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VACUUM DISTILLATION UNIT (U-74)
DEEP CONVERSION PROJECT PUERTO LA
CRUZ REFINERY
EARLY START UP
ENERO 2019
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 2
VACUUM DISTILLATION UNIT (U-74)
CONTENT
OBJECTIVE
SCOPE OF WORK
PROCESS BASIS
PRELIMINAR VOLUMETRIC BALANCE
AVAILABILITY OF UTILITIES IN RPLC.
REQUIRED INTERCONNECTIONS FOR PROCESS & OFFSITES
REQUIRED INTERCONNECTIONS FOR OFFSITES
COST ESTIMATION
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 3
OBJECTIVE
To present the interconnections proposed for Process /
utilities / offsites and associated items required to Start
up VDU unit prior to HDHPLUS® construction (early
start up)
Atmosferic residues from DA-1 & 2 (Mesa 30 and Merey
16 respectively) will be processed in VDU in order to
obtain, as final products: reconstituted crude oil
(RECON~16°API), Fuel oil and asphalt in order to
maximize the RPLC profits.
OBJETIVO
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 4
SCOPE OF WORK
To develop engineering, procurement and construction necessary to
construct, precommission and start-up the total facilities required for
the early start-up of VDU. Such facilities includes, but not limited to:
1) Interconnections (between RPLC existing facilities – VDU) for all
necessary utilities / process / offsites required for VDU operation.
2) Revamp of tanks (where required) for handling new products.
3) Heat exchangers train for cooling down the products.
4) All instrumentation & associated accessories.
5) New Truck loading system for asfalt handling.
6) Evaluation of existing pumps and New pumps for asphalt handling.
7) Additional facilities for oily water / fresh water system to supply VDU
requirements.
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 5
VDU Design Capacity = 2 identical trains with 65620 BSPD each.
TURNDOWN = 50% (32810 BSPD)
Early operation Capacity = 2 trains operating at 38918.3 BSPD c/u.
FEEDSTOCK:
DA-1 at 80000 BSPD = AR 22112.6 BPD from Mesa 30
DA-2 at 70000 BSPD = AR 55724 BPD from Merey 16
BASIS OF PROCESS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 6
DA-2
DA-1 VDU
IHVGO
MEREY 16
MESA 30
LVGO
HVGO
VDU
II
LVGO
HVGO
VR to
HDHPLUS
VR VR to
HDHPLUS
LVGO
VR
VR to
Storage
LVGO to
SHP
2840.6 BPD
12028.5 BPD
24067.8 BPD
5681.2 BPD
24057 BPD
48135.6 BPD
77836.6 BPD
2840.6 BPD
12028.5 BPD
24067.8 BPD
38918.3 BPD
38918.3 BPD
22112.6 BPD
55724 BPD
80000 BPD
70000 BPD
PRELIMINAR VOLUMETRIC BALANCE
RECON TO
SELL
FUEL OIL
ASFALTO
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 7
PRELIMINAR VDU PRODUCTS PROPERTIES
PROPERTIES UNIT LVGO HVGO VR
Temperature °F 110 157,6 397,7
Pressure psig 210 60 60
Total Mass Rate LB/HR 36920,80 165383,83 368643,41
Total Molar Rate LB-MOL/HR 155,06 460,74 560,20
Liquid Std Rate (vol) FT3/HR 664,54 2813,96 5630,43
Liquid Std Rate (vol) BPSD 2840,62 12028,49 24067,76
Liquid Act. Density LB/FT3 54,60 56,83 59,37
Liquid Viscosity CP 3,29 12,17 103,34
Stream Phase Liquid Liquid Liquid
TBP at 760 MM HG (LV) °F
IBP 412,20 585,66 908,26
5% 470,09 640,63 947,46
10% 497,92 672,60 973,69
30% 554,11 749,50 1062,88
50% 590,93 809,48 1141,63
70% 626,72 863,56 1314,63
