02 20R300 1 C200 Controller Architecture

1April 17, 2023

Describe the C200 Controller Architecture

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE

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April 17, 2023

• This lesson introduces you to the Experion PKS C200 controller architecture

• At the conclusion of this lesson, you will be able to:

– Identify the high-level components and connections

– Explain the basic purpose of the components and connections

Introduction

HART

Rack I/O

Series A

PM I/O

Experion Server

ACE

Fiber Optic Isolation


ProcessControllers

Rail I/O Series A

GI/IS Rail I/O Series H

I/O OptionsControlNet

FTE

C300



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Architecture Overview

TPS, TDC2000, TDC3000

WirelessDevices

(Operations and Maintenance)

Safety Manager

, SCADA Devices (OPC, ModbusDH+, and many

more!)

PM I/O

Remote Engineering

Tools

Investment Protection –Complete Integration

Comprehensive Support for Smart Field Devices

GE FanucVersamax

MTL 8000

FrequencyConverter

PMDFTE Network

WirelessDevices

,

–

State-of –the Art Operation and Engineering ToolsAdvanced Applications and Integration

www

eServer

Casual Users

Allen-BradleyControlLogixPLC

C200

Digital Video Manager

RedundantServers

Ethernet

ApplicationControl

Environment

Video as a Process Input!

www

Allen-BradleyControlLogixPLC

Digital Video Manager

Ethernet

Unlimited Secure Access

ESV-LCN Connected

PHDHistorian

C300

NIM

ExperionStations



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April 17, 2023

C200 Architecture



ProcessControllers

Rail I/O Series A


Rack I/O Series A

HART

I/O Options

PM I/O

ControlNet

Experion Server ACE

FTE

C300



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April 17, 2023

Question 1: C200 Control Strategy Components

Incorrect. PLC I/O using OPC communications cannot be an integral part of a C200 control

strategy.

Click anywhere to continue.


strategy.



strategy.



strategy.



strategy.



strategy.



strategy.



strategy.


Correct! PLC I/O using OPC communications cannot be an integral part of a C200 control

strategy.


Correct! PLC I/O using OPC communications cannot be an integral part of a C200 control

strategy.


Correct - Click anywhere to continueCorrect - Click anywhere to continueIncorrect - Click anywhere to continueIncorrect - Click anywhere to continueYou answered this correctly!You answered this correctly!

Your answer:Your answer:The correct answer is:The correct answer is:

You did not answer this question completelyYou did not answer this question completelyYou must answer the question before continuing

You must answer the question before continuing

Submit Clear

Which of the following cannot be an integral part of a C200 control strategy?

HART

Rack I/O

Series A

PM I/O

Experion Server

ACE



ProcessControllers

Rail I/O Series A



FTE

A) Rack I/O

B) PM I/O

C) Rail I/O

D) Fieldbus Valves

E) PLC I/O using OPC communications



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April 17, 2023

Question 2: Redundant Components

Incorrect. C200 Rack I/O cannot be redundant.












Correct! C200 Rack I/O cannot be redundant.


Correct! C200 Rack I/O cannot be redundant.








You did not answer this question completely

You did not answer this question completely



Submit Clear

All of these can be redundant except:

HART

Rack I/O

Series A

PM I/O

Experion Server

ACE



ProcessControllers

Rail I/O Series A



FTE

C300

A) C200 processors

B) C200 Fieldbus interface modules

C) C200 PM I/O link modules

D) C200 Rack I/O

E) C200 PM I/O



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April 17, 2023

Summary

• Key concepts to take away from this lesson are:

– The ACE communicates to the Experion Server over FTE

– The C200 communicates to the Experion Server over Ethernet, FTE or

ControlNet

– C200s and ACE nodes on the same Experion Server can communicate

Peer-to-Peer

– Three main types of I/O:

• PMIO, Rail I/O, and Chassis I/O



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April 17, 2023

Conclusion

Describe the C200 Controller Architecture

CompletionCompletionCertificateCertificate

Proceed to the next lesson in your course material



9April 17, 2023

Describe the C200 Controller Racks and Redundancy

C200 Controller Architecture Describe the C200 Controller Racks and Redundancy

EXP20R300 - EPKS CEE C200/C300/ACE C200 Controller Architecture Describe the C200 Controller Racks and Redundancy


