Contents...Braces 10 x 1,0 mm Coupling System CCS4 Type E20D E20V Allowable Normal Force in Main Chord N 6,90 6,90 kN Allowable Normal Force in Diagonals N 1,36 1,36 kN …

INTRODUCTION 14

E20 TRUSS SERIES 17

SHOPLITE 20

ASTRALITE 21

MAXILITE 22

SHOPLIVE 24

ASTRALIVE 25

MAXILIVE 26

CIRCLES 27

CORNERS 30

ACCESSORIES 36

LITECONSOLE 43

Contents

That’s why, over the years, we’ve supported so many. Huge ideas, of

course, from the world’s top musical artists, performers and sports

teams. But also ideas from thousands of others - riggers, engineers,

architects, even rocket scientists. At Litestructures, physically and

literally, we support anyone with the imagination, determination and

desire to create a memorable event.

Ideas are everything

16

DECORATIVE AND ARCHITECTURAL TRUSS

16

The Litestructures range of decorative and architectural truss

has been relentlessly developed for over two decades to fulfill a

broad range of requirements for exhibition builders, entertain-

ment venues, retail outlets, architectural installations and many

other diverse needs. Using a combination of automated

processes and traditional craftsmanship, all Litestructures

products are constructed from high strength 6082T6 aluminium

and are TUV and ISO quality approved. In combination with the

corners and accessories, Litestructures systems provide com-

plete and flexible solutions to any design challenge.

17

Top View

Top View

Side View

Side View

E20V

E20D

optimum strength and high-tech appearance make this truss an appropriate decorative element with numerous applications. E20 Series is available in triangular and square profiles.

Designed as a lightweight, light-duty truss system with a mainly decora-tive function, the E20 Series is a small and aesthetically pleasing truss that can be used for structural purposes as well. Compact construction,

222

197

222

190

165 197

222

222

222

222190

190

Photo: Le Creuset GmbH, Germany. Project: Messe Leipzig.

E20D / E20V TRUSS

18

E20 Series - Standard available Lengths and Codes

Metres Feet Code*

0.25/1.00 m in 5 mm steps 0.82’/3.28’, in 0.2’ steps

0,25 0.38 E20•-L025

0,50 1.64 E20•-L050

0,58 1.90 E20•-L058

0,75 2.46 E20•-L075

1,00 3.28 E20•-L100

1,50 4.57 E20•-L150

2,00 6.56 E20•-L200

2,50 8.20 E20•-L250

3,00 9.84 E20•-L300

3,50 11.48 E20•-L350

4,00 13.12 E20•-L400

*on • indicate L for Ladder, D for Triangular or

V for Square truss. Example: E20V-L200

Technical Specifications - E20 Series

Types Triangular (D), Square (V)

Alloy EN AW 6060 T5

Main Tubes (Chords) 32 x 1,5 mm

Braces 10 x 1,0 mm

Coupling System CCS4

Type E20D E20V

Allowable Normal Force in Main Chord N 6,90 6,90 kN

Allowable Normal Force in Diagonals N 1,36 1,36 kN

Surface area Complete Truss A 4,31 5,75 cm2

Moment of Inertia Y-axis ly 224,7 446,7 cm4

Moment of Inertia Z-axis lz 223,4 446,7 cm4

Allowable bending moment Y-axis My 1,14 2,62 kNm

Allowable bending moment Z-axis Mz 1,31 2,62 kNm

Allowable shear force Z-axis Qz/Vz 1,67 1,92 kN

Allowable shear force Y-axis Qy/Vy 0,96 1,92 kN

Self-weight kg 1,6 2,1 kg/m

Mark approval certificate No. 344/02.

Test report No. 343/02. TUV certification only valid

for loading table above.

• Loading figures only valid for static loads and spans with two supporting points• Spans must be supported at each end• If dynamic loads or wind loads are involved, or more supporting points are applied, contact a

structural engineer or the Prolyte Group• Loading figures are based on German DIN standards; to comply with BS 7905-2 / ANSI E1.2-2006

/ CWA 15902-2, the loading data must be multiplied by 0.85• The self-weight of the trusses has already been taken into account• For spans longer than indicated and with a different loading set-up use the KYLo program• For structures contact the Prolyte Group• Loading tables triangle truss only valid for apex-up or apex-down

E20D - Allowable Loading

MAXIMUM ALLOWABLE POINT LOADS

Uniformly DistributedLoad

Centre Point Load Single Load Third PointsLoad per Point

Single Load Fourth PointsLoad per Point

Single Load Fifth PointsLoad per Point

SPAN UDL DEFLECTION CPL DEFLECTION TPL QPL FPL SPAN

m ft kg/m lbs/ft mm inch kgs lbs mm inch kgs lbs kgs lbs kgs lbs total weight

1 3.3 339,8 228.7 1 0.04 339,8 750.0 1 0.04 169,9 375.0 113,0 249.4 85,0 187.5 1,6

