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Edition 2004

  Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

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Page 1:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Edition 2004

Page 2:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

2

AB-cocks in operation

Page 3:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

3

Advantage and functionprinciple of AB-cocks03

Packing sleeveThe strong heart05

Maintenance andinstallation06

Materials for AB-cocksand packing sleeves07

Pressure- andtemperature limits08 – 09

Applicable in manycases10

Summary of AB-cocks11

Proved bythe million

Every KLINGER-AB cockcontains a KLINGERpacking sleeve

Simple maintenance

Reliable in allapplications

How to find the mosteconomical AB-cock

Our best reference areour users

Large variety

Safety through experiencein seal and valveconstruction

Straight-way cocks fe-male, male and withweld ends12 – 15

Drain cocks, male16

Indicator cocks, male,acc. to Maihak andBurmeister17 – 20

Pressure gauge cocks,female, male and withtest flange21 – 26

Table of chemical resis-tance27 – 29

For each application aproper AB-cock

All types are available inforged steel and / orstainless steel; pressuregauges also in brass

Packing sleeves ofPTFE, KFG, KOR-AF orKAF cover all of the re-quired temperatureranges

Safe for all the medialisted

Straight-way cocksDrain cocksIndicator cocksPressure-gauge cocks

Page 4:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

4 Cross section of AB-cock type ABM 12

KLINGER AB-cocks are simple, ex-tremely robust shut-off valves whichhave been developed to meet the spe-cial requirements of Instrumentationservices. Due to their absolute reliabil-ity and economy they are employed bythe million.

Operating principleA cylindrical cock plug, which has

a stop rigidly attached by a circlip, andan elastic packing sleeve ensure fastopening and shutting of the cock via90° rotation. Pressure gauges of thetype MAB do not have a stop but typeMABAL is equipped with a stop.

The cock is operated with a handlewhich can be removed (protectionagainst unauthorized operation). Allcocks are shut by a clockwise rotationexcept types ABIE and MABAL whichare shut via counter-clockwise rotation.

Advantages of AB cocks• 90° operation permits immediate

opening and shutting• Generously dimensioned sealing

surface guarantees leak-tight sealacross the ports and to the atmo-sphere – hence no false instru-ment readings.

• May be used for throttling pur-poses and therefore inblow-down lines.

• Simple design (only one movingpart) ensures uninterrupted oper-ation.

• The packing sleeve, the only partsubjected to wear, can be re-placed within minutes with thecock staying in the line.

• KLINGER AB-cocks are providedwith a plug of stainless steel(1.4401)

• No jamming through corrosion• Special designs for application

with pressure gauges, indicatorsand liquid level gauges are avail-able.

Elastic packing sleeve of KAF orKOR-AF: Under pressure the lamellasare pressed against the wall of the bodyand thereby achieve an excellent seal.

KLINGER is world wide the onlyproducer who has accumulatedexperience over decades in man-ufacturing both seals and valves.

Page 5:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

5

KLINGERThe KLINGER-name has become a

synonym for valves and seals in Eu-rope. The enterprise produces valvessince more than hundred years. In 1886the founder of the company, RichardKLINGER, discovered the reflex glasswhich became the first reliable liquidlevel gauge. Other world-wide knownproducts followed such as “Klingerit”(the first It-sealing material) and thepiston valve.

KLINGER is an international groupwhich originates from Austria. The par-ent factory was built in 1892 inGumpoldskirchen, near Vienna, and isnow only one out of many all over theworld. Further companies were estab-lished in Germany, England, Australia,South Africa, South-, Central and NorthAmerica and manufacturing licenceswere assigned in several countries. Allthese companies together cover the

worldwide demand for Klinger productstoday.

The KLINGER research centre inSwitzerland is responsible for continu-ously developing our products in orderto meet the demands of all branches ofindustry

Because of new regulations in1990, asbestos-free sealing materialhas been developed and is since usedin KLINGER valves.

PTFESuitable for chemicals and aggres-

sive media in the food industry

KAFSuitable for high temperatures up

to 400.°C

KOR-AFThe material used at most for tem-

peratures up to 250.°C

Page 6:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

6

• Packing sleeves of KAF andKOR-AF – fabricated from graphiteor SIL-laminate – are treated withPTFE which ensures smooth opera-tion of the cock throughout the lifetime of the packing sleeve.

• Resistant to nearly every mediummet in the different branches of in-dustry such as steam, hot water, oils,solutions, many alkalis, acids andnumerous chemicals.

