8

Plasma induction heating

Embed Size (px)

Citation preview

200250

4060

90125

150200

275350

425425

575750

9501150

210260

0.75Hp/ 50Lpm1.0Hp/ 75Lmp

2Hp/ 100Lpm3Hp/ 125Lmp

3Hp/ 150Lpm4Hp/ 250Lmp

5Hp/ 300Lpm6Hp/ 400Lmp

7.5Hp/ 525Lpm7.5Hp/ 525Lmp

10Hp/ 650Lpm12.5Hp/ 800Lmp

15Hp/ 1000Lpm17.5Hp/ 1200Lmp

KVA Demand

100150

350450

550650

7501000

12501500

150/325180/400

250/250X2330/330X2

400/400X2400/400X2

400/400X2225X2/550X2

350X2/350X4400X2/400X4

Weight

Billet Heater-G5

25KW to 75KWKHz to 100KHz10

10mm to 50mm

1Mtr X 0.5Mtr X 1Mtr

0.750 Ton

Cyclic Timer Based.

Door Interlocks, Pressure Switches in both water circuit (D.M. and Cooling tower) Temperature sensors, Temperature Gauges, Emergency OFF, Flow switches in all critical water paths.

Energy Monitoring Systems, Infrared Non Contact Pyrometer, Vibratory Bowl Feeders.

Billet Heater-G10

Weight

40KW to 75KWKHz to KHz10 50

10mm to 50mm

1.5Mtr X 0.75Mtr X 1.25Mtr

1 Ton

Plate Type (Alfa Laval) Heat Exchanger with Water Pump (S.S. Body)

Weight

Billet Heater-G20

75KW to 175KWKHz to KHz3 30

20 65mm to mm

2Mtr X 1Mtr X 1.7Mtr

1.25 Ton

Fully Automatic Advanced Siemens/Mitsubishi PLC with color HMI.

Door Interlocks, Pressure Switches in both Water Crcuit (D.M. and Cooling Tower) Temperature Sensors, Temperature Gauges, Emergency OFF, Flow Switches in all Critical Water Paths.

Energy Monitoring Systems, Infrared Non Contact Pyrometer, Vibratory Bowl Feeders. Billet Slat Conveyor, Accept/ Reject Mechanism, Coil Shutter Mechanics, Heavy duty Grabber System, Bin Tipper, Pick & Place.

Weight

Billet Heater-G30

150 250KW to KWKHz to 10KHz3

25mm to 100mm

3.25Mtr X 1.5Mtr X 2Mtr

1.750 Ton

Plate Type (Alfa Laval) Heat Exchanger with Water Pump (S.S. Body)

Weight

Billet Heater-G50

250 1500KW to KWKHz to KHz0.5 10

3 1805mm to mm

4.25Mtr X 1.5Mtr X 2.5Mtr

2.25 Ton

Weight

Long Bar Heater-G50

250 1KW to 500KWKHz to 10KHz0.5

35 8mm to 1 0mm

8.25Mtr X 1.5Mtr X 2Mtr

2.5 Ton

Fully Automatic Advanced Siemens/Mitsubishi PLC with color HMI.

Energy Monitoring Systems, Infrared Non Contact Pyrometer, Vibratory Bowl Feeders. Billet Slat Conveyor, Accept/ Reject Mechanism, Coil Shutter Mechanics, Heavy Duty Grabber System, Bin Tipper, Pick & Place, Re-Heating Station.

Plate Type (Alfa Laval) Heat Exchanger with Water Pump (S.S. Body)

Door Interlocks, Pressure Switches in both Water Crcuit (D.M. and Cooling Tower) Temperature Sensors, Temperature Gauges, Emergency OFF, Flow Switches in all Critical Water Paths.

Bar End Heater G-60

The Medium/High Frequency Bar-End and Partial Heater is Used for the Heating of Steel Billet (ferromagnetic and austenitic qualities) and Non-Ferrous metals.Plasma Bar-End and Partial Heating Systems are Divided Into two Groups: GCH Horizontal Heaters and GCV Vertical Heaters.All the System are Powered by Plasma Advance Digital Control Systems With Fully Automatic Microprocessor Based Mechanism. GCH Systems are Widely Used For Bar-End and Partial Heating, and Particularly Well Suited For Bolt and Agricultural Tools. GCV Systems are Versatile. They Can Heat any Types of Profile Job and Handle Every Job and Performed Well to the 1500mm Length. GCV Systems are Available With Different Numbers of Heat Station (The Minimum is Three).The Vertical Design of the Systems Exploits the Gravity to Automatically Remove Scaling, Resulting in Optimum Life Span and Efficiency For the Lining, Induction Heating Coils and Overall Systems.

Scan Master G-70

Plasma Scan master is Suitable For the Following Work pieces: Work piece Geometry: ChukedParts and Shafts Work Piece Diameter: Up to 250mm Work Piece Length: Up to 1500mm

Robust And Heavy-Duty Hardening System:

The Plasma Scan is a High Performance Induction Heating System For Mid-to-high Volume And/or Multi-Shaft Operations. Multiple Scan-tower Modules are Available to Accommodate a Wide Variety of Parts.

Features/Advantages:

Easy Removable Plumbing Cover Enables to All Mechanical Components For Easy Maintenance/Changeover. Single Utility Connection For Fast Installation or Relocation Commissioning. Self-contained System on a Common Base to Support Mechanical Modules Provide Various Process Solution; Scan, Lift/rotate, Pick & Place, Linear Transfer and Rotary Index. Flexible Design Allows a Wide Range of Power Supplies and Control to be Changed or Ungraded to meet Future Needs Standalone work Cell Requirements User-friendly PC/PLC Based Controls Simplify Set-up, Changeover, Diagnostics and Process Monitoring. Water Cooling Re-circulating System With Plate and Frame Heat Exchanger.

Machine Control For Maximum Work Piece Flexibility:

The Plasma Scan System Offers PLC Control Technology. These Programs are Designed for Effortless Touch Screen Navigation and are Ideal for Monitoring and Logging the Process of Every Part During the Hardening Application.

Build For Long Life Performance:

Components and Designs are Field Proven with More Than 25 Years of Experience Behind Each Machine. All Equipment and Tooling are Backed by the World’s Largest Designer and Manufacturer of Induction Heating Equipment.

Key Management System

Research & Development

Technical training

Business Management services

Support to the customer

The promoters of the PLASMA INDUCTION have wide experience in the induction field for different application like Melting, Heating, Hardening, Partial Heating, Annealing, Shrink Fitting, Quench and Tempering, Pipe Welding, Brazing, Pipe Coating, Pipe bending, Soldering, Strip Heating, Blank Heating and many more in Ferrous/ Non Ferrous metals like Iron, Stainless steel, Alluminium, Gold, Silver, Copper and Brass etc.

excellent

India Plant : 330/1p, Hajipur, Nr. J K Laxmi Cement, Ta. Kalol, Dist. Gandhinagar, Via Ahmedabad Vadsar Road (382721)

excellent

digitally

Head Office :

Email

Web

:

:

+91-898 0000 330, +91-898 0000 550

[email protected], [email protected]