U N USSC E COM P A N Y Installation/Operator’s Manual · ctg iqqf jgcv eqpfwevqtu uq vjg[ yknn dg...

1USSC 851775 rev 0

Model: 1602RWood or Coal Gravity Style (Up-Flow) Supplemental Furnace

CSSUCOMPANY

UNITED STATES STOVE

United States Stove Company

SAFETY NOTICE:

Installation/Operator’s Manual

USSC

INTRODUCTION

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--

IMPORTANT

must beIn-

stallation Examples NEVER to be

NEVER INSTALL

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DISCLAIMER NOTICE

Warning:-

LOCATING YOUR FURNACE

CLEARANCES

REDUCED CLEARANCES-

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PROTECTIVE COVERING AND ALL SUPPORTS MUST

BE NON-COMBUSTIBLECONSTRUCTING

NON-COMBUSTIBLE WALLS

2” FROM FLOOR

2” FROM CEILING

1” AIR SPACE

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22”

12”

20”15”

COMBUSTIBLE WALL

CO

MBU

STIB

LE W

ALL

FLUE

(TOP VIEW)

MINIMUM CLEARANCES TO A COMBUSTIBLE

WALL

CAUTION:DO NOT store

combustible orflammable materials or

liquids near thefurnace.

USSC

CHIMNEY REQUIREMENTS

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CREOSOTE - FORMATION AND NEED FOR REMOVAL

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SMOKE PIPE INSTALLATION-

TYPE OF FLUE REQUIREDCONNECTION CLEARANCE

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4 USSC

DAMPERS ON STOVE PIPES

HEATED AIR DISCHARGE

CONNECTING HOT AIR DUCTTO FURNACE

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ONLY -

INSTALLATION EXAMPLES

INSTALLATION #1-

IMPORTANT INFORMATION FOR ALL CONNECTOR PIPES

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to prevent premature

5USSC

INSTALLATION #3INSTALLATION #2

THE PLENUM OPENINGS DIFFERBETWEEN THE 1602 AND 1802

MODEL 1602 - 13” x 18” RectangularMODEL 1802 - 18” x 18” Rectangular

RETURN AIR IS VERY IMPORTANTMUST BE incor-

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COMBUSTION AIR

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NEGATIVE PRESSURE IN

BASEMENT

PLENUM OPENING

USSC

FURNACE ASSEMBLY INSTRUCTIONS

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DOOR HANDLES

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ASH DOOR SPIN DRAFT

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FUEL & ASH DOOR LATCH

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SHAKER GRATE HANDLE

BRACKET

SMOKE CURTAIN

FRONT

SMOKE CURTAIN

SMOKE CURTAINCLIP

NUT

BOLT

1/4-20 NUTSMOKE CURTAIN CLIP

1/4-20 x 1-1/4CARRIAGE BOLT

SMOKE CURTAIN

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7USSC

SPRING HANDLES

DISTRIBUTION BLOWER & ACC.

(1) Fan Center Control

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All electrical connections should be done by a

WIRING DIAGRAM

8 USSC

FIREBOX BRICK REPLACEMENT-

For model 1602side

FORCED DRAFT BLOWER - 69189-

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FIREBRICK AND BAFFLE REPLACEMENT

BAFFLE/BRICK REPLACEMENT

For model 1602

USSC

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GENERAL FURNACE OPERATION

TESTING AND OPERATING PROCEDURES

TESTING

STARTING A WOOD FIREUsing Forced Air Draft

STARTING A COAL FIREIf you burn coal, a forced air draft is required

CAUTION: Ashes should be placed in a metal container with a ti ht ttin lid he closed container o ashes should be placed on a non combustible oor or on the round well awa rom all combustible materials pendin nal disposal the ashes are disposed o b burial in soil or otherwise

locally dispersed, they should be retained in the closed container until all coals ha e thorou hly cooled

CAUTION: e er use asoline, asoline type lantern uel, erosene, charcoal li hter uid, or similar li uids to start or reshen up a re in the urnace eep all such li uids well

away rom the urnace while it is in use

CAUTION: o pre ent ame and smo e spilla e, the slide ba e must be pulled out and the uel door must be crac ed or ten seconds be ore bein ully opened

o not o er re your urnace A ter you ha e become amiliar with its operatin , you should now how much

wood to use

CAUTION: o a oid e cessi e temperatures, do not operate with uel door or ash pan open

10 USSC

REMOVE ASHES FREQUENTLY!

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NEVER

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NEVER BURN

OPERATING NOTES

THIS IS A WOOD AND COAL BURN-ING FURNACE AND SHOULD NOT BE ALTERED IN ANY WAY! DOING SO

WILL VOID YOUR WARRANTY!

so t coalCoal hard coal NEVER USE

11USSC

TROUBLE SHOOTING AND PROBLEM SOLVING

mo e pu s rom urnace

Solution:

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nade uate heat bein deli ered to your home

Solution:

cess smo e or ames comin out door when re uelin

Solution:

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Distribution blower vibrating

Solution:

Distribution blower continues to run or will not run

Solution:

Dra t blower continues to run or will not run

Solution:

dor rom rst re

Solution:

cessive reosote

Solution:

the re goes out or does not hold over night

Solution:

USSC

PARTS DIAGRAM

11

12

13

161517

14

710

5

2 3

6

32 31

4

321

37

38

924

262527

1716

3 1918

20

28 29 30

36 21

2234

34

35

23

33

USSC

38

39

41

40

44

43

47

4548

49

42

46

50

PARTS DIAGRAM AND LIST

IMPORTANT NOTE:

Qty

1 1

4

4 1

5 1

1

7 1

4

8 1

1

10 1

11

1

5

14 1

15 1

17

18 1

1

1

Flue Collar 1

1

1

1

41

1

1

1

1

Front Filler 1

1

Qty

40 8

41 8

80145 1

44 1

45 1

1

47 1

48 1

Fan Center Control 1

50 1

14 USSC

PARTS DIAGRAMS AND LISTS - 69189

1

4 3 52

Qty

1 1

1

4

5

UFB908 COLD AIR RETURN / FILTER BOX - OPTIONAL KIT

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15USSC

DOMESTIC HOT WATER COIL KIT - OPTIONAL

DOMESTIC HOT WATER COIL

REAR WALL OF FIREBOX

TURN INSIDE NUTS UP TO END OF THREADS

1. NUT2. WASHER3. GASKET

2

3

45

6

ACCESS PANEL

1

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he installation is now ready to be plumbed to your e ist-ing hot water system hoose one o the three methods described in the ot ater oil instructions

ave a uali ed plumber connect your domestic hot water pipe to the coil with the appropriate ttings

DR6 - 6” DRAFT REGULATOR KIT - OPTIONAL KIT--

USSC

BULLETIN RC454A GUIDE TO BURNING COAL IN YOUR FURNACE

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SIZE OF COAL:-

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STOVE OPERATION:

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CAUTION:

BURNING BITUMINOUS:

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WELL ESTABLISHED

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MAINTENANCE

ANTHRACITE:

17USSC

-

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BULLETIN RC454A GUIDE TO BURNING COAL IN YOUR FURNACE

BANKING THE FIRE:

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DO NOT POKE OR SHAKE THE FIRE AT THIS TIME!

DO NOT -

NEVER -

NEVER

18 USSC

NOTES

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NOTES

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HOW TO ORDER REPAIR PARTS

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United States Stove Company