• Suitable for especially aggressivemedia are packing sleeves of thequality KFG (= PTFE reinforced withglass fibre) and PTFE.

Simple maintenanceIf after years an AB- or MAB-cock

starts to leak all that needs to be doneis for the nut to be fastened so that thepacking sleeve is tightly enclosing theplug. Therefore the cock must be inOPEN position. Economical because re-placeable without problems.

Disassembly / installationNote: Each KLINGER-cock comes

with a detailed mounting instruction.Loosen the cap screw (17), remove

locking disc (10), unscrew tighteningnut (9), loosen the lever screw (15), re-move washer (16) and lever (11) fromthe cock plug (7). Remove safety ring(19) and the stop (14) from the cockplug (7). Knock the cock plug (7) to-

gether with the split ring (8) and thepacking sleeve (6) out of the body (1).Remove the split ring (8) and push theplug (7) through the packing sleeve (6).Now replace the packing sleeve and to-gether with plug and split ring push itback into the body whereby you have toalign the tongue of the packing sleevewith the groove inside the body. Putstop, safety ring and lever back into

place and fix with the lever screw. Bringcock to open position, tighten screwwith indicated torque (15 Nm +15Nm)and secure with locking disc.

Page 7:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

7

Materials for AB-cocksMaterial

codeBody Cock plug Tightening nut Split ring

IV Hot pressed brassMs 58.p (2.0401)

Hot pressed brassMs 58.p, (2.0401)

Stainless steel1.4401

2.04011.44011.4016

Stainless steel1.4401

VII, VIII Forged steelC 22,8 (1.0460)

Stainless steel1.4401

Stainless steel1.4401

X, Xc Stainless steel1.4571

Equivalent material codesMaterial code

acc. to KLINGERMaterial class DIN-code ANSI-code BS-code ASTM-code

C22,8 VIII Forged steel C22,8 M1020 1503.–.161 Gr.B A181 Gr. II

Ms58.p IV Hot pressed brass Ms58.p – B36-Nr. 8 –

9SMn28K Machining steel 9SMn28K 1213 2030Mo7 –

St 37.2 Steel 1.0037 – – –

1.4571 Xc Stainless steel X8CrMoTi 17 316 Ti 320 S 31 –

1.4401 stainless cr.-steel X5CrNiMo 1810 316 316-S 16 A182-F316

* AISI- BS- and ASTM-codes are the nearest to DIN

Cock size Nominal width Internal External Length Numberof holes

Weight Suitable for cock type Materialmm Zoll Ø Ø ca. kg

d D 1 D 2 LAB 10 ABB 10 on request PTFE, KFGAB 12 6 1/4 12 18 23 2 0,006 ABL 12, ABM 12, ABZ 12, MABI 12,

ABI 12, ABIE 12, ABS 12KAF, KOR-AF,

PTFE, KFGAB 12 3,25 1/8 12 18 23 4 0,007 MABA 12, MABC 12, MABU 12 PTFE, KFG,

KOR-AFAB 18 8 5/1 6 18 26 32 2 0,019 KAF, KOR-AF

PTFE, KFG

Materials and measurements of packing sleeves

Four-hole packing sleeve Two-hole packing sleeve

Page 8:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

8

Pressure- temperature limits toISO 7005/3 and EN 1092-3Type: Klinger AB-cock MAB 12Material: 2.0401

CuZn39Pb3Klinger Wkz. IV

Pressure rate: PN 40

Point Temperature °C Pressure(bar)

A 120 40

B 150 38.5

C 180 34

D 200 30

E 220 25.5

F 240 21.5

G 250 19.5

Pressure- temperature limits toISO 7005/1Type: Klinger AB-cock AB12,

MAB12, AB18Material: 1.0460

C22.8Klinger m..c. VIII

Pressure rate: PN 160

Point Temperature °C Pressure(bar)

A 50 160

B 100 148.3

C 150 144.7

D 200 140.2

E 250 133.5

F 300 123.9

G 350 118.2

H 375 116.6

I 400 110.4

Low temperature limits(acc. to AD-code of practice W10 orKLN 845/2)

Stresscondition

Temp. PN160

I -20.°C 160 bar

II -60.°C 120 bar

III -80.°C 40 bar

Page 9:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

9

Pressure- temperature limitsaccording to ISO 7005/1Type: Klinger AB-cock AB12,

MAB12, AB18Material: 1.4571

X 10 CrNiMo Ti 1810Klinger m..c. Xc

Pressure rate: PN 160

Point Temperature °C Pressure(bar)

A 38 160

B 50 154

C 100 135

D 150 123.2

E 200 114.1

F 250 106.8

G 300 101.2

H 350 97.3

I 375 95

K 400 93.1

Pressure- temperature limitsAs seen on the pt-diagram it de-

pends a great deal on the sealing mate-rial for which area of application anAB-cock is suitable. By placing a pointrepresenting your operation conditionon the respective diagram field you willfind the most suitable sealing materialaccording to your needs. If the opera-tion pressure drops within the nomi-nal-pressure range the application fieldwithin the temperature range increases.