90% 676,76 918,87 1627,19
95% 700,00 938,00 1752,65
EBP 743,37 964,45 1866,54
Total Crit. Pressure (Kay's Rule) psia 278,93 213,14 157,39
Total Molecular Weight 238,11 358,96 658,05
Total Enthalpy MM BTU/HR 1,04 7,54 58,15
Liquid Std Rate (vol) gal/min 82,85 350,83 701,98
Total Std. API 27,34 18,65 3,29
Liquid Std. Sp. Gr. 0,89 0,94 1,05
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 8
AVAILABILITY OF UTILITES FROM RPLC
UtilityRequirement (1)
Normal~MaxDesign Normal Operation
Current Production /
Consumption RPLC Availability
Current Production /
Consumption
RPLC + VDU
Availability Post VDU CONCLUSIONS
Sanitary water 20 gpm = 4,5 m3/h 109,04 m3/h (2) 93,60 m3/h (2) 46,13 m3/h (2) (10) + 62,91 m3/h 50,63 m3/h + 58,41 m3/h It does NOT require additional facility
Storm water 4760 gpm = 1081 m3/hRPLC philosophy for handling storm
water from plants to be confirmed
Oily Water 10 gpm = 2,27 m3/h 385 m3/h 385 m3/h ~ 500m3/h 385 m3/h ~ 500m3/h - 115 m3/h - 502,27 m3/h - 117,27 m3/hNo Availability -
additional facilities shall be required
Instrument Air
Plant Air
Total
33 MSCFH
5 MSCFH
33 MSCFH ~ 38 MSCFH
483,3 MSCFH (3) 435 MSCFH (3) -308,6 MSCFH (3) + 126,4 MSCFH (3) - 346,6 MSCFH + 88,4 MSCFH RPLC Recovery Plan for Utilities Shall
be implemented
Steam
HP (0 ~ -108) Klb/h
MP (+6 ~ -32) Kllb/h
MLP (+16 ~ +67) Klb/h
430 Klb/h (3) 379 Klb/h (3) -300 Klb/h (3) + 79 Klb/h (3) - 408 Klb/h - 29 Klb/hRPLC Recovery Plan for Utilities Shall
be implemented
Total Water (7) (431 ~ 1224) gpm 6000 gpm (3) 6000 gpm (3) - 5200 gpm (3) + 800 gpm (3) - 6424 gpm - 424 gpmNo Availability -
additional facilities shall be required
(*) Boiler Feed Water (3 ~ 364) gpm 1000 gpm (3) 1000 gpm (3) -750 gpm (3) + 250 gpm (3) - 1084 gpm - 84 gpm
Currently No availability -
RPLC Recovery Plant for Utilities Shall
be implemented ( Capacity will
increase)
Fuel Gas & Natural Gas 0,002 ~ 7,1 MMSCFD 80 MMFCSD (3) (4) 70 MMFCSD (3) - 48 MMFCSD (3) + 32 MMFCSD (3) + 55,1 MMFCSD + 24,9 MMSCFD It does NOT require additional facility
Condensate 6,2 Klb/h = 12,4 gpm 200 gpm (5) 90 gpm (5) 90 gpm (5) + 110 gpm + 122,4 gpm + 122,4 gpm It does NOT require additional facility
Nitrogen 3,2 ~ 5500 SCFH (6) 57250 SCFH 54190 SCFH - 12273 SCFH (8) + 44997 SCFH - 17773 SCFH + 39477 SCFH It does NOT require additional facility
RPLC VDU - Requirement
1) RPLC Recovery Plan (by others) shall be implemented in order to have
availability of utilities for VDU early start-up
2) For Oily water and fresh water systems – additional facilities are required and
to be included under VDU early start up scope of work.
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 9
• INTERCONNECTIONS REQUIRED FOR
PROCESS AND OFFSITES AREAS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 10
Feed – Atmospheric Residue System
ATMOSPHERIC RESIDUE
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 11
Current Design (Deep Conversion Project Scenario) :
The System receives and stores Long Residue from DA-1, DA-2 y DA-3 Units. DA-1/DA-2
Long Residue is stored in the existing tank TK-130x2 and fed to VDU-1 and VDU-2. DA-3 Long
Residue is stored in existing tank TK-130x3 and fed to VDU-2.
