm(9.8")

261 mm (10.3")

361 mm (14.2")

486 mm (19.1")

211 mm (8.3")

375 mm (14.8”)

100 mm (3.0")SSM-100-S

SSM-375-S

SSM-250-S

SSM-150-S

SSM-825-S

SSM-675-S

SSM-550-S 550 mm (21.7")

675 mm (26.6")

661 mm (26.0")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

825 mm (32.5")

475 mm (18.7")SSM-475-S

SSM-1475-S

SSM-1275-S

SSM-1175-S

SSM-1900-S

1175 mm (46.3")

1275 mm (50.2")

1286 mm (50.6")

1386 mm (54.6")

1586 mm (62.5")

1900 mm (74.8")

1086 mm (42.8")

2011 mm (79.2")

1786 mm (70.3")

1475 mm (58.1")

1675 mm (65.9")SSM-1675-S

975 mm (38.4")SSM-975-S

Reflective Area Y

Mirror Model

Mounting HeightL1

228 mm (9.0")

328 mm (12.9")

453 mm (17.8")

178 mm (7.0")

628 mm (24.7")

753 mm (29.6")

903 mm (35.6")

553 mm (21.8")

Overall HeightL2

1253 mm (49.3")

1353 mm (53.5")

1553 mm (61.1")

1053 mm (41.5")

1978 mm (77.9")

1753 mm (69.0")

SSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications

with one emitter/receiver pair• Robust construction, two mounting brackets and hardware included



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DescriptionModel

The Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the Safety Module section.

MM-TA-12B

Muting Module

Models Coil VoltageContact

ConfigurationContactRating

Dimensions(h x w x d)

11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm

11-BG00-31-D-024 24V dc 57 x 44 x 58 mm

11-BF16C01-024 24V dc

11-BF1601 12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm

80 x 44 x 80 mm

* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.

ModelsContact

ConfigurationPositively

Guided Used With

11-BGX10-40 4 N.O. No 11-BG Series

11-G484-30 3 N.O. Yes 11-BF Series

Models Voltage Used With

11-BGX77-048 48V dc 11-BG00-31-A12060

11-BGX77-240 125-240V ac 11-BG00-31-D024

11-G318-48 48V dc 11-BF1601-12060

11-G477-240 125-240V ac 11-BF16C01-024

Suppressors for Positively Guided Contactors

Auxiliary Contacts for Positively Guided Contactors

3 N.O. & 1 N.C. 10 amps

3 N.O. & 1 N.C. 16 amps**

Positively Guided Contactors*




s

For 20", 24", or 28" MICRO-SCREEN emitters or receivers.US-XPE-32

DescriptionModel

For 32", 36", or 40" MICRO-SCREEN emitters or receivers.US-XPE-43

Explosion-Proof Enclosures

Model US-XPE-32 shown

DescriptionModelPower Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2.5 amp outputPSDINA-24 R

+24V dc lamp with amber lensSSA-ML-A

+24V dc lamp with white (clear) lensSSA-ML-W

DescriptionModel

Solid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.

Muting Lamps

Miscellaneous Accessories

MountingStand

Base

40-inch “L” stand (w/o base)


Stand base

USA-PMS-62

MSA-SB-1

USA-PMS-40

DescriptionModel

USA Series Protective Mounting Stands

* Available without a base by adding the suffix “NB” to model number. E.g. MSA-S24-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.

(4) M10 Bolt

Pole40 mm(1.58") Square

UsableStandHeight

Base

6.4 mm (0.25")

19"MSA-S24-1

UseableStand HeightStand Model

Overall Stand Height

24"

42"37"MSA-S42-1

66"

84"79"MSA-S84-1

61"MSA-S66-1

MSA Series Stands (Base is included)*

See data sheet p/n 57119 for more information on USA Series Stands.

http://www.bannerengineering.com/literature_resources/product_literature/literature_miniscreen.html

http://www.bannerengineering.com/literature_resources/product_literature/lit erature_microscreen.html



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24.3 mm(0.96")

ø 15.2 mm(0.60")

ø 23.2 mm(0.92")

3.6 mm(0.14")

2.3 mm(0.09")

45.7 mm(1.80")

31.8 mm(1.25")

20.0 mm(0.79")

7.1 mm(0.28")

3.9 mm(0.15")

31.4 mm(1.24")

25.5 mm(1.00")

2x ø 4.8 mm(0.19")

USMB-5

• Retrofit mounting bracketkit for STI MS42

• 13-gage, black zinc plated,chromate dip finish

• Mounting hardwareincluded

• 1 kit required per sensor

Model Description Dimensions

24.3 mm(0.96")

ø 15.2 mm(0.60")

ø 23.2 mm(0.92")

3.6 mm(0.14")

45.7 mm(1.80")

35.3 mm(1.39")

32.8 mm(1.29")

13.7 mm(0.54")

11.2 mm(0.44")

22.9 mm(0.90")

31.8 mm(1.25")

2.3 mm(0.09")

USMB-4

• Retrofit mounting bracketkit for STI MS43




10.2 mm(0.40")

8.9 mm(0.35")

25.4 mm(1.00")

34.9 mm(1.38")

3x7.1 mm(0.27")

69.9 mm(2.75")

52.1 mm(2.05")

40.3 mm(1.59")

41.9 mm(1.65")

22.0 mm(0.87")

30.6 mm(1.20")

19.0 mm(0.75")

25.4 mm(1.00")

2x 7.0 mm(0.28")

2x 45.0∞

USMB-6

• STI stand mountinghardware kit




MICRO-SCREEN Mounting Brackets


MICRO-SCREEN® SystemsReplacement Parts


s

Model

USMAL-1 System control board USCC-1L2M, USCC-2L2M

Part Name

MGA-KS-1 Key switch, pre-wired (includes key)

STP-4 Specified test piece (1.25") As specified in instruction manual

54202† MICRO-SCREEN DIN latch manual USDINT-1L2/2L2

USAB-1 Controller board (light screen) USCD-1T.. and USCC-1L2M

USAB-2 Controller board (light screen) USCD-2T.. and USCC-2L2M

USDAB-1 Controller board USDINT-1T..

USDAB-1D Controller board USDINT-1T..D

MGA-KSO-1 Key switch, no wires (includes key) Any DIN control box

USDAB-2D Controller Bboard USDINT-2T..D

USDAB-2 Controller board USDINT-2T..


MGA-K-1 Replacement key for MGA-KS-1 switch Any

Any metal control box

MGA-GS-1 Ground strap for control box door Any metal control box

MSA-PSD-1 Power supply/relay board (115/230V ac) USCD-1T2

MSA-RM-1 Relay module USC..-..2 Models

NOTE: Replacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. Ifrepair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.

MSA-MH-1 Control box mounting hardware Any metal control box


51699† MICRO-SCREEN DIN w/DeviceNet supplement USDINT-1T2D/2T2D

USDAL-1 Controller board USDINT-1L2

51597† MICRO-SCREEN Metal Box manual USCD-1T2/USCD-2T2


USDAL-1D Controller board USDINT-1L2D

Controller48753† MICRO-SCREEN DIN manual

MSA-PSD-2 Power supply/relay board (115/230V ac) USCD-2T2

USMA-PSC-1 Power supply USCC-..

MSMA-PSC-2 Power supply USCC-..


MSA-RM-2 Relay module with an additional complementarynormally closed output and 6 amp FSDs USC..-..3 Models

58764† MICRO-SCREEN with muting manual USCC-1L2M/USCC-2L2M

USDINT-1T2/2T2

†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.

USDA-RM-2 Power supply/relay board, 4 FSDs USDINT-1..4/2..4, USDINT-1..4D/2..4D

USDAL-2D Controller board USDINT-2L2D

USDAL-2 Controller board USDINT-2L2

MUSA-TA-1 Transformer USCC-..

USDA-RM-1 Power supply/relay board, 2 FSDs USDINT-1..2/2..2, USDINT-1..2D/2..2D

USDAB-1E Controller board, EDM USDINT-1T2E

MICRO-SCREEN Replacement Parts

http://www.bannerengineering.com


MICRO-SCREEN® SystemsReplacement Parts

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Model Part NameUSA-MH-2 Mounting hardware USCC-1L2M/2L2M

USMB-1 Mounting hdwe kit for one sensor 4" to 24" Any

USCMB-1 Mounting hdwe kit for one sensor 28" to 36" Any

USCMB-2 Mounting hdwe kit for one sensor 40" to 72" Any

USA-PTB-4 Terminal block, 20 pos/output/E-stop/power hookup All DIN controllers

Controller

USA-PTB-1 Terminal block, 20 pos, E/R DIN Controllers without DeviceNet™

USA-PTB-2 Terminal block, 15 pos, E/R DIN Controllers with DeviceNet™

USA-PTB-3 Terminal block, 5 pos, DeviceNet DIN Controllers with DeviceNet™

USA-PTB-5 Terminal blocks for 5 pos, FSD DIN controllers with 4 FSD outputs

MICRO-SCREEN Replacement Parts (Cont’d)


MINI-SCREEN® SystemsO

ptical Safety Systems

MINI-SCREEN® SystemsSystem Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Selection of Components . . . . . . . . . . . . . . . . . . . . . . 105

Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . 106

Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Metal Box Controllers. . . . . . . . . . . . . . . . . . . . . . . . . 112

