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Tata Projects Supply Chain Colaboration Part 2
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INTEGRATED SUPPLY CHAIN & LOGISTICS OFFERINGPart 2
byZubin Poonawalla
Clientele who are using the technologies
Customers
IVTS Features
Dashboard
Dashboard
Daily Summary Report
Monthly Summary Report
Plant Performance Report
Transporter Score Card
Temperature Rating Report
Temperature Graph for a trip
Trip Play Back Path
Visibility & Traceability in Supply Chain
& Logistics Domain
Automating Demand/Supply Synergy
Contents
• Project Objective & Approach• GPS/RFID Technology & Detection• Solutions for Tata Projects
Project Objective
• A comprehensive solution eliminate inefficiencies from supply chain & logistics activities.
• Visibility and traceability across the project site/lifecycle for better decision making
• Automation on the material handling & Inventory management.
• Minimize paperwork & dependency on people.
• Improve people & project safety.
• Improve service level to client & on time project completion.
Contents
• Project Objective & Approach• GPS/RFID Technology & Detection• Solutions for Tata Projects
GPS Technology
RFID Technology
RFID Detection
Contents
• Project Objective & Approach• RFID Technology & RFID Detection• Solutions for Tata Projects
Visibility over InventoryChallenges:
Solution – Auto inventory
Benefits:
Updates & entries are manual, prone to errors and not frequent Tracking & tracing a product manually is time consuming Delayed & inefficient project operation Frequent out of stocks, need to maintain more stocks due to lack of visibility
RFID technology can be employed for automated inventory management at the contractor & Project sites
Equipment & Material Tagged with RFID , RFID readers with GPRS/WI-FI connectivity
The system is constantly updated with the whereabouts of the equipment & material at every node in the project supply chain
Electronic, real – time & accurate inventory data
The solution can be feature extended into a WMS, primarily having production threshold at manufacturer level & orders at contractor & project site level depending on present inventory
Material Tracking &Management
Bundle Tagging & RFID with GPS Installed on Crane
Transmission Project Inventory Tracking
Order / Delivery management
Challenges:
Solution – Supplier Collaboration:
Benefits:
No collaborative planning with the suppliers, Contractor & Project Manager No POD, authentication & confirmation of material reached at project site Delayed delivery of material to the project site. Frequent out of stock, Maintenance of extra inventory High shipment error rates, Project site & material delivered mismatch.
Web based solution that handles order management, processing of orders, delivery of product, shipping notices and invoices (NOVIPOD)
Collaboration pre-empts errors & facilitates effective transaction management between suppliers, Contractor & Project Manager along the supply chain.
Purchase orders can be extracted & processed through software such that the transactions are seamless & speedy
Decisions can be made proactively, to avoid supply chain issues around shipping, distribution & deliveries
Shipping notices & invoices can be handled systematically providing better visibility
Material delivery
Process
Project Operational Inefficiencies
Challenges:
Solution – RFID for Plant Synergy and Efficiency :
Benefits:
Disorganized movement of material & people into the project site No visibility of people / operations within the project Manual searching is labor intensive & security compromised. Delay in project process due to material & people not present at right time.
Completely automated system using RFID technology & system to track people in different area of site engaged in process & manage it efficiently.
Increased workflow speed & efficiency in operations Real – time in – site tracking Theft prevention & Perimeter security Locate people in case of need & control access to restricted areas Policy enforcement
Project Operational Inefficiencies
Locating & Remote Monitoring of Heavy Equipments
Challenges:
Solution – RFID for Plant Synergy and Efficiency :
Benefits:
Staff hours spent locating equipment & time spent maintaining equipment log books Unsafe equipment operation leading to more accidents & increased company liability Unnecessary maintenance based on arbitrary schedules & Idle assets not being used Bogus claims for overtime & Fuel theft
Completely automated system using RFID /GPS technology in combination with GSM/GPRS services for send & receiving heavy equipment performance details & whereabouts.
Report on start & stop times for accurate billing or bidding on new work. Stay on top of preventative maintenance with accurate usage details & automatic service alerts. Uncover fuel theft & Bogus overtime by monitoring usage compared to expected consumption. More successful bidding on new contracts with accurate costing Faster recovery of stolen assets
Locating & Remote Monitoring of Heavy Equipments
Remote Condition Monitoring for Water, Oil & Gas Project