2 6.6 169,1 113.8 3 0.12 225,4 497.4 2 0.09 169,0 373.1 112,2 247.6 84,6 186.6 3,2

3 9.8 99,3 66.8 7 0.28 148,9 328.7 5 0.20 111,7 246.5 74,5 164.3 61,8 136.4 4,8

4 13.1 55,1 37.1 12 0.47 110,3 243.4 10 0.39 82,7 182.6 55,1 121.7 45,8 101.0 6,4

5 16.4 34,7 23.4 19 0.75 86,8 191.5 15 0.59 65,1 143.7 43,4 95.8 36,0 79.5 8,0

6 19.7 23,6 15.9 27 1.06 70,9 156.4 22 0.87 53,1 117.3 35,4 78.2 29,4 64.9 9,6

7 23.0 19,9 11.4 37 1.46 59,3 130.8 29 1.14 44,4 98.1 29,6 65.4 24,6 54.3 11,2

8 26.2 12,6 8.5 48 1.89 50,3 111.1 39 1.54 37,8 83.3 25,2 55.6 20,9 46.1 12,8

9 29.5 9,6 6.5 61 2.40 43,2 95.4 49 1.93 32,4 71.6 21,6 47.7 17,9 39.6 14,4

10 32.8 7,5 5.0 75 2.95 37,4 82.5 60 2.36 28,0 61.9 18,7 41.3 15,5 34.3 16,0

11 36.1 5,9 4.0 91 3.58 32,5 71.7 73 2.87 24,4 53.7 16,2 35.8 13,5 29.7 17,6

12 39.4 4,7 3.2 108 4.25 28,2 62.3 87 3.43 21,2 46.7 14,1 31.2 11,7 25.9 19,2

1 inch = 25,4 mm | 1 m = 3.28 ft | 1 lbs = 0,453 kg

E20D / E20V TRUSS

19

E20V - Allowable Loading

MAXIMUM ALLOWABLE POINT LOADS

Uniformly DistributedLoad

Centre Point Load Single Load Third PointsLoad per Point

Single Load Fourth PointsLoad per Point

Single Load Fifth PointsLoad per Point

SPAN UDL DEFLECTION CPL DEFLECTION TPL QPL FPL SPAN

m ft kg/m lbs/ft mm inch kgs lbs mm inch kgs lbs kgs lbs kgs lbs total weight

1 3.3 381,8 256.9 1 0.04 381,8 842.6 1 0.04 190,9 421.3 126,9 280.1 95,4 210.6 2,1

2 6.6 189,8 127.7 3 0.12 379,7 837.9 3 0.12 189,8 419.0 125,9 277.8 94,9 209.5 4,2

3 9.8 125,9 84.7 8 0.32 346,4 764.5 6 0.24 188,8 416.6 124,8 275.4 94,4 208.3 6,3

4 13.1 93,9 63.2 14 0.55 258,0 569.3 11 0.43 187,7 414.3 123,8 273.1 93,9 207.2 8,4

5 16.4 74,7 50.2 22 0.87 204,5 451.3 17 0.67 153,4 338.5 102,2 225.6 84,9 187.3 10,5

6 19.7 56,2 37.8 31 1.22 168,5 371.8 25 0.98 126,4 278.9 84,2 185.9 69,9 154.3 12,6

7 23.0 40,7 27.4 43 1.69 142,5 314.4 34 1.34 106,8 235.8 71,2 157.2 59,1 130.5 14,7

8 26.2 30,7 20.6 56 2.20 122,7 270.8 45 1.77 92,0 203.1 61,3 135.4 50,9 112.4 16,8

9 29.5 23,8 16.0 71 2.79 107,1 236.3 57 2.24 80,3 177.2 53,5 118.1 44,4 98.1 18,9

10 32.8 18,9 12.7 87 3.43 94,4 208.3 70 2.76 70,8 156.2 47,2 104.1 39,2 86.4 21,0

11 36.1 15,2 10.2 106 4.17 83,8 184.9 85 3.35 62,8 138.7 41,9 92.5 34,8 76.7 23,1

12 39.4 12,5 8.4 126 4.96 74,8 165.1 101 3.98 56,1 123.8 37,4 82.5 31,0 68.5 25,2

1 inch = 25,4 mm | 1 m = 3.28 ft | 1 lbs = 0,453 kg

• Loading figures only valid for static loads and spans with two supporting points• Spans must be supported at each end• If dynamic loads or wind loads are involved, or more supporting points are applied, contact a

structural engineer or the Prolyte Group• Loading figures are based on German DIN standards; to comply with BS 7905-2 / ANSI E1.2-2006

/ CWA 15902-2, the loading data must be multiplied by 0.85• The self-weight of the trusses has already been taken into account• For spans longer than indicated and with a different loading set-up use the KYLo program• For structures contact the Prolyte Group

Mark approval certificate No. 244/02.