Choosing your AB-cock based onthis diagram will optimize the efficiencyof your valve.

Page 10:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

10

Page 11:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

11

Summary of types

Type Connection Matrial Pressure Page

ABM 12 Female VIII, Xc PN 160 12

ABZ 12 Male VIII, Xc PN 160 13

ABMZ 12 Female/Male VIII, Xc PN 160 14

ABI 12/A – ABI 12/D Male (Maihak) VII PN 160 15

ABIE 12/A – ABIE 12/D Male (Maihak) VII PN 160 16

ABIE 12/D Male (Burmeister) VII PN 160 17

MABI 12 Female/Male VIII, Xc PN 160 18

MABA 12 – MABC 12 Female/test flange VIII, Xc PN 160 19

MABU 12 Female/Male VIII, Xc PN 160 20

MABAL 12 Female VIII PN 160 21

Safe with every medium (table) 22.ff

Page 12:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification12

CharacteristicsCylindrical plug, elastic packing

sleeve, 90°-rotation with stop, to closewith clockwise rotation, removable han-dle, simple maintenance.

Application limits acc. to pt-dia-gram

Suggested order specificationStraight-way cock as cylinder

cock, sealed by elastic packing sleevewhich can be retightened. Body of steelor stainless steel, handle of GTS 35,cock plug of stainless steel. Femalewith pipe thread to DIN/ISO 228/1 orNPT-thread to ANSI B2.1.Make: KLINGERType: ABM 12

Ordering example:ABM 12-G 1/2” VIII, PN 160

Overall and connection dimensions in mmCock type Bore Overall dimension Connection dimension Weight

d H H1 L G d1 t ca. kgABM 12.–.G 1/4 6 72 31,5 70 100 G 1/4 10,5 0,36ABM 12.–.G 3/8 6 72 31,5 70 100 G 3/8 11,5 0,38ABM 12.–.G 1/2 6 72 31,5 70 100 G 1/2 15,5 0,38ABM 12.–.1/4 – 18 NPT 6 72 31,5 70 100 1/4 – 18 NPT 10 0,34ABM 12.–.1/2 – 14 NPT 6 72 31,5 70 100 1/2 – 14 NPT 13,5 0,35

Page 13:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

13Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification

Overall and connection dimensions in mmCock type Bore Overall dimension Connection dimension Weight

d H H1 L G d1 d2 t d3 t2 ca. kgABZ 12 – L8 6 72 31,5 70 100 M14.× .1,5 8 7 – – 0,55ABZ 12 – L10 6 72 31,5 70 100 M16.× .1,5 10 8 – – 0,55ABZ 12 – L12 6 72 31,5 70 100 M18.× .1,5 12 8 – – 0,55ABZ 12 – S 8 6 72 31,5 70 100 M16.× .1,5 8 9 – – 0,55ABZ 12 – S 10 6 72 31,5 70 100 M18.× .1,5 10 9 – – 0,55ABZ 12 – S 12 6 72 31,5 70 100 M20.× .1,5 12 9 – – 0,55ABZ 12.–.1/2 – 14 NPT/S 12 2) 6 72 31,5 80 100 M20.× .1,5 12 9 1/2 .–.14 NPT 13,5 0,65ABZ 12.–.1/4 –18 NPT/S 12 2) 6 72 31,5 80 100 M20.× .1,5 12 9 1/4 -18 NPT 10 0,652) Not shown in illustrationVersion: L = light (leicht), S = heavy (schwer)

CharacteristicsCylindrical cock plug, elastic

packing sleeve, 90°-rotation with stop,to close with clockwise rotation. Re-movable handle. Simple maintenance.