Metal Box Controllers with Fixed Blanking . . . . . . . . . . . 116

Metal Box Controllers with Muting Function . . . . . . . . . . 118

Metal Box Dual Light Screen Controller . . . . . . . . . . . . . 122

DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . 124

DIN Module Dual Safety Light Screen Controllers . . . . . . 126

Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164

MINI-SCREEN® Systems

104

SYSTEM FEATURES

• Rugged and compact light screen suitable for heavy-duty machineguarding applications

• Each system includes emitter(s), receiver(s), controller, andinterconnecting cables

• 12 light screen heights from 114 mm to 1.2 m (4.5" to 4') forstandard and long-range models; and, 7 light screen heights from610 mm (24") to 1829 mm (72") for heavy duty models

• Emitter/receiver pairs are available with either:

- 9 m (30') range with 19.1 mm (0.75") resolution*- 18 m (60') range with 25.4 mm (1.00") resolution* for long-

range models and 38 mm (1.5") resolution* for heavy dutymodels

• All controllers feature floating blanking and selectable auto power-up; other features (depending on model) include:

- Trip or latch outputs- Fixed-beam blanking- Muting- One or two light screens per controller

• All components are FMEA tested to ensure control reliability

• System design meets applicable requirements of CE, UL, and CSA

* Resolution assumes no blanking in use

ADDITIONAL EMITTER/RECEIVER FEATURES

• Compact foot print: 38 x 38 mm (1.5" x 1.5")

• Rugged IP65 (NEMA 4) extruded aluminumhousing

• Vibration-tolerant design

• Status indicators visible on three sides ofhousing:

- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout

• Swivel brackets and vibration mountsincluded

• Highly immune to EMI, RFI, ambient light,weld flash, and strobe light

EMITTER/RECEIVER OPTIONS AND

ACCESSORIES

• Pigtail quick-disconnect (p. 130)

• Lens shields (p. 133)

• Corner mirrors and stands (pp. 132 to 134)

• Custom mounting brackets (pp. 136 & 137)

System Overview

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ADDITIONAL CONTROLLER FEATURES

• Two controller styles:

- IP64 (NEMA 13) lockable metal box- Polycarbonate DIN rail mount

module

• Diverse-redundantmicrocontrollers andadvanced systemdiagnostics

• Field-replaceable outputsafety relays

• Models for 115/230V acand/or 24V dc operation

• System status anddiagnostic indicators

• DIN stylecontrollers have plug-in wiring

terminal blocks

CONTROLLER OPTIONS

• MULTI-SCREEN® (p. 122) andDual MINI-SCREEN® (p. 126)controllers accept twoemitter/receiver pairs for guardingtwo entry points on the samemachine.

• Custom design and modificationrequests are welcome (see pp. 130& 131 for examples)



105

MINI-SCREEN® System Component Selection

MINI-SCREEN Emitters and ReceiversEmitters and receivers are available:

• In 12 defined area heights from 114 mm (4.5") to 1219 mm (48") for standard and long-range models; in 7 defined height from 610 mm (24") to1829 mm (72") for heavy duty models

• With black anodized finish or yellow polyester painted finish

• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") and maximum emitter/receiver separation of 9 m (30') for standard models- 25.4 mm (1.00") and maximum emitter/receiver separation of 18 m (60') for long-range models- 38 mm (1.5") and maximum emitter/receiver separation of 18 m (60') for heavy duty models

See pages 106, 107 and 109 for model numbers

MINI-SCREEN ControllersControllers are available housed in either a metal box or a

DIN-style module. Other features to select include:

• Supply voltage: 115V ac, 230V ac, or 24V dc

• Output type: trip or latch

• Blanking: fixed or floating

• Muting function

• Single or dual light screen control

• Customized options available (see pages 130 and 131 for specials)

See page 111 for model numbers

MINI-SCREEN CablesCables are available in five lengths:

5 m (15'), 8 m (25'), 15 m (50'), 30 m (100'), and 45 m (150')

See pages 128 & 129 for models.

MINI-SCREEN System AccessoriesMINI-SCREEN System accessories include:

• Lens shields

• Corner mirrors and stands

• Special purpose brackets

• Washdown-safe light screen enclosures

• Explosion-proof light screen enclosures

• Muting Module

• Add-on positively-guided contactors

A MINI-SCREEN System is comprised of the following components:• An emitter/receiver pair (Dual MINI-SCREEN controllers require two pairs)• A controller,• Two cables for connecting the emitter and the receiver to the controller (four cables when using a Dual MINI-SCREEN controller).

Emitter

Receiver

Controller

MountingBracketsand Anti-Vibration

Mounts(supplied

with sensor)

Quick-DisconnectCables (2)

Defined Area

MINI-SCREEN System KitsMINI-SCREEN controllers (except Dualcontrollers) are available for purchasekitted together with choice of emitter and

receiver (of equal length andrange) and cables. See individual

controller descriptions for kitordering information.

Component Selection


s

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New!

New!

New!



106

1219 mm (48")

406 mm (16")MSE1624MSR1624

MSE1624YMSR1624Y

215 mm (8.5")

Black AnodizedFinish

Yellow PaintedFinish

MSE824MSR824

MSE824YMSR824Y

MSE4824MSR4824

305 mm (12")MSE1224MSR1224

MSE1224YMSR1224Y

114 mm (4.5")MSE424MSR424

MSE424YMSR424Y

813 mm (32")MSE3224MSR3224

MSE3224YMSR3224Y

610 mm (24")MSE2424MSR2424

MSE2424YMSR2424Y

711 mm (28")MSE2824MSR2824

MSE2824YMSR2824Y

508 mm (20")MSE2024MSR2024

MSE2024YMSR2024Y

MSE4824YMSR4824Y

1016 mm (40")MSE4024MSR4024

MSE4024YMSR4024Y

1118 mm (44")MSE4424MSR4424

MSE4424YMSR4424Y

914 mm (36")MSE3624MSR3624

MSE3624YMSR3624Y

Pigtail Quick Disconnect Option

Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin male mini-style quick-disconnect connector. The same matingquick-disconnect cables, as listed on pages 128 and 129, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P” to themodel number of the emitter or receiver, for example: MSE1624P.

*For example, MSE424, where “E” is emitter, MSR424, where “R” is receiver.

• Light screens available in 12 lengths: from 114 mm (4.5") to 1219 mm (48")

• Available with either black anodized or yellow polyester painted finish


• Each sensor includes swivel brackets for ease of alignment, plus anti-vibrationmounts

• All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129); a 305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)

Application Notes Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.


Response Time See controller specifications.


Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Controller Specifications). Yellow LEDalso indicates alignment.



Size: See dimension information on page 108.Material: Aluminum extrusion with black anodized

or yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.


Operating Conditions Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)

Emitter/Receiver Separation 150 mm (6") minimum to 9 m (30') DefinedArea

MINI-SCREEN® Standard Range Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity

MINI-SCREEN Standard Range Sensor SpecificationsStandard Range MINI-SCREEN Sensor Models*

Emitters and Receivers

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Optical Performance This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)



107


Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on pages 128 and 129 are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix “P” to the modelnumber of the emitter or receiver, for example: MSXLE1624P.

*For example, MSXLE424, where “E” is emitter, MSXLR424, where “R” is receiver.

DefinedArea

1219 mm (48")

406 mm (16")MSXLE1624MSXLR1624

MSXLE1624YMSXLR1624Y

215 mm (8.5")

Black AnodizedFinish


MSXLE824MSXLR824

MSXLE824YMSXLR824Y

MSXLE4824MSXLR4824



114 mm (4.5")MSXLE424MSXLR424

MSXLE424YMSXLR424Y










1016 mm (40")MSXLE4024MSXLR4024


1118 mm (44")MSXLE4424MSXLR4424




• Light screens available in 12 length: from 114 mm (4.5") to 1219 mm (48")

• Available with either black anodized or yellow polyester painted finish


• Each sensor includes swivel brackets for ease of alignment, plus anti-vibrationmounts

• All sensors use convenient quick-disconnect cables (pages 128 and 129); a 305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)








Size: See dimensions on next page.Material: Aluminum extrusion with black anodized




Emitter/Receiver Separation 150 mm (6") minimum to 18 m (60')

MINI-SCREEN Long-Range Sensor Specifications

MINI-SCREEN® Long-Range Emitters & ReceiversRange to 18 m (60') • 25.4 mm (1.00") minimum object sensitivity

MINI-SCREEN Long-Range Sensor Models*

Emitters and Receivers


s



MINI-SCREEN® SystemsEmitters and Receivers

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Models

HousingLength

MS(XL)E824MS(XL)R824

Distance BetweenBracket Holes

254 mm(10.0")

287 mm(11.3")

231 mm(9.1")

Defined Area

28 mm(1.1")

215 mm(8.5")


356 mm(14.0")

L1

389 mm(15.3")

L2

333 mm(13.1")

L3

30 mm(1.2")

X

305 mm(12")

Y


457 mm(18.0")

490 mm(19.3")

434 mm(17.1")

30 mm(1.2")

406 mm(16")


558 mm(22.0")

592 mm(23.3")

536 mm(21.1")

30 mm(1.2")

508 mm(20")


153 mm(6.0")


188 mm(7.4")

659 mm(26.0")

130 mm(5.1")

693 mm(27.3")

28 mm(1.1")

637 mm(25.1")

114 mm(4.5")

30 mm(1.2")

610 mm(24")


761 mm(30.0")

795 mm(31.3")

739 mm(29.1")

33 mm(1.3")

711 mm(28")


862 mm(33.9")

896 mm(35.3")

838 mm(33.0")

33 mm(1.3")

813 mm(32")


963 mm(37.9")

998 mm(39.3")

940 mm(37.0")

33 mm(1.3")

914 mm(36")


1064 mm(41.9")

1100 mm(43.3")

1041 mm(41.0")

33 mm(1.3")

1016 mm(40")


1166 mm(45.9")

1201 mm(47.3")

1143 mm(45.0")

33 mm(1.3")

1118 mm(44")


1267 mm(49.9")

1300 mm(51.2")

1245 mm(49.0")

33 mm(1.3")

1219 mm(48")

With Mounting Brackets Flanges “Out”

With Mounting Brackets Flanges “In”

L2L1

2.5 mm(0.10")

18.3 mm(0.72")

Y

X

12.5 mm (0.50")Minimum Bend Radius

L3

10.2 mm(0.40")


71 mm(2.8"")

38.1 mm(1.50")Square

4.8 mm (2)(0.19")

44.5 mm(1.75")

6.4 mm(0.25")R 6.4 mm(0.25") (4)

57.2 mm(2.25")

10.2 mm (2)(0.40")

3 mm(0.12")

24.6 mm(0.97")

Min. R.