Conceptual Scheme (simplified) for Long Residue System (Deep Conversion Project Scenario)
ATMOSPHERIC RESIDUE
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 12
Proposal of Interconnections for Early start up: Feed VDU from an Offsite Tank Conceptual Scheme for this option (Tank TK-250x5):
ATMOSPHERIC RESIDUE
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 13
Routes of pipes in Plot Plan
ATMOSPHERIC RESIDUE
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 14
Remarks:
-Hydraulic evaluations must be performed in order to sizing the line.
-Availability of space for new pipe routing must be evaluated.
-New interconnection line must be designed taking into account the future
facilities/connections required for Deep Conversion Project.
-Although tanks TK-250x1/2/4/5 are currently connected to residual suction header is
required to evaluate the piping arrangement for this operation in order to isolate of
other systems. These pumps are already proposed to pump fuel oil produced during
this early stage therefore, interconnections must be designed allowing these two
operations (feed VDU and send fuel oil to jetties).
ATMOSPHERIC RESIDUE
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 15
Reconstituted Crude Oil
(RECON ~ 16 °API)
RECONSTITUTED CRUDE OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 16
Proposal: To Use tanks TK-250x3 and 250x6
Conceptual Scheme for this option:
RECONSTITUTED CRUDE OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 18
Remarks:
- Hydraulic evaluations are required.
- Availability of space for routing of pipes must be confirmed.
- Cooling system is considered same as for Fuel Oil (E-9801).
- Proposed pumps for this option are OSAMCO pumps (existing). Minors
maintenance & repairing works shall be included as part of this Scope Of Work.
RECONSTITUTED CRUDE OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 20
Fuel Oil
Current Design:
Bunker Fuel and Fuel Oil System consist of four (4) existing storage tanks TK-250x3/4/5/6
and one (1) product tank TK-260x5 located at Guaraguao Marine Terminal.
This blend is produced by mixing of the following components:
• Long Residue from DA-1/2 (TK-130X2) (NNF).
• Long Residue form DA-3 (TK-130X3) (NNF).
• Short Residue from VDU-2 and from tanks TK-250x1 and TK-150x18.
• FCC Catalytic Oils (Mixture of Slurry, LCO, HCO) (TK-56x10).
• HHGO from HDH Unit.
• LVGO from VDU-1/2.
• SR Diesel from DA-1/2 and tank TK-150X1.
• ML Diesel from tanks TK-80X3/6/7.
• Heavy Slop Oil from tanks TK-25x2/3/5.
• AGO from tanks TK-56x4/5.
• Neutralized ASO from Alkylation Unit (T-6 Tower).
• HVGO from tanks TK-150x2 and TK-150x18.
• DA-3 SR Diesel from TK-20x8/9.
• Recovered Heavy HC from MRU (E-5808A/B).
Once all components are mixed, the product is fed to a new Bunker Fuel Cooler E-9801
A/F due to temperature limitations for Bunker Fuel truck loading operation and tanks.
FUEL OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 21
Conceptual (simplified) scheme for current design
FUEL OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 22
Proposal of interconnection for early start up of VDU: Fuel Oil can be stored in existing
atmospheric residual tanks TK-250x1/2/4.
Conceptual Scheme:
FUEL OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 24
Remarks:
-Interconnections for FCC Catalytic Oil, ASO and spent caustic shall be included in this scope
-Facilities for cooling (heat exchangers system) should be same as for RECON, Asphalt case
(E-9801, included in HPC scope of work).
FUEL OIL
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 26
TK-
120x1
Jetty # 6
Asphalt from CRP
P-1/2/3
Current Operation of RPLC
Asphalt from CRP is discharged from marine tanker to tank TK-120x1 and dispatched
by trucks with existing P-1/2/3 pumps.
In jetty # 6 is available a hose for connection to marine tanker.
Asphalt Production
Asphalt to
local market
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 27
Deep Conversion Project Design:
Asphalt Production
This is part of HPC scope of work
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 28
Asphalt:
Asphalt will be produced by mixing of Short Residue and HVGO. This Asphalt
production will be stored in existing tank TK-120x1 located in El Chaure area.
Interconnections required:
Will be required an interconnection from VDU B.L to TK-120x1 header.
