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The Next Generation Biorefinary –Technology Forecasting for Products from
Biomass
Adelaide Maria de Souza Antunes
aantunes@inpi.gov.br
Firjan - Rio de Janeiro,10/11/2010
The typical biorefinery platforms are:
The sugar platform uses hexose and pentose sugars extracted or converted from plant body mass.
The thermochemical (syngas) platform entails a chemical or biological conversion process using pyrolysis or gasification of plants to produce biofuels.
The carbon-rich chains platform produces biodiesel and/or oleochemicals from long-chain fatty acids.
The next generation biorefineries
The next generation biorefineries
need to build through modern green chemical technologies
in order to make more complex molecules and materials
on which a future sustainable society will be based.
Technology Forecasting
for Products from Biomass
Market
Patents
Publications
Technology Forecasting
for Products from Biomass
The Market
Southeast Asia (Malaysia and Indonesia)
Biorefinery based on Oleochemical
by acquisitions and Joint Venture
Platform:carbon-rich chain
The Market of Biorefinery
Country: Malaysia
25% of Global fatty acids output - 2009
20% of the figure was produced by NatOleo
Wilmar International acquired 81% NatOleo (EUR 142 M)
US group Elevance Renewable Sciences build a Joint Venture Biorefinery The JV biorefinery is expected to come
online in 2011
The Market of Biorefinery
–Malaysia`s Bio-Xcell and USA Based Glycos Biotechnologies
JV
Biochemicals and Biotechnology Centre – 2012
(propanediol and organic acids) using Glycerin
The Market of Biorefinery
Country: Indonesia
Raw Materials: mustard, jatropha, palm, soybean
and waste oil
C18 dicarboxylic acids and esters
Scandinavia
Biorefinery based on waste paper Chemicals
Sweden and Finland
The Market of Biorefinery
Sweden
Preem`s new biorefinary was commissioned on Aug 2010
Main raw material: Crude tall oil (a by-product from pulp plants)
crude tall diesel (a fatty acid methyl ester – FAME).
It is not possible Mix to diesel
Sweden turns out around 200.000 tonnes/year
Replace 2% of country`s diesel consuption
Purac and Crown Van Gelder (paper manufacturer) biorefining joint
venture The companies will jointly develop a process for obtaining
raw materials from the paper industry's waste flows
Biofuel
The Market of Biorefinery
Finland
Chempolis starts up a biorefinary - 2010
uses reed canary grass to produce papermaking fibre,
ethanol, biochemicals and biodiesel
EUA
Biorefinery based on Fermentation of Biomass
Biofuel and “Biopetrochemicals”
USA
Gevo produces isobutanol, hydrocarbons and jet fuel from cellulosic biomass
isobutylene rubber, PP, PS and PET. paraffinic kerosene
Numerous renewable feedstocks: corn, wheat, sorghum, barley, sugar cane and cellulosic feedstocks when biomass conversion becomes commercially available
Gevo award $1.8 M from the US Department of Energy and Agriculture's Biomass R&D Programme. (The grant supports the ongoing development of a cellulosic biocatalyst that Gevo exclusively licensed from Cargill)
Futurepresent
USA
Virent Energy Systems (2010)
Royal Dutch Shell plc and Cargill Inc
“BioForming Process” to commercial production volumes.
transforms sugars into renewable advanced fuels for various forms of transportation
AND
The Market of Biorefinery
USA
AdvanceBio Systems LLC
has been awarded a contract by the US Department of
Energy's National Renewable Energy Laboratory
Equipment will be used for research, development,
demonstration, and deployment (RDD&D) in support of
national transportation fuel diversification goals, specifically
those associated with performing the advanced technologies
that make fuel ethanol from cellulosic biomass cost-
competitive.
to provide
The Market of Biochemicals
USA
2010 World Congress on Industrial Biotechnology &Bioprocessing
Companies targeting succinic acid (Myriant Technologies, DNP
Green Technology and Reverdia) are optimistic that their
product will become a popular biobased downstream
chemical intermediate
The Market
USA
Integrated demonstration biorefinery by end-2011
The project obtained a U$23 M grant by the US DOE
The installation of ClearFuels' biomass gasification system (High Efficiency Hydrothermal Reformer) syngas-to-liquid process using wood waste and sugarcane bagasse.
