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TRF Limited
Bulk Material Handling Business
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TRF Limited
o Diverse businesses in seven business sectors
o International income constitutes 64.8% of the revenue
o Products and services are exported to over 85 countries
o Largest employer in private sector with over 350,000
employees
o Group revenue FY 09-10: Rs 325,334cr/$70.08bn
TRF Ltd., established in 1962, is part of the Tata Group of
Companies
Tata Group
3TRF Limited
TRF Profile
TRF provides bulk material solutions in:
Material handling equipmentMaterial processing systemPort & Yard equipmentBalance of PlantOperations & Maintenance Serives
New additions to TRF group
York Transport Equipment FY 07-08Dutch Lanka Trailer (DLT) FY 09-10Adithya Automotive Applications a JV with Tata Capital & Jasper Industries Limited FY 09-10Hewitt Robins International Ltd, UK
Group turnover in FY 10 -11:Rs 1113.5 Cr
44
Business Segments
MATERIAL HANDLING SOLUTIONS AUTOMOTIVE APPLICATIONS
TRF Limited
TRF Business Segments
5TRF Limited
Bulk Material Handling Systems Division
Offers complete material handling
and allied systems and services on
turnkey basis from concept to commissioning
Based at Jamshedpur
Bulk Material Handling
Equipments Division
Specialises in design and
manufacture of a wide range of
equipment, especially for bulk material
handling
Manufacturing facility at
Jamshedpur
Balance of Plant
Division
Port & Yard Equipment
Division
Specialises in engineering,
supply, erection and
commissioning of unit and bulk
material handling
equipments for ports, ship yards and raw material
yards
Based at Kolkata
Operation and maintenance
of equipment/systems
Based at Jamshedpur
Offers complete BoP
on turnkey basis from concept to
commissioning with tie-up
arrangements with reputed
vendors
Based at Kolkata
Bulk Material Handling Operations
Operations &
Maintenance
Services
6TRF Limited 6
Power
Mining Ports
Steel
Infrastructure Industries
Bulk Material Handling
TRF is a leading player in supply of material handling systems on concept to commissioning basis.
This involves engineering, manufacturing, supplying and commissioning of plant and equipment.
7TRF Limited
Products
8TRF Limited
Products
9TRF Limited
Products
oUnique hydraulic control system is used in secondary and tertiary crushingo Protection against un-crushable material during operation
Product Material Capacity/Product Size Range
Hydraulic Cone Crushers Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm
Hydraulic Cone Crushers
Product Material Capacities
Jaw Crushers Aggregates 80- 300tph
Products
Jaw Crushers
Models: 900 x600 & 1100 x 800
11TRF Limited
Products
o Totally enclosed dust housing for pollution free environmento Low RPM ensures less vibration and low noise
Product Material Capacity/ Product Size Range
Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-)200mm
Rotary Breakers
12TRF Limited
o Crushing action involves minimum attrition and hence produces minimum fineso Ideal machine for crushing coal to size suitable for pulverization in power stations
Product Material Capacity/Product Size Range
Ring Granulators/Coal Crushers Coal Up to1750 TPH/(-)20mm
Ring Granulators
Products
13TRF Limited
o Reverse rotation maximizes use/ life of hammer and grinding block
o Suitable for fine crushing
Product Material Capacity/Product Size Range
Impactors Limestone/Coal 50 TPH to 1500 TPH/(-3)mm to (-)20mm
Products
Impactors
14TRF Limited
o As material is crushed only once the percentage of fines is much less
o Produces more uniform material than any other crusher having reciprocating motion
Product Material Capacity/Range
Double Roll Coal 30 TPH to 600 TPH/(-)20mm to (-)100mm
Double Roll Crushers
Products
15TRF Limited
Products
Products Material Capacity Range
Mobile Jaw Crushers Aggregates 150 -300 TPH
Mobile Cone Crushers Aggregates 150 - 300 TPH
o Automated hydraulic CSS adjustmento Inbuilt overload protection system increasing crusher lifeo Simple robust design ensuring long life and pain free maintenance
16TRF Limited
Products
17TRF Limited
o Double /triple deck ranges o Screens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism
Product Material Dimensions
Inclined Screens Iron ore, coal, limestone, etc 1000mm to 3000mm - Width 3000mm to 9600mm - Length
Products
Inclined Screens
18TRF Limited
Product Material Dimensions
Horizontal Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width 3000mm to 9600mm - Length
o Single /Multi decko Driven by the Eliptex vibrator mechanism
Products
Horizontal Screens
19TRF Limited