Application limits acc. to pt-dia-gram (see page 8.–.9)

Suggested order specificationStraight-way cock as cylinder

cock, sealed by elastic packing sleevewhich can be retightened. Body of steelor stainless steel, handle of GTS 35,cock plug of stainless steel. Male withpipe thread acc. to DIN/ISO 228/1 orErmeto cutting ring connection to DIN2353Make: KLINGERType: ABZ 12

Ordering example:ABZ 12-S 10 VIII, PN 160

Page 14:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification14

CharacteristicsCylindrical cock plug, elastic

packing sleeve, 90°-rotation with stop,to close with clockwise rotation. Re-movable handle. Simple maintenance.Application limits acc. to pT-diagram(see page 8.–.9)

Suggested order specificationStraight-way cock as cylinder

cock, sealed by elastic packing sleevewhich can be retightened. Body of steelor stainless steel, handle of St 37.2,cock plug of stainless special steel. Fe-male and male with pipe thread acc. toDIN/ISO 228/1 or or NPT-thread toANSI B2.1Make: KLINGERType: ABMZ 12

Ordering example:ABMZ 12 1/4 – 18 NPT/G 1/2 VIII,PN 160

Cock type Bore Overall dimension Connection dimension Weight

d H H1 L G d2 t1 d1 t ca. kg

ABMZ 12 1/4 – 18 NPT/G 1/4 6 72 31,5 70 100 1/4 – 18 NPT 10 G 1/4 A 10,5 0,65

ABMZ 12 G 1/2 –.14 NPT/G 1/2 6 72 31,5 70 100 G 1/2 14 1/2 – 14 NPT 13,5 0,65

Cock type Bore Overall dimension Connection dimension Weight

d H H1 L G d2 t1 d1 t ca. kg

ABMZ 12 1/4 – 18 NPT/G 1/4 6 72 31,5 70 100 1/4 – 18 NPT 10 G 1/4 A 10,5 0,65

ABMZ 12 G 1/2 –.14 NPT/G 1/2 6 72 31,5 70 100 G 1/2 14 1/2 – 14 NPT 13,5 0,65

Overall and connection dimensions in mm

Page 15:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

15Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification

Suggested order specificationIndicator cock as cylinder cock,

sealed with elastic packing sleevewhich can be retightened. 90°-rotationwith stop, to close with clockwise rota-tion. Body of steel or stainless steel,handle of GTS 35, cock plug of stain-less steel. Male with pipe thread toDIN/ISO 228/1 connection forMaihak-Indicator.

Application limits acc. to pt-dia-gram (see page 8.–.9)

AttentionWithout indicator the cap nut and

gasket should seal the cock to the at-mosphere; the cock plug should be inopen-position in order to avoid depos-its on the plug. It prevents the packingsleeve and plug cock from overstresscaused by shock pressures. Before re-moving the cap nut the cock has to beshut. It is of advantage to place an in-termediary between cylinder and cock.Make: KLINGERType: ABI 12/A, ABI 12/D – Maihak

Ordering example:ABI 12/A VII, PN 160

Cock type Bore Overall dimension Threaded stem Counter nut Indikator connection Weightd H H1 L A G d1 t1 d2 d3 t3 d4 t4 d5 t5 d6 ca. kg

ABI 12/A 6 72 31,5 92 54 100 3/4 17,5 32 – – W27.× .1/1 0 14 20 17 17,9 0,60ABI 12/D 6 72 31,5 92 54 100 3/4 17,5 – G5/8 A 14 W27.× .1/1 0 14 20 17 17,9 0,60

Cock type Bore Overall dimension Threaded stem Counter nut Indikator connection Weightd H H1 L A G d1 t1 d2 d3 t3 d4 t4 d5 t5 d6 ca. kg

ABI 12/A 6 72 31,5 92 54 100 3/4 17,5 32 – – W27.× .1/1 0 14 20 17 17,9 0,60ABI 12/D 6 72 31,5 92 54 100 3/4 17,5 – G5/8 A 14 W27.× .1/1 0 14 20 17 17,9 0,60

Overall and connection dimensions in mm

Page 16:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification16

Characteristics:Cylinder cock, elastic packing

sleeve, 90°-rotation with stop, to closewith a counter-clockwise rotation. Re-movable handle, simple maintenance.

Application limits acc. to pt-dia-gram (see page 8.–.9)

Suggested order specificationIndicator cock as cylinder cock,

sealed with elastic packing sleevewhich can be retightened. Body of steelor stainless steel, handle of St 37.2,cock plug of stainless steel. Malescrewed ends with pipe thread toDIN/ISO 228/1 connection for Maihak.

