Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This...

Custom pressure vessels and Custom pressure vessels and skidskid--mounted process systemsmounted process systems

Complete design engineering and metal fabrication servicesComplete design engineering and metal fabrication services

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Provide the highest quality products

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Deliver on schedule

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Maintain a safe work environment

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Maintain highest level of honesty and integrity

Our MissionOur Mission

Our FacilityOur Facility•

Gulfex

50 yrs. old established 1966 in South Houston•

80,000 sq.ft. fab

area Pressure Vessels & Towers –

7 bays 36 feet high up to 200 feet long–

200 ton lifting capacity / have shipped 450 Tons–

Up to16 feet diameter x 260 plus feet long–

ASME Div I & II, CS, 300 Grade SS & Various Alloys–

Plate roll up to 1.5 inch thick x 10 feet wide–

Fabrication capabilities up to 8”

thick–

Future 6.5”

Plate roll x 12 feet wide

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50,000 sq.ft. fab

area Truckable

Process Skids & Modules

Gulfex

Office 7 Bays Fabrication

701 Louisiana St. South Houston, Tx. 77587

Our FacilityOur Facility

Bay 6 Completed July 2012

Bay 4

Bay 5

90’

x 210’, (2) –

100 Ton Cranes

Bay 7 Completed

March2014

Crude Tower leaving Bay 7 –

206’

x 800,000 lbs.

EngineeringEngineering

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Mechanical Engineering staff–

4 Professional Engineers

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3 Masters Mechanical Engineering

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Detailed, comprehensive project management

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Compress and AutoCad

engineering and design –

latest versions

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Structural, Instrument and Electrical Capabilities

©

2013 Gulfex, LP

EngineeringEngineering

This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP.This vessel was fabricated for an oil refinery in the USA. It was 132" ID x 40'-0" T/T x 4.25" THK. It was designed for 1165 PSI @ 500F and material for this vessel was SA-516-70N. This vessel weighed more than 300,000 lbs.

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Plate rolling up to 1.25”

thick by 10 ft. wide

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Fabrication of carbon steel and alloy products from nickel alloys (hastelloy, inconel, incoloy, and clad materials)

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Plasma cutting of alloy plate up to 4”

thick•

Weld overlay work•

Various forming processes available.

Our CapabilitiesOur Capabilities

80,000 sq.ft. -

Pressure Vessels & Towers–

Towers / Columns–

Drums / Separators / Reactors–

Trayed

Towers–

Trays installed & inspected, sand blasted & painted, insulated, trial fit ladders & platforms so 100% complete & ready to ship & set on foundation.

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Replacement Vessels & Towers •

Turnaround Vessels, Towers & Specialty Items–

Field Service Parts–

Nozzle and Manway

Assemblies and Repads–

Internal Parts–

Custom Fabricated Equipment–

Rapid Turnaround as required•

Piping & Large Ductwork•

Rolled & Welded Cylinders50,000 sq.ft. -

Process Skids & Modules–

Metering Skids

Our ProductsOur Products

TrayedTrayed

ColumnsColumns

Naptha

Splitter

Stripper Tower

Deethanizer

HP Stripper

Process Towers / ColumnsProcess Towers / Columns

Depropanizer

Process Towers / ColumnsProcess Towers / Columns

This dehydrator was designed for an internal pressure of 500 PSI @ 550 F. 144" ID x 19'-0" T/T x 2.0 " THK. The material used to construct this vessel was SA-516-70N. This vessel weighed more than 100,000 lbs.

As per the requirement of AD-160.2, Condition A, a fatigue analysis was performed on this dehydrator for a full range pressure cycle plus operating pressure cycle exceeding 20% of design pressure over 1000 cycles using latest FEA software.

ASME VIII Division 2 VesselsASME VIII Division 2 Vessels

ASME Section VIII Div 2

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HP Separator Design to 3062 psig at 120F•

78”

ID x22’-0”

S/S 6-5/16”

Thick ASME VIII Div 2 •

FMC-CDS Internals

ModulesModules

Refinery Double Level Process Module

ModulesModulesSales Gas Metering Skids

This is a Heat Media Skid designed and fabricated at Gulfex

Gulfex

fabricates modules based on the customer requirements and can build modules up to 25' tall and over 100' long. We have significant experience with modules for offshore applications, metering skids including UT meters, and on-shore process system modules.

ModulesModules

ModulesModulesCompressor Module

Compressor Valve Skid

ModulesModulesHeat Media Skid

Scrubber Skid

ReactorsReactorsGasoline Hydro Treater

Oil Treater

Extractor

Process VesselsProcess Vessels

Process VesselsProcess Vessels

Depropanizer

What Sets Gulfex

Apart in the Industry

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Quality engineering, design and fabrication products monitored with quality assurance groups

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Ability to meet tough schedules with “Can-Do”

attitude

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Reliable and committed to deadlines and budget

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Technical expertise in engineering, design and fabrication

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Engineering and design services utilizing the latest versions of

Compress and AutoCad

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Detailed, comprehensive project management, including status reports and schedules updated bi-weekly on all major projects to ensure awareness of project team member needs

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Multi-discipline design projects, including mechanical, structural, instrument and electrical elements