53.8 mm(2.12")

34.8 mm(1.37")

ø 13.2 mm(0.52") (2)

NON-QD END

11.9 mm(0.47")

ø 6.8 mm (2)(0.27")

Slots have clearancefor M4 bolts (supplied)

and allow ±30° rotationø 30.5 mm(1.20")

QD END

38.1 mm(1.50")

3.8 mm(0.15")

Full R (4)

Material: Cold rolled steelFinish: Black, zinc plated, chromate dip

25.4 mm(1.00")

MINI-SCREEN Mounting Hardware(supplied with each emitter and receiver)

MINI-SCREEN Brackets(supplied with each emitter and receiver*)

* See pages 136 and 137 for additional optional brackets

MINI-SCREEN Emitter and Receiver Dimensions




s


• Available in yellow polyester painted finish

• Designed to provides exceptionally high immunity to ambient light interference

• Each sensor includes swivel brackets at each end for ease of alignment, plus amounting channel on either side for increased mounting flexibility

• All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129); a305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)

MINI-SCREEN® Heavy Duty SensorsRange to 18 m (60') • 38 mm (1.5") minimum object sensitivity


Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on pages 128 and 129, are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix “P” to the modelnumber of the emitter or receiver, for example: MSXLHDE7212YP.

*For example, MSXLHDE424, where “E” is emitter, MSXLHDR424, where “R” is receiver.

DefinedArea

1219 mm (48")


MSXLHDE4812YMSXLHDR4812Y

813 mm (32")MSXLHDE3212YMSXLHDR3212Y




Minimum Object Sensitivity 38 mm (1.5") with no floating blanking in use62 mm (2.45") with one-beam floating blanking ON89 mm (3.5") with two-beam floating blanking ON






Size: See dimensions on next page.Material: Aluminum extrusion with black anodized




Emitter/Receiver Separation 150 mm (6") minimum to 18 m (60')

MINI-SCREEN Heavy Duty Sensor Specifications





Number ofBeams

48

72

56

64

32

24

40

MINI-SCREEN Heavy Duty Sensor Models*



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MINI-SCREEN Heavy Duty Sensor End Cap Bracket Mounting

MINI-SCREEN Heavy Duty SensorSide Bracket Mounting

MINI-SCREEN Heavy Duty Sensor Dimensions (standard end-cap brackets shown)

YL1 L2 L3


71 mm(2.8")

52 mm(2.0")

55 mm(2.1")

Models

HousingLength

Enclosure Length

MSXLHDE2412YMSXLHDR2412Y 625 mm (24.6") 661 mm (26.03")




Mounting Length(Brackets Out)

L1 L2 L3

1299 mm (51.1")

1098 mm (43.2")

895 mm (35.2")

694 mm (27.3") 636 mm (25.0")

836 mm (32.9")

1039 mm (40.9")

1240 mm (48.8")

MSXLHDE5612YMSXLHDR5612Y 1433 mm (56.4") 1469 mm (57.8") 1502 mm (59.1") 1443 mm (56.8")

74.2 mm(2.92")

4.2 mm(0.17")

25.0 mm(0.98)

60.0 mm(2.36)

40 mm(1.57")

ø 32.0 mm(1.26")

ø 43.0 mm(1.69")

2x 30.0°2x 60.0°

4x 5.8 mm(0.23")

5.0 mm(0.20") 15.0 mm

(0.60")3x 7.0 mm(0.28")

15.8 mm(0.62")

31.5 mm(1.24")

CLCL

EZA-MBK-1 MINI-SCREEN Heavy Duty Sensor Mounting Hardware (supplied with each emitter and receiver)See pages 136 & 137 for additional optional brackets



Mounting Length(Brackets In)

Y

NOTE: EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.



111

No

115V ac Trip

2-beam No

FixedBlanking

SupplyVoltage

Output Type

FloatingBlanking

MutingInput

Specifi-cations

p. 112One

Light Screens per Controller

No

E-StopInput

NoYes

115/230V ac Trip

1- or 2-beam No One

NoNo

115/230V ac or 24V dc Trip

1- or 2-beam No p. 122Two

NoNo

24V dc Trip

2-beam No

FixedBlanking

SupplyVoltage

Output Type

FloatingBlanking

MutingFunction

Speci-fications

p. 124One

Light Screens per Controller

24V dc Latch

Yes

E-StopInput

No

24V dc Trip

1- or 2-beam No p. 126TwoRequired

24V dc Latch

MSCA-1

Models

MSCD-2

MUSC-1

MSDINT-1

Models

MSDINT-1L2

MDSDINT-1T2

MDSDINT-1L2

MINI-SCREEN® Controller Selection

NoYes

115/230V ac Latch

1- or 2-beam Yes p. 118One

MSCC-2L2M

Certifications

Certifications

p. 116

Controller Model Selection Charts


s

2 N.O.

OutputContacts

2 N.O.

2 N.0.

2 N.0.

115/230V ac TripMSCC-2T2M 2 N.0.

IEC 61496-1 & 2, TYPE 4

R


IEC 61496-1 & 2, TYPE 4

R


MINI-SCREEN DIN Module Controller Selection Chart

115/230V ac LatchMSCC-2L3M 2 N.O./1 N.C. Aux

115/230V ac TripMSCC-2T3M 2 N.O./1 N.C. Aux

MUSC-1T3 115/230V ac or 24V dc Trip 2 N.O./

1 N.C. Aux

MSCT-2T3

MSCT-1

MSCB-1T3

MSCB-1L2

MSCB-1

MSCA-1T3

MSCA-1S3E*

MSCA-1S2E*

MSCA-1L3E*

MSCA-1L3

MSCA-1L2

24V dc

24V dc

230V ac

230V ac

230V ac

115V ac

115V ac

115V ac

115V ac

115V ac

115V ac

Trip

Trip

Trip

Latch

Trip

Trip

Trip/Latch

Trip/Latch

Latch

Latch

Latch

2 N.O./1 N.C. Aux

2 N.O.

2 N.O./1 N.C. Aux

2 N.O.

2 N.O.

2 N.O./1 N.C. Aux

2 N.O./1 N.C. Aux

2 N.O.

2 N.O./1 N.C. Aux

2 N.O./1 N.C. Aux

2 N.O.

MSCT-2T3

MSCT-2

MSCD-2T3

24V dc

24V dc

115/230V ac

Trip

Trip

Trip

2 N.O./1 N.C. Aux

2 N.O.

2 N.O./1 N.C. Aux

R


R


R


R


IEC 61496-1 & 2, TYPE 4

IEC 61496-1 & 2, TYPE 4

Except:MSCA-1S2EMSCA-1L3EMSCA-1S3E

*The suffix “E” adds external device monitoring input

MINI-SCREEN Metal Box Controller Selection Chart



MINI-SCREEN® Metal Box Controllers• Selectable two-beam floating blanking feature allows objects (usually workpiece material) up

to 20 mm (0.8") in cross section to move through the defined area at any point withouttripping the final switching devices


• Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13,IEC IP64

Metal Box Controllers

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MSCA-1 115V ac 2 N.O./4 ampsTrip

1- or 2-beam

ModelsSupplyVoltage

Output Type

FloatingBlanking


MSCA-1L2 115V ac 2 N.O./4 ampsLatch

MSCA-1L3 115V ac 2 N.O. & 1 N.C. Aux./6 ampsLatch

MSCA-1L3E* 115V ac 2 N.O. & 1 N.C. Aux./6 ampsLatch

MSCA-1S2E 115V ac 2 N.O./4 ampsTrip/Latch**

MSCA-1S3E* 115V ac 2 N.O. & 1 N.C. Aux./6 ampsTrip/Latch**

MSCA-1T3 115V ac 2 N.O. & 1 N.C. Aux./6 ampsTrip

MSCB-1 230V ac 2 N.O./4 ampsTrip

MSCB-1L2 230V ac 2 N.O./4 ampsLatch

MSCB-1T3 230V ac 2 N.O. & 1 N.C. Aux./6 ampsTrip

MSCT-1 24V dc 2 N.O./4 ampsTrip

MSCT-1T3 24V dc 2 N.O. & 1 N.C. Aux./6 ampsTrip

MINI-SCREEN Metal Box Controllers

* The suffix “E” adds external device monitoring input**Output Type is selectable by user




System Power Requirements See Controller Selection Chart on previous page

Fuse Rating MSCA-1, MSCA-1L2 & MSCA-1T3: 1/2 amp, 250V (3 AG or 5x20 mm slow blow)MSCB-1, MSCB-1L2 & MSCB-1T3: 1/4 amp, 250V (3 AG or 5x20 mm slow blow)MSCT-1: 2 amp, 250V (3 AG or 5x20 mm slow blow)



Diagnostic Indicators Four LEDs indicate cause of lockout conditionDiagnostic LEDs are visible through a window in the control box cover

Controls and Adjustments Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switches

Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA max., resistive load)


Forced-guided contact relay (resistive load). MSC..-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSC..-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @ 1.0 kVA switching power). Arc suppression is recommended when switching inductive loads.