o Inclination of the watering screen ranges between 3-10 degrees uphill angle o ELIPTEX vibrator to give higher capacity and clean-up action
Product Material Dimensions
Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width 3000mm to 8400mm - Length
Products
Dewatering Screens
20TRF Limited
o Specialty screen for sticky and fine materialso Single/Multi-deck rangeso Driven by the dual vibrator unit
Product Material Dimensions
Bivitec /Flip Flop Screens Iron ore, coal, limestone, etc 400mm to 2000mm - Width2000mm to 12000mm - Length
Products
Bivitec Screens
21TRF Limited
o Uniform motion throughout ensures accuracy of outputo Stroke and slope adjustment
Product Material Dimensions
Unbalanced Motor Screens
Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width 900mm to 5500mm - Length
Unbalanced Motor Screens
Products
2222TRF Limited
o Screens are inclined & versatile due to provision for changing stroke and rotationo Use for medium and large size screen & for coarse separation
Product Material Capacity/Range
Vibro-pulse Screens Iron ore, coal, limestone, etc 915mm to 2500mm Width1800mm to 6000mm - Length
Products
Vibro-pulse Screens
2323TRF Limited
o Ultraflo Screens offer all benefits of horizontal mountingo Maximum clearance between decks eliminates blockages
Product Material Dimensions
Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width 3000mm to 6000mm - Length
Ultra Flo Screens
Products
2424TRF Limited
o Produces three way motion - horizontal, vertical & elliptical o Used for dewatering purpose
Product Material Dimensions
Truflo-Screens Iron ore, coal, limestone, etc 1200mm to 2400mm Width1800mm to 6000mm - Length
Products
Truflo Screens
25TRF Limited
Product Material Capacity/Range
Mobile Screens Aggregates MS 1.8X6.0MS 2.5X6.0
Mobile Screens
Products
o Incorporating the robust Hewitt Robins screen designo Low scale screen resulting in reduced feed conveyor heighto Up to 5 products on one mobile screen
26TRF Limited
Products
27TRF Limited
Product Material Capacity Range
Apron Feeders Iron ore, coal, limestone, etc 115 TPH (Iron ore) to 4400 TPH (Iron ore)
o Can be installed below wagon tippler hopper, stockpile and primary or secondary crushero Horizontal as well as inclined installation
Products
Apron Feeders
28TRF Limited
Product Material Capacity/Rotor Dia Range
Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2250 TPH/2.7m to 4m
o Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles o Single or double shelf
Rotary Plough Feeders
Products
29TRF Limited
o Innovative vibrator imparts a three-way motion with horizontal, vertical and elliptical components
oNumerous configurations up to capacity of 4,000 tons/hour (Iron Ore)
Products
Product Material Dimensions
Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width 3000mm to 10,000mm - Length
Grizzly Feeders
Products
30TRF Limited
o True circular movement helps easy screening of materialo Uniform motion throughout ensures accurately sized product
Product Material Dimensions
Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2500mm - Width 2000mm to 6000mm - Length
Products
Truflo Grizzly Feeders
31TRF Limited
o Powerful shaking action with help of oil lubricated two or four shafted vibrator unitso Available in 3 different vibrator units and 42 deck sizeso Dual or Quad unit can handle flask sizes up to 400 tons
Product Material Casting Weight
Eliptex Shakeouts Sand & Cores from the largest casting
100 Tons (single unit)
Products
Eliptex Shakeouts
32TRF Limited
o Available in 6 different vibrator units and 60 deck sizeso Dual or Quad unit can handle flask sizes up to 100 tons
Product Material Casting Weight
Floatex Shakeouts Sand & Cores from the largest casting Ranging from 1-25 Tons (single unit)
Products
Floatex Shakeouts
Product Material Average Car Unloading Time / Cleaning
Rail Car Shakeouts Coal, Iron ore, Aggregates 3 5 Minutes
Products
Rail Car Shakeouts
Application in bottom discharging wagons or cleaning
TRF Limited
Product Material Average Car Unloading Time / Cleaning
Track Side Shakeouts Coal, Iron ore, Aggregates 3 5 Minutes
Products
Track Side Shakeouts
Application in bottom discharging wagons or cleaning
TRF Limited
35TRF Limited
Products
36TRF Limited
Products
CURVODUC™
Mechanical Handling for Long Distance, Horizontal & Vertical Curves for Route OptimizationLow Maintenance & Operation Costs , Fully Standard Components, Regenerative Power, High Reliability, Eco-friendly transportation and Local & low cost sourcing
Core activities and main capacities
o More than 400 installations delivered in 60 countries.o Approx. 600 kms of conveyors; of these 40 Curvoduc than 5 kms.