Test report No. 243/02.TUV certification only valid

for loading table above.

20

SHOPLITE

SHOPLITE4

SHOPLITE3

SHOPLITE2

177

147

177

200

170

147

177

177

147

147

accommodate considerable loads with ease. In any application where looks and performance remain paramount, but space is restricted, ShopLite is the obvious choice.

ShopLite was the first compact trussing system aimed specifically at the retail and exhibition markets. Its exemplary aesthetic appeal, characterised by slender sections and compact dimensions, belie its ability to

Lenghts Available

200 mm 400 mm 600 mm 800 mm 1000 mm 2000 mm 3000 mm

Product Code

SP2 -- S400 S600 S800 S1000 S2000 S3000

SP3 S200 S400 S600 S800 S1000 S2000 S3000

SP4 -- S400 S600 S800 S1000 S2000 S3000

Construction

Material 6082 T6 Aluminium

Main Chord ø30 mm / 1.6 mm wall

Diagonal Chord ø9.5 mm / 1.6 mm wall

Connection method

ø30 mm

1.6 mm

Optional

21

ASTRALITE

ASTRALITE4

ASTRALITE3

ASTRALITE2

been relentlessly refined and improved over the years, while maintaining seamless construction compatibility with earlier versions of the product. AstraLite remains the preferred choice for any application where compact size and low weight must be combined with workable load capacities.

Back in 1983, the touring entertainment market was stunned by the launch of AstraLite, the world’s first modular aluminium trussing system. Introduced years before widespread acceptance of the trussing format, AstraLite was originally conceived as a structural solution to the requirements of touring acts, television studios and nightclubs. The original AstraLite system has

Lenghts Available

200 mm 400 mm 600 mm 800 mm 1000 mm 2000 mm 3000 mm 4000 mm 5000 mm

Product Code

AO2 S200 S400 S600 S800 S1000 S2000 S3000 S4000 S5000

AO3 S200 S400 S600 S800 S1000 S2000 S3000 S4000 S5000

AO4 S200 S400 S600 S800 S1000 S2000 S3000 S4000 S5000

Construction


Main Chord ø50.8 mm / 1.6 mm wall


Connection method

ø50.8 mm

1.6 mm

227

176

227

254

203

176

227

227

176

176

Optional

22

MAXILITE

MAXILITE4

MAXILITE3

MAXILITE2

simple and robust box section connections, MaxiLite provides an elegantly clean yet durably robust structural solution.

MaxiLite specifically addresses applications where attractive appearance needs to be combined with load conditions that exceed the capabilities of smaller trussing ranges. Using optimised diagonal paths along with the

Lenghts Available

500 mm 1000 mm 2000 mm 3000 mm 4000 mm 5000 mm

Product Code

MX2 S500 S1000 S2000 S3000 S4000 S5000

MX3 S500 S1000 S2000 S3000 S4000 S5000

MX4 S500 S1000 S2000 S3000 S4000 S5000

Construction



Diagonal Chord ø19 mm / 1.6 mm wall

Connection method

ø50.8 mm

1.6 mm

311

260

311

351

300

260

311

311

260

260

Optional

23

LIVELITE

tracks are usually limited in span to less than a couple of

metres; in contrast, spans of up to five times that distance can

be accommodated using LiveLite technology.

LiveLite is available in a range of sizes and specifications,

ensuring that any environment can be maximised rather than

merely accommodated. Every product retains the core

advantages - and embraces the trademark technical

aesthetics - that are a signature of this high-performance

range. All LiveLite systems are available powder coated in any

RAL colour to special order.

Introduced in 1991, LiveLite is a unique fusion of modular

aluminium trussing and track lighting systems. The extra-

ordinary flexibility of this combination opens a world of options

past the point of finalised design. Structures can be recon-

figured, and lights can be relocated, with assured performance

no matter how the space will be used.

LiveLite’s core versatility is allied to the aesthetic and functional

benefits of aluminium truss. This technology has become a

staple build methodology in many industries, largely due the

combination - provided by the lattice design - of very rapid

assembly and incredible strength-to-weight ratios.

This structural advantage is best demonstrated by comparison

to standard track lighting systems. Single unitary aluminium

Photo: River Island, Oxford Street, London.

24

SHOPLIVE4

SHOPLIVE3

SHOPLIVE2

of its delicate slender sections, are complemented by considerable load bearing capacities – a perfect combination for exhibition and compact retail applications.

