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با هذیشیت آقای دغیي ۱۳۷۳ؽشکت هتالسژی پدس خشاعاى دسعال صابل ػباعی تاعیظ گشدیذ اص آى صهاى تا کى فؼالیتای گغتشد ای دس لیذ هذصالت هختلف هتالژیکی داؽت اعت ک ان اهس اجام صهی ت
.ؽذ طی چذ عال گزؽت دس اداه خاذ آهذ
:اذاف ؽشکت ب ؽشح ریل هی باؽذ
افضایؼ عطخ کیفیت هذیشیت–
تعؼ هابغ اغای–
افضایؼ کیفیت کویت تع تلیذ–
اجام پشژ ای تذقیقاتی–
(1373) طراحی وساخت اتمایسینگ گازی عمودی آزمایشگاهی
(137۴)طراحی و ساخت خط اتمایسینگ گازی افقی جهت تولید پودرهای مس وقلع وسرب وروی
(1377) طراحی وساخت یک خط تولید صنعتی اتمایسینگ گازی عمودی جهت تولید پودر آلومینیوم
(137۹) طراحی و ساخت خط اتمایسینگ افقی جهت تولید ساچمه شات تالست
( 13۸۲)طراحی یک خط اتمایسینگ آتی جهت تولید پودر فلسات آهنی و غیر آهنی
(13۸۵)طراحی و راه اندازی خط تولید قطعه ته روش متالورشی پودر
راه اندازی خط تولید پودر الومینیوم فلیک ته روش نصة وdry ball milling
نصة و راه اندازی خط تولید پودر الومینیوم کروی ته روشvaccum gas atomization
تي دس ۳۰۰ظشفیت تلیذ پدسهظ آلیاژای آى ب سػ اتوایضیگ گاصی ب هیضاىعال تي دس ۳۰۰ظشفیت تلیذ پدسهظ آلیاژای آى ب سػ اتوایضیگ ابی ب هیضاى
عال ظشفیت تلیذ پدس آلهییم ب سػair atomization تي دس ۱۰۰۰ب هیضاى
عال ب سػ کشی ظشفیت تلیذ پدس آلهییمvacuum gas atomization ب
تي دس عال ۱۰۰۰هیضاى ظشفیت تلیذ پدس آلهییم فلیک ب سػdry ball milling تي 5۰۰ب هیضاى
دس عال تي دس عال 5۰۰ظشفیت تلیذ پدسای عشب سی قلغ جوؼا ب هیضاى تي دس عال ۴۰۰ظشفیت تلیذ عاچو ؽات بالعت فالدی ب هیضاى ظشفیت تلیذ پدسای فلضات آی غیش آی ب سػ اتوایضیگ آبی گاصی ب
تي دس عال 5۰۰هیضاى
TECHNICAL DATA SHEET Flake Aluminum Powder
(Al-F-1)
Test criteria result unit
Purity 99.5 %
Active Aluminum 97 %
Apparent Density 0.15 g/cm3
Particle Size Distribution
D10
D50
D90
4.88
11.44
19.58
µm
Gas reactivity test 60 ml in 2.59 min
70 ml in 3.35 min
80 ml in 4.35 min
90 ml in 6.30min
100 ml in 13 min
Lubricant 2-3 %
Application :
In aerated concreat products, In pesticides, In
corrosion resistant paint , In chemical catalysts, In
decorative paint ,In chemical industry.
Production method: Dry milling
Test criteria result unit
Purity 99.5 %
Active Aluminum 97 %
Apparent Density 0.27 g/cm3
Particle Size Distribution
D10
D50
D90
6.99
15.39
29.22
µm
Gas reactivity test 60 ml in 7.22 min
70 ml in 10.58 min
80 ml in 18.15 min
Lubricant 2-3 %
TECHNICAL DATA SHEETFlake Aluminum Powder
(Al-F-2)
Application :
In aerated concreat products, In pesticides, In
corrosion resistant paint , In chemical catalysts, In
decorative paint ,In chemical industry.
Production method: Dry milling
Application :
In aerated concreat products, In pesticides, In
corrosion resistant paint , In chemical catalysts, In
decorative paint ,In chemical industry.
Production method: Dry milling
TECHNICAL DATA SHEET Flake Aluminum Powder
(Al-F- 3)
Test criteria result unit
Purity 99.5 %
Active Aluminum 97 %
Apparent Density 0.36 g/cm3
Particle Size Distribution
D10
D50
D90
12.67
29.58
56.99
µm
Gas reactivity test 60ml in 9.47 min
70 mlin14.07min
80 ml in 21 min
Lubricant 2-3 %
Application :
In aerated concreat products, In pesticides, In
corrosion resistant paint , In chemical catalysts, In
decorative paint ,In chemical industry.