Enclosure Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64

Operating Conditions Temperature: 0° to +50°C (32° to +122°F)Relative humidity: 95% maximum (non-condensing)

Certifications

MINI-SCREEN Metal Box Controller Specifications

Response Time Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined area

Metal Box Controllers


s




IEC 61496-1 & 2, TYPE 4

R


UL 1998Safety Software

Certified


MINI-SCREEN® SystemsMetal Box Controllers

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222.3 mm(8.75")

7.9 mm(.31") (8)

(2) 152.4 mm(6.00")

210 mm(8.3" )

244 mm(9.6")

210 mm(8.3")

84 mm (3.3")

Diagnostic Display

Status Indicators

(2) 101.6 mm(4.00")

MINI-SCREEN Metal Box Controller Dimensions

MINI-SCREEN Metal Box Controller Internal Features



Uninsulated = Drain




s

MINI-SCREEN Metal Box Controller Kits Model Numbering Scheme

MINI-SCREEN

Kit


Quick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'

Sensor Finish:Blank = Black anodizedY = Yellow polyester paint

Sensor Cable Termination:Blank = QDP = Pigtail QD

Output Type:Blank = TripL = LatchS = Trip/Latch Selectable

MS XL K A 24 C2 Y P24

Output Configuration:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.

3

Beams per foot:24 = Standard & Long-Range series12 = Heavy Duty series

Example:

Max. Emitter/ReceiverSeparation:

Blank = 9 m (30')XL = 18 m (60')

XLHD = Heavy Duty 18 m (60')

Supply Voltage: A = 115V ac

B = 230V acT = 24V dc



Blank = Without

MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length, standard mounting brackets, and a pair of interconnecting cables. See pages 329 to 331 for alisting of possible kit models.

The resultant model number in this example is: MSXLKA24243C2YP, which includes the followingcomponents:

• Metal box controller model MSCA-1T3: 115V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.

• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector

• Two cables model QDC-525C: 8 m (25') long



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MINI-SCREEN® Metal Box Controllers with Fixed Blanking

• Choose from four models:- MSCD-2 with trip output for 115/230V ac operation, 2 N.O. FSDs- MSCD-2T3 with trip output for 115/230V ac operation, 2 N.O. & 1 N.C. Aux.- MSCT-2 with trip output for 24V dc operation, 2 N.O. FSDs- MSCT-2T3 with trip output for 24V dc operation, 2 N.O. & 1 N.C. Aux.

• Fixed-beam blanking allows continued presence of an object in the defined area: easy push-buttonteach-mode programming of blanked beams

• Selectable one- and two-beam floating blanking allows objects (usually workpiece material) tomove through the defined area at any point without tripping the final switching devices


• Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13, IEC IP64

MINI-SCREEN Metal Box Controller with Fixed Blanking Specifications

Certifications

System Power Requirements MSCD-2 & MSCD-2T3: 115/230V ac ±15% (50/60 Hz), 55 VAMSCT-2: 24V dc ±15%, 10% maximum ripple, 1.5 amps max.

Fuse Rating Control Box MSCD-2& MSCD-2T3: 115V ac: 1 amp, 250V; 230V ac: 1/2 amp, 250V Control Box MSCT-2: 2 amp, 250V (all fuses 3 AG or 5x20 mm slow blow)



Diagnostic Indicators Two-digit numeric display indicates cause of lockout conditionDisplay is visible through a window in the control box cover

Controls and Adjustments Keyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power Up on-off switches



Output Configuration:(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load). MSCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @ 1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Enclosure Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Environmental rating: NEMA 13, IEC IP64

Operating Conditions Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)




R





s


222.3 mm(8.75")

7.9 mm(.31") (4)

152.4 mm(6.00")

210 mm(8.3")

244 mm(9.6")

210 mm(8.3")

84 mm(3.3")

Status Indicators

Diagnostic Display

MINI-SCREEN Metal Box Controller with Fixed BlankingDimensions

MINI-SCREEN Metal Box Controller with Fixed BlankingInternal Features

MINI-SCREEN Metal Box Controller with Fixed Blanking Kits Model Numbering Scheme

MINI-SCREEN

Kit





MS XL K 2 D 24 C2 Y P24


Example:


Blank = 9 m (30')XL = 18 m (60')


Supply Voltage: D = 115/230V ac

T = 24V dc

2 = Fixed andfloating blanking

Output Configuration:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.

3


MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, and a pair of interconnecting cables. See page 332 for alisting of possible kit models.

The resultant model number in this example is: MSXLK2D24243C2YP, which includes the followingcomponents:

• Metal box controller model MSCD-2T3: 115/230V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.





Uninsulated = Drain




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MINI-SCREEN® Metal Box Controller with Muting Function

• Powered by 115/230V ac or 24V dc• Fixed blanking• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:

- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see page 136)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability

• Selectable External Device Monitoring (EDM)• Control-reliable redundant output relays• Welded steel box enclosure with tough black polyester paint finish

MINI-SCREEN Muting Metal Box Controller SpecificationsSystem Power Requirements 115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),

230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)

Fuse Rating 115V ac: 1.0 A @ 250V ac (supplied) 230V ac: 500 mA @ 250V ac 24V dc: Internal resettable


Status LED Indicators Light Screen Indicators (left column of LEDs):

Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-up

Single Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clear

System Indicators (right column of LEDs):

Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)

(FSD1 & FSD2closed)

Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manual reset

of system after blockage has been removed)

ModelsSupplyVoltage

Output Type

FloatingBlanking

MSCC-2T2M


2 N.O./4 ampsTrip

TripMSCC-2T3M 2 N.O. & 1 N.C. Aux./6 amps

Latch

LatchMSCC-2L3M 2 N.O. & 1 N.C. Aux./6 amps

MSCC-2L2M

115V ac

2 N.O./4 amps

1- or 2-beam

MINI-SCREEN Muting Metal Box Controller Models





s

MINI-SCREEN Muting Metal Box Controller Specifications (cont’d)

Light Screen and System Aux. Monitor Relay Outputs Reed relay; 125V ac/dc max. at 500 mA max. (10 VA maximum, resistive load)

Mute Lamp Output A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤1.5V dc

Output Configuration(FSD1, FSD2, SSD)

Forced-guided contact relay (resistive load). MSCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.;

SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @ 1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Certifications

Auxiliary DC Supply Output 24V dc ± 25%, 500 mA max


FMEA Tested Per requirements of IEC61496-1 (type 4)

Enclosure

Diagnostic Displays Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof lockout conditions.

System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause oflockout conditions and the amount of time, in seconds, remaining for the backdoor timer.

Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64

Light Screen and System Reset Inputs

Terminals must be closed for a minimum of 0.05 seconds in order to guarantee a reset. Theswitching device must be capable of switching 15-50V dc at 20-100 mA.

External Device Monitoring(EDM) Input(s)

Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.

Mute Enable Input Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100 mA.

Override Inputs The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.

Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.

Applications Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.


Controls and Adjustments • Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting Indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or No Monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-Up

R



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273.0 mm(10.75")

25.4 mm(1.00")

12 x ø7.5 mm (0.30")

25.4 mm(1.00")

25.4 mm(1.00")

25.4 mm(1.00") 101.4 mm

(4.00")

260.0 mm(10.24")

85.0 mm(3.35")

295.0 mm(11.62")

BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164

MODEL NO. MSCC-2L2M MINI-SCREEN® Control Box

LIGHTSCREENDIAGNOSTICDISPLAY

LIGHT SCREEN INDICATORS

STEADY: FLASHING:

BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENT

SYSTEM INDICATORS

SYSTEMDIAGNOSTICDISPLAY

STEADY: FLASHING:

OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET

RATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIME

115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 ms

230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V ac

24V dc2.5 A dc MAX.Internal Resetable

RUN

LIGHTSCREENRESET

SYSTEMRESET

RUN

For use with MSE/R... Series Emitters/Receivers and QDC-5..C cables

Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections or before replacing any components.

WARNING

a

2a2b

1a1b

b

abTESTa

ab

3a 1a3b 1b

4a 2a4b 2b

1a 2a1b 2b

– –+ +

LIGHT SCREEN AUX

MUTING DEVICES

OVERRIDE

a

ab

b

MUTE LAMP

MUTE ENABLEMUTE a SYSTEM RESET b

24V dcCOM

abSYSTEM AUX

b+12V dc

COMT / RT / R

DRAIN

LIGHT SCREEN RESET

LIGHTSCREEN

CONNECTIONS

SSD

TB1

TB3

TB7

TB4

TB5

TB6

TB2

TB9

TB8

Relay Pack

SystemController

BoardMonitoring

LightScreen

ControllerBoard

ab

FSD 2

ab

FSD 1

115V acTB11

230V acTB10

LN

Power Select

Fuse

MINI-SCREEN Muting Metal Box Controller Dimensions

MINI-SCREEN Muting Metal Box Controller Internal Features



Uninsulated = Drain




s

MINI-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme

MINI-SCREEN

Kit


Muting function





MS XL K 2 C M 24 C2

Number of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C.

