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Custom pressure vessels and Custom pressure vessels and skidskid--mounted process systemsmounted process systems
Complete design engineering and metal fabrication servicesComplete design engineering and metal fabrication services
•
Provide the highest quality products
•
Deliver on schedule
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Maintain a safe work environment
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Maintain highest level of honesty and integrity
Our MissionOur Mission
Our FacilityOur Facility•
Gulfex
50 yrs. old established 1966 in South Houston•
80,000 sq.ft. fab
area Pressure Vessels & Towers –
7 bays 36 feet high up to 200 feet long–
200 ton lifting capacity / have shipped 450 Tons–
Up to16 feet diameter x 260 plus feet long–
ASME Div I & II, CS, 300 Grade SS & Various Alloys–
Plate roll up to 1.5 inch thick x 10 feet wide–
Fabrication capabilities up to 8”
thick–
Future 6.5”
Plate roll x 12 feet wide
•
50,000 sq.ft. fab
area Truckable
Process Skids & Modules
Gulfex
Office 7 Bays Fabrication
701 Louisiana St. South Houston, Tx. 77587
Our FacilityOur Facility
Bay 6 Completed July 2012
Bay 4
Bay 5
90’
x 210’, (2) –
100 Ton Cranes
Bay 7 Completed
March2014
Crude Tower leaving Bay 7 –
206’
x 800,000 lbs.
EngineeringEngineering
•
Mechanical Engineering staff–
4 Professional Engineers
–
3 Masters Mechanical Engineering
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Detailed, comprehensive project management
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Compress and AutoCad
engineering and design –
latest versions
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Structural, Instrument and Electrical Capabilities
©
2013 Gulfex, LP
EngineeringEngineering
This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP.This vessel was fabricated for an oil refinery in the USA. It was 132" ID x 40'-0" T/T x 4.25" THK. It was designed for 1165 PSI @ 500F and material for this vessel was SA-516-70N. This vessel weighed more than 300,000 lbs.
•
Plate rolling up to 1.25”
thick by 10 ft. wide
•
Fabrication of carbon steel and alloy products from nickel alloys (hastelloy, inconel, incoloy, and clad materials)
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Plasma cutting of alloy plate up to 4”
thick•
Weld overlay work•
Various forming processes available.
Our CapabilitiesOur Capabilities
80,000 sq.ft. -
Pressure Vessels & Towers–
Towers / Columns–
Drums / Separators / Reactors–
Trayed
Towers–
Trays installed & inspected, sand blasted & painted, insulated, trial fit ladders & platforms so 100% complete & ready to ship & set on foundation.
•
Replacement Vessels & Towers •
Turnaround Vessels, Towers & Specialty Items–
Field Service Parts–
Nozzle and Manway
Assemblies and Repads–
Internal Parts–
Custom Fabricated Equipment–
Rapid Turnaround as required•
Piping & Large Ductwork•
Rolled & Welded Cylinders50,000 sq.ft. -
Process Skids & Modules–
Metering Skids
Our ProductsOur Products
TrayedTrayed
ColumnsColumns
Naptha
Splitter
Stripper Tower
Deethanizer
HP Stripper
Process Towers / ColumnsProcess Towers / Columns
Depropanizer
Process Towers / ColumnsProcess Towers / Columns
This dehydrator was designed for an internal pressure of 500 PSI @ 550 F. 144" ID x 19'-0" T/T x 2.0 " THK. The material used to construct this vessel was SA-516-70N. This vessel weighed more than 100,000 lbs.
As per the requirement of AD-160.2, Condition A, a fatigue analysis was performed on this dehydrator for a full range pressure cycle plus operating pressure cycle exceeding 20% of design pressure over 1000 cycles using latest FEA software.
ASME VIII Division 2 VesselsASME VIII Division 2 Vessels
ASME Section VIII Div 2
•
HP Separator Design to 3062 psig at 120F•
78”
ID x22’-0”
S/S 6-5/16”
Thick ASME VIII Div 2 •
FMC-CDS Internals
ModulesModules
Refinery Double Level Process Module
ModulesModulesSales Gas Metering Skids
This is a Heat Media Skid designed and fabricated at Gulfex
Gulfex
fabricates modules based on the customer requirements and can build modules up to 25' tall and over 100' long. We have significant experience with modules for offshore applications, metering skids including UT meters, and on-shore process system modules.
ModulesModules
ModulesModulesCompressor Module
Compressor Valve Skid
ModulesModulesHeat Media Skid
Scrubber Skid
ReactorsReactorsGasoline Hydro Treater
Oil Treater
Extractor
Process VesselsProcess Vessels
Process VesselsProcess Vessels
Depropanizer
What Sets Gulfex
Apart in the Industry
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Quality engineering, design and fabrication products monitored with quality assurance groups
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Ability to meet tough schedules with “Can-Do”
attitude
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Reliable and committed to deadlines and budget
•
Technical expertise in engineering, design and fabrication
•
Engineering and design services utilizing the latest versions of
Compress and AutoCad
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Detailed, comprehensive project management, including status reports and schedules updated bi-weekly on all major projects to ensure awareness of project team member needs
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Multi-discipline design projects, including mechanical, structural, instrument and electrical elements