View
223
Download
0
Category
Preview:
Citation preview
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 1/77
Bulk Material Handling Business
TRF Limited
1
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 2/77
Tata Group
Diverse businesses in seven business sectors
International income constitutes 64.8% of the group’srevenue
Products and services are exported to over 85 countries
Largest employer in private sector with over 350,000
employees
Group revenue FY 11: Rs 380,775 cr/$83.5 bn
TRF Ltd., established in 1962, is part of the Tata Group of
Companies
22 2TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 3/77
TRF Business Segments
Business Segments
Business Segments
MATERIAL HANDLINGSOLUTIONS
MATERIAL HANDLINGSOLUTIONS
AUTOMOTIVE APPLICATIONS
AUTOMOTIVE APPLICATIONS
33TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 4/77
TRF Profile
TRF provides bulk material solutions in:
• Material handling equipment• Material processing system
• Port & Yard equipment• Balance of Plant•
New additions to TRF group
• York Transport Equipment FY 07-08
• Dutch Lanka Trailer (DLT) FY 09-10• Adithya Automotive Applications a JV with Tata Capital & Jasper
- • Hewitt Robins International Ltd, UK
44TRF Limited
-
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 5/77
Bulk Material Handling
BulkMaterial
Operations&
BulkMaterial
Port andYard
Balance ofPlant Divn
Handling
EquipmentDivn
Specialises in
a n enance
Services
OperationOffers complete
HandlingSystems
DivnSpecialises in
Equipment
Divn
Offers
design &manufacture of
wide range of
bulk materialhandlin
&maintenance
of equipment/systems
material
handling & alliedsystems and
services on
engineering,supply, erection &
commissioning of
unit & equipment
on turnkey
basis from
concept tocommissioning
equipment
from concept to
commissioning
,
shipyards &raw material
yards
with tie-up
arrangements
with reputed
vendors
Jamshedpur
Jamshedpur
Jamshedpur & Kolkata
Kolkata Jamshedpur
5TRF Limited 5
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 6/77
Bulk Material Handling
TRF is a leading player in supply of material handling systems on concept to commissioning basis.
This involves engineering, manufacturing, supplying and commissioning of plant and equipment.
PowerPower SteelSteel
Infrastructure IndustriesMiningMining PortsPorts
6TRF Limited 6
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 7/77
Systemsanu ac ur ng capa y:
Well laid out workshop at Jamshedpur equipped with Precision Fabrication & Machining Capability.
Area of Works : 21 Covered Area: 21,250 sq. mts. +
TRF Limited 7
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 8/77
Technology Partners
TECHNOLOGY PARTNERS PRODUCTS
Binder+ Company, Austria Bivitec (Flip-flop) screensRBL-REI, France Long distance and Regenerative
Claudius Peters Technologies,
Germany
Coal Injection
c a e, ermany a a ac er ec a mers
Bridgestone TPE Company, Japan Pipe Conveyors
88TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 9/77
Products
9TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 10/77
Products
10TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 11/77
Products
Hydraulic Cone Crushers
Product Material Ca acit /Product Size Ran e
Unique hydraulic control system is used in secondary and tertiary crushingUnique hydraulic control system is used in secondary and tertiary crushingProtection against unProtection against un--crushable material during operationcrushable material during operation
Hydraulic ConeCrushers
Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm
11TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 12/77
Products
aw rus ers
Jaw Crushers Aggregates 80- 300tph
o e s: x x
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 13/77
Products
Rotary Breakers
Totally enclosed dust housing for pollution free environmentTotally enclosed dust housing for pollution free environmentLow RPM ensures less vibration and low noiseLow RPM ensures less vibration and low noise
Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-)200mm
13TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 14/77
Products
Ring Granulators
Crushing action involves minimum attrition and hence produces minimum finesCrushing action involves minimum attrition and hence produces minimum fines
Product Material Capacity/Product SizeRange
Ring Granulators/Coal Crushers Coal Up to1750 TPH/(-)20mm
14TRF Limited
ea mac ne or crus ng coa o s ze su a e or pu ver za on n power s a onsea mac ne or crus ng coa o s ze su a e or pu ver za on n power s a ons
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 15/77
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 16/77
Products
Double Roll Crushers
Product Material Capacity/Range
Double Roll Coal 30 TPH to 600 TPH/ - 20mm to -
As material is crushed only once the percentage of fines is much lessAs material is crushed only once the percentage of fines is much lessProduces more uniform material than any other crusher having reciprocating motionProduces more uniform material than any other crusher having reciprocating motion
)100mm
16TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 17/77
Products
Products Material Capacity Range
-
Mobile Cone Crushers Aggregates 150 - 300 TPH
Automated hydraulic CSS adjustmentInbuilt overload protection system increasing crusher life
17TRF Limited
Simple robust design ensuring long life and pain free maintenance
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 18/77
Products
18TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 19/77
Products
Inclined Screens
Product Material Dimensions
-
Double /triple deck rangesScreens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism
, , ,
etc
3000mm to 9600mm - Length
19TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 20/77
Products
Horizontal Screens
Product Material Dimensions
Horizontal Screens Iron ore, coal, limestone,etc1250mm to 2700mm - Width3000mm to 9600mm - Length
Single /Multi deckDriven by the Eliptex vibrator mechanism
20TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 21/77
Products
Dewatering Screens
Product Material Dimensions
Inclination of the watering screen ranges between 3-10 degrees uphill angle
Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width3000mm to 8400mm - Length
21TRF Limited
v ra or o g ve g er capac y an c ean-up ac on
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 22/77
Products
v ec creens
Product Material Dimensions
Specialty screen for sticky and fine materialsSin le/Multi-deck ran es
v ec p opScreens ron ore, coa , mes one,etc mm o mm -2000mm to 12000mm - Length
22TRF Limited
Driven by the dual vibrator unit
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 23/77
Products
Unbalanced Motor Screens
Product Material Dimensions
Uniform motion throughout ensures accuracy of output
Unbalanced MotorScreens
Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width900mm to 5500mm - Length
23TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 24/77
Products
Vibro-pulse Screens
Product Material Ca acit /Ran e
Screens are inclined & versatile due to provision for changing stroke and rotation
Vibro-pulse Screens Iron ore, coal, limestone,etc
915mm to 2500mm – Width1800mm to 6000mm - Length
2424TRF Limited
Use for medium and large size screen & for coarse separation
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 25/77
Products
Ultra Flo Screens
Product Material Dimensions
Ultraflo Screens offer all benefits of horizontal mounting
Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width3000mm to 6000mm - Length
2525TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 26/77
Products
Truflo Screens
Product Material Dimensions
Produces three way motion - horizontal, vertical & ellipticalUsed for dewatering purpose
ru o- creens ron ore, coa , mes one,etc
mm o mm – 1800mm to 6000mm - Length
2626TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 27/77
Products
o e creens
Product Material Capacity/Range
. .
MS 2.5X6.0
Incorporating the robust Hewitt Robins screen designLow scale screen resulting in reduced feed conveyor height
27TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 28/77
Products
28TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 29/77
Products
Apron Feeders
Apron Feeders Iron ore, coal, limestone,etc
115 TPH (Iron ore) to 4400 TPH (Ironore)
Can be installed below wagon tippler hopper, stockpile and primary or secondary crusher
29TRF Limited
Horizontal as well as inclined installation
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 30/77
Products
Rotary Plough Feeders
Product Material Ca acit /Rotor Dia Ran e
Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2250 TPH/2.7m to4m
Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles
30TRF Limited
Single or double shelf
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 31/77
ProductsProducts
Grizzly Feeders
Product Material Dimensions
Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width
Innovative vibrator imparts a three-way motion with horizontal, vertical andelliptical components
3000mm to 10,000mm - Length
31TRF Limited
umerous con gura ons up o capac y o , ons our ron re
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 32/77
Products
Truflo Grizzly Feeders
Product Material Dimensions
True circular movement helps easy screening of material
Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2500mm - Width2000mm to 6000mm - Length
32TRF Limited
n orm mo on roug ou ensures accura e y s ze pro uc
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 33/77
Products
Eliptex Shakeouts
Product Material Casting Weight
Powerful shaking action with help of oil lubricated two or four shafted vibrator unitsAvailable in 3 different vibrator units and 42 deck sizes
casting
33TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 34/77
Products
Floatex Shakeouts
Product Material Casting Weight
Available in 6 different vibrator units and 60 deck sizes
FloatexShakeouts
Sand & Cores from the largestcasting
Ranging from 1-25 Tons(single unit)
34TRF Limited
ua or ua un can an e as s zes up o ons
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 35/77
Products
a ar a eou s
Product Material Average Car Unloading
Time / CleaningRail Car Shakeouts Coal, Iron ore, Aggregates 3 – 5 Minutes
pp ca on n o om sc arg ng wagons or c ean ng
TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 36/77
Products
rac e a eou s
Product Material Average Car Unloading
Time / CleaningTrack Side Shakeouts Coal, Iron ore, Aggregates 3 – 5 Minutes
pp ca on n o om sc arg ng wagons or c ean ng
TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 37/77
Products
37TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 38/77
Products
CURVODUC™CURVODUC™
More than 400 installations delivered in 60 countries.Approx. 600 kms of conveyors; of these 40 Curvoduc™ longer than 5 kms.Including the Nankin – JINGYANG Cement Corp. Curvoduc™; Length 16 kms – Cap.