Y P24 L


Example:


Blank = 9 m (30')XL = 18 m (60')


Supply Voltage: C = 115/230V ac

or 24V dc

2 = Fixed andfloating blanking


MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, and a pair of interconnecting cables.

The resultant model number in this example is: MSXLK2CM2424LC2YP, which includes the followingcomponents:

• Metal box controller model MSCC-2L2M: with muting function, latching outputs and 2 N.O. FSDs





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MULTI-SCREEN® Dual Safety Light Screen Metal Box Controller

• Choose from two models:- MUSC-1 with trip output with 2 N.O. FSDs- MUSC-1T3 with trip output with 2 N.O. FSDs & 1 N.C. Aux.

• MULTI-SCREEN System uses two pairs of sensors (MINI-SCREEN orMACHINE/PERIMETER-GUARD or a combination) to provide point-of-operation guarding fortwo areas on the same machine

• Control box contains a power supply, a plug-in microprocessor controller module to controlsensing logic, and a relay board with replaceable output relays

• 115V ac, 230V ac or 24V dc operation

• One- or two-beam floating blanking feature allows objects to move through the defined areawithout tripping the final switching device

• Welded steel enclosure with tough black polyester powder finish; rated NEMA13, IEC IP64

MULTI-SCREEN Metal Control Box SpecificationsSystem Power Requirements 115V ac ±15% (50/60 Hz), 85 VA, or

230V ac ±15% (50/60 Hz), 85 VA, or24V dc ±15%, 10% maximum ripple, 2.5 amps max

Fuse Rating 115V ac : 1 amp, 250V (3 AG or 5x20 mm slow blow)230V ac: 1/2 amp, 250V (3 AG or 5x20 mm slow blow)24V dc: 3 amp, 250V (3 AG or 5x20 mm slow blow)

Status Indicators(on control module andreceiver)


Diagnostic Indicators Single-digit numeric display indicates cause of lockout condition

Controls and Adjustments Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up selection switches

Certifications

Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max.(10 VA maximum, resistive load)

Output Configuration:(FSD1, FSD2, and SSD)

Forced-guided contact relays, 250V ac max.MUSC-1 SSD, FSD1 & FSD2: 4 amps max. (resistive load)MUSC-1T3 CNC, FSD1 & FSD2: 6 amp max. (resistive load); SSD @ 4 amp max. (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical) at full rated loadArc suppression is recommended when switching inductive loads. See Warning on page 336.

Enclosure Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64


FMEA Tested Per requirements of proposed first edition of UL 491 Standard, BS6491 and IEC 61496-1


Response Time Using MINI-SCREEN sensors: see any MINI-SCREEN controller Specifications.Using MACHINE-GUARD sensors: see MACHINE-GUARD emitter and receiver Specifications on page 144.

R


IEC 61496-1 & 2, TYPE 4





s


273.1 mm(10.75")

7.9 mm(.31") (8)

(2) 152.4 mm(6.00")

210 mm(8.3" )

294.6 mm(11.6")

261.6 mm(10.3" )

94 mm (3.7")

Diagnostic Display

Status Indicators

(2) 101.6 mm(4.00")

MULTI-SCREEN Dimensions

MULTI-SCREEN Internal Features

Selection of Components for MULTI-SCREEN Systems

MULTI-SCREEN uses two pairs of sensors which may be different sensing ranges, heights and families (MINI-SCREEN or MACHINE-/PERIMETER-GUARD, or a combination). Therefore, kits are not available. Emitters, receivers and cables must be purchased separately. See pages 106 and 144for emitter/receiver information, and pages 128 and 148 for cable information.

To determine which light screens (MINI-SCREEN and/or MACHINE-/PERIMETER-GUARD) will meet your application needs, see the Minimum ObjectSensitivity Charts in the Appendix on pages 327 and 343.



Uninsulated = Drain


MINI-SCREEN® SystemsDIN Module Controllers

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MINI-SCREEN® DIN Module Controllers• Two models of 24V dc control module:

- MSDINT-1 with trip output for point-of-operation guarding- MSDINT-1L2 with latch output for perimeter guarding

• Selectable two-beam floating blanking which allows objects (usually workpiece material) upto 20 mm (0.8") in cross section to move through the defined area at any point withouttripping the final switching devices


• Polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail

• Removable plug-in wiring blocks

MINI-SCREEN DIN Module Controller SpecificationsSystem Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps. max.

Fuse Rating 2 amp, 250V (3 AG or 5x20 mm slow blow)

Status Indicators(on control module andreceiver)


Diagnostic Indicators Four LEDs indicate cause of lockout conditionsDiagnostic LEDs are visible through a window in the control module cover


Auxiliary Monitor or Alarm Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)


Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical @ 1.0 K va switching power)Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Enclosure Size: see dimensions on next page.Material: polycarbonateRating: NEMA 1, IEC IP20



Certifications


IEC 61496-1 & 2, TYPE 4

R



Certified



MINI-SCREEN® Systems DIN Module Controllers


s

75.0 mm(2.95")

110.0 mm(4.33")

Slot for Screws (2)M3.5 x 0.6 mm (2)

35.0 mm(1.38")

DIN Mounting Slot

DIN Mounting Tab(Supplied)

60.8 mm(2.40")

85.3 mm(3.36")

7.4 mm(0.29")

7.1 mm(0.28")

100.0 mm(3.94 ")

Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)M3.5 mm Washers (2) (#6 equivalent) (Supplied)M3.5 mm x 0.6 mm Nuts (2) (Supplied)

Recommended torque is 16-20 in/lbs on mounting screws

MODEL NO. MSDINT-1 or 1L2

1 2 3 OKSTEADY FLASHING

Blocked or Latched

Clear

Reset

Lockout

Blanking

Alignment

BANNER ENGINEERING CORP., USA(612) 544-3164

For control reliableoperation always follow theinstructions in the manual.

Shock hazard may exist.

DiagnosticChart on

Reverse Side

CAUTION

MINI-SCREEN

LISTEDPresenceSensingDevice10Y8 0466

! WARNING

18

SSD

AUXor

ALARM

19

1 2

22

FSD2

23

Key 1 Key 2

8 9

27

FSD1

28

+24V dc

dcCom

PE

32 33 34

Test 1or

LATCHRESET 1

Test 2or

LATCHRESET 2

4 5

+12Vdc

COM T/R T/R DRAIN

13 14 15 16 17

MINI-SCREEN DIN Module Controller Dimensions MINI-SCREEN DIN Module Controller Features

MINI-SCREEN DIN Module Controller Kits Model Numbering Scheme

MINI-SCREEN







MS XL DK T 24 C2 Y P24 L


Example:


Blank = 9 m (30')XL = 18 m (60')




MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, a pair of interconnecting cables, and a keyed resetswitch. See page 334 for a listing of possible kit models.

The resultant model number in this example is: MSXLDKT2424LC2YP, which includes the followingcomponents:

• DIN Module controller model MSDINT-1L2: 24V dc, latching outputs






Uninsulated = Drain


MINI-SCREEN® SystemsDIN Module Controllers

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MINI-SCREEN® Dual Safety Light ScreenDIN Module Controllers

• Two models:- MDSDINT-1T2 with trip output- MDSDINT-1L2 with latch output

• 24V dc operation• Removable plug-in wiring blocks• One control module requires two MINI-SCREEN emitter/receiver sensor pairs; sensor pairs

may be different heights or have different sensing ranges• Includes input for emergency stop switch• Selectable one- and two-beam floating blanking allows objects to move through the defined

area at any point without tripping the final switching devices• Selectable auto power-up mode for applications where a key reset is difficult to perform• Separate alignment indicators for each sensor pair• Polycarbonate housing designed to bolt directly to enclosure backplate or mount onto

standard 35 mm DIN rail

FMEA Tested Per requirements of proposed first edition of IEC 61496-1 (type 4)

Response Time Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined areaE-Stop: Less than 15 ms

Enclosure Size: see dimensions on next page. Material: PolycarbonateRating: NEMA 1, (IP 20)

Certifications

Fuse Rating 3 amp, 250V (3AG or 5x20mm slow blow)




Diagnostic Indicator Single-digit alphanumeric display indicates cause of lockout condition.


Emergency Stop Switch Input Emergency stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Simultaneity < 100 ms. Total resistance, including wiring and all switches, must notexceed 30Ω for proper operation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418),Safety Category 4 per ISO 13849 (EN 954-1).



Forced-guided contact relays, 250V ac max., 4 amps max. (resistive load). Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @ 1.0 K va switching power). Arc suppression is recommended when switching inductiveloads. See Warning on page 336.


Dual Safety Light Screen DIN Module Controller Specifications


R



Certified



MINI-SCREEN® Systems DIN Module Controllers


s

83.8 mm(3.30")

110.0 mm(4.33")

Slot for Screws (2)M3.5 x 0.6 mm (2)

35.0 mm(1.38")

DIN Mounting Slot

DIN Mounting Tab(Supplied)

60.8 mm(2.40")

134.2 mm(5.28")

7.4 mm(0.29")

7.1 mm(0.28")

149.0 mm(5.87 ")

Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)M3.5 mm Washers (2) (#6 equivalent) (Supplied)M3.5 mm x 0.6 mm Nuts (2) (36 equivalent) (Supplied)

Recommended torque is 16 in-lbs on mounting screws

MODEL NO. MDSDINT-1T2

Screen 1 Alignment

STEADY FLASHING

Blocked

Clear

Reset

Lockout

Blanking

Power-up

Diagnostic Display

Screen 2 Alignment

BANNER ENGINEERING CORP., USA(612) 544-3164

For control reliableoperation always follow theinstructions in the manual.