Rentech Inc
ClearFuels Technology IncPartnership
Europe
Biorefinery based on
Jobs And Green Enviroment
Europe
Study presented on 14 Sep 2010 at the conference "The Knowledge Based Bio-Economy“ – Brussels/Belgium. (Supported by o Novozymes, the Danish bioinnovation company and DSM)
could create up to one million jobs
reduce road transport green house gas emissions from gasoline by 42% to 50% by 2020
the biochemical industry could provide a significant green stimulus to the European economy with revenue of EUR 31bn in 2020.
The Market
France Bioamber
JV
DNP Green Technology and Agro-industrie Researches et Developpements)
In Jan 2010 opened its first commercial scale unit making
succinic acid from biomass sources at the Pomacle-
Bazancourt biorefinery.
Bioamber agreement DuPont Applied BioScience
R&D
Pomacle-Bazancourt biorefinery.
Technology Forecasting
for Products from Biomass
Patents Features
Patents – Technological Features
0
2
4
6
8
10
12
2005 2006 2007 2008 2009
Number of patents per year - Biorefinery
Patents – Technological Features
26
11
1 1 1
Number of Patens versus Priority Country
EUA- 26
Alemanha -1
Espanha -1
Finlândia -1
India -1
Japão -1
Patents – Technological Features
0 5 10 15 20 25
EUA
Escritório Mundial
Canadá
China
India
Japão
Finlândia
Australia
Espanha
22
17
2
2
2
2
2
1
1
Number of Applications versus Countries
Patents – Technological Features
Number of Applications Depositants
9 POET RES INC
2 LIGNOL INNOVATIONS LTD
1 ARCADIA BIOSCIENCES INC
1 BATTELLE MEMORIAL INST
1 CERES INC
1 METABOLIX INC
1 PRIMAFUEL INC
1 SWEETWATER ENERGY INC
1 TEXACO INC
1 UNIV MICHIGAN STATE
1 UNIV TEXAS SYSTEM
1 VERASUN ENERGY CORP
Patents – Technological Features
Metabolix Inc (USA) –PHA from transgenic plant - WO2010
The PHA Polyhydroxyalkanoate can also be converted to chemical intermediates and is useful in medical field.
The transgenic plant is stable, fertile, and produces greater than 10%, preferably at least 20% PHA per unit dry cell weight in leaves.
Arcadia Biosciences Inc (USA) - WO2009
New biofuel comprises ethanol derived from a genetically modified crop, useful for providing increased net energy value (NEV) and decreased net greenhouse gas emission to reduce its environmental impact
Patents – Technological Features
Researchers - US2009
A process to convert wood chips into cellulose fibers and dissolved lignin and hemicelluloses in an integrated biorefinery process; and to produce pulp.
Researchers - WO2007
A process to produce succinic acid comprises supplying a media with Escherichia coli AFPI84 and sugar under aerobic conditions.
Patents – Technological Features
Verasun Energy Corp (USA) –WO 2008
Crude oil is extracted from distillers dried grains with solubles and refined into biodiesel and glycerin
Texaco (USA) –WO 2010
Biomass treatment system involves collecting and pretreating biomass, delivering biomass to gasifiers producing syngas from biomass, transporting syngas to production facility via pipeline network, and producing biofuels product
Patents – Technological Features
Poet Res Inc (USA) –WO 2010
Method to pre-treat biomass used in a biorefinery to produce fermentation product
Poet Res Inc (USA) – US2010
Biomass collection and transport system for biorefinery
Poet Res Inc (USA) –WO2010
Enhacing a fermentation product (ethanol) from biomass
Patents – Technological Features
Sweetwater Energy Inc (USA) – US 2010
Multiple phase apparatus for performing hydrolyzation and processed biomass to produce ethanol
Univ Texas System (USA) – US 2010
A method to enhance the reaction rate and reduces the energy consumption of enzymatic hydrolysis of cellulosic waste materials
Researchers – US 2009
Method useful for manufacturing bio-products involves extracting lignin from fibrous plant material using a lignin solvent; and combining a mixture of the lignin solvent and lignin to provide a first bio-product in the form of a fuel.