Conceptual Scheme
Asphalt Production
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 29
Route of piping in plot plan This is part of HPC scope
Asphalt Production
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 30
New facilities / Utilities required for this option:
- To revamp an existing tank for asphalt storage.
- The cooling system for asphalt should be the same cooling system for fuel oil
considered in the HPC scope.
- Additional consumption of steam for tracing or electrical tracing for lines and
asphalt tank will be required.
- Two (2) new pumps to send Asphalt to trucks.
- New truck loading facilities in RPLC side.
Asphalt Production
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 31
Send asphalt to jetty providing a new pump
VDU
Train 1
T
T
Asphalt
VDU
Train 2 TK-???
T
E-9801 New pump and New truck
Loading facilities
To be provided in this
early stage
Asphalt truck
Will be loaded in
RPLC
To El Chaure Area
Asphalt truck
Located in the El Chaure to
Local Market
Existing tank
in RPLC
Asphalt Production
I-CP-P-GE-PR-19-0193
TK-
150x2
(HPC Scope)
To
CP-GI-PR-11-0067 REV. 1 06 / AÑO 33
SLOP
In the future (Deep Conversion Project scenario), slop coming from VDU will be stored in new tanks
25x1/2/3/4/5. However, these tanks are not available for early star up of VDU.
Heavy slop produced in VDU is feed AR Tank TK-250x5 for reprocessing.
Conceptual Scheme:
SLOPS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 35
For Light Slop this must be sent to existing slop tank TK-10x4
Conceptual Scheme:
SLOPS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 36
For Light Slop this must be sent to existing slop tank TK-10x4
Route of pipes in Plot Plan:
SLOPS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 38
Current Design for Deep Conversion Project
SR Diesel from DA-1/DA-2 and LVGO from VDU-1/VDU-2 are stored in the existing tanks TK-130x4 and TK-150x1
and is supplied to intermittent users via Light Flushing Oil Pumps, G-9837 A/B and Light Flushing Oil Header as
Light Flushing Oil. One pump is kept running with an automatic pump spillback flow controller so the Light Flushing
Oil can be supplied upon consumer’s request at any time. An emergency power failure, a back up is provided to the
new Light Flushing Oil Pump, G-9837A/B.
Conceptual Scheme:
LIGHT FLUSHING
CP-GI-PR-11-0067 REV. 1 06 / AÑO 39
Interconnections Required: From G-2802 A/B Discharge line.
One option is interconnect the discharge of pump G-2802 A/B (HDT Feed pump from TK-130x4) with VDU
flushing header however is required take into account that upset with U-45 feeding must be avoided.
Conceptual Scheme:
LIGHT FLUSHING
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 40
Route of pipes in plot plan:
LIGHT FLUSHING
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 41
Remarks:
-Site survey is required
-Availability of space for pipe routes must be confirmed.
-Flow required for VDU flushing in this early start up must be confirmed
-Hydraulic evaluation is required in order to confirm if G-2802 A/B have enough
capacity for send flushing required for VDU in early start up.
LIGHT FLUSHING
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 43
Proposal for Existing Flare Interconnection.
Once the total load received by the Heads of U-71, including the load of VDU and the E.W-01.1, the total
amount of relief is 1,425,753 lb / hr. details the design loads for each unit.
RELIEF LOAD SUMMARY OF SINGLE GENERAL FAILURE
Unit No.
Imported
Power
Failure
Self-
generated
Power Failure
Cooling
Water
Failure
Steam
Failure (1)
Fire
(in Each
Area)
lb/hr lb/hr lb/hr lb/hr lb/hr
U-03 569.620 30.206
DA-1 388.000
U-19 291.586 202.962
U-20 287.602 97.085 97.085 554.868
U-45 696.565 847.643
U-71 1.463
U-72 3.944
EW-01.1 169116(2)
U-74 (3) 150.000
TOTAL 1.425.753 957.620 97.085 97.085
GROUND
FLARE
DESIGN
LOAD
1,562,446 lb/hr
Notes:
(1) Steam failure case is same as Cooling Water case because Cooling Water
Circulation Pump (G-6501B) driven by steam turbine will stop.