Shock hazard may exist.

DiagnosticChart on

Reverse Side

! WARNINGCAUTION

DUAL CONTROLLERMINI-SCREENLISTEDPresenceSensingDevice10Y8 0466

27

SSD

aAux 2

b

28

1 2

29

FSD2

30

Aux 1 Test 1 Test 2

4 5 8 9

36

FSD1

37 45

E-STOP INPUT

+24V dc

dcCom

PE

46 48 49 50 51 52

Key Key 2 +12Vdc

COM T/R

SCREEN 2 SCREEN 1

T/R DRAIN +12Vdc

COM T/R T/R DRAIN

11 12 16 17 18 19 20 22 23 24 25 26

a b a b a b c d a b

a b

Dual MINI-SCREEN Dimensions

Selection of Components for Dual MINI-SCREEN Systems

Dual MINI-SCREEN uses two pairs of sensors which may be different heights and/or have different sensing ranges. Therefore, kits are not available.Emitters, receivers and cables must be purchased separately. See pages 106, 107 and 109 for emitter/receiver information and pages 128 and 129for cable information.

Dual MINI-SCREEN Features




Uninsulated = Drain


MINI-SCREEN® SystemsCables

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Wire

20 ga

PinoutModel

BlackWhite

Brown

Blue

Drain

Cable Type Termination

QDC-515CQDC-525CQDC-550C

20 ga

Cut-to-length

5-pinMini-style


Dimensions

13 mm(0.5")

58 mm(2.3")

26 mm(1.0")7/8-16UNF

DEC-515CDEC-525CDEC-550C

7 mm(0.3")

58 mm(2.3")

26 mm(1.0")7/8-16UNF

Double-Ended

5-pinMini-style

Femaleconnector

on both ends 7 mm(0.3")

58 mm(2.3")

26 mm(1.0")7/8-16UNF

20 gaDEC2-515CDEC2-525CDEC2-550C

16 ga

Double-Ended

5-pinMini-style

Femaleconnectoron one endand Male

connector onother end

DEC2-575DEC2-5100

7 mm(0.3")

58 mm(2.3")

26 mm(1.0")7/8-16UNF

Double-Ended

5-pinMini-style

Femaleconnectoron one endand Male

connector onother end

13 mm(0.5")

58 mm(2.3")

26 mm(1.0")7/8-16UNF

16 gaQDC-5100QDC-5150

Cut-to-length

5-pinMini-style


MINI-SCREEN® Cables• A “twisted pair” is incorporated for noise immunity on RS485 data communication lines;

coupling nut is chrome-plated brass

• All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector moldedonto the sensor end

NOTE: Total cable length (emitter cable length plus receiver cable length) must be less than53 m (175'). Cable runs of greater than 50' for emitter or receiver must be 16 gauge.

Length*

5 m (15')8 m (25')15 m (50')

5 m (15')8 m (25')15 m (50’)

5 m (15')8 m (25')15 m (50')

23 m (75')30 m (100')

30 m (100')45 m (150')

Female Connector(sockets)

Male Connector(pins)

16 gaDEC-570DEC-5100DEC-5125

Double-Ended

5-pinMini-style

Femaleconnector

on both ends13 mm(0.5")

58 mm(2.3")

26 mm(1.0")7/8-16UNF

21 m (70')30 m (100')38 m (125’)

Black

BlueWhite

BrownDrain

MINI-SCREEN Emitter and Receiver Cables


MINI-SCREEN® SystemsCables


s

Wire PinoutModel Cable Type Termination Dimensions

20 gaPMC-510C*

16 ga

Cut-to-length

5-pinMini-style

Panel-mountMale

connectoron one end

PMC-510*

48 mm(1.9")

O-ring

7/8 Internal Tooth LockwasherHex Nut

7/8-16 UN-2B Thread7/8-16 UN-2A Thread

16.5 mm(.65")

7 mm(0.3")

Cut-to-length

5-pinMini-style

Panel-mountMale

connectoron one end

13 mm(0.5")

48 mm(1.9")

O-ring



16.5 mm(.65")

20 gaPMCF-510C** Cut-to-length

48 mm(1.9")

O-ring



16.5 mm(.65")

7 mm(0.3")5-pin

Mini-stylePanel-mount


Length*

3.3 m (10')

3.3 m (10')

3.3 m (10') Black

BlueWhite

BrownDrain

20 ga

5-pinMini-style

Panel-mountMale

connectoron one end

3.3 m (10')PMC-510CLP* Cut-to-length

7 mm(0.3")

O-ring

1/2-14 NPSM ThreadHex Nut

7/8-16UN-2A Thread

18.5 mm(0.73")

15.2 mm(0.60")

Black

Blue

White

Brown Drain

Female Connector(sockets)

Male Connector(pins)

MINI-SCREEN Emitter and Receiver Cables

* For use with DEC-5xxx double-ended cables** For use with DEC2-5xxx double-ended cables


MINI-SCREEN® SystemsModifications

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MSCA-1-48614

Base ControllerModel:MSCA-1(see page 112)

Added two 5-pinconnectors for emitterand receiver

DEC-5..C(see pg 128)

MINI-SCREEN Controller Modifications

Model ModificationsCableUsed Connectors and Features

MSCA-1-50040

Base ControllerModel:MSCA-1(see page 112)

Added two 5-pinconnectors for emitterand receiver


MBCC-3..(see pg 95)

QDC-8..(see pg 95)

Added one 3-pinconnector for powerinput

Added one 8-pinconnector for outputconnections

DescriptionModel Suffix Modification Dimensions

Any MINI-SCREEN emitter orreceiver may be built with a

305 mm (12") cable pigtail quick-disconnect connector substitutedfor the 5-pin integral connector

P Pigtail Quick-Disconnect

Banner will quote special MINI-SCREEN systems or components, including modifications to sensors and/or controllers. Following are three examples of specialMINI-SCREEN controllers.

Added one 11-pinconnector for powerinput and controloutput connections

Cable andmating

connector are

customer-supplied

Input Connector

1

2 3

Pin # Description

1 Ground2 L3 N

Sensor Connectors

12 3 4

5

Pin # Description

1 TR2 COM3 DRAIN4 +12V dc5 TR

Output Connector

7 612

3 48 5

Pin # Description

1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX b


Input Connector3-pin QD

Output Connector8-pin QD

Sensor Connectors

1

J ABC

DE

FGH

LK

2 3 45

Pin # Description


Input/Output ConnectorPin # Description

A LB NC GNDD FSD1 aE FSD1 bF FSD2 aG FSD2 bH SSD aJ SSD bK AUX aL AUX b


Input/OutputConnector11-pin QD

MINI-SCREEN Emitter and Receiver Modifications

R



MINI-SCREEN® SystemsModifications


s

MINI-SCREEN Controller Modifications

Model ModificationsCableUsed Connectors and Features

Banner will quote special MULTI-SCREEN Dual Light Screen systems or components, including modifications to sensors and/or controllers. Following are threeexamples of special MULTI-SCREEN controllers.

MUSC-1-50265

Base ControllerModel:MUSC-1(see page 122)

Added four 5-pinconnectors for emitterand receiver


Sensor Connectors

12 3 4

5

Pin # Description


SensorConnectors5-pin QD

Model Modification

MSCT-2-50277

Base ControllerModel:MSCT-2(see page 116)

Remote programming of fixed blanking:

Controller is wired with a 2 m (6') cable to allow external connection of remote Program/Run switch and Program Set switch

MSCD-2-58701

Base ControllerModel:MSCD-2(see page 116)

Up to 24 fixed blanked beams:

Controller is modified to allow fixed blanking of up to 24 beams, versus up to 12 beams for the standard model. This configurationworks only with 914 mm (36") sensors.

MSCD-2-50527

Base ControllerModel:MSCD-2 (see page 116)

Up to 32 fixed blanked beams:

Controller is modified to allow fixed blanking of up to 32 beams, versus up to 12 beams for the standard model. This configurationworks only with 1219 mm (48") sensors.

MSCD-2-51694

Base ControllerModel:MSCD-2(see page 116)

Programming of fixed blanking using front panel key switch:

Controller is supplied with a key switch on the control box door used for programming of fixed blanking. To set blanking, hold keyswitch in “PROGRAM MODE” for 1/2 to 2 seconds.

R



MINI-SCREEN® SystemsAccessories

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L1

53.8 mm(2.12")

L2

Y

50.8 mm(2.00")

72.9 mm(2.87")

M4 x 12 mm Screw(8 supplied)

L1

L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm(4.53")



Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.

MSM Series Corner Mirrors

ModelsReflective Area

Y


• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.

