Bulk Material Handling Business - TRF Limitedintranet.trf.co.in/pdf/TRF_Bulk_Mat_Handling_Biz_Aug_2010.pdf · Bulk Material Handling Business. 2 2 ... Belt width up to 2 200 mm,

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TRF Limited

Bulk Material Handling Business

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TRF Limited

Diverse businesses in seven business sectors

International income constitutes 64.8% of the group‟s

revenue

Products and services are exported to over 85 countries

Largest employer in private sector with over 350,000

employees

Group revenue FY 09-10: Rs 325,334cr/$70.08bn

TRF Ltd., established in 1962, is part of the Tata Group of

Companies

Tata Group

33TRF Limited

TRF provides bulk material solutions in:

Material handling equipment

Material processing system

Port & Yard equipment

New additions to TRF group

Acquisition of York Transport Equipment FY 07-08

Acquisition of Dutch Lanka Trailer (DLT) FY 09-10

Adithya Automotive Applications a JV with Tata Capital &

Jasper Industries Limited FY 09-10

Hewitt Robins International Ltd, UK FY10-11

Group turnover in FY 09-10: Rs 866 Cr

An ISO 9001 manufacturing and contracting Company

TRF Profile

44

Business Segments

MATERIAL HANDLING SOLUTIONS

AUTOMOTIVE APPLICATIONS

TRF Limited

TRF Business Segments

55TRF Limited

TRF Divisions

Bulk Material Handling Systems

Division

Offers complete material handling and

allied systems and services on turnkey

basis from concept to commissioning

Based at Jamshedpur

Bulk Material Handling Equipment

Division

Specialises in design and manufacture of a

wide range of equipment, especially

for bulk material handling

Manufacturing facility at Jamshedpur

Port & Yard Equipment Division

Specialises in engineering and

manufacturing of unit and bulk material

handling equipments for ports, ship-yards,

power plants and metallurgical units

Based at Kolkata

6TRF Limited 6

Power

Mining Ports

Steel

Infrastructure Industries

Bulk Material Handling

TRF is a leading player in supply of material handling systems on concept to commissioning basis.

This involves engineering, manufacturing, supplying and commissioning of plant and equipment.

7TRF Limited

8TRF Limited

Products

9TRF Limited

Products

Unique hydraulic control system is used in secondary and tertiary crushing

Protection against un-crushable material during operation

Product Material Capacity/Product Size Range

Cone Crushers Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm

Cone Crushers

http://www.hewittrobins.co.uk/Img/products/Cone-Crusher_lg.jpg

Product Material Capacities

Jaw Crushers Aggregates 80- 300tph

Products

Jaw Crushers

Models: 900 x600 & 1100 x 800

http://www.hewittrobins.co.uk/Img/products/Jaw-Crusher_lg.jpg

11TRF Limited

Products

Totally enclosed dust housing for pollution free environment

Low RPM ensures less vibration and low noise

Product Material Capacity/ Product Size Range

Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-)200mm

Rotary Breakers

12TRF Limited

Crushing action involves minimum attrition and hence produces minimum fines

Ideal machine for crushing coal to size suitable for pulverization in power stations

Product Material Capacity/Product Size

Range

Ring Granulators/Coal Crushers Coal Up to1750 TPH/(-)20mm

Ring Granulators

Products

13TRF Limited

Reverse rotation maximizes use/ life of hammer and grinding block

Suitable for fine crushing

Product Material Capacity/Product Size Range

Impactors Limestone/Coal 50 TPH to 1500 TPH/(-3)mm to (-

)20mm

Products

Impactors

14TRF Limited

As material is crushed only once the percentage of fines is much less

Produces more uniform material than any other crusher having reciprocating motion

Product Material Capacity/Range

Double Roll Coal 30 TPH to 600 TPH/(-)20mm to (-

)100mm

Double Roll Crushers

Products

15TRF Limited

Products

Products Material Capacity Range

Mobile Jaw Crushers Aggregates 150 -300 TPH

Mobile Cone Crushers Aggregates 150 - 300 TPH

Automated hydraulic CSS adjustment

Inbuilt overload protection system increasing crusher life

Simple robust design ensuring long life and pain free maintenance

16TRF Limited

Products

17TRF Limited

Double /triple deck ranges

Screens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism

Product Material Dimensions

Inclined Screens Iron ore, coal, limestone,

etc

1000mm to 3000mm - Width

3000mm to 9600mm - Length

Products

Inclined Screens

18TRF Limited


Horizontal Screens Iron ore, coal, limestone,

etc



Single /Multi deck

Driven by the Eliptex vibrator mechanism

Products

Horizontal Screens

19TRF Limited

Inclination of the watering screen ranges between 3-10 degrees uphill angle

ELIPTEX vibrator to give higher capacity and clean-up action


Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width


Products

Dewatering Screens

20TRF Limited

Specialty screen for sticky and fine materials

Single/Multi-deck ranges

Driven by the dual vibrator unit


Bivitec /Flip Flop

Screens

Iron ore, coal, limestone,

etc



Products

Bivitec Screens

21TRF Limited

Uniform motion throughout ensures accuracy of output

Stroke and slope adjustment


Unbalanced Motor

Screens

Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width


Unbalanced Motor Screens

Products

2222TRF Limited

Screens are inclined & versatile due to provision for changing stroke and rotation