Mechanical Handling for Long Distance, Horizontal & Vertical Curves for Route OptimizationLow Maintenance & Operation Costs , Fully Standard Components, Regenerative Power, High
1260 t/hCapacities up to 20 000 t/h; Belt width up to 2 200 mm, Installed power reaching -10500 KW
38TRF Limited
Reliability, Eco-friendly transportation and Local & low cost sourcing
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 39/77
Products
CURVODUC™CURVODUC™
CARMAUX (France): Overburden facility in opencast mine, Capacity - 11000 t/hSPRINGVALE (Australia): Curvoduc™ loaded on both strand. Length 4200m, Run of
. . , .for washed coal on lower strand
SLN (New Caledonia): CurvoducTM – Connection between mine and harbor. Cap.600 t/h, Length 11 200m, 4 curves
.Length 6000m,Radius 1000m, Manganese Ore. Cap. 800 t/h
KUNMING (China): CurvoducTM 10 km long. Connection between Limestone Quarry.Cementos Cosmos (Spain)Cement Plant – Downhill Curvoduc™; Length 1230m, Limestone, Capacity - 1300 t/h
39TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 40/77
Products
CURVODUC™CURVODUC™
40TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 41/77
Products
TRF Limited
pe onveyors – r ges one, apan
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 42/77
Products
Pipe Conveyors
TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 43/77
Products
Shuttle Conveyors Mobile Trippers
Product Material Belt Width Ran e
Shuttle Conveyors Iron ore, coal, limestone, etc 500mm Wide to 2400mm WideBelt
Mobile Conveyors Iron ore, coal, limestone, etc 650mm Wide to 1800mm Wide
43
anu acture n p eces as per requ rement an assem e w t e p o nge an x support
TRF Limited
Belt
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 44/77
Products
Idlers, Pulleys and Accessories
Conveying equipment upto 2400 mm belt width
44TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 45/77
Products
Idlers and Pulleys
45TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 46/77
Products
46TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 47/77
Products
Stacker Re-claimers
Product Material Capacity/Range
Stacker Re-claimers Iron ore, coal, limestone, etc 3000 TPH (Iron ore)
Economical solution for stockyards where simultaneous stacking and reclaiming is not requiredCustom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection
and start up time at site
47TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 48/77
Products
Barrel Re-claimers
Product Material Capacity/Range
Barrel Re-claimers Iron ore 4000 TPH
48TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 49/77
Products
Stock Yard Equipment
First & Biggest Radial Stacker Reclaimer (1800 tonnes/hr) in Asia at NSPCL, BhilaiIn technical association with Schade German
49TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 50/77
Products
Wagon Tippler Systems
50TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 51/77
Products
Wagon Tippler
Product Material Capacity/Range
Wagon Tippler With Side ArmCharger
Iron ore, coal,limestone, etc
24tips/hr
Electro mechanical/ Hydraulic driveGross wei ht of loaded wa on 110t
51TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 52/77
Products
Traveling Wagon -Loaders
Product Material Capacity/Range
rave ng agon oa er ron ore, coa ,
limestone, etc
No spillage between the wagons during traveling from one end of the rake to the other
-
5252TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 53/77
P d
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 54/77
Products
Grab Duty Level Luffing Cranes
Product Material Capacity/Range
Grab Dut Level Luffin Cranes Bulk car o 20 T
Grab Duty Level Luffing Cranes are in operation at Mumbai ports. The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo.