ShopLive, the most compact system in the LiveLite range, utilises the TubeTrack 1 (TT1) single circuit 16 A rail to minimise the physical size of the system. ShopLive’s diminutive dimensions, and the classic good looks

Lenghts Available

200 mm 400 mm 600 mm 800 mm 1000 mm 2000 mm 3000 mm 4000 mm

Product Code

SP2 -- L400 L600 L800 L1000 L2000 L3000 L4000

SP3 L200 L400 L600 L800 L1000 L2000 L3000 L4000

SP4 -- L400 L600 L800 L1000 L2000 L3000 L4000

Construction


Main Chord ø30 mm / 1.6 mm wall


Lighting Track Specifications

TT1 - 1 circuit 16 A lighting track

Connection method

147

177

177

200

170

147

177

177

147

147

Optional

SHOPLIVE

25

ASTRALIVE

ASTRALIVE4

ASTRALIVE3

ASTRALIVE2

equipped with our universal 3-cirucit track system (TT3) offering 3 x 16 A power transmission neatly incorporated into the bottom chord of the truss.

AstraLite, the world’s first modular aluminium trussing system was further enhanced by the introduction of an integrated lighting track in 1991. As-traLive remains the most popular truss system in the LiveLite range and is

Lenghts Available

400 mm 600 mm 800 mm 1000 mm 2000 mm 3000 mm 4000 mm 5000 mm

Product Code

AO2 L400 L600 L800 L1000 L2000 L3000 L4000 L5000

AO3 L400 L600 L800 L1000 L2000 L3000 L4000 L5000

AO4 L400 L600 L800 L1000 L2000 L3000 L4000 L5000

Construction






Connection method

227

254

203

176

227

176

227

227

176

176

Optional

26

MAXILIVE4

MAXILIVE3

MAXILIVE2

(3 x 16 A), MaxiLive trusses offer total flexibility together with high load capabilities and cost effective installation.

MaxiLive was developed for applications where visual appeal is desired along with load capabilities that exceed those of smaller trussing ranges. Equipped as standard with our universal TT3 3-circuit track system

Lenghts Available

500 mm 1000 mm 2000 mm 3000 mm 4000 mm 5000 mm

Product Code

MX2 L500 L1000 L2000 L3000 L4000 L5000

MX3 L500 L1000 L2000 L3000 L4000 L5000

MX4 L500 L1000 L2000 L3000 L4000 L5000

Construction



Diagonal Chord ø19 mm / 1.6 mm wall



Connection method

311

260

311

351

300

260

311

311

260

260

MAXILIVE

27

To complement the Litestructures truss range, Prolyte Group

supplies a wide range of circular, elliptical and curved truss

affording total flexibility in the creative design of trussing

systems. The manufacturing process employs CNC rolling tech-

niques to ensure that curves are made to the same exacting

accuracy as our straight components, ensuring that a structure

that is both visually appealing and easy to use. When combined

with Litestructures vast array of optional powder coated

finishes, curved structures can be used to make a bold and

unique design statement.

CIRCLES

Photo: Bentley car showroom

27

28

E20D Circular truss - Allowable Loading

3 Suspension Points 4 Suspension Points 6 Suspension Points 8 Suspension Points 10 Suspension Points

Diameter UDL CLP UDL CLP UDL CLP UDL CLP UDL CLP

m ft kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs

4,00 13.1 18 11.85 48 107 33 22.11 72 158 69 46.66 113 249 108 72.69 142 314 146 98.60 162 358

6,00 19.7 8 5.61 35 76 17 11.39 53 118 39 26.46 91 200 65 43.50 121 267 91 60.91 144 318

8,00 26.2 5 3.09 27 59 10 6.82 42 93 26 17.17 76 167 44 29.52 105 232 63 42.51 129 285

10,00 32.8 3 1.82 22 48 7 4.43 35 77 18 12.03 65 143 32 21.51 93 205 47 31.76 117 258

12,00 39.4 -- -- -- 0 4 3.02 30 66 13 8.85 57 125 24 16.42 83 184 37 24.79 107 236

14,00 45.9 -- -- -- 0 3 2.12 26 57 10 6.75 50 111 19 12.94 75 166 30 19.96 98 217

E20V Circular truss - Allowable Loading

3 Suspension Points 4 Suspension Points 6 Suspension Points 8 Suspension Points 10 Suspension Points

Diameter UDL CLP UDL CLP UDL CLP UDL CLP UDL CLP

m ft kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs kg/m lbs/ft kg lbs

4,00 13.1 30 20.43 91 200 51 34.46 123 272 96 64.29 170 376 140 93.93 198 436 183 122.93 214 472

6,00 19.7 16 10.59 68 150 29 19.20 98 216 58 38.73 146 323 87 58.74 178 394 117 78.45 199 439