Including the Nankin JINGYANG Cement Corp. Curvoduc Length 16 kms Cap. 1260 t/h o Capacities up to 20 000 t/h; Belt width up to 2 200 mm, Installed power reaching -10 500 KW
37TRF Limited
Products
CURVODUC™
CARMAUX (France): Overburden facility in opencast mine, Capacity - 11000 t/hSPRINGVALE (Australia): Curvoducand washed coal. Cap. 900 t/h for run of mine coal on upper strand, Cap. 600 t/h for washed coal on lower strandSLN (New Caledonia): CurvoducTM Connection between mine and harbor. Cap. 600 t/h, Length 11 200m, 4 curvesCOMILOG (Gabon): Connection between plant and railway station CurvoducTM. Length 6000m,Radius 1000m, Manganese Ore. Cap. 800 t/hKUNMING (China): CurvoducTM 10 km long. Connection between Limestone Quarry and Cement Plant Cap.: 1000 t/hCementos Cosmos (Spain)Cement Plant Downhill Curvoduc - 1300 t/h
38TRF Limited
Products
CURVODUC™
39
o Manufactured in pieces as per requirement and assembled with help of hinge and fix support
TRF Limited
Product Material Belt Width Range
Shuttle Conveyors Iron ore, coal, limestone, etc 500mm Wide to 2400mm Wide Belt
Mobile Conveyors Iron ore, coal, limestone, etc 650mm Wide to 1800mm Wide Belt
Products
Shuttle Conveyors Mobile Trippers
40TRF Limited
Conveying equipment upto 2400 mm belt width
Products
Idlers, Pulleys and Accessories
41TRF Limited
Products
Idlers and Pulleys
42TRF Limited
Products
43TRF Limited
o Economical solution for stockyards where simultaneous stacking and reclaiming is not requiredo Custom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection and start up time at site
Product Material Capacity/Range
Stacker Re-claimers Iron ore, coal, limestone, etc 3000 TPH (Iron ore)
Products
Stacker Re-claimers
44TRF Limited
Product Material Capacity/Range
Barrel Re-claimers Iron ore 4000 TPH
Products
Barrel Re-claimers
45TRF Limited
Wagon Tippler Systems
Products
46TRF Limited
Product Material Capacity/Range
Wagon Tippler With Side Arm Charger
Iron ore, coal, limestone, etc
24tips/hr
o Electro mechanical/ Hydraulic drive
o Gross weight of loaded wagon 110t
Products
Wagon Tippler
4747TRF Limited
Product Material Capacity/Range
Traveling Wagon Loader Iron ore, coal, limestone, etc
1200 TPH
Products
Traveling Wagon -Loaders
o No spillage between the wagons during traveling from one end of the rake to the other
o Filling efficiency up-to 99%
48TRF Limited
Products
49TRF Limited
o Grab Duty Level Luffing Cranes are in operation at Mumbai ports. o The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo.
Product Material Capacity/Range
Grab Duty Level Luffing Cranes Bulk cargo 20 T
Products
Grab Duty Level Luffing Cranes
50TRF Limited
o Spill-proof grabs ensure effective cargo handlingo Flexibility of choosing between mechanical or hydraulic drives o Centralized lubrication system for easy and convenient maintenance without interrupting crane usage
Product Material Capacity/Range
Kangaroo Cranes Bulk cargo 26 T
Shipyard Cranes Repair Components 35 T
Products
Shipyard CranesKangaroo Cranes
51TRF Limited
Product Material Capacity/Range
Barge Un-loaders Iron Ore, Pellets 550 TPH
Ship Un-loaders Sulphur, Rock Phosphate, Murates of Potash
1500 TPH
Products
Barge Un-loaders Ship Un-loaders
o With scissors grabo With lift & chemical toilet
52TRF Limited
53TRF Limited 53
o TRF is capable of offering complete design, engineering, manufacturing, erection andcommissioning solutions for material handling systems for Steel, Power, Ports , Mining,etc. sectors
o Counted among one of the most reliable sources of turnkey projects in the country. Ourscope of turnkey solutions includes:• Project Report,• Technical Consultancy• Know-how of product• Supply of machinery• Supply of equipment• Installation & Commissioning of plant
o Portfolio of ongoing assignments consists of both 'concept to commissioning' solutionsas well as specific modules for some projects.
