UNDERSTANDING INDUSTRIAL PROCESSES, MEASUREMENT & CONTROLS

UNDERSTANDING INDUSTRIAL PROCESSES, MEASUREMENT, &

CONTROL

Rajabahadur V. Arcot Course Director

ISA Accredited Trainer & Mentor President and CEO, RR Concepts

Director Asia Operations, Spitzer and Boyes LLC

This course is organized with the support from ISA

and a certificate of participation will be issued

The training course content is based on ISA’s

training course “Understanding Industrial Processes, Measurement, and Control - Training

Module FG05

Course Director Rajabahadur V Arcot

ISA Accredited Trainer & Mentor

Training Objectives • Skill & competency development

• Empower students to be to successfully embark on their careers in industrial automation

• To fill the skill-gap that exists between the industry needs and expectations and students emerging out of engineering courses

Student Expectations

Students seek expanding career opportunities and aspire to find placement in growing companies. They are conscious

of the fact that under the existing economic conditions job aspirants out number job

opportunities. They also are acutely aware that they need to have the necessary skills

required by the industry.

Industry Needs

Industrial companies, such as electric power plants, cement plants, refineries,

pharmaceuticals, automotive, metals and mining plants (large industrial verticals in

India), automation supplier, system integrator, engineering, and information

technology companies need skilled automation professionals

Industry Expectations

Both end user and automation companies expect the engineers

emerging after successfully completing the course must possess the necessary skills required to perform the tasks and

duties

Competencies may incorporate a skill, but are MORE than the skill,

they include abilities and behaviors, as well as knowledge that is fundamental to the use of

a skill

Training Agenda Understanding Industrial Automation

• Automation - PAS and FA • Types of Industries - Process & Discrete • Definition & Types of Process Industries -

Continuous & Batch Processing • Typical - Continuous Processes & Batch

Industry Examples

Workshop Agenda Understanding Automation Architecture

– P&ID and ISA symbols)

• Development of Process Control Loop and P&ID

• Reinforce knowledge about of ISA symbols

• Group exercise – generation of a P & I Diagram

• P&ID development exercise

Workshop Agenda Measurement-Performance Parameters

• Review Accuracy, Repeatability, Dead Band, Hysteresis etc.

• Review of other Instrument Performance Parameters

• Calibration

Workshop Agenda Process Parameters and Transmitters

• Important Process Parameters & Various Types of Transmitters

• Installation/Connections • Analogue and Digital Transmitters • Communication Buses • Transmitter Diagnostics/ Asset

Management

Workshop Agenda Regulatory Controls

• Review of PID Control & Process Dynamics

• Review of Tuning – Manual and Auto • Cascade, Ratio, Feedforward & Feedback

Controls • Overview of Advanced Process Controls • Demo using Universal Process Control

Trainer

Workshop Agenda Final Control Elements – Control valves

• Control Valve Construction • Various Types of Control Valves and

Accessories • Control Valve Sizing • Control Valve Selection

Workshop Agenda Introduction to PLC

• PLC Architecture • Various types of IOs • Typical Applications • PLC Programming and ISA Standard IEC

61131

Workshop Agenda Demonstration of the PLC programing

and working

• PLC Architecture and working • PLC programing exercise • Programing exercise

Workshop Agenda Introduction to DCS

• DCS Architecture • Various types of IOs • Typical Applications • HMI

Workshop Agenda Demonstration of Data Acquisition

System Working

• DDC system Architecture and working

Workshop Agenda Introduction to SCADA

• SACDA Architecture • Remote Telemetry Units (RTUs) • Typical Applications – Pipeline,

Transmission and Distribution

Workshop Agenda Introduction to SIS

• Brief introduction to Hazardous area classification

• Explosion Proof Enclosure and Intrinsic Safety

• Safety Instrumented System, Safety Instrumented function. and Safety Integrity level

Workshop Agenda Project Engineering and Documentation

• Design & Engineering Specifications • Specification Sheets • Piping and Instrument Diagrams (P&ID) • Process Flow Diagrams (PFD) • Control Loop Diagrams • Power & Air Distribution Schematic • Cable & Impulse Pipe Drawings • Panel Layout and Transmitters Rack Drawings

Workshop Agenda Career Opportunities

• Industrial Internet of Things (IIoT) • Industry 4.0 • Digital India • Smart Cities • Cyber Security • Make in India and Industrial Growth • Technology Companies

Thanks