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April 17, 2023

Introduction

• In this lesson, you will learn how the C200 controller is networked to the server and remote I/O racks in non-redundant and redundant configurations

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NET OK NET


– Describe the C200 control processor, communication and redundancy modules

– Explain the C200 network connections and addressing



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Topics

• C200 Hardware

• C200 Network Connections and Addressing



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Control Processor (CP)

• 100MHz Power PC 603E processor with 8 MB RAM

• 4 MB Flash ROM for storing program

• Lithium battery (or optional rechargeable battery extension module)

• Can support up to 8 I/O chassis and 64 IOMs

• Controller can be redundant or non-redundant

• Double-wide module -- occupies 2 slots on CP rack

2

OK



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ControlNet Interface (CNI)

• Provides the interface to the supervisory network (supervisory CNI)

• Peer-to-peer communication

• I/O communication (downlink CNI)

• One CNI can support up to 24 IOMs

• 4 downlink CNIs can be connected to one controllerNET

0 3

• Each CNI must have a unique MAC ID on the same network



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Fault Tolerant Ethernet Bridge (FTEB)

FTEB

FTE

ControlNet

CNI

Last two digits of the Ethernet address

are set here



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April 17, 2023

Redundancy Module (RM)

• Placed in controller chassis to support redundant controllers

– RM must be in the same position in both racks

– Both RMs are connected by an optical cable

– Switchover between redundant controllers is bumpless

Note: If controller is redundant, then all IOMs must be remote

Redundancy Cable (Fiber Optic)



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April 17, 2023

Question 1: C200 Control Processor

Incorrect. The false statement is "It provides an interface to the supervisory network." The interface to the supervisory network is provided by either the CNI

card or the Fault Tolerant Ethernet Bridge (FTEB).

















Good job! The false statement is "It provides an interface to the supervisory network." The interface to the supervisory network is provided by either the CNI

card or the Fault Tolerant Ethernet Bridge (FTEB)


Good job! The false statement is "It provides an interface to the supervisory network." The interface to the supervisory network is provided by either the CNI

card or the Fault Tolerant Ethernet Bridge (FTEB)




You did not answer this question completelyYou did not answer this question completelyYou must answer the question before continuingYou must answer the question before continuing

Submit Clear

Which of these statements, about the control processor (CP), is false?

2

OK

A) It can support up to 8 I/O chassis and 64 IOMs

B) It is a double-wide module that occupies 2 rack slots

C) It can be redundant

D) It provides an interface to the supervisory network



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Topics

• C200 Hardware

• C200 Network Connections and Addressing



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Non-redundant Controller

TC-FXX102 -- 10-slot rack

TC-PRS021 -- C200 Control Processor TC-CCR013 --

ControlNet Interface (CNI), Redundant Media

TC-FPCXX2 -- 120/240 VAC Power Supply

TC-PCIC01 -- ControlNet Communication Interface Module for PC (redundant media) (in server)

I/O modules and terminal blocks

ControlNet Cable (TC- KCCxxx ) -- Supervisory

Terminators -- TC-TCXBNC

Taps -- 9904-TPS, R, YS, and YR (4 kinds)

Server (stations not

shown)

(Optional) TC-CCR013 -- CNI to connect to other I/O racks

ControllerChassis

AdditionalRemote I/O

TC-CCR013 -- CNI, Redundant Media

I/O modules and terminal blocks

LAN Connection

Ethernet, TCPIP,

etc.

C o n t r o l N e t



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Redundant Controller

TC-FXX072 7 SLOT RACK

Redundant Chassis

Identical ConfigurationModule for module

TC-CCR013 -- CNI,Redundant Media

TC-FPCXX2 -- 120/240 VAC Power Supply

ControlNet Cable (TC - KCCxxx ) -- Supervisory Terminators -- TC- TCXBNC

TC-CCR013 -- CNI to connect to I/O racks

TC-PRR021 -- Redundancy Module

to Server

NO IOMs PERMITTED IN CONTROLLER CHASSIS FOR REDUNDANT

CONFIGURATION!!