Attentionsee type ABI 12/A and 12/D

Make: KLINGERType: ABIE 12/A, ABIE 12/D – Maihak

Ordering example:ABIE 12/A VII,PN 160

Cock type Bore Overall dimension Threaded stem Counter nut Indikator connection Weightd H H1 L A B G d1 t1 d2 d3 t3 d4 t4 d5 t5 d6 ca. kg

ABIE12/A 6 72 31,5 121,5 58 36 100 3/4 17,5 32 – – W27.× .1/1 0 17 20 17 17,9 0,65ABIE 12/D 6 72 31,5 121,5 58 36 100 3/4 17,5 – G5/8 A 14 W27.× .1/1 0 17 20 17 17,9 0,65

Overall and connection dimensions in mm

Page 17:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

17Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification

CharacteristicsCylinder cock, elastic packing

sleeve, 90°-rotation with stop, to closewith a counter-clockwise rotation. Re-movable handle, simple maintenance.

Application limits acc. to pt-dia-gram (see page 8.–.9)

Suggested order specificationIndicator cock as cylinder cock,

sealed with elastic packing sleevewhich can be retightened. Body of steel

or stainless steel, handle of GTS 35,cock plug of stainless steel. Male withpipe thread to DIN/ISO 228/1 connec-tion for Burmeister.

AttentionWithout indicator the cap nut and

gasket should seal the cock to the at-mosphere; the cock plug should be inopen-position in order to avoid depos-its on the plug and prevent packingsleeve and plug cock from overstress

caused by shock pressures. Before re-moving the cap nut the cock has to beclosed. It is of advantage to place an in-termediary between cylinder and cock.Make: KLINGERType: ABIE 12/D – Burmeister

Ordering example:ABIE 12/D VII, PN 160

Cock type Bore Overall dimension Threaded stem Counter nut Indikator connection Weightd H H1 L A B G d1 t1 d2 d3 t3 d4 t4 d5 t5 d6 ca. kg

ABIE 12/D 6 72 31,5 121,5 58 36 100 3/4 17,5 – G5/8 A 14 W27.× .1/1 0 17 20 17 17,9 0,65

Cock type Bore Overall dimension Threaded stem Counter nut Indikator connection Weightd H H1 L A B G d1 t1 d2 d3 t3 d4 t4 d5 t5 d6 ca. kg

ABIE 12/D 6 72 31,5 121,5 58 36 100 3/4 17,5 – G5/8 A 14 W27.× .1/1 0 17 20 17 17,9 0,65

Overall and connection dimensions in mm

Page 18:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification18

CharacteristicsCylinder cock, elastic packing

sleeve, 90°-rotation with stop, to closewith a clockwise rotation. Removablehandle, simple maintenance.

Application limits acc. to pt-dia-gram (see page 8.–.9)

Suggested order specification

Two-way pressure gauge shut-offcock as cylinder cock, sealed with elas-tic packing sleeve which can be re-tightened. Body of steel or stainlesssteel, handle of GTS 35, cock plug ofstainless steel. Female and male withpipe thread to DIN/ISO 228/1.

Make: KLINGERType: MABI 12

Ordering example:MABI 12 VIII, PN 160

Cock type Bore Overall dimension Connection dimension Weightd H H1 L B G d2 t2 d1 t1 d3 l ca. kg

MABI 12 4 72 31,5 111 49 100 G1/2 A 20 G1/2 19 6 5 0,50

Cock type Bore Overall dimension Connection dimension Weightd H H1 L B G d2 t2 d1 t1 d3 l ca. kg

MABI 12 4 72 31,5 111 49 100 G1/2 A 20 G1/2 19 6 5 0,50

Overall and connection dimensions in mm

Page 19:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

19Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification

Suggested order specificationThree-way pressure gauge shut-off

cock as cylinder cock, female withplugs (Type MABA) or female with testflange (Type MABC), sealed with elasticpacking sleeve which can beretightened. Body of brass, steel orstainless steel, handl of GTS 35, cockplug of stainless steel. Female with pipethread to DIN/ISO 228/1.Make: KLINGERType: MABA 12, MABC 12

Application limits acc. to pt-dia-gram (see page 8.–.9)

Ordering example:MABC 12 Xc PN 160

Cock type Bore Overall dimension Connection dimension Control connection Weightd H H1 A B G d1 t1 d2 t2 d3 C D b C ca. kg