191 mm (7.5")

Overall HeightL2

MSM4A 165 mm (6.5") 221 mm (8.7")

Mounting HeightL1

MSM8A 267 mm (10.5") 323 mm (12.7")

MSM12A 356 mm (14") 411 mm (16.2")

1295 mm (51")

MSM16A 457 mm (18") 513 mm (20.2")

1194 mm (47")

MSM20A 559 mm (22") 615 mm (24.2")

1092 mm (43")

MSM24A 660 mm (26") 716 mm (28.2")

991 mm (39")

MSM28A 762 mm (30") 818 mm (32.2")

889 mm (35")MSM32A 864 mm (34") 919 mm (36.2")

787 mm (31")

MSM36A 965 mm (38") 1021 mm (40.2")

686 mm (27")

MSM40A 1067 mm (42") 1123 mm (44.2")

584 mm (23")

MSM44A 1168 mm (46") 1224 mm (48.2")

483 mm (19")

MSM48A 1270 mm (50") 1326 mm (52.2")

381 mm (15")

292 mm (11.5")

Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)1675 mm (65.9") 1753 mm (69.0")

1900 mm (74.8")

100 mm (3.9") 178 mm (7.0")

1978 mm (77.9")

1786.4 mm (70.3")

150 mm (5.9") 228 mm (9.0")

1945 mm (76.7”)

SSM-1675

250 mm (9.8") 328 mm (12.9")

SSM-1900

375 mm (14.8") 453 mm (17.8")

361 mm (14.2")

486 mm (19.1")

475 mm (18.7") 553 mm (21.8")

550 mm (21.7") 628 mm (24.7")

675 mm (26.6") 753 mm (29.6")

825 mm (32.5") 903 mm (35.6")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

661 mm (26.0")

975 mm (38.4") 1053 mm (41.5")

1175 mm (46.3") 1253 mm (49.3")

211 mm (8.3")

261 mm (10.3")

1275 mm (50.2") 1353 mm (53.3")

1475 mm (58.1") 1553 mm (61.1")

1386.4 mm (54.6")

1586.4 mm (62.5")

1086.4 mm (42.8")

1286.4 mm (50.6")


• Robust construction, two mounting brackets and hardware included.

SSM-250

SSM-375

SSM-675

SSM-825

SSM-475

SSM-550

SSM-100

SSM-150

SSM-1275

SSM-1475

SSM-975

SSM-1175

SSM Series Corner Mirrors*

Reflective AreaY

Overall HeightL2

Mounting HeightL1

Mirror Model

MountingStand

Base




MSA-PMS-42

MSA-PMS-54

MSA-PMS-30

DescriptionModel

See data sheet p/n 64715 for more information on MSA Series Stands.

Stand baseMSA-SB-1

MSA Series Protective Mounting Stands






s

L1

L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm(4.53")



Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by 58 mm (2.3")

102 mm (4")MSS4 5.4"

204 mm (8")MSS8 9.4"

306 mm (12")MSS12 13.4"

406 mm (16")MSS16 17.4"

508 mm (20")MSS20 21.4"

610 mm (24")MSS24 25.3"

711 mm (28")MSS28 29.3"

813 mm (32")MSS32 33.3"

914 mm (36")MSS36 37.3"

1016 mm (40")MSS40 41.3"

1118 mm (44")MSS44 45.3"

1219 mm (48")MSS48 49.3"

Sensor LengthLens Shield

Model NumberLens Shield

Length

MINI-SCREEN Polycarbonate Lens Shields



MSHDS24 610 mm (24") 26"

MSHDS32 813 mm (32") 34"

MSHDS40 1016 mm (40") 42"

MSHDS48 1219 mm (48") 50"

MSHDS64 1626 mm (64") 66"

MSHDS72 1829 mm (72") 74"

MSHDS56 1422 mm (56") 58"

Model Sensor Length Lens Shield Length


Heavy Duty MINI-SCREEN Polycarbonate Lens Shields

150 mm (5.9")

250 mm(9.8")

261 mm (10.3")

361 mm (14.2")

486 mm (19.1")

211 mm (8.3")

375 mm (14.8”)

100 mm (3.0")SSM-100-S

SSM-375-S

SSM-250-S

SSM-150-S

SSM-825-S

SSM-675-S

SSM-550-S 550 mm (21.7")

675 mm (26.6")

661 mm (26.0")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

825 mm (32.5")

475 mm (18.7")SSM-475-S

SSM-1475-S

SSM-1275-S

SSM-1175-S

SSM-1900-S

1175 mm (46.3")

1275 mm (50.2")

1286 mm (50.6")

1386 mm (54.6")

1586 mm (62.5")

1900 mm (74.8")

1086 mm (42.8")

2011 mm (79.2")

1786 mm (70.3")

1475 mm (58.1")

1675 mm (65.9")SSM-1675-S

975 mm (38.4")SSM-975-S

Reflective Area Y

Mirror Model

Mounting HeightL1

228 mm (9.0")

328 mm (12.9")

453 mm (17.8")

178 mm (7.0")

628 mm (24.7")

753 mm (29.6")

903 mm (35.6")

553 mm (21.8")

Overall HeightL2

1253 mm (49.3")

1353 mm (53.5")

1553 mm (61.1")

1053 mm (41.5")

1978 mm (77.9")

1753 mm (69.0")

SSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments, where glass is prohibited• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications

with one emitter/receiver pair• Robust construction, two mounting brackets and hardware included



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MSA-TE-8 439 mm(17.3")

414 mm(16.3")

381 mm(15.0")

28 mm(1.1")

215 mm(8.5")

MSA-TE-12 541 mm(21.3")

516 mm(20.3")

483 mm(19.0")

30 mm(1.2")

305 mm(12")

MSA-TE-16 643 mm(25.3")

617 mm(24.3")

584 mm(23.0")

30 mm(1.2")

406 mm(16")

MSA-TE-20 744 mm(29.3")

719 mm(28.3")

686 mm(27.0")

30 mm(1.2")

508 mm(20")

MSA-TE-4 338 mm(13.3")

MSA-TE-24

312 mm(12.3")

846 mm(33.3")

279 mm(11.0")

820 mm(32.3")

28 mm(1.1")

787 mm(31.0")

114 mm(4.5")

30 mm(1.2")

610 mm(24")

MSA-TE-28 947 mm(37.3")

922 mm(36.3")

889 mm(35.0")

33 mm(1.3")

711 mm(28")

272 mm(10.7")

373 mm(14.7")

475 mm(18.7")

577 mm(22.7")

170 mm(6.7")

678 mm(26.7")

780 mm(30.7")

MSA-TE-32 1049 mm(41.3")

1024 mm(40.3")

991 mm(39.0")

33 mm(1.3")

813 mm(32")

MSA-TE-36 1151 mm(45.3")

1125 mm(44.3")

1092 mm(43.0")

33 mm(1.3")

914 mm(36")

879 mm(34.6")

980 mm(38.6")

MSA-TE-40 1252 mm(49.3")

1227 mm(48.3")

1194 mm(47.0")

33 mm(1.3")

1016 mm(40")

MSA-TE-44 1354 mm(53.3")

1328 mm(52.3")

1295 mm(51.0")

33 mm(1.3")

1118 mm(44")

1082 mm(42.6")

1184 mm(46.6")

MSA-TE-48 1455 mm(57.3")

1430 mm(56.3")

1397 mm(55.0")

33 mm(1.3")

1219 mm(48")

1285 mm(50.6")

Models

Housing Length Defined Area

L1 L2 L3 X YL4

86.4 mm(3.40")

L1

L2

L3

16.8 mm(0.66")

L4Y

X

Front View

Side View

(4) M10 Bolt

Pole40 mm(1.58") Square

UsableStandHeight

Base

6.4 mm (0.25")

19"MSA-S24-1

UseableStand HeightStand Model

* Available without a base by adding the suffix “NB” to model number. For example, MSA-S24-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.

Overall Stand Height

24"

42"37"MSA-S42-1

66"

84"79"MSA-S84-1

61"MSA-S66-1

MSA Series Stands (Base is included)*

Delrin® is a registered trademark of Dupont* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

• FDA-grade polycarbonate tubing and Delrin® end caps• Stainless steel mounting components• Brackets and fasteners included• Ideal for high-pressure washdown applications• NEMA 4X, IP67• 12 models available to accommodate MINI-SCREEN® Standard & Long-Range sensors 4" to 48" long• Max. operating range is reduced by 50% when using these enclosures

MSA Series Tubular Enclosures*





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DescriptionModel

Clip-on retroreflective target for MINI-SCREENMSA-LAT-1

Self-contained visible-beam laser tool for alignment of any MINI-SCREEN emitter/receiver pair. Includes retroreflective target material and three mounting clipsLAT-1

LAT-1 Laser Alignment Tool

DescriptionModel

For 32", 36", or 40" MINI-SCREEN emitters or receivers.MS-XPE-43

For 20", 24", or 28" MINI-SCREEN emitters or receivers.MS-XPE-32

Explosion-Proof Enclosures

DescriptionModelThe Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the Safety Module section.

MM-TA-12B

Muting Module

Models Coil VoltageContact

ConfigurationContactRating

Dimensions(h x w x d)

11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm

11-BG00-31-D-024 24V dc 57 x 44 x 58 mm

11-BF16C01-024 24V dc

11-BF1601-12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm

80 x 44 x 80 mm

* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.