Use for medium and large size screen & for coarse separation


Vibro-pulse Screens Iron ore, coal, limestone,

etc

915mm to 2500mm – Width


Products

Vibro-pulse Screens

2323TRF Limited

Ultraflo Screens offer all benefits of horizontal mounting

Maximum clearance between decks eliminates blockages


Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width


Ultra Flo Screens

Products

2424TRF Limited

Produces three way motion - horizontal, vertical & elliptical

Used for dewatering purpose


Truflo-Screens Iron ore, coal, limestone,

etc

1200mm to 2400mm – Width


Products

Truflo Screens

25TRF Limited


Mobile Screens Aggregates MS 1.8X6.0

MS 2.5X6.0

Mobile Screens

Products

Incorporating the robust Hewitt Robins screen design

Low scale screen resulting in reduced feed conveyor height

Up to 5 products on one mobile screen

26TRF Limited

Products

27TRF Limited

Product Material Capacity Range

Apron Feeders Iron ore, coal, limestone,

etc

115 TPH (Iron ore) to 4400 TPH (Iron

ore)

Can be installed below wagon tippler hopper, stockpile and primary or secondary crusher

Horizontal as well as inclined installation

Products

Apron Feeders

28TRF Limited

Product Material Capacity/Rotor Dia Range

Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2250 TPH/2.7m to

4m

Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles

Single or double shelf

Rotary Plough Feeders

Products

29TRF Limited

Innovative vibrator imparts a three-way motion with horizontal, vertical and

elliptical components

Numerous configurations up to capacity of 4,000 tons/hour (Iron Ore)

Products


Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width

3000mm to 10,000mm - Length

Grizzly Feeders

Products

30TRF Limited

True circular movement helps easy screening of material

Uniform motion throughout ensures accurately sized product


Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2500mm - Width


Products

Truflo Grizzly Feeders

31TRF Limited

Powerful shaking action with help of oil lubricated two or four shafted vibrator units

Available in 3 different vibrator units and 42 deck sizes

Dual or Quad unit can handle flask sizes up to 400 tons

Product Material Casting Weight

Eliptex Shakeouts Sand & Cores from the largest

casting

100 Tons (single unit)

Products

Eliptex

Shakeouts

32TRF Limited

Available in 6 different vibrator units and 60 deck sizes

Dual or Quad unit can handle flask sizes up to 100 tons

Product Material Casting Weight

Floatex

Shakeouts

Sand & Cores from the largest

casting

Ranging from 1-25 Tons

(single unit)

Products

Floatex

Shakeouts

Product Material Average Car Unloading

Time / Cleaning

Rail Car Shakeouts Coal, Iron ore, Aggregates 3 – 5 Minutes

Products

Rail Car Shakeouts

Application in bottom discharging wagons or cleaning

TRF Limited

Product Material Average Car Unloading

Time / Cleaning

Track Side Shakeouts Coal, Iron ore, Aggregates 3 – 5 Minutes

Products

Track Side Shakeouts

Application in bottom discharging wagons or cleaning

TRF Limited

35TRF Limited

Products

36TRF Limited

Products

CURVODUC™

Mechanical Handling for Long Distance, Horizontal & Vertical Curves for Route Optimization

Low Maintenance & Operation Costs , Fully Standard Components, Regenerative Power, High

Reliability, Eco-friendly transportation and Local & low cost sourcing

Core activities and main capacities

More than 400 installations delivered in 60 countries.

Approx. 600 kms of conveyors; of these 40 Curvoduc™ longer than 5 kms.

Including the Nankin – JINGYANG Cement Corp. Curvoduc™; Length 16 kms – Cap. 1260 t/h

Capacities up to 20 000 t/h; Belt width up to 2 200 mm, Installed power reaching -10 500 KW

37TRF Limited

Products

CURVODUC™

CARMAUX (France): Overburden facility in opencast mine, Capacity - 11000 t/h

SPRINGVALE (Australia): Curvoduc™ loaded on both strand. Length 4200m, Run of

mine and washed coal. Cap. 900 t/h for run of mine coal on upper strand, Cap. 600 t/h

for washed coal on lower strand

SLN (New Caledonia): CurvoducTM – Connection between mine and harbor. Cap.

