PREZENTACIJA GIKIL-a

WELCOME TO THE GIKIL BiH PRESENTATION

DOBRO DOŠLI NA PREZENTACIJU GIKIL BiH

PLANT LOCATION LOKACIJA FABRIKE

“GLobal Ispat Koksna Industrija” d.o.o. Lukavac, Bosnia & Herzegovina

Two founders :

Dva osnivača:

GSHL 51%

&

KHK 49%

Company registered on

11.05.’04. In Tuzla Canton Court

Kompanija je registroovana

11.05.04 u Sudu TK

GIKIL is Joint Venture GIKIL je dioničko društvo

KHK DD Lukavac 49% GSHL 51%

Present Organization chart of Assembly & Supervisory Board

Trenutna organizacija Skupštine i Nadzornog odbora

Assebly

Skupština

GSHL 51% KHK 49%

Supervisory Board

Nadzorni odbor

GSHL 51%

3 members

3 člana

KHK 49%

2 members

2 člana

Organization chart of Levels 1,2,3

Tabela organizacije nivoa 1,2,3

“GLobal Ispat Koksna Industrija” d.o.o. Lukavac, Bosnia & Herzegovina

Managing Director

Guntupalli Jagannadham

Executive Director

of SCM

Pučić Sulejman

Executive Director

Invst &Develpt

(Projects)

Zonic Ahmed

Executive Director

Operations

S. Kishore

Executive Director

HRD, & GS

Karahasanović K.

Executive Director

Finance & IT

Dubravic Suad

Director

Finance

Hodžić Ejub

Director Coke

Plant

Mesic Fehim

Director AMK

Turkić E.

Chief of PM

Selimović Nijaz

Dir. Fertilizer plant

Beganović Amir

Dir Energy plant

Dajdžić Enver

Director Quality

Control

Delić Sadeta

Director Energy

Management.

vacant

Director Safety

Čajić Ramo

Dir. Coke

Marketing

Kasumović Dž.

Dir. Chemicals

Marketing

Avdić Anisa

Director Other

Materials &

Services

Junuzović Munir

Dir. Coal

Planning &

Purchase

Praveen

Sharma

Director Chemical

Raw mtl. Purchase

Osmanovic Fuad

Director

Invst&Develpt

A. Zuhdija

Six Sigma

Secretariat

S. Vaislay

TPM

Secretariat

Susheel Bhat

Deputy Managing Director

Buševac Faik

Company

Secretary

,Legal &

Corpo.

Commncns

Srabović M.

Director

HRD & GS

Irina Dugonjić

Director

Canteen

Hodzid Galib

Director

Orgn.Devpmt,

Training & PMS

Vacant

Director Central

Store

Mesic Jasenko

Assis. ED

Operations

-Šehabović Z.

Director IT

vacant

Assistant ED

Opertions for

maintenance

Muminović Fuad

Level 1

Level 3

Level 3

Level 2,5

COMPANY LAYOUT SITUACIONI PLANLukavac townCoal mine Sikulje

Road

Lukavac townDoboj town Road

AMK

KANOther

Bldg.Un - used

PowerCoke

plantRemont

PROCESS FLOW SHEET PROCESNI TOK

KoksSirovi

katran

Sirovi

benzol GAS

Fabrika katran

Katranski proizvodi

Sirovi benzol za trţište

AMK

Amon sulfatEnergana

Proizvodnja el.energije

Ugalj

Amonijak

(sa trţišta)KAN

Gas za bateriju

N – butan

(sa trţišta)

Katran za trţište

Baterija 5

700 000 t god.

AMK

9 600 t god..

Fabrika đubriva

90 000 t god..

16,5 MW/H+75t/h pare

EnerganaFestilacija katrana

48 000 t god..

OUR FACILITIES NAŠI OBJEKTI

V COKE BATTERY V KOKSNA BATERIJACapacity

Kapacitet700.000 t

Dobijena dozvola za proizvodnju i disribuciju koksa

License for production and distribution of Coke

Plant comissioned

Postrojenje pusteno u rad08.07.2004

ENERGY PLANT ENERGANA

Boiler No.1,2,3 Kotao Br.1,2,3

Yugo-turbine 12,5Mw Jugoturbina 12,5Mw

BBC-turbine 4,5Mw BBC turbina 4,5Mw

Fabrication of the Boiler No.3, turbine & generator

Izrada kotla Br.3, turbine i generatora

License for producion and distribution of the El. EnergyDobijena dozvola za proizvodnju i distribuciju el.energije

Boiler No.1 commisioned Jan.2004

Kotao br. 1 pusten u rad

FERTILIZER PLANT FABRIKA ĐUBRIVA

New packing facility / Novo postrojenje za pakovanje

CAPACITY / KAPACITET 90.000 t

PLANT COMMISIONED/ POSTROJENJE PUŠTENO U RAD 1962

Commisioned May 2008

Pušteno u rad

FERTILIZER PLANT FABRIKA ĐUBRIVA

Sanation of fertilizer storage / Sanacija skladišta đubriva

CAPACITY / KAPACITET 10.000 tpy

AMK PLANT RECONSTRUCTION REKONSTRUKCIJA AMK

PREVIOUS ACTUAL

PLANT COMMISIONED 01.05.2006

POSTROJENJE PUŠTENO U RAD

ECOLOGY EKOLOGIJA

AMK N-Butane station AMK N-Butan stanica

Capacity / Kapacitet 500 t

Utilization license is obtained for N-butane station,

Dobijena je upotrebna dozvola za N-butan stanicu

Plant commisioned / Postrojenje pušteno u rad 01.05.2006

ECOLOGY EKOLOGIJA

Waste water channel / Kanal otpadnih voda

PREVIOUS

ECOLOGY EKOLOGIJA

AFTER

Implementation of the latest process measurement Implementacija savremenog nacina mjerenja

Completed 08.07.2004

Završeno

Ammonium sulfate / Amon sulfat

Plan for fabrication of third ammonium sulfate line

Plan za izradu trece linije ammonium sulfata

Fabrication of the new stainless steel saturator

Izrada novog prokronskog saturatora

Total reconstruction of the plant May 2006

Cjelokupna rekonstrukcija postrojenja

ECOLOGY EKOLOGIJA

Plant commisioned July 2004

Pušteno u rad

ECOLOGY EKOLOGIJA

Abatement of N2O gases / Smanjenje N2O gasova

Collecting waste condensate and returning to process /

Sakupljanje otpadnih kondenzata i vraćanje u proces

ECOLOGY EKOLOGIJA

Collection of waste water from ammonium sulphate and bleeder and returning to process /

Sakupljanje otpadnih voda amonsulfata i baklje i vraćanje u proces

ECOLOGY EKOLOGIJA

ECOLOGY EKOLOGIJA

Park “Dom zdravlja” Lukavac

Area around bleeder / Područje oko baklje

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

BEFORE / PRIJE

AFTER / POSLIJE

New gas pipe line / Novi gasovod

AFTER / POSLIJE

BEFORE / PRIJE

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

Waste water exit channel / Izlazni kanal otpadnih voda

BEFORE / PRIJE

AFTER / POSLIJE

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

Hill reservoir/ Visinski rezervoar

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

BEFORE / PRIJE

AFTER / POSLIJE

Around new bleeder/ Područje oko nove baklje

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

BEFORE / PRIJE

AFTER / POSLIJE

“White sea” at Fertilizer factory / “Bijelo more” fabrika đubriva

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

BEFORE / PRIJE

AFTER / POSLIJE

In front of the Ammonium sulphate/ Ispred amonsulfata

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

BEFORE / PRIJE

AFTER / POSLIJE

Miscellaneous / Ostalo

MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a

PRIJE / BEFORE POSLIJE / AFTER

AUTOMATION AUTOMATIZACIJA

Coal preparation & Coke separation / Priprema uglja i separacija koksa

Boiler No.3 / Kotao Br.3

Commisioned 2004

Pušteno u rad

Commisioned 2005

Pušteno u rad

Facility for KAN production at Fertlizer Plant / Pogon za proizvodnju KAN-a u Fabrici đubriva

Commisioned 2008

Pušteno u rad

POSLIJE / AFTERPRIJE / BEFORE

SIX SIGMA

Process

Capability

Process

Capability1.As a metric Sigma (σ) is scale for levels of goodness or quality & 6σ equates to 3.4 defects per one million opportunities (DPMO).

2. A business improvement methodology that focuses on customer critical processes, rely on data & brings rapid improvement by minimizing variation & waste

3. A high performance Management System for executing business strategy. Highly structured to enable the culture of Continuous Improvement & sustaining the achieved results

TMP

KK

projekti

NAJMENADŢER 2010 AWARD NAGRADA

STRATEGY

STRATEGIJA

STRUCTURE

STRUKTURA

SYSTEMS

SISTEMI

STYLE

STIL

STAFF

OSOBLJE

SKILLS

UMJECE

JOINT BENEFIT

ZAJEDNICKA

KORIST

WORK STRATEGY OF GLOBAL ISPAT KOKSNA INDUSTRIJA LUKAVAC

STRATEGIJA RADA GLOBAL ISPAT KOKSNE INDUSTRIJE LUKAVAC

IT SYSTEM

INFORMACIONI

SISTEM

AUTOMATION &

MODERNIZATION

AUTOMATIZACIJA I

MODERNIZACIJA

SKILLS

UMJECE

TPM & SIX SIGMA

THANK YOU!

HVALA !