54TRF Limited
P d t
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 55/77
Products
Shipyard CranesKangaroo Cranes
Product Material Capacity/Range
Kangaroo Cranes Bulk cargo 26 T
Spill-proof grabs ensure effective cargo handling Flexibility of choosing between mechanical or hydraulic drivesCentralized lubrication system for easy and convenient maintenance without interrupting crane usage
Components
55TRF Limited
P d t
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 56/77
Products
Barge Un-loaders Ship Un-loaders
Product Material Capacity/Range
Barge Un-loaders Iron Ore, Pellets 550 TPH
Ship Un-loaders Sulphur, Rock Phosphate,Murates of Potash 1500 TPH
With scissors grab
56
TRF Limited
t t c em ca to et
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 57/77
Operations & Maintenance
57TRF Limited
Operations & Maintenance
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 58/77
Operations & Maintenance
Capabilities
• Commissioning to culmination
• Providing customer a trusted source for operation and maintenance• Maintaining a Clean and Green plant with special emphasis on Safety
• Continuous and close contact with customer
• Front-line work through established and reputed subcontractors
• Key staff at site on TRF rolls for supervision, control and reliability
58
TRF Limited
Operations & Maintenance
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 59/77
Operations & Maintenance
Offerings
unc ona xper s qu pmen ,Hydraulics, Electricals, PLCs)
rov e exper a v ce anguidance
O eration and Maintenance Contract eriod at least for 01 earContracts preferably 05 years
Providing Service and
Rapid response and brief
Breakdown Support 10 days)
E ui ment Health Check-U sAbout 07 to 10 days (along with
Renovation and ModernizationAbout 04 to 06 months from awardof contract – spares supply will be
59
TRF Limited
very critical
Operations & Maintenance
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 60/77
Operations & Maintenance
• System, Equipment and Product Knowledge (backed by
uppor ys ems
• Mechanical expertise: – Hydraulics
– Pneumatics
• Electrical expertise:
– HT LT – PLCs and Controls
• Tribology (including Wear Debris Analysis) & CBM (Condition
• Maintenance and spares forecasting / planning• Heavy maintenance and MOR expert (plan and execute)
60TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 61/77
61TRF Limited
Systems
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 62/77
y
• TRF is capable of offering complete design, engineering, manufacturing,erection and commissioning solutions for material handling systems forSteel, Power, Ports , Mining, etc. sectors
• Counted among one of the most reliable sources for turnkey projects in the
country. Our scope of turnkey solutions includes:Pro ect Re ort,
Technical ConsultancyKnow-how of productSupply of machinery
Installation & Commissioning of plant
• Portfolio of ongoing assignments consists of both 'concept tocommissioning' solutions as well as specific modules for some projects.
• In house technical expertise and manufacturing facility ensures better
62TRF Limited 62
Systems
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 63/77
y
Steel, Mining & Port Projects
Customer Scope of Work
, , , ,equipment for RMHS Package -3 for Coal , PCI and Lime Circuit
under 3 MTPA capacity expansion
Bhushan Power & Supply of 2 Nos. Single Boom Scrapper Re-claimers forSteel Limited Bhushan's DR-EAF Integrated Steel Plant at Sambalpur, Orissa
NMDC, Bailadila Design, engineering, supply, storage handling, erection, testingand commissioning, PG Tests, civil work, etc for Crushing and
– - , . .
Jindal Steel & PowerLtd.
Supply, Installation & Commissioning of 1 No. Slewing Stackerof 3000 tph ,2 Nos. Stacker Re-claimer of 3000 tph , 2 Nos.Wagon Loader of 3000 tph.
Krishnapatnam Port Supplying India’s largest stacker Re-claimer (6000 tph for iron
ore
Lanco Infratech Supplying India’s largest Grab Type Ship Un-loader (1500 tph)
63TRF Limited
Systems
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 64/77
y
•TRF is a pioneer in the field of Coal Handling Plants (CHPs)•It has built more than 50 CHPs in power plants in India, with feeding, conveying,crushing and screening system with auxiliaries like:
Dust extraction system and suppression systemConveyors with multiple drive unitsElectrical and instrumentation system, lighting
Complete structural support
Construction
PlantCapacity
Capacity
NTPC Mauda STPP 2 X 500 1600TPH
NTPC Barh STTP 2 X 660MW
2200 TPH
NTPC Vindyanchal STPP 2 X 500 2000TPH
Damodar Valley Corporation Raghunathpur TPP 2 X 600MW
1700 TPH
Aravali Power Company Indira Gandhi Super Thermal 3 X 500 2600 TPH
64TRF Limited
(NTPC, Govts. Of Haryana &Delhi)
Power Plant, Jhajjar MW
MAHAGENCO Bhusawal, TPS 2 X 500MW
1500 TPH
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 65/77
Balance of Plant
65TRF Limited
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 66/77
TRF offers design, engineering, manufacturing, erection andcommissioning solutions for Complete or Partial Balance of Plant in
erma power pro ec s.