Production method: Dry milling
Test criteria result unit
Purity 99.5 %
Active Aluminum 97 %
Apparent Density 0.48 g/cm3
Particle Size Distribution
D10
D50
D90
3.04
38.69
44.12
µm
Gas reactivity test 60 ml in10.12 min
70 ml in14.34 min
80 ml in 20.07 min
Lubricant 2-3 %
TECHNICAL DATA SHEET Flake Aluminum Powder
(Al-F-4)
TECHNICAL DATA SHEET
Aluminum Paste
(Al-P-2)
Test criteria result unit
Purity of metal 99.5 %
Pigment content 60-70 %
Solvent content 30-40 %
Particle Size Distribution
D10*
D50*
D90*
6.99
15.39
29.22
µm
Inseption criteria marked * are based upon powder analysis
Application :
In aerated concreat products., In Printing inks solvent based
In Master batch, In Water based industrial paints, In Solvent base
industrial paints, In Screen print, In Water base printing inks
TECHNICAL DATA SHEET
Iron Powder
Test criteria result unit
Purity 99 %
Apparent Density 2.9-3.2 g/cm3
Particle Size
Distribution
Fe +45 µm
Fe +45-63 µm
Fe -63 µm
Fe +63-150 µm
Fe +150 µm
20-40
15-25
50-60
25-35
Max3
%
Application :
In the manufacture of coated welding electrodes
brake pad , Clutch plate ,Powder Metallurgy
Production method: gas Atomizing
Code Purity
Min(%) Particle Size
Distribution(µm)(%)
Apparent
Density
(g/cm3)
+75 +63-75 -63
Fe –Mn -150 80-85 % Fe
10-15% Mn
1% another
Max 2 10-30 70-90 3.3-3.5
Fe – Si -150 80-85 % Fe
10-15% Si
1% another
Max 2 10-30 70-90 3.3-3.5
Application :
In the manufacture of coated welding electrodes
Production method: gas Atomizing
TECHNICAL DATA SHEET
Iron alloys Powder
Code Purity
Min(%)
Active
Aluminum
(%)
Particle Size Distribution(µm)(%) Apparent
Density
(g/cm3)
-45 +45-63 +63-100 +100-150 +150-350
Al-45 99.5 99 99.8 0.2 - - - 1-1.1
Al-63 99.5 99 50-70 25-45 2 - - 1-1.1
Al-150 99.5 99 15-30 20-40 30-50 15-20 - 0.95-1.1
Al-350+63 99.5 99 - Max3 10-30 10-30 20-40 0.9-1
Al-
400+100
99.5 99 - - Max 3 10-30 20-50 0.9-1
Application :
Military applications, Solid fuel, Paint, Metallurgy and Chemical Industry, Thermite powder, The use of
explosives, Wear Applications(Brake,Page clutch), Termite welding ,Welding combustion , aluminum paste
Production method: Air Atomizing
TECHNICAL DATA SHEET
Air Atomized Aluminum Powder
Code Purity
Min(%)
Fluidity
Hall
s/50 gr
Particle Size Distribution(µm)(%) Apparen
t Density
(g/cm3)
-45(-325) +45(+325) +63(+230) +100(+150) +160(+100) +315(+50)
ZN -45 99.5 N.A 98 2 - - - - N.A
ZN -63 99.5 N.A 75-85 15-25 1 - - - 2.8-3.5
ZN -150+45 99.5 26-37 5.-75 10-20 10-15 5-10 1 - 2.4-2.8
ZN -500+63 99.5 25-35 1 20-30 25-35 20-30 20-30 - 2.7-3.4
Application :
BRN - 45 : Pyrotechnics (explosives and fireworks applications), As a reductant in chemical applications ,
Powder , Metallurg , Metallurgy (Galvanyzyng)
BRN - 63 : Pyrotechnics (explosives and fireworks applications), As a reductant in chemical applications , Powder
Metallurgy, Abrasion applications (Brake) , Extraction of zinc
BRN -150+45 : Extraction of zinc, Powder Metallurgy, chemical applications , Abrasion applications (Brake)
BRN -500+45 : brake pad , Chemical applications
Production method: gas and water Atomizing
TECHNICAL DATA SHEET
Zinc Powder
Code Bronze
alloys
Fluidity
Hall
s/50 gr
Particle Size Distribution(µm)(%) Apparent
Density
(g/cm3)
-45(-325) +45(+325) +63(+230) +100(+150) +150(+100) +300(+50)
BRN -63 90/10 - 58-93 7-37 2max - - - 3.5-4.2
BRN -150 90/10 22-30 20-30 20-30 20-40 10-20 2max - 3.2-3.8
BRN -250 90/10 22-30 15-20 15-25 20-30 20-30 10-20 - 3-3.7
BRN - 300 90/10 30-38 15-20 10-20 15-25 20-30 20-30 2max 2.8-3.5
Application :