600 t/h, Length 11 200m, 4 curves

COMILOG (Gabon): Connection between plant and railway station CurvoducTM.

Length 6000m,

Radius 1000m, Manganese Ore. Cap. 800 t/h

KUNMING (China): CurvoducTM 10 km long. Connection between Limestone Quarry

and Cement Plant Cap.: 1000 t/h

Cementos Cosmos (Spain)

Cement Plant – Downhill Curvoduc™; Length 1230m, Limestone, Capacity - 1300 t/h

38TRF Limited

Products

CURVODUC™

39

Manufactured in pieces as per requirement and assembled with help of hinge and fix support

TRF Limited

Product Material Belt Width Range

Shuttle Conveyors Iron ore, coal, limestone, etc 500mm Wide to 2400mm Wide Belt

Mobile Conveyors Iron ore, coal, limestone, etc 650mm Wide to 1800mm Wide Belt

Products

Shuttle Conveyors Mobile Trippers

40TRF Limited

Conveying equipment upto 2400 mm belt width

Products

Idlers, Pulleys and Accessories

41TRF Limited

Products

Idlers and Pulleys

42TRF Limited

Products

43TRF Limited

Economical solution for stockyards where simultaneous stacking and reclaiming is not required

Custom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection

and start up time at site


Stacker Re-claimers Iron ore, coal, limestone, etc 6000 TPH (Iron ore)

Products

Stacker Re-claimers

44TRF Limited


Stacker Re-claimers

„J‟

Iron ore, coal, limestone, etc Stacking: 9700 TPH

(Iron ore)

Re-claiming: 7600

TPH

Products

Stacker Reclaimers “J” Type

45TRF Limited


Bucket Wheel Re-claimer

Rocker

Iron ore, coal, limestone, etc 12000 TPH

Products

Bucket Wheel Re-claimer Rocker

46TRF Limited


Stacker “C” Iron ore, coal, limestone, etc 10000 TPH

Products

Stacker –“C” Type

47TRF Limited


Bridge Type Re-claimers Iron ore, coal, limestone, etc 12000 TPH

Products

Bridge Type Re-claimers

48TRF Limited


Barrel Re-claimers Iron ore 4000 TPH

Products

Barrel Re-claimers

49TRF Limited

Fuel savings due to aerodynamic improvement, up to 20% saving (proven by NASA)

Safer and faster wagon turnaround time

Security (eliminating product losses

Environmental – preventing dusting and track ballast contamination

Maintenance of product integrity – moisture/contamination

Products

Eco Wagon Covers

50TRF Limited

Continuous loading

Static weighing accuracy (+/-) 0.05%

Environmental advantages using dustless gates and chutes


Rapid Load Out Stations Iron ore, coal, limestone, etc 2500 to 12000 TPH

(coal)

Products

Rapid Load Out Stations

51TRF Limited

Products

Rapid Load Out Stations

52TRF Limited

Wagon Tippler Systems

Products

53TRF Limited


Random Car Rotary

Tipplers

Iron ore, coal, limestone, etc 30 cycles/hr

Saving on civil works with reduced foundation depth– ideal for poor / wet ground conditions

Rotary tippler designed to tip single or tandem wagons

Products

Random Car Rotary Tipplers

54TRF Limited


Random Wagon Tippler Crescent Iron ore, coal, limestone, etc 30 cycles/hr

Random Wagon Tippler Rota-Side 39 cycles/hr

Products

Random Wagon Tippler-Rota-Side Random Wagon Tippler-Crescent

55TRF Limited


Random Wagon Tipplers-Rota side

High Lift Side

Iron ore, coal, limestone etc 12 cycles/hr

(Phosphate)

Products

Random Wagon Tippler-Rota-side

High lift Side

56TRF Limited

Product Capacity/Range

Unit Train Positioner 102 cars/hr (2 cars/cycles)

Products

Unit Train Positioner

57TRF Limited

Product Capacity/Range

Rotary Train Indexer 32 cars/hr

Products

Rotary Train Indexer

58TRF Limited


Wagon Tippler With Side Arm

Charger

Iron ore, coal,

limestone, etc

24tips/hr

Electro mechanical/ Hydraulic drive

Gross weight of loaded wagon 110t

Products

Wagon Tippler

5959TRF Limited


Traveling Wagon Loader Iron ore, coal,

limestone, etc

1200 TPH

Products

Traveling Wagon -Loaders

No spillage between the wagons during traveling from one end of the rake to the other

Filling efficiency up-to 99%

60TRF Limited

Products

61TRF Limited

Grab Duty Level Luffing Cranes are in operation at Mumbai ports.

The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo.