MABA 12 5 68 31 88 30 100 G1/2 19 G1/2 14 G1/2 28 – – – 0,80MABC 12 5 68 31 88 30 100 G1/2 19 G1/2 14 – – 40 6 45 0,80

Cock type Bore Overall dimension Connection dimension Control connection Weightd H H1 A B G d1 t1 d2 t2 d3 C D b C ca. kg

MABA 12 5 68 31 88 30 100 G1/2 19 G1/2 14 G1/2 28 – – – 0,80MABC 12 5 68 31 88 30 100 G1/2 19 G1/2 14 – – 40 6 45 0,80

Overall and connection dimensions in mm

Page 20:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Minimum order: 32 pieces. As a result of technical progress construction and design are subject to modification20

CharacteristicsCylinder cock, elastic packing

sleeve, 90°-rotation without stop, toclose with a clockwise rotation. Remov-able handle, simple maintenance.

Application limits acc. to pt-dia-gram (see page 8.–.9)

Suggested order specificationThree-way pressure gauge shut-off

cock as cylinder cock, female and malewith plug, sealed with elastic packingsleeve which can be retightened. Bodyof brass, steel or stainless steel, handleof GTS 35, cock plug of stainless steel.

Female and male with pipe thread toDIN/ISO 228/1.Make: KLINGERType: MABU 12

Ordering example:MABU 12 Xc, PN 160

Cock type Bore Overall dimension Connection dimension Kontrollanschluß Weightd H H1 A B G d1 t1 d2 t2 d3 C ca. kg

MABU 12 5 68 31 98 40 100 G1/2 19 G1/2 18 G1/2 28 0,70

Cock type Bore Overall dimension Connection dimension Kontrollanschluß Weightd H H1 A B G d1 t1 d2 t2 d3 C ca. kg

MABU 12 5 68 31 98 40 100 G1/2 19 G1/2 18 G1/2 28 0,70

Overall and connection dimensions in mm

Page 21:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

21

Suggested order specificationThree-way pressure gauge cock,

designed as a shut-off and controlvalve, in particular for differential-pres-sure measuring at three measuringpoints, 90°-rotation with stop. With fe-male screwed ends for pressure gaugeR 1/2, for pipe connection R 1/2 andErmeto ES 10. Can be retightened .Body of 1.0460. Cock plug of Niro-spe-cial steel. Sealed with elastic packingsleeve. Simple maintenance.

Application limits acc. to pt-dia-gram (see page 8.–.9)Make: KLINGERType: MABAL 12-VII

Ordering example:MABAL 12 VIII, PN 160

Page 22:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

22

The recommendations given hereare intended to help in selecting suit-able materials and cock types. No guar-antee can be given since the perfor-mance and service life of the productsdepend on a series of factors on whichthe manufacturer has no influence.

If special regulations apply thesemust be observed. Please contact us incases of doubt. Where solid media are

listed in the table, these are to be un-derstood as aqueous solutions or sus-pensions.

Abbreviations:Kp = boiling pointconc. = concentratedsatd. = saturated• = recommended– = not recommended

Foot note:*) With heat-transfer media please in-quire in our Gumpoldskirchen factoryregarding choice of packing sleeves.Please state the type of medium and thetemperature range.

Fluid Concentrationand

temperature

Packingsleeve

Materialcode

% °C

KAF

KOR-

AF

KFG

PTFE

Aceton 20 • • allAcetylen • • VIII, XcAir, dry • • allAlumAlum

1010

20100

••

••

XcXc

Aluminium acetateAluminium ethylateAluminium chlorateAluminium fluorideAluminium oxyde

•••–•

•••••

XcallXcaIIeall

Ammonia 10 20 • • VIII, XcAmmonia,Ammonium hydroxyde 10 100 • • VIII, XcAmmonium carbonate Kp. • • XcAmmonium chlorideAmmonium chlorideAmmonium chlorideAmmonium chloride

5101050

2020

10020

••••

••••

allallXcXc

Ammonium nitrateAmmonium sulphate

Kp.Kp.

••

••

XcXc

Ammoniumdiphosphate(=Diammoniumphosphate) • • VIII, XcAmylacetate • • allAniline – • allArsenic acid – • XcAsphalt • • XcBeer • • XcBenzene • • allBenzine • • allBleaching liquor (chloride oflime)

• • Xc

Borax ges. • • Xc

Fluid Concentrationand

temperature

Packingsleeve

Materialcode

% °C

KAF

KOR-

AF

KFG

PTFE

Boric acidBoric acidBoric acid

44

100

20100100

•••

•••

XcXcXc

Butane • • allButtermilk 20 – • XcButyl acetate • • allButyl alcohol • • allCalcium bisulphiteCalcium bisulphite

20200

••

••

XcXc

Calcium chlorideCalcium chloride

ges.ges.