(2) D-2811/12 with 67.343 lb/hr and D-2813 with 101.773 lb/hr
(3) Both trains
RELIEF LOADS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 44
Proposal: Interconnection to the Head of 24 "of diameter of Low Pressure: The proposal considers the relief
of the entire design load of VDU (150 klb / hr) towards the available connection facilities located in Av. H and
located in the areas of the battery limit of Unit 20 (CCR Platforming).
Routing:
RELIEF LOADS
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 46
Preliminar options for existing tanks to be considered for early start up of Vacuum Distillation Unit
VDU (U-74).
Belong is shown a summary of the tanks that should be used in the early start up of U-74 Vacuum Distillation
Unit.
Note: Evaluation of existing tanks to be used as asphalt tanks (2) is pending
TANKS
I-CP-P-GE-PR-19-0193
Steam /
(Quality)
Current Early S. Up Early S. Up Current Early S. Up
250X3 Crude Oil Syn. Crude Y (SM) Y 200 397
250X6 Crude Oil Syn. Crude Y (SM) Y 200 397
250X5 Residual Asmospherical Residue NO Y 200 200
250X1 Residual Fuel Oil NO Y 200 200
250X2 Residual Fuel Oil NO Y 200 200
250X4 Residual Fuel Oil NO Y 200 200
150X2 Residual Asphalt Y (SM) Y 200 200
130X3 Residual Fuel Oil NO Y 200 200
TAGService
Current
Operative
? (Y/N)
Design Temperature
CP-GI-PR-11-0067 REV. 1 06 / AÑO 47
Summary of Lines Required
Interconnections and Utilities required
for VDU Early Star-up
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 48
Summary of Lines for Process & Offsites interconnections:
(1): Hydraulic evaluations are required in order to determine final size of lines
(2): Measured on plot plan considering the longest possible route
(3): Asphalt line is based on HPC case.
(m) (ft)
1 Atmospheric Residue (Feed) 16 3CB1S01 ST1.5 561,00 1.840,55 62,58
2 Synthetic Crude Oil 10 3CB1S01 STM2.0 555,00 1.820,87 40,48
3 Fuel Oil 10 3SH1S89 STM2.5 966,00 3.169,29 40,48
4 Asphalt 10 3CB1S01 STM2.0 3.244,00 10.643,04 40,48
5 Slop 10 3SH1S89 STM2.5 0,00 0,00 40,48
6 Light Flushing Oil 4 1CB1S01 640,00 2.099,74 10,79
7 Reliefs 42 1CB1S01 612,00 2.007,87 221,61
Weight
(lbs/ft)Item Service Size (inches)
(1) ClassLenght
(2)
Interconnections and Utilities required
for VDU Early Star-up
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 50
Summary of Lines for utilites interconnections:
(1): Hydraulic evaluations are required in
order to determine final size of lines
(2): Measured on plot plan considering the
longest possible route
Interconnections and Utilities required
for VDU Early Star-up
Ite
m Services
Diameter
(inch) Class
Lenght
(m) (ft)
1 Fuel Gas 6" 1CB1S01 295 968
2 Natural Gas 2" 1CB1S01 295 968
3 HP Steam 8" 6CB1S02 281 922
4 MP Steam 10" 3CB1S02 281 922
5 MLP Steam 30" 1CB1S02 281 922
6 Instrument Air 3" 1CG1T01 264 866
7 Plant Air 3" 1CB1S01 264 866
8 Nitrogen 3" 1CB1S01 83 272
9 Boiler Feed Water 6" 6CB1S02 281 922
10 Drinking Water 2" 1CG1T01 193 633
11 Service Water 2" 1CS1S95 193 633
12 Condensate 4" 1CB1S02 281 922
13 Deaerated Water 2" 1CB1S02 281 922
14 Oily Water 3" 1CB2S01 142 466
15 Oily Storm Water 16" 1CB2S01 142 466
16 Sour Water 6" 3CH2S82L 300 984
17 Sanitary Water 3" 1CS2S95 357 1171