NO IOMs PERMITTED IN CONTROLLER CHASSIS FOR REDUNDANT

CONFIGURATION!! (IOLIM and FIM are exceptions)

ControlNet Cable -- I/O Comm

to IO Chassis

GN-KRRxx1

-- Redundancy

Cable (Fiber Optic)

TC- PRS021 -- C200Control Processor

TC-FXX072 – 7-slot rack



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Non-redundant Address Settings

CN

I

CN

I

CN

I

Server

PCIC

Supervi

sory

CNet

I/O C

Net

23

03

0101

03

CN

I

CN

I

02

CN

I

05

CN

I

04

C2

00

C2

00



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April 17, 2023

Address Settings – Redundant C200

01

CN

I

Server

PCIC CN

I

CN

IC

NI

CN

I

CN

I

RM

RMServerB

PCIC

ASuper

viso

ry C

Net

I/O C

Net

23

24

03

01

0101

03

CN

ICN

I

CN

IC

NI

05

05

07

C2

00

C2

00

C2

00

04



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April 17, 2023

FTEB

ServerA

FT

EB

CN

IC

NI

FT

EB

CN

IC

NI

RM

RM

ServerB

I/O C

Net01

01

03

04

CN

IFT

EB

CN

IC

NI

05

05

07

C2

00

C2

00

C2

00

Switch

Switch

01

02

03



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April 17, 2023

Question 2: MAC Addresses

Incorrect. The MAC address of the CNI card connected to the server should be entered as the supervisory

MAC address.



MAC address.



MAC address.



MAC address.


Correct! The MAC address of the CNI card connected to the server should be entered as the supervisory

MAC address.


Correct! The MAC address of the CNI card connected to the server should be entered as the supervisory

MAC address.



MAC address.



MAC address.






Submit Clear

While configuring a ControlNet-connected Control Processor (CP), which MAC address is entered as the supervisory MAC address?

03

CN

I

C2

00

ServerB

PCIC

24

A) MAC address of the PCIC card

B) Device index of the FTEB card

C) MAC address of the CNI card connected to the server

D) MAC address of the CNI card connected to the I/O card



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April 17, 2023

Summary

• When you connect the C200 controller to the server and to remote I/O racks in non-redundant and redundant configurations, remember:

– The double-wide control processor (CP) supports up to 8 I/O chassis and 64 IOMs

– ControlNet Interface (CNI) modules provide interfaces to the I/O ControlNet and the Supervisory ControlNet

– Redundant controllers require all IOMs be configured remotely

– All devices on the same network must have unique MAC addresses

– Redundant supervisory CNI cards must be addressed with the same odd number

– Redundant FTEBs must be addressed differently with the primary having an odd number and the secondary having the next highest even number



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April 17, 2023

Conclusion

Describe the C200 Controller Racks and Redundancy





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27April 17, 2023

Describe the C200 I/O Modules

C200 Controller Architecture Describe the C200 I/O Modules

EXP20R300 - EPKS CEE C200/C300/ACE C200 Controller Architecture Describe the C200 I/O Modules


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April 17, 2023

Introduction

• In this lesson you will learn about the standard C200 input/output (I/O) modules and their applications


– List the standard I/O types that are compatible with the Experion system

– Identify the application for each type of I/O module

Rail I/O Series A


PM I/O



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Chassis – Series A Input/Output Modules

• Compact size – may reside in either the controller rack or remoteI/O rack

– Diagnostic and non-diagnostic modules available

– IOM configurable through Control Builder

– Removable wiring hood

– Can be removed and replaced under power

– All modules have a form factor of 5” X 5”

– Redundancy not supported



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April 17, 2023

- + +

- 1 2

3 2 7 8

IOM types:

Terminal Base Gateway

DIN Rail

AI- Analog Input AO- Analog Output DI- Digital Input DO- Digital Output

Series A Rail I/O

• Modular connections – slide rail

• 8 terminal bases can be connected to a single gateway

• Gateway provides link to the ControlNet

• Analog I/O, digital I/O, thermocouple and RTD



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April 17, 2023

Server

Rail I/O Modules - Series H

Controller

Supervisory ControlNet

Gateway

I/O ControlNet

FiberOpticCable

I/O ControlNet

C O M M O D P W R

1 2 3 4

+V -V +V -V

C o n tr o lN e t R e p e at er A d a p te r

T C -P B F O 0 1

Ex C o n tr o lN e t F ib e r M o du l e

T C -P M F O 0 1

Ex

C h an 1

R e cv R e cvX m it X m it

C h an 2

C o n tr o lN e t F ib e r M o du l eT C -P M F O 0 1

Ex

C h an 1


C h an 2

1 2 3 4

+V -V +V -V

C O M M O D P W R

C o n tr o lN e t R e p e at er A d a p te r T C -P B F O 0 1

EC o n tr o lN e t F ib e r M o du l eT C -P M F O 0 1

E x

C h an 1


C h an 2


E x

C h an 1

R e cvR e cv

X m itX m it

C h an 2

A B

-+ +

-1 2

1 2 4

V+V- V+V-

T C -P G C N 1 1

E x

Non-HazardousArea

HazardousArea

Repeater/AdapterC O M M O D P W R

1 2 3 4

+V -V +V -V

C o n tr o lN e t R e p e at er A d a p te r

T C -P B F O 0 1

Ex C o n tr o lN e t F ib e r M o du l e

T C -P M F O 0 1

Ex

C h an 1


C h an 2


Ex

C h an 1


C h an 2

1 2 3 4

+V -V +V -V

C O M M O D P W R

C o n tr o lN e t R e p e at er A d a p te r T C -P B F O 0 1

EC o n tr o lN e t F ib e r M o du l e

T C -P M F O 0 1E x

C h an 1


C h an 2


E x

C h an 1

R e cvR e cv

X m itX m it

C h an 2

Repeater/Adapter Fiber Modules Fiber Modules

CNIModule

Series H Rail I/O

• Galvanically isolated• Intrinsically safe



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PM I/O

Process Manager I/O (PM I/O)

• PM I/O Link Interface Module in C200 controller chassis

• Redundancy of PM IOLIM as part of C200 redundancy

• PM I/O can be redundant

• PM I/O includes AI, AO, DI, DO, RTD, T/C, DI SOE

• FTA for I/O

• Remote I/O using fiber optic



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April 17, 2023

Serial Interface Module

Honeywell

NET OK NET

Serial Interface Processor

ADAPTER

SERIAL INTERFACE

FTAMODBUS(16 Array Channels)

ModbusCompatibleSubsystem

Allen-BradleyCompatibleSubsystem

SERIAL INTERFACE

FTAA/B

(16 Array Channels)

SIM FTAPower Adapter



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April 17, 2023

Question 1: I/O Application

Incorrect. Series H I/O modules are specifically designed for unsafe environments.








Correct! Series H I/O modules are specifically designed for unsafe environments.


Correct! Series H I/O modules are specifically designed for unsafe environments.






Submit Clear

Which I/O module can be used in a hazardous environment?

Honeywell

NET OK NET


Gateway

A B

-+ +

-1 2

1 2 4

V+V- V+V-

TC-PGCN11

E x

A) Chassis I/O

B) Serial Interface

C) Series H I/O



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April 17, 2023

Question 2: I/O Redundancy

No. PM I/O modules are the only standard I/O modules that are available in a redundant

configuration.



configuration.


Yes! PM I/O modules are the only standard I/O modules that are available in a redundant

configuration.


Yes! PM I/O modules are the only standard I/O modules that are available in a redundant

configuration.



configuration.



configuration.






Submit Clear

Which I/O module will support redundancy?

Honeywell

NET OK NET


Gateway

A B

-+ +

-1 2

1 2 4

V+V- V+V-

TC-PGCN11

E x

PM I/O

A) Chassis I/O

B) PM I/O

C) Series H I/O



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April 17, 2023

Summary

• The standard I/O types compatible with the Experion system are:

– Chassis Series A I/O modules that can be installed in the same chassis as the C200 or a remote I/O chassis

– Series A Rail I/O modules, which include analog I/O, digital I/O, thermocouple, and RTD

• Rail I/O gateway provides a link to the ControlNet

– Series H Rail I/O modules, which are intrinsically safe for use in hazardous environments

– PM I/O modules which include AI, AO, DI, DO, RTD, T/C, and DI SOE

– Serial Interface modules which interface to Allen-Bradley and Modbus subsystems



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Conclusion

Describe the C200 I/O Modules





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Documents

02 20R300 1 C200 Controller Architecture