o In house technical expertise and manufacturing facility ensures better quality control
Systems
54TRF Limited
Steel, Mining & Port Projects
Customer Scope of Work
Tata Steel Design, engineering, supply, manufacturing, supervision of equipment for RMHS Package -3 for Coal , PCI and Lime Circuit under 3 MTPA capacity expansion
Bhushan Power & Steel Limited
Supply of 2 Nos. Single Boom Scrapper Re-claimers for Bhushan's DR-EAF Integrated Steel Plant at Sambalpur, Orissa
NMDC, Bailadila Design, engineering, supply, storage handling, erection, testing and commissioning, PG Tests, civil work, etc for Crushing and Stacking Section Package-I, at. System capacity 3000 TPH.
Jindal Steel & Power Ltd.
Supply, Installation & Commissioning of 1 No. Slewing Stacker of 3000 tph ,2 Nos. Stacker Re-claimer of 3000 tph , 2 Nos. Wagon Loader of 3000 tph.
Krishnapatnam Port -claimer (6000 tph for iron ore
Lanco Infratech -loader (1500 tph)
Systems
55TRF Limited
o TRF is a pioneer in the field of Coal Handling Plants (CHPs)o It has built more than 50 CHPs in power plants in India, with feeding, conveying, crushing and screening system with auxiliaries like:
• Dust extraction system and suppression system • Conveyors with multiple drive units • Electrical and instrumentation system, lighting• Complete structural support
Customer Site Power Plant Capacity CHP Capacity
NTPC Mauda STPP 2 X 500 MW 1600TPH
NTPC Barh STTP 2 X 660 MW 2200 TPH
Damodar Valley Corporation
Raghunathpur TPP 2 X 600 MW 1700 TPH
Aravali Power Company (NTPC, Govts. Of Haryana & Delhi)
Indira Gandhi Super Thermal Power Plant, Jhajjar
3 X 500 MW 2600 TPH
MAHAGENCO Bhusawal, TPS 2 X 500 MW 1500 TPH
NSPCL Bhilai 2 X 250 MW 1700 TPH
JSPL Angul 6 X 150 MW 3100 TPH
Systems
o
and 12th five year plan and shortage of competent and reliable player in power sector paved the way for TRF to enter into BOP arena.
o TRF entered in BOP business to leverage its strength in project management and manufacturing capacity.
o With the ambitious vision of TRF Limited to be Rs 2,500 crore Company by 2013, TRF is diversifying in adjacent and related businesses.
o Catering to power sector for last 40 years and constructed & commissioned more than 50 Coal handling plants for power plants.
TRF Limited 56
Balance of Plant
o TRF is offering following packages under Balance of Plant solution:
• Coal Handling Plant• Ash handling Plant• Water system • Cooling tower• E-BOP• Fire protection system • Fuel oil system etc
o TRF is in a position to offer complete BOP, Partial BOP or any combination of package to suit the customer requirement.
o TRF also offers pre-bid support to customers for finalization of BOP scope.
TRF Limited 57
• Switch yard• HVAC• Compressed air system• Chimney• Ventilation system etc
BOP Solutions
o Pre bid and post bid consultancy support from TATA group organization
o Intake , pretreatment and water distribution support from TATA group organization
o Air condition and ventilation system support from TATA group organization.
o We have mutual agreement with leading water treatment and cooling tower manufacturer of India.
o We have tie up with reputed organization for ASH handling system.
o We have tie up with Experienced Civil companies and Electrical BoP companies.
o Technology tie-ups with best-in-class across the world
TRF Limited 58
Our Partners
59TRF Limited 59
Esteemed Customers
60TRF Limited 60
Esteemed Customers
61TRF Limited 61
We will grow five times in five years and become a Rs.2500 Crore company by 2013, by
enhancing focus on material handling business and entering new businesses as necessary.
We will expand our business on sustainable basis by building a team that is passionate
about serving all its stakeholders and is committed to making Trust, Respect and
Fellowship, a way of life.
Rs.2500 Cr. by 2012-13
To Grow 5 times in 5 years
Mission: To be an international leader in material handling equipment, processes and systems
Our Mission & Vision
62TRF Limited