BRN -63 : As fillers in plastics - powder metallurgy - chemical industry
BRN -150 : Manufacturing self-lubricating bushings - producing Brass parts - Brass welding
BRN -250 : Manufacturing self-lubricating bushings - producing Brass parts - Bronze Crown production - Thermal
BRN -300 : powder metallurgy - Brass welding - brake pad
Production method: gas and water Atomizing
TECHNICAL DATA SHEET
Bronze alloys Powder
Code Brass
alloys
Fluidity
Hall
s/50 gr
Particle Size Distribution(µm)(%) Apparent
Density
(g/cm3)
-45(-325) +45(+325) +63(+230) +100(+150) +160(+100) +250(+60)
BRA -160 70/30 28-36 20-50 20-40 20-30 10-20 <1 - 3-3.6
BRA -250 70/30 28-36 20-40 15-30 10-20 10-20 10-20 <1 3-3.6
Code Brass
alloys
Fluidity
Hall
s/50 gr
Particle Size Distribution(µm) Apparent
Density
(g/cm3)
-63(-230) +63(+230) +160(+100) +500(+35) +1000(+18) +1500(+14)
BRA -1000 70/30 N.A <10 <20 20-50 20-40 <1 3-5
BRA -1500 70/30 N.A <5 <15 20-50 10-40 10-40 <1 3-5
Application :
BRN - 160 : Powder metallurgy for the production of brass parts, In the production segment and cutting diamonds
BRN - 250 : Powder metallurgy for the production of brass parts
BRN -1000 : Abrasive applications ( brake pad , Clutch plate)
BRN -1500 : Abrasive applications ( brake pad , Clutch plate)
TECHNICAL DATA SHEET
Brass Powder
TECHNICAL DATA SHEET
Tin Powder
Code Purity
Min(%)
Particle Size Distribution(µm) (%) Apparent
Density
(g/cm3)
-45 +45-63 +63-100 -100+150 +150-500
Sn -45 99.5 97 3 - - - 4 ± 0.2
Sn -63 99.5 50-80 20-50 3 - - 4 ± 0.2
Sn -100 99.5 20-60 20-40 20-40 3 - 4 ± 0.2
Sn -150 99.5 20-50 15-30 15-30 15-30 3 4 ± 0.2
Sn +63-500 99.5 - 3 15-20 20-30 30-40 4 ± 0.2
Application :
BRN - 45 : Military applications (for smoke) , Production of components with low expansion
BRN - 63 : Bronze with average production expansion, Abrasion applications (Brake) , chemical industry
BRN -100 : Bronze pieces with a relatively large production expansion, Abrasion applications (Brake) ,
chemical industry
BRN -150 : Bronze pieces with a relatively large production expansion, Abrasion applications (Brake) ,
chemical industry
BRN +63-500: chemical industry, Metallurgy (for soldering and adding to the melt)
Production method: gas Atomizing
Code Purity
Min(%)
Particle Size Distribution(µm)(%) Apparent
Density
(g/cm3)
-45 +45-63 +63-150 +150-300 +300-500 +500-1000
Cu -63 99.5 50-80 20-50 3 - - - 5 ± 0.2
Cu -150 99.5 20-40 40-60 20-30 3 - - 5 ± 0.2
Cu -300 99.5 15-30 20-25 25-30 20-30 2 - 5 ± 0.2
Cu -500 99.5 10-20 15-20 15-25 15-25 15-25 2 5 ± 0.2
Cu +150-1000 99.5 - - 2-5 30-40 30-40 30-40 5 ± 0.2
Application :
Cu -63: Coated thermal spray technique , Plastics
Cu -150: Military applications , Powder Metallurgy
Cu -300: Coated thermal spray technique , Production cut diamonds , Heat exchangers
Cu -500: Heat exchangers , Control x-ray penetration
Cu +150-1000: Welding combustion, Brake and clutch Szfhh similar applications
Production method: gas Atomizin
g
TECHNICAL DATA SHEET
Copper Powder
Code Purity
Min(%)
Particle Size Distribution(µm)(%) Apparent
Density
(g/cm3)
-45 +45-63 +63-150 +150-500 +500
Pb -63 99.9 50-80 20-50 3 - - 4.5-6
Pb -150 99.9 30-40 20-30 20-40 3 - 4.5-6
Pb-150+500 99.9 - - 3 94-96 2 4.5-6
Application :
Pb -63: Powder Metallurgy, brake pad , chemical industry , Military industry
Pb -150: Military applications , Powder Metallurgy, brake pad , Nuclear Power Industry
Pb -150+500: As a protective shield X-rays, Nuclear Power Industry, chemical industry ,
Military industry
Production method: gas Atomizing
TECHNICAL DATA SHEET
Lead Powder