8,00 26.2 9 6.32 54 120 18 12.24 81 178 39 26.41 128 283 62 41.43 162 359 84 56.40 186 410

10,00 32.8 6 4.07 45 99 12 8.41 69 151 29 19.30 114 251 46 31.24 149 329 64 43.29 174 384

12,00 39.4 4 2.73 38 84 9 6.06 59 131 22 14.75 102 225 37 24.59 137 303 51 34.64 164 362

14,00 45.9 -- -- -- 0 7 4.50 52 116 17 11.64 93 204 30 19.93 127 281 42 28.54 155 341

All loading figures are based on Uniformly Divided Suspension Points and a suspended load in each of the fields. In all other cases, this loading data is NOT valid. If loads are unevenly divided, instability will occur. For more details and loading figures of other diameters, please visit our website.• The absence of diagonal braces at the top and/or bottom side of the truss means a dramatic reduction in the allowable loading; a structural report per

situation is required for these models. • Loading figures are based on German DIN standards; to comply with BS 7905-2 / ANSI E1.2-2006 / CWA 15902-2, the loading data must be multiplied

by 0.85.• Truss apex-up/down. Truss 100% horizontal.

Photo: Chritto, Germany.

E20 CIRCULAR TRUSS

29

Litestructures supplies a wide range of circular, elliptical and curved trussaffording total f NC rolling techniques to ensure thatcurves are made to the same exacting accuracy as our straightcomponents so that a structure is both visually appealing and

easy to use. When combined with Litestructures vast array of optionalpowder-coated finishes, curved structures can be used to make a bold andunique design statement.

2 CHORD CIRCLE - HORIZONTAL ORIENTATION - FLATThis provides the perfect solution where space dictates shallow depth for a ‘feature’ structure. Note that, in any horizontal orientation, 2-tube circles are not specifically intended for structural use. Please consult Litestruc-tures if you have a specific structural requirement for this configuration.

3 CHORD CIRCLE - APEX INThis type of circle is regularly used for projection screens, primarily because the cross sectional symmetry allows the screen to be mounted centrally. Additionally, these circles have a flat outside perimeter, which can be particularly useful for mounting graphic boards or cladding.

3 CHORD CIRCLE - APEX OUTThis type of circle is regularly used for projection screens, primarily because the cross sectional symmetry allows the screen to be mounted centrally. Additionally, these circles have a flat outside perimeter, which can be particularly useful for mounting graphic boards or cladding.

CIRCLES AND CURVES

4 CHORD CIRCLEFour chord circles offer the highest possible load ratings in circular form. Having a square cross section, they are particularly stiff in both planes, and can be used in a variety of structural applications. The symmetrical shape also makes the rigging of the circle, and suspension of any loads from it, a very straightforward task.

3 CHORD CIRCLE - APEX DOWNThis is the standard orientation for a 3-tube circle, allowing it to be rigged easily in a horizontal orientation, providing a single bottom chord for the mounting of lighting or sound equipment. For this reason, 3-tube apex down circles are particularly popular in nightclub and leisure installations.

2 CHORD CIRCLE - VERTICAL ORIENTATION - UPRIGHTUtilising the 2-tube format in a vertical orientation adds significant struc-tural strength to the arrangement. As such, 2-tube vertical circles are often used as a cost-effective feature for lightweight support in entertainment, retail or architectural applications.

PROLYTE S52F / S52S / SF52SV TRUSS

30

Photo: Magnet Kitchen Showroom.

Standard cornersThe standard corner range provides 2-to-6-way corners at

several angles, from 45 to 135 degrees.

In addition, Litestructures manufactures a series of specially

designed corners, such as the pyramid corner or swivel corners.

For more information on these or on special, custom-made

corners, please contact the Prolyte Group’s Customer Services.

Corners All Litestructures standard truss Series’ are complemented by

a broad range of standard and box corners. Combining corners

with straight or curved trusses makes it possible to construct an

endless variety of configurations in terms of structure or grid.

LITESTRUCTURES CORNERS

30

31

E20 SERIES

Ladder Corners

measurements in mm A B C D E F G H J K L M N P

E20L 800 722 743 400 368 381 387 768 264 415 178 272 308 578

Triangular Corners

measurements in mm A B C D E F G H K L

E20D 800 264 415 400 178 272 308 203 578 603

Square Corners

measurements in mm A B C D E F G H

E20V 800 264 415 400 178 272 308 578

For a complete overview of all the possible corner configurations we refer to the Prolyte Structures corner section on page 95 / 108.