Grab Duty Level Luffing Cranes Bulk cargo 20 T

Products

Grab Duty Level Luffing Cranes

62TRF Limited

Spill-proof grabs ensure effective cargo handling

Flexibility of choosing between mechanical or hydraulic drives

Centralized lubrication system for easy and convenient maintenance without interrupting crane usage


Kangaroo Cranes Bulk cargo 26 T

Shipyard Cranes Repair Components 35 T

Products

Shipyard

Cranes

Kangaroo

Cranes

63TRF Limited


Barge Un-loaders Iron Ore, Pellets 550 TPH

Ship Un-loaders Sulphur, Rock Phosphate,

Murates of Potash

1500 TPH

Products

Barge Un-loaders Ship Un-loaders

With scissors grab

With lift & chemical toilet

64TRF Limited

Products

65TRF Limited

Domes are the ideal solution for the storage of bulk materials.

Versatility and structural advantages allow them to house materials that are sensitive to temperature

and humidity

Products

Dome Construction

Benefits:

•Cost effective bulk materials storage facilities

• Environmentally friendly by means of preventing contamination externally and internally

• Quick and simple to erect

• Weather conditions don‟t hamper construction

66TRF Limited

67TRF Limited 67

• TRF is capable of offering complete design, engineering, manufacturing, erection

and commissioning solutions for material handling systems for Steel, Power, Ports ,

Mining, etc. sectors

• Counted among one of the most reliable sources of turnkey projects in the country.

Our scope of turnkey solutions includes:

Project Report,

Technical Consultancy

Know-how of product

Supply of machinery

Supply of equipment

Installation & Commissioning of plant

• Portfolio of ongoing assignments consists of both 'concept to commissioning'

solutions as well as specific modules for some projects.

• In house technical expertise and manufacturing facility ensures better quality control

Systems

68TRF Limited

Steel, Mining & Port Projects

Customer Scope of Work

Tata Steel Design, engineering, supply, manufacturing, supervision of

equipment for RMHS Package -3 for Coal , PCI and Lime Circuit

under 3 MTPA capacity expansion

Bhushan Power &

Steel Limited

Supply of 2 Nos. Single Boom Scrapper Re-claimers for

Bhushan's DR-EAF Integrated Steel Plant at Sambalpur, Orissa

NMDC, Bailadila Design, engineering, supply, storage handling, erection, testing

and commissioning, PG Tests, civil work, etc for Crushing and

Stacking Section – Package-I, at. System capacity 3000 TPH.

Jindal Steel & Power

Ltd.

Supply, Installation & Commissioning of 1 No. Slewing Stacker

of 3000 tph ,2 Nos. Stacker Re-claimer of 3000 tph , 2 Nos.

Wagon Loader of 3000 tph.

Krishnapatnam Port Supplying India’s largest stacker Re-claimer (6000 tph for iron

ore

Lanco Infratech Supplying India’s largest Grab Type Ship Un-loader (1500 tph)

Systems

69TRF Limited

•TRF is a pioneer in the field of Coal Handling Plants (CHPs)

•It has built more than 50 CHPs in power plants in India, with feeding, conveying,

crushing and screening system with auxiliaries like:Dust extraction system and suppression system

Conveyors with multiple drive units

Electrical and instrumentation system, lighting

Complete structural support

Customer Site Power Plant

Capacity

CHP

Capacity

NTPC Mauda STPP 2 X 500 MW 1600TPH

NTPC Barh STTP 2 X 660 MW 2200 TPH

Damodar Valley

Corporation

Raghunathpur TPP 2 X 600 MW 1700 TPH

Aravali Power Company

(NTPC, Govts. Of

Haryana & Delhi)

Indira Gandhi Super Thermal

Power Plant, Jhajjar

3 X 500 MW 2600 TPH

MAHAGENCO Bhusawal, TPS 2 X 500 MW 1500 TPH

NSPCL Bhilai 2 X 250 MW 1700 TPH

JSPL Angul 6 X 150 MW 3100 TPH

Systems

70TRF Limited 70

Esteemed Customers

71TRF Limited 71

Esteemed Customers

72TRF Limited 72

We will grow five times in five years and become a Rs.2500 Crore company by

2013, by enhancing focus on material handling business and entering new

businesses as necessary.

We will expand our business on sustainable basis by building a team that is

passionate about serving all its stakeholders and is committed to making Trust,

Respect and Fellowship, a way of life.

Rs.2500 Cr. by 2012-13

To Grow 5 times in 5 years

Mission: To be an international leader in material handling equipment, processes

and systems

Our Mission & Vision

73TRF Limited

Documents

Bulk Material Handling Business - TRF Limitedintranet.trf.co.in/pdf/TRF_Bulk_Mat_Handling_Biz_Aug_2010.pdf · Bulk Material Handling Business. 2 2 ... Belt width up to 2 200 mm,