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 51
• UTILITIES DEEP CONVERTION PROJECT
• EXISTING UTILITIES PLOT PLAN
• HP STEAM
• MP STEAM
• MLP STEAM
• CONDENSATE
• INSTRUMENT AIR
• PLANT AIR
• NITROGEN
• FUEL GAS
• NATURAL GAS
• BOILER FEED WATER (BFW)
• SERVICE WATER
• DRINK WATER
• SANITARY WATER
• STORM/FIRE
• SOUR & OILY WATER
• BATTERY LIMIT
CONTENT
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 52
EXISTING UTILITIES PLOT PLANT
UTILITIES
AREA
NITROGEN
SYSTEM U-
94 BL VDU / COOLING TOWER
CP-GI-PR-11-0067 REV. 1 06 / AÑO 63
(U-62)
CONDENSATE
RECOVERY
UNIT
CONDENSAT
E
CONDENSATE
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 68
SOUR & OILY WATER
SOUR WATER
OILY WATER
TREATMENT
PACKAGE # 1
TREATMENT
PACKAGE # 2
STEP PLANT
I-C-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 69
TREATED OILY AND SOUR WATER QUALITY
THE QUALITY OF TREATED WATER FROM TREATMENT
PACKAGE # 1 AND # 2 TO STEP PLANT ARE THE FOLLOWING:
I-C-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 71
BATTERY LIMIT
Interconnections between B.L VDU & B.L Valcor
I-CP-P-GE-PR-19-0193
CP-GI-PR-11-0067 REV. 1 06 / AÑO 72
SOW SUMMARY
To Develop EPC (Engineering, Procurement and Construction)
Basic Engineering and Detailed Engineering for VDU Interconections based
on Conceptual Engineering proposed by PDVSA.
Procurement and Construction of all equipment and facilities required.
CP-GI-PR-11-0067 REV. 1 06 / AÑO 73
SOW SUMMARY
Items to be procured:
- New heat exchanger system E-9801
- New pump and new truck loading facilities for asphalt dipatch in RPLC
(Guaraguao) area.
- New Pump to send Asphalt to Jetties
- New Treatment Package for Oily Water
- New Treatment Package for Sour Water
- New Chlorine Package for Cooling Tower U-91C
CP-GI-PR-11-0067 REV. 1 06 / AÑO 75
(m) (ft)
1 Atmospheric Residue (Feed) 16 3CB1S01 ST1.5 561,00 1.840,55 62,58
2 Synthetic Crude Oil 10 3CB1S01 STM2.0 555,00 1.820,87 40,48
3 Fuel Oil 10 3SH1S89 STM2.5 966,00 3.169,29 40,48
4 Asphalt 10 3CB1S01 STM2.0 3.244,00 10.643,04 40,48
5 Slop 10 3SH1S89 STM2.5 0,00 0,00 40,48
6 Light Flushing Oil 4 1CB1S01 640,00 2.099,74 10,79
7 Reliefs 42 1CB1S01 612,00 2.007,87 221,61
Weight
(lbs/ft)Item Service Size (inches)
(1) ClassLenght
(2)
Process Lines Utilities Lines
Steam /
(Quality)
Current Early S. Up Early S. Up Current Early S. Up
250X3 Crude Oil Syn. Crude Y (SM) Y 200 397
250X6 Crude Oil Syn. Crude Y (SM) Y 200 397
250X5 Residual Asmospherical Residue NO Y 200 200
250X1 Residual Fuel Oil NO Y 200 200
250X2 Residual Fuel Oil NO Y 200 200
250X4 Residual Fuel Oil NO Y 200 200
150X2 Residual Asphalt Y (SM) Y 200 200
130X3 Residual Fuel Oil NO Y 200 200
TAGService
Current
Operative
? (Y/N)
Design Temperature
Tanks
• 24 Interconnections are required.
• 7 for process lines including reliefs
• 17 for utilities lines
• 8 tanks are required for VDU early start up
Interconnections / Tanks required
Items to be procured:
• New heat exchanger system E-9801
• New pump and new truck loading facilities for
asphalt dipatch in RPLC (Guaraguao) area.
• New Pump to send Asphalt to Jetties
• New Treatment Package for Oily Water
• New Treatment Package for Sour Water
• New Chlorine Package for Cooling Tower U-91C