E20 SERIES CORNERS

32

2 Chord Corners

measurements in mm A B C D

Shoplite2 800 600 400 623

AstraLite2 800 600 400 575

MaxiLite2 1000 800 500 689

C001F - 45°

C005F - 135°

C020F - 90°

C004U - 120°

C016U - 90°

C002F - 60°

C012F - 90°

C001U - 45°

C005U - 135°

C020U - 90°

C003F - 90°

C017F - 90°

C002U - 60°

C012U - 90°

C014 - 90°

C004F - 120°

C016F - 90°

C003U - 90°

C017U - 90°

A

C

C

C

D

C

D

D

B

C

C

C D

D D

A

C

DC

C

C

B

C

C

DC

C

C

C

DC

This page shows a breakdown of Litestructures standard 2 chord corner ranges, along with their principle dimensions in each available trussing range, to enable you to plan out the overall size of your construction.

ABP (Base plates for 2 Chord Corners, shown for either spigotted or TaperLok connection)

ABP (Base plates for 3 Chord Corners, shown for either spigotted orTaperLok connection)

CORNERS

33

3 Chord Corners

measurements in mm A B C D E F

Shoplite3 400 800 600 623 600 623

AstraLite3 400 800 600 575 550 575

MaxiLite3 500 1000 800 690 650 690


C001 - 45°

C005 - 135°

C011 - 90°

C017 - 90°

C019 - 90°

C023 - 90°

C002 - 60°

C006 - 90°

C012 - 90°

C037 - 90°

C014 - 90°

C024 - 90°

C003 - 90°

C007 - 90°

C013 - 90°

C016 - 90°

C015 - 90°

C022 - 90°

C021 - 90°

C004 - 120°

C010 - 90°

C018 - 90°

C020 - 90°

B

A

A

A

EA

A

E

E

A

E

C

A

A

A A

A A A

F

E

A

A A

E

F

A

A

E

E

F

F

A

A

A

EE

E

A

A

F

A

E

EA

A

A

A

A

A

A

34

4 Chord Corners

measurements in mm A B C D

Shoplite4 800 600 400 623

AstraLite4 800 600 400 575

MaxiLite4 1000 800 500 689

C001 - 45°

C005 - 135°

C016 - 90°

C002 - 60°

C012 - 90°

C024 - 90°

C003 - 90°

C017 - 90°

C022 - 90°

C004 - 120°

C020 - 90°

A

C

DD

D D

D

B

C

C C

DD

CD C

C C

C


ABP (Base plates for 4 Chord Corners, shown for either spigotted or TaperLok connection)

D

CORNERS

35

Technical specifications E20 Box Corners

0-way 2-way 3-way 4-way 5-way 6-way coupler bolt springwasher

kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs

Box - 20V 3,7 8.2 4,2 9.3 4,7 10.4 5,2 11.5 5,7 12.6 6,2 13.7 CCS4 - 451 M8x25 M8

Box - 20V 3,7 8.2 4,2 9.3 4,7 10.4 5,2 11.5 ---- ---- CCS4 - 451 M8x25 M8

1 inch = 25,4 mm | 1 m = 3.28 ft | 1 lbs = 0,453 kg | 1 daN = 10 N ~ 1 kg

BOX-20L

Ladder box corner for E20 truss. Measurements.

BOX-20V

Box corner for E20V truss. Measurements.

BOX-20V

Box-corner attachment, pre-assembled couplers.

BOX-20V

Assembly.

CCS4-451SPRING WASHER M8

BOLT M8X25

128

318

222

222

270

270

32

222

80

BOX CORNERS 20V/L

PROLYTE S52F / S52S / SF52SV TRUSS

36

Photo: Pussycat Dolls

LITESTRUCTURES ACCESSORIES

AccessoriesThe Litestructures accessories are additional products that can

be used in combination with Litestructures truss Series’ or other

complementary products. Here we present a selection that might

be helpful in the assembly or setting up of your

truss constructions.

We hope that these products will help facilitate your work.

These different products have one thing in common: they have

been developed to enable better use to be made of all the

possibilities that your Litestructures truss system offers.

All Litestructures accessories are designed and manufactured

to the highest possible standards and adhere to all appropriate

regulations.