Patents – Technological Features
JVS-Polymers Oy (Finland) – WO 2009
Decomposition of natural structure of biomass containing lignin and solubilization of lignin and other components
Council SCI&IND Res (India) – WO 2009
Fractionation and isolation of high alpha cellulose pulp, hemicellulose, and lignin for preparing cellulose esters, by treating biomass with alkali, precipitating of lignin out with mineral acid, and bleaching biomass.
R&D Issues
Technology Forecasting
for Products from Biomass
Publications (WEB of Science)
Articles - Analysis
Base: Web of Science
TS: (biorefinery and biomass)
Period: 2008 a 2010
Result: 199 articles
Publication YearNumber of
Articles
2010 86
2009 76
2008 37
Articles - Analysis
Country of the
main Author
Number of
Articles%
1USA 83 42%
2Canada 16 8%
3Netherlands 14 7%
4Germany 8 4%
5Denmark 7 4%
6Spain 7 4%
7China 6 3%
8Portugal 6 3%
9Sweden 6 3%
10Austria 5 3%
11England 5 3%
12Norway 5 3%
13Finland 4 2%
Country of the
main Author
Number of
Articles%
14France 3 2%
15India 3 2%
16Japan 3 2%
17Turkey 3 2%
18Brazil 2 1%
19Italy 2 1%
20Malaysia 2 1%
21Zealand 2 1%
22Australia 1 1%
23Greece 1 1%
24Korea 1 1%
25Latvia 1 1%
26Singapore 1 1%
Total 197
Articles - Analysis
Institution of the Main
Author
Number of
Articles %
Michigan State Univ 11 6%
SUNY Coll Environm Sci &
Forestry 7 4%
Univ Minnesota 6 3%
Tech Univ Denmark 5 3%
Iowa State Univ 4 2%
Wageningen UR 4 2%
Dartmouth Coll 3 2%
Delft Univ Technol 3 2%
Oklahoma State Univ 3 2%
Univ Sherbrooke 3 2%
Univ Tennessee 3 2%
Wageningen Univ 3 2%
Georgia Inst Technol 2 1%
Helsinki Univ Technol 2 1%
Idaho Natl Lab 2 1%
INETI 2 1%
Linkoping Univ 2 1%
Lund Univ 2 1%
Max Planck Inst Kohlenforsch 2 1%
Institution of the Main
AuthorNumber of Articles
%
Natl Renewable Energy Lab 2 1%
Norwegian Univ Sci & Technol
NTNU 2 1%
Oak Ridge Natl Lab 2 1%
Princeton Univ 2 1%
S China Univ Technol 2 1%
Scion 2 1%
SUNY Syracuse 2 1%
Univ British Columbia 2 1%
Univ Hawaii 2 1%
Univ Hawaii Manoa 2 1%
Univ London Imperial Coll Sci
Technol & Med 2 1%
Univ Nat Resources & Appl
Life Sci 2 1%
Univ Pais Vasco 2 1%
Univ Vigo 2 1%
USDA ARS 2 1%
Virginia Polytech Inst & State
Univ 2 1%
Outras com 1 publicação
cada 96 49%
Articles - Analysis
jounals
Number
of Articles%
bioresource technology 25 13%
biofuels bioproducts & biorefining-biofpr 19 10%
biomass & bioenergy 12 6%
journal of biobased materials and bioenergy 6 3%
biotechnology advances 5 3%
chemical engineering research & design 5 3%
fuel 4 2%
journal of agricultural and food chemistry 4 2%
journal of industrial microbiology & biotechnology 4 2%
applied biochemistry and biotechnology 3 2%
applied energy 3 2%
bioresources 3 2%
biotechnology for biofuels 3 2%
cellulose chemistry and technology 3 2%
chemsuschem 3 2%
clean-soil air water 3 2%
energy 3 2%
energy & fuels 3 2%
Industrial & engineering chemistry research 3 2%
insect science 3 2%
international journal of chemical reactor
engineering 32%
international journal of life cycle assessment 3 2%
journals
Número
de
Artigos
%
applied microbiology and biotechnology 2 1%
biotechnology and bioengineering 2 1%
cellulose 2 1%
chemical engineering journal 2 1%
clean technologies and environmental policy 2 1%
current opinion in biotechnology 2 1%
energy conversion and management 2 1%
energy policy 2 1%
environmental progress & sustainable energy 2 1%
european journal of lipid science and technology 2 1%
green chemistry 2 1%
journal of biotechnology 2 1%
journal of scientific & industrial research 2 1%
proceedings of the national academy of sciences
of the united states of america 21%
renewable & sustainable energy reviews 2 1%
tappi journal 2 1%
Others only 1publication 44 22%
R&D – North America
Canada
Biomass logistics as a determinant of second-generation biofuelfacility scale, location and technology selection.
USA
Gasification-based hybrid biorefinery producing: hydrogen gas andpolyhydroxyalkanoates (PHA) - biodegradable polymer materials
R&D – South America
Brazil
This work compares the calculated techno-economic performance for thermochemical and biochemical conversion of sugarcane residues.
R&D – Asia
Japan
A combination of solid acid and base catalysts for direct production of 5-hydroxymethylfurfural from saccharides. 5-Hydroxymethylfurfural (HMF), one of the most important intermediates derived from biomass, was directly produced from monosaccharides (fructose and glucose) and disaccharides (sucrose and cellobiose)
Malaysia
Automated targeting. Integrated biorefineries which consist of various processing facilities (e.g., digestion, fermentation, pyrolysis, gasification, etc.) have been proposed in order to enhance the energy efficiency and material recovery.
R&D – Asia
India
Production of first and second generation biofuels.
Singapure
The enzymes have potential application in lignocellulosic biomasshydrolysis for biofuel production
China
China has great potential to provide a large quantity of feedstocks for biofuel production due to its vast amount of non-food crops, such as tuberous crops, sweet sorghum, cellulosic biomass, and algae. Fuel ethanol and biodiesel, have progressed remarkably in China as a result of government preferential policies and funding supports
R&D – Scandinavia
Finland
An economic process for the production of commodity chemicals from forest biomass and recycled fibers. Bioforest process uses tree tops, limbs, twigs, stumps and recycled paper as feedstock for fermentation to butanol, ethanol and acetone/isopropanol.
Norway
A biorefinery concept producing bioethanol, bioenergy, and chemicals from switchgrass
Denmark
Production of bioethanol from wheat straw: An overview on pretreatment, hydrolysis and fermentation
R&D – Europe
Austria
. The utilization of agricultural residues as raw materials in a biorefinery is a promising alternative to fossil resources for production of energy carriers and chemicals, thus mitigating climate change and enhancing energy security.
Netherlands
Development Perspectives of The Biobased Economy. Lists chemicals, pharmaceuticals, biopolymers without compromising the needs and possibilities of small-scale, less endowed farmers.
R&D – Europe
Germany
Green biorefinery demonstration plant in Havelland
England
Placing microalgae on the biofuels priority list: a review of the technological challenges
Spain
Hydrothermal stability of HZSM-5 catalysts modified with Ni for the transformation of bioethanol into hydrocarbons
R&D – Europe
Portugal
Eucalyptus globulus biomass residues from pulping industry as a source of high value triterpenic compounds. sources of valuable bioactive chemicals, opening new strategies to up-grade the pulp industry residues, within an integrated biorefinery context.
Hemicellulose biorefineries: a review on biomass pretreatments
R&D – Eurasia
Turkey
Biorefineries: Current activities and future developments
Conclusions
The global renewable chemicals is expected to be worth
~ U$ 60bn by 2014
the USA 30%
Europe 35%
Governmental support and encourage the use of renewable chemicals to provide the necessary boost to the market in these economies.
Conclusions
Production of bioenergy is expected to increase.
An increase in the number of biorefineries in the near future.
Bioenergy has been recognized as an important source of energy that will reduce nation's dependency on petroleum and have a positive impact on the economy, environment, and society.
Result
Conclusions
Green chemistry-based innovations in the chemicals sector is continuously growing worldwide
There are a number of biorefineries coming up worldwide
Technology Forecasting for Products from Biomass
Thank you
Adelaide Maria de Souza Antunes
aantunes@inpi.gov.br
Firjan - Rio de Janeiro,10/11/2010
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