ModelsContact

ConfigurationPositively

Guided Used With

11-BGX10-40 4 N.O. No 11-BG Series

11-G484-30 3 N.O. Yes 11-BF Series

Models Voltage Used With

11-BGX77-048 48V dc 11-BG00-31-A12060

11-BGX77-240 125-240V ac 11-BG00-31-D024

11-G318-48 48V dc 11-BF1601-12060

11-G477-240 125-240V ac 11-BF16C01-024

Suppressors for Positively Guided Contactors

Auxiliary Contacts for Positively Guided Contactors

3 N.O. & 1 N.C. 10 amps

3 N.O. & 1 N.C. 16 amps**

Positively Guided Contactors*



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DescriptionModel

Mounting Kit to mount one emitter or receiver to MSA series stand

45° Mirror Bracket and Mirror KitMSA-MBM-K45

MSAMB

Stand BaseMSA-SB-1

45° Mirror BracketMSMB-MSM-45

Vibration Mounts for one sensor with 4 mm hardwareMSVM-1

Vibration Mounts (two standard 4 mm mounts)MSVM-2

Vibration Mounts (for MS43..) for one sensor with 1/4-20 hardwareMSVM-4

Vibration Mounts for two sensors with 10-32" hardwareMSVM10-8

Power Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2.5 amp outputPSDINA-24

ø38.1 mm(1.50")

15.2 mm(0.60")

7.6 mm(0.30")

ø13.2 mm(0.52")

R 12.7 mm(0.50")

4.5 mm(0.18")

36º ± 4º(4)

72º ± 4º(4)

90º

3 mm(0.12")

6.4 mm (2)(0.25")

7.6 mm (2)(0.30")

10 mm (2)(0.4")

19.1 mm (6)(0.75")

R 3 (0.125")

71.4 mm(2.81")

10.2 mm (2)(0.40")

22.1 mm(0.87")

4.8 mm (2)(0.19")

5.2 mm(0.21")

60.9 mm(2.4")

ø30.5(1.20")

ø38.1(1.50")

15.2 mm(0.60")

7.6 mm(0.30")

QD END NON-QD ENDMSMB-2


• Low-profile bracket• 1 kit required per sensor

Model Description Dimensions

90º

3 mm(0.12")

30.5 mm(1.20")

7.6 mm (2)(0.30")4.8 mm (2)

(0.19")

Full R (4)

R3.0 (2)(0.12") 8.9 (2)

(0.35")

6.4 (2)(0.25")

6.4 mm(0.25")

25.4 mm(1.00")

ø6.8 mm(0.27") (2)

25.4 mm(1.00") 38.1 mm

(1.50")

34.8 mm(1.37")

53.9 mm(2.12")

8.9 mm(0.35")

5.1 mm (2)(0.20")

17.8 mm(0.70")

20.8 mm(0.82")

6.4 mm(0.25")

25.4 mm(1.00")

ø6.8 mm(0.27") (2)

34.8 mm(1.37")

8.9 mm(0.35")

4.5 mm (4)(0.18")

ø13.2 mm(0.52") (2)

R12.7 mm(0.50")

36º ± 4º(4)

72º ± 4º(4)

QD END NON-QD ENDMSMB-1


• 1" mounting holeseparation


MINI-SCREEN Mounting Brackets

R

Miscellaneous Accessories

+24V dc lamp with amber lensSSA-ML-A

+24V dc lamp with white (clear) lensSSA-ML-W

DescriptionModel

Solid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.

Muting Lamps




s

90º

3 mm(0.12")

30.5 mm(1.20")

19.1 mm(0.75")

4.8 mm (2)(0.19")

8.9 mm (2)(0.35")

44.5 mm(1.75")

6.4 mm(0.25")

R 6.4 mm(0.25") (4)

57.2 mm(2.25")

6.4 mm(0.25")

25.4 mm(1.00")

ø6.8 mm(0.27") (2)

34.8 mm(1.37")

8.9 mm(0.35")

10.2 mm (2)(0.40")

21.6 mm(0.85")

7.6 mm (2)(0.30")

24.6 mm(0.97")

19.1 mm(0.75")

6.4 mm(0.25")

25.4 mm(1.00")

ø6.8 mm(0.27") (2)

34.8 mm(1.37")

8.9 mm(0.35")

4.5 mm (4)(0.35")

ø13.2 mm(0.52") (2) R12.7 mm

(0.50")

36º ± 4º(4)

72º ± 4º(4)

QD END NON-QD ENDMSMB-3(Included with each emitterand receiver)


• Standard 1.75" mountinghole separation


Model Description

19.05 mm(0.75")

30.5 mm(1.20")

30.5 mm(1.20")

38.1 mm(1.50")

19.1 mm (2)(0.75")

24.1 mm(0.95")

2 x R6.4 mm (4)(0.25")

2.5 mm (2)(0.10")

12.1 mm (2)(0.48")

49.6 mm(1.95")

45.7 mm(1.80")

2 x 6.9 mm (2)x(0.27")

2 x R3.0 mm(0.12")

22.8 mm(0.90")

11.4 mm(0.45")

90º

3 mm(0.12")

19.05 mm(0.75")

30.5 mm(1.20")

38.1 mm(1.50")

4.5 mm (4)(0.18")

ø13.2 mm(0.52") (2)

R12.7 mm(0.50")

36º ± 4º(4)

72º ± 4º(4)

QD END NON-QD END

27.2 mm(1.07")

Dimensions

MSMB-4

53.9 mm(2.10")

3.1 mm(0.12")

34.8 mm(1.37")

152.4 mm(6.00")

38.1 mm(1.50")

ø 30.5 mm(1.20")

34.8 mm(1.37")

ø 13.2 mm(0.52")

ø 25.4 mm(1.00")

4x 4.4 mm(0.18")

125.5 mm(4.94")

13.4 mm(0.53")

31.8 mm(1.25")

25.4 mm(1.00")

2x 6.6 mm(0.27")

25.4 mm(1.00")

6.3 mm(0.25")

11.4 mm(0.45")

6.4 mm(0.25")

54.6 mm(2.15")

152.4 mm(6.00")

38.1 mm(1.50")

64.8 mm(2.55")

NON-QD END QD ENDMSMB-5


• 1" mounting holeseparation

• Retrofit for Dolan JennerSafe Scan 7



• Retrofit for STI MS43• 1 kit required per sensor

MINI-SCREEN Mounting Brackets


MINI-SCREEN® SystemsReplacement Parts

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MSAB-1

MSA-MH-1

MGA-KSO-1 Key switch, no wires (includes key)

Control box mounting hardware Any metal control box (except MUSC-1)

Model Part Name Controller

MSMA-PSC-2 Power supply board MSCC-2...M

MSA-PSB-1 Power supply board (230V ac) MSCB-1

MSA-PSD-2 Power supply board (115/230V ac) MSCD-2

MSA-PST-2 Power supply board (24V dc) MSCT-2

MSA-PST-1 Power supply board (24V dc) MSCT-1

USA-MH-2 Control box mounting hardware MSCC-2..M Series

MSAB-2 Controller module (light screen) MSC..-2 & MSCC-2..M Series

39022† MINI-SCREEN manual MSCA-1, MSCB-1, MSCT-1

Any DIN Controller

MGA-K-1 Replacement key for MGA-KS-1 switch Any

MSA-KS-1 Key switch, pre-wired (includes key) Any metal control box

MGA-GS-1 Ground strap for control box door Any metal control box

61409† MINI-SCREEN manual MSCC-2L2M

47295† Fixed Blanking MINI-SCREEN manual MSCD-2, MSCT-2

47297† Dual DIN MINI-SCREEN manual MDSDINT-1T2/1L2

42492† Dual MINI-SCREEN manual MUSC-1

55702† MINI-SCREEN manual MSCA-1L2

44895† DIN MINI-SCREEN manual MSDINT-1, MSDINT-1L2

MGA-GST-1 Ground strap for transformer Any metal control box

MUSA-MH-1 Control box mounting hardware MUSC-1

MSAL-1 Controller module MSC..-1L.. Series

MDSDA-RM-1 Power supply/relay board (24V dc) MDSDINT-1T2/1L2

MUSAB-1 Controller module MUSC-1

Controller module MSC..-1 Series

MSA-PSA-2 Power supply board (115V ac) MSCA-1L2

MSA-PSB-2 Power supply board (230V ac) MSCB-1L2

MDSA-PTB-2 Terminal block, positions 27-52 MDSDINT-1T2/1L2

MDSA-PTB-1 Terminal block, positions 1-26 MDSDINT-1T2/1L2

BA2MB Mounting hardware kit for one sensor Any

MSA-PTB-2 Terminal block, positions 18-34 MSDINT-1/1L2

MSA-PTB-1 Terminal block, positions 1-17 MSDINT-1/1L2

MSA-PSA-1 Power supply board (115V ac) MSCA-1

†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.

MDSDAL-1 Controller board MDSDINT-1L2

MSDAB-1 Controller board MSDINT-1

MSDAL-1 Controller board MSDINT-1L2

MUSA-PS-1 Power supply board MUSC-1

MINI-SCREEN Replacement PartsNOTE: Replacement parts outlined apply to controllers only. Emitters and receivers contain no field-replaceablecomponents. If repair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.

http://www.bannerengineering.com


MINI-SCREEN® SystemsReplacement Parts


s

Model Part Name Controller





USMAB-1 Muting system controller MSCC-2T..M


USMAL-1 Muting system controller MSCC-2L..M

MSDA-RM-1 Power supply/relay board (24V dc) MSDINT-1/1L2

MSA-RM-1 Relay module MSC..-..2

MSA-RM-2 Relay nodule MSC..-3





MUSA-TA-1 Transformer MUSC-1

MINI-SCREEN Replacement Parts

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Documents

06_ Micro and Mini Screen