36

37

COUPLERS CCS4

CCS4 - 400 weight = 0,058 kg

Conical coupler

CCS4 - 404 weight = 0,017 kg

Spigot with tread M6 To be used with selflocking nut M6

CCS4 - 404RF (stainless steel)

CCS4 - 402 weight = 0,050 kg

Offset half conical coupler Offset 15 mm, thread M6

CCS4 - 451 weight = 0,065 kg

Female conical coupler With 9 mm hole for bolts M8

BASE 20D weight = 0,740 kg

Baseplate for E20D truss

CCS4 - 403 weight = 0,017 kg

Spigot To be used with CCS6 - 605

safety R-spring

CCS6 - 605 weight = 0,003 kg

Safety R-spring

CCS4 - 450 weight = 0,029 kg

Half conical coupler Ofsett 0 mm, thread M6

CCS4 - S05 through CCS4 - S50 weight = 0,070 - 0,170 kg

Spacers X = 5 mm to 50 mm in steps of 5 mm

BASE 20V weight = 1,170 kg

Baseplate for E20V truss

55

42

15

20 M6

ø27

45

ø9 ø3

45 M6

7ø6

28

ø27

M68

48

11

ø32

ø9ø32

X

270

245

6

21

270

270

6

21

60

ø2

38

ACC60 weight = 0,07 kg

30 mm Half coupler. SWL 250 kg


Half coupler. c/w M6 Eyebolt. SWL 70 kg

SP/ACB2 weight = 1,5 kg

30 mm Corner brace 2 m.

QRP30 weight = 0,02 kg

Quick release pin.


30 mm Swivel coupler. SWL 250 kg

SP3/ACS2 weight = 0,38 kg

Shoplite3 Ceiling support. SWL 150 kg

EC2 weight = 0,01 kg

Plastic end cap - 30 mm.

GC30L weight = 0,22 kg

G clamp long.


30 mm Fixed coupler 90º. SWL 250 kg

SP/ACB1 weight = 1,1 kg

30 mm Corner brace 1 m.

CC30 weight = 0,02 kg

Clip clip - 30 mm tube.

30 MM ACCESSORIES

39


51 mm Half coupler. SWL 500 kg


51 mm Universal swivel hinge SWL 500 kg

coupler.


51 mm Fixed coupler. Parallel. SWL 500 kg

AO3/ACS2 weight = 1,06 kg

Astralite3 ceiling support. SWL 300 kg

AO4/ACS2 weight = 1,15 kg

Astralite4 ceiling support. SWL 300 kg

(Not shown.)


51 mm Fixed coupler light duty. SWL 70 kg

90º.


51 mm Half coupler c/w SWL 500 kg

M12 x 30 nut and bolt.




51 mm Fixed coupler light duty. SWL 70 kg

Parallel.


51 mm Half coupler c/w SWL 340 kg

M12 eyebolt.


51 mm Half coupler Light duty SWL 70 kg

c/w M10 x 30 nut and bolt.



Light duty.


51 mm Fixed coupler. 90º. SWL 500 kg


51 mm Half coupler. Light SWL 70 kg

duty. c/w M10 eyebolt.

51 MM COUPLERS AND CLAMPS


51 mm Tube barrel joiner. SWL 1000 kg

40


AstraLite Clamp-on- length 500 mm

attachment to 51 mm tube

(Spigot included).


AstraLite Clamp-on- length 500 mm

attachment to 30 mm tube

(Spigot included).

51 MM COUPLERS AND CLAMPS

41

EC1 weight = 0,02 kg

Plastic end cap for 51 mm tube.

CC51 weight = 0,01 kg

Clic clip.

AO/ACB1 weight = 1,6 kg

Corner brace 1 m.

FT1 weight = 0,38 kg

Foot 360°. SWL 100 kg

AO/ACB2 weight = 2,2 kg

Corner brace 2 m.

FT2 weight = 0,42 kg

Foot 180°.

FT3 weight = 0,2 kg

Foot-light duty. SWL 25 kg

QRP51 weight = 0,05 kg

Quick release pin.

51 MM ACCESSORIES

GC51 GC51L

G Clamp G Clamp long (not shown)

weight = 0,32 kg SWL 15 kg weight = 0,4 kg

42

Push up live feed coupler (for connecting power input)

Description TT1 Push up live feed coupler

Product Code 2011305

Colour White (also available in Black)

A) Flexible straight coupler

For the electrical connection of two adjoining lighting track elements.

Suitable for retrofitting.

B) Flexible corner coupler

For the electrical connection of two adjoining lighting track elements that are

separated by corner or T-pieces. Suitable for retrofitting.

Push up live feed coupler (for connecting power input)

Description TT3 Push up live feed coupler

Product Code 2025693 (L/H) or 2025767 (R/H)



Description TT1 Push up electrical straight coupler




Description TT3 Push up electrical straight coupler



Universal lamp adapter (max 5 kg)

Description Universal lamp adapter

Product Code 990972

Colour Black


Description TT1 Push up electrical corner coupler

(850 mm)




Description TT3 Push up electrical corner coupler

(1500 mm with cables)


Colour Black

End cap

Description TT3 End cap


Colour White

6 A Shucko adapter

Description Shucko

Product Code 990920

Colour Black

SHOPLIVE ELECTRICAL ACCESSORIES

LIVE CONNECTIONS

ASTALIVE & MAXILIVE ELECTRICAL ACCESSORIES

LIVE ACCESSORIES

43

LiteConsole Single

LITECONSOLE

• Rugged construction• Innovative modular design• High-grade aluminium• Multi-purpose formats

LiteConsole is an extremely versatile podium structure that offers a portable and high-visual-impact solution for any number of applications from corporate A/V presentations, live musician and DJ performances, or recording projects to trade shows and exhibitions where it makes an eye-catching information/reception booth.