20100

••

••

XcXc

Calcium hydroxide • • allCalcium hypochlorite • • XcCalcium sulphate • • allCarbon dioxyde, dryCarbon dioxyde, dry

150400

••

•–

allVIII, Xc

Carbon disulfide 20 • • VIII, XcCarbon tetrachloride • • allChlor sulphonic acid 20 • – allChloroform Kp. • • allChromic acidChromic acidChromic acid

101050

20Kp.20

–––

–––

VIII, XcXc

VIII, XcCitric acidCitric acid

20Kp.

••

••

XcXc

Clophen T 64 • • allCopper acetateCopper acetate

20Kp.

••

••

XcXc

Copper sulphateCopper sulphate

20Kp.

••

••

XcXc

Diazotation bathDiazotation bath

2080

••

••

XcXc

Diesel oil 80 • • all

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23

Fluid Concentrationand

temperature

Packingsleeve

Materialcode

% °C

KAF

KOR-

AF

KFG

PTFE

Diphyl *) – all *)Dowtherm A *) – all *)Dye liquor, alkaline or neutralDye liquor, alkaline or neutral

20Kp.

••

••

XcXc

Dye liquor, organic acidDye liquor, organic acid

20Kp.

••

••

XcXc

Dye liquor, weakly sulphuric acidDye liquor, weakly sulphuric acidDye liquor, weakly sulphuric acid

Kp.20

Kp.

•••

•••

XcXcXc

Ethane • • allEthanol • • allEthyl acetate Kp. • • allEthyl ether • • allEthylen chloride 20 • • allEthylene • • allFatty acids from C6 – • allFormaldehydeFormaldehyde

4040

20Kp.

••

••

XcXc

Formic acidFormic acidFormic acidFormic acid

1010

100100

20100

20100

••••

••••

XcXcXcXc

Freon 12, Frigen 12 • • allGlacial acetic acid 20 – • XcGlacial acetic acidGlacial acetic acidGlacial acetic acidGlacial acetic acidGlacial acetic acidGlacial acetic acid

101050508080

20Kp.20

Kp.20

Kp.

••••••

••••••

XcXcXcXcXcXc

GlyzerinGlyzerin

20100

••

••

XcXc

Grape vinegar 20 • • XcHeat transfer oils *) *) – all *)Hydrochloric acid, dryHydrochloric acid, dry

20100

••

••

allall

Hydrogen peroxideHydrogen peroxide

2050

••

••

XcXc

Hydrogen sulphide, gas, dryHydrogen sulphide, gas, wet

2020

••

••

XcXc

Hydroxylamine sulphateHydroxylamine sulphate

1010

20Kp.

––

••

XcXc

Illuminating gas • • allKreosoteKreosote

20Kp.

••

••

XcXc

Lead acetate (lead sugar) 100 Kp. • • Xc

Fluid Concentrationand

temperature

Packingsleeve

Materialcode

% °C

KAF

KOR-

AF

KFG

PTFE

Lead arsenate • • XcLinseed oilLinseed oil

20Kp.

••

••

XcXc

M.E.K (Butanone) Kp. • • allMagnesium sulphateMagnesium sulphate

20Kp.

••

••

allall

Manganous chlorideManganous chloride

20Kp.

••

••

XcXc

MercuryMercury (II) chlorideMercury (II) nitrate

202020

•••

•••

VIII, XcXcXc

Methyl alcoholMethyl alcohol

20Kp.

••

••

allall

Methylene chlorideMethylene chloride

20Kp.

••

••

XcXc

Milk • • XcMilk of limeMilk of lime

20Kp.

••

•–

allall

Natrium acetate • • allNatural gas • • allNitric acidNitric acidNitric acidNitric acidNitric acidNitric acid

10104040

konz.konz.

20Kp.20

Kp.20

Kp.

••––––

••••••

XcXcXcXcXcXc

Nitric acidNitric acidNitric acid

0,20,2

1

205020

•••

•••

XcXcXc

Nitrogen • • allOils (lubricating oils, mineral)Oils (vegetable)

2020

••

••

allall

Oleic acid • • allOxalic acid • • XcOxygen 20 • • allParaffin oil 20 • • allPhenol • • XcPhosphoric acidPhosphoric acidPhosphoric acidPhosphoric acidPhosphoric acidPhosphoric acid

101050508080

20Kp.20

Kp.20

Kp.

••••••

••••••

XcXcXcXcXcXc

Potassium acetate Kp. • • allPotassium bitartratePotassium bitartrate ges.

20Kp.

••

••

XcXc

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Fluid Concentrationand

temperature

Packingsleeve

Materialcode

% °C

KAF

KOR-

AF

KFG

PTFE

Potassium carbonate (potash)Potassium carbonate (potash)

50 20Kp.

••

••

allall

Potassium chlorate Kp. • • XcPotassium chromium sulphate(chromic alum)Potassium chromium sulphate(chromic alum)

20

Kp.

Xc

Xc

Potassium cyanide 20 • • XcPotassium dichromatePotassium dichromate

25 20Kp.

••

••

allXc

Potassium hydrochlorite up to20.g akt. Cl2/ 40 • • XcPotassium hydroxidePotassium hydroxidePotassium hydroxidePotassium hydroxide

25255050

20Kp.20

Kp.

••••

••••

allXcallXc

Potassium iodidePotassium iodide

20Kp.

••

••

VIII, XcXc

Potassium nitratePotassium nitrate ges.

20Kp.

••

••

allXc

Potassium permanganatePotassium permanganaet

20Kp.

••

••

allXc

Propane 20 • • allSalicylic acid 20 • • XcSea waterSea water

20Kp.

••

••

XcXc

Silicone oil • – allSoap • • allSoda (Sodium carbonate) Kp. • • allSodium carbonateSodium carbonate

20Kp.

••

••

allall

Sodium hydroxideSodium hydroxideSodium hydroxideSodium hydroxide

20203535

20Kp.20

Kp.

••••

••••

allXcallXc

Sodium sulphate • • allSole 20 • • XcSpinbath 80 • • XcStarch solution • • XcSteam • – allStearic acid • – XcSugarSugar

2080

––

••

allall

Fluid Concentrationand

temperature

Packingsleeve

Materialcode

% °C

KAF

KOR-

AF

KFG

PTFE

Sulfphuric acidSulfphuric acidSulfphuric acidSulfphuric acid

11090

konz.

20202020

••••

••••

XcXcall,

exceptfor IV

allSulphite lye (fresh cooking li-quor, spent liquor)Sulphite lye (fresh cooking li-quor, spent liquor)

20

80

Xc

Xc

Sulphur dioxide • • XcSulphurous acid ges. 20 • • XcTannic AcidTannic AcidTannic Acid

101050

20Kp.20

•••

•••

XcXcXc

Tar (neutral) 180 • • VII, XcTartaric acid 20 • • XcToluol 20 • • allTrichlorethylene • • allTurpentine oil 20 • • allUrea 20 • • allWater (fresh-a.drinking water) • • allWater glass • • allWater glass (K- and Na-silicate) • • allXylene 20 • • all

Page 25:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

25

Page 26:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

26

Page 27:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

27

KLINGER ball valves Ballostar KHA

KLINGER Monoball

KLINGER liquid level gauges

KLINGER ball valves Ballostar KHI

KLINGER piston valves KVN

KLINGER Borosilicat sight glasses

Page 28:   Edition 2004 - bagges.no...8 Pressure- temperature limits to ISO 7005/3 and EN 1092-3 Type: Klinger AB-cock MAB 12 Material: 2.0401 CuZn39Pb3 Klinger Wkz. IV Pressure rate: PN 40

Product range Ballostar®KHA3-piece ball valve made of

grey cast iron, steel and stainlesscast steel

Ballostar®KHI2-piece ball valve made of

grey cast iron, steel and stainlesscast steel

KLINGER Monoball®One-piece ball valve made of

steel and stainless cast steel

KLINGER Ball-o-topBrass ball valves

Piston valvesmade of grey cast iron, spheroi-

dal cast iron, steel and stainless caststeel

KLINGERMATIC®Actuator for piston valves and

ball valves

Liquid level gaugesfor steam boiler and process ap-

plication, reflex and transparent

Reflex and transparent glasses

Circular sight-glasses

AB cocksPacking-sleeve cocks and pres-

sure-gauge cocks in brass, steel andstainless steel

KLINGER Fluid Control GmbHA-2352 Gumpoldskirchen, AustriaPostfach 19, Am Kanal 8.–.10Tel. +.43 (0)2252-600-0Fax +.43 (0)2252-63 336e-mail: [email protected]