Warehouse operations.layout & design by Omar Youssef

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

The meeting will start in:The meeting will start in:

Omar Youssef Warehouse ManagerOmarof5@hotmail.comOmar@Amaricana-lb.com

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

- Warehouse Functions- Warehouse Functions

- Warehouse Objectives - Warehouse Objectives

- Overview - Overview

- The Future - The Future

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Functions Warehouse Functions

1. Unloading, Receiving & Checking inbound goods.

2. Internal product movement.3. Storing.4. Order-picking & Sortation.5. Packing . 6. Loading & Shipping.7. Handling Returns.8. Maintenance & Loss Prevention.

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse ObjectivesWarehouse Objectives

1. Maximize Storage2. Maximize warehouse equipment

utilization.3. Maximize labor (employee) utilization.4. Reduce goods Handlings, Maintain

required goods accessibility.5. Minimize the company operating Cost.6. Assure the protection of company’s

assets.

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

OverviewOverview

• Staffing.• Reorganization of Deliveries.• Reorganization of Warehouse.• Reports.• Operating Cost Control.• Warehouse Cleaning.• Equipment Labeling.• Spare Parts Labeling.• Uniform Store Restructuring.• Operation Tools Labeling.

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Uniform storage roomUniform storage room

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Uniform storage roomUniform storage room

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Spare parts storeSpare parts store

Parts store

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Spare parts storageSpare parts storage

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Uniform storage roomUniform storage room

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Uniform storage roomUniform storage room

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Site Selection FactorsSite Selection Factors

1. Transportation Factors2. Land Factors3. Labor Factors4. Utilities & Energy Factors5. Security Factors.6. Tax & Incentive Factors

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Proposed Roof DesignWarehouse Proposed Roof Design

This One

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Structure & Design

• Type• Height• Shape• Sq. m Allocation• Distribution of facilities

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Shipping & Receiving Dock Shipping & Receiving Dock Location.Location.

1- Combination Dock Concept1- Combination Dock Concept

Shipping & Receiving Area

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Shipping & Receiving Dock Location.Shipping & Receiving Dock Location.2- Separated Dock Concept2- Separated Dock Concept

Shipping Area

ReceivingArea

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Shipping Area

Shipping & Receiving Dock Location.Shipping & Receiving Dock Location.3- Scattered Dock Concept3- Scattered Dock Concept

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Layout Warehouse Layout

1- Aisle Length1- Aisle Length

1-1- Short Aisle Concept1-1- Short Aisle Concept

13 Positions 13 Positions 13 Positions

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

21 Positions 20 Positions

Warehouse Layout Warehouse Layout

1- Aisle Length1- Aisle Length 1-2- Long Aisle Concept1-2- Long Aisle Concept

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Layout Warehouse Layout

2 – Aisle Width Concept2 – Aisle Width Concept

12 ft

10 ft

6 ft

20%- 25% More Storage

40%- 50% More Storage

9ft

4ft

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Layout Warehouse Layout

3- Aisle Direction of Flow3- Aisle Direction of Flow 3-1- Parallel To The Docks Concept3-1- Parallel To The Docks Concept

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse LayoutWarehouse Layout 3- Aisle Direction of Flow3- Aisle Direction of Flow

3-2- Straight To The Docks Concept3-2- Straight To The Docks Concept

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Layout Warehouse Layout 3- Unit Load Racking3- Unit Load Racking