LiteConsole modules comprise just six primary pieces of high-grade easy-to-connect aluminium sections. Standard modules are designed to house a 50” Plasma screen, although this open space could also be utilised to feature a back-lit corporate logo, LED panels, starcloth, or any other form of corporate branding.

• Superb visual impact• Lightweight and affordable• Mobile rigs and fixed installs• 50” screen fits in front panel

The innovative modular design allows a single console to double in size with a simple extension pack.

LiteConsole TripleLiteConsole Double

LiteConsole

44

LITECONSOLE

45

Litestructures with the challenge to design and construct the

large and complex structures required, working from an original

design concept by set designer, Bart Clement. Turning the

concept into functioning reality took just eleven weeks, which

was a remarkable achievement, given that the construction

was entirely from non-standard, bespoke components.

So we had to, you might say, get our skates on.

Client: Stage Entertainment Location: Touring

The Prolyte Group has completed many technical firsts in the

world of trussing. A perfect example of our ability to innovate

and deliver lies in our embodiment of “Elements” Holiday On

Ice. This internationally famous ice show, which is owned and

managed by Dutch firm, Stage Entertainment, provided a

perfect opportunity to showcase Prolyte’s dedicated brand.

Project Manager, Hans Willems of W.I. Creation presented

Images Courtesy of Total Production Magazines.

45

PROJECTS & INSTALLATIONS

46

Client: Deparcom Location: Murcia, Spain

Located on the outskirts of Murcia in Spain, Nueva Condomina

is the largest shopping centre in Mediterranean Europe and has

been designed around an underwater theme.

Recognising that a large space needs to make a big statement,

Deparcom approached the Prolyte Group to design, produce

and install several very large structures. Some featuring waves

up to 100 m long, all designed to animate the main foyer and

entrances with flair and style.

From this demanding brief, Litestructures, the brand that

specializes in bespoke manufacturing, quickly produced

3-D visuals and walk-throughs as part of the preview process.

Once accepted, the freeform designs, which also feature stretch

PVC cladding, were pre-built at Prolyte Products UK, the entire

task being completed in less than 2 months from instruction

to installation.

46

NUEVA CONDOMINA

47

47

Client: Red Bull Racing Location: All F1 Venues

The Prolyte Group is very much at home in the high tech, high

performance world of Formula One. Accordingly, we have now

provided 3 key elements for Red Bull and Scuderia Toro Rosso,

including stands, garage structures and the all-important

telemetry pod.

After the drivers and the cars themselves, the telemetry pod

is arguably the most important resource, seeing constant use

during practice, the race itself and for post-event analysis of

data. It needs to be structurally strong and stable, incorporating

monitors and associated electronics as well as seating and

weatherproofing, yet it also needs to be of minimum weight,

easy to assemble and dismantle for trucking.

Having excelled with our custom design and build for the previ-

ous year’s campaign, Red Bull came directly to Litestructures,

not only for their own new season’s requirements, but also

similar structures for their sister team, Scuderia Toro Rosso.

The equipment inventory included 8 Astralite garage sets,

12 individual work stations plus LED feature lighting and a

viewing area for the pit garage.

RED BULL

Client: Best of the Best PLC Location: Gatwick Airport

Selling what are essentially raffle tickets, offering the chance to

win a supercar, the prize being on display in airport departure

lounges, was evidently such a good idea that the company

behind the concept, Best Of the Best (BOTB), recently achieved

PLC status. Presentation was and is clearly vital, and it wasn’t

long before BOTB approached the Prolyte Group to produce for

them a display stand format which would enhance sales. The

stand illustrated (at Gatwick South Terminal) supports two road-

legal supercars, and provides integrated power and

AV connectivity, using Cat5 cabling, courtesy of Digitruss.

The structure itself uses LiteDeck and polished AstraLite

AO3 modular components, adapted to accommodate cabinets

for P.O.S. materials, arresting LED lighting and video display

monitors. BOTB understands that impactful display is crucial

in stimulating sales. Litestructures, the Prolyte brand for

installations, understands how to achieve this.

BEST OF THE BEST

48

Documents

Contents...Braces 10 x 1,0 mm Coupling System CCS4 Type E20D E20V Allowable Normal Force in Main Chord N 6,90 6,90 kN Allowable Normal Force in Diagonals N 1,36 1,36 kN …