TRF develops the most crucial packages of BoP viz. the CHP and AHPitself while the other important packages are supported by reputedvendors as mentioned below:
DM Water – Ion Exchange, Triveni Intake & Supply Water – JUSCO
Fire Protection System – Sterling & Wilson, Unitech Machines
– -,
Civil – Bridge & Roof, JMC Projects
66TRF Limited
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 67/77
To provide innovative AHP solutions, TRF has associated –
Ash Handling Plant
Conveyor Corporation (India) Pvt Ltd and Sinofinn New
Energy Investment Co Ltd, Shanghai, China – which are
handling solutions.
no nn as comp ete more t an 65 pro ects g o a y 4in India) and has recently built the world’s largest ashhandling system with standalone capacity of 341 TPH atJharsuguda, India.
67TRF Limited
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 68/77
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 69/77
Ash Handling Plant
•1 x 500 MW Com lete AHS For San a Gandhi TPS
•1 x 250 MW Complete AHS For Sanjay Gandhi TPS
•3 x 210 MW Bokaro TPS Dry Fly Ash Handling System
• x omp e e or n a ee ower
•2 x 250 MW REL Dahanu TPS Dry Fly Ash Handling
System•5 x 50 MW + 5 x 210 MW Obra TPS Complete AshHandling Renovation System
69TRF Limited
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 70/77
Ash Handling Plant – Sinofin Reference in IndiaSr.
No.CLIENT
SPECIFICATION (Capacity, Head,
Motor, KW Rating etc)Commissioning Date
1 JHARSUGUDA power 6x600MW Pneumatic conveying fly ash 2010
station, Four pipes per unit, 341t/h per unit
Two stage, pressure + pressure
2 WARDH power company, 6x600MW conveying ash
Four pipes per unit, 220t/h per unit
2012
Two stage, vacuum + pressure
3 ADANI power company, 5x660MW Ash Handling
Three pipes per unit, 50t/h per unit
2010
4 ADANI ower com an 5x660MW Pneumatic conve in mill 2010rejector
Six pipes per unit, 10t/h per unit
5 MPPL power station, 1x135MW Pneumatic conveying fly ash
Three pipes per unit, 72t/h per unit
2009
6 KAMALANGA power
station,
4x350MW Pneumatic conveying ash
Three pipes per unit, 190t/h per unit
2012
7 TALWANDI power station, 3x660MW Pneumatic conveying fly ash 2012
70TRF Limited
Three pipes per unit, 190t/h per unit
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 71/77
Ash Handling Plant – UCC Credentials in India
•1 x 500 MW Com lete AHS For San a Gandhi TPS
•1 x 250 MW Complete AHS For Sanjay Gandhi TPS
•3 x 210 MW Bokaro TPS Dry Fly Ash Handling System
• x omp e e or n a ee ower
•2 x 250 MW REL Dahanu TPS Dry Fly Ash Handling
System•5 x 50 MW + 5 x 210 MW Obra TPS Complete AshHandling Renovation System
71TRF Limited
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 72/77
Ash Handling Plant - Arrangement with other associates
72TRF Limited
Balance of Plant
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 73/77
The TRF Advantage
“Why should one prefer TRF to other BoP contractors?”
We manufacture in-house the most crucial system of BoP – the CHP.Our CHPs are appreciated by clients for their high reliability and robust
.Our technological tie ups with the global leaders in AHPs ensure that we deliver the most appropriate and highly reliable AHP solutions with
.Our rich domain expertise accumulated over five decades enables us to deliver the highest quality of solutions to the client.Our loball roven best ractices in ro ect mana ement and site work assures the project delivery within stipulated time and cost.Our strong and stable balance sheet eliminates the project delivery risk.
73TRF Limited
Being a part of the prestigious TATA group, we are committed to serve our customers in the most responsible and transparent manner.
Esteemed Customers
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 74/77
74TRF Limited 74
Esteemed Customers
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 75/77
75TRF Limited 75
Our Mission & Vision
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 76/77
Mission: To be an international leader in material handling equipment, processes andsystems
We will grow five times in five years and become a Rs.2500 Crore company by 2013, byWe will grow five times in five years and become a Rs.2500 Crore company by 2013, by
enhancing focus on material handling business and entering new businesses as necessary.enhancing focus on material handling business and entering new businesses as necessary.
e we w expanexpan our us ness on susta na e as s y u ng a team t at s pass onateour us ness on susta na e as s y u ng a team t at s pass onate
about serving all its stakeholders and is committed to making Trust, Respect andabout serving all its stakeholders and is committed to making Trust, Respect and
Fellowship, a way of life.Fellowship, a way of life.
Rs.2500 Cr. by 2012-13
To Grow 5 times in 5 ears
76TRF Limited 76
7/30/2019 TRF Bulk Mat Handling October 15-2011 Final
http://slidepdf.com/reader/full/trf-bulk-mat-handling-october-15-2011-final 77/77
77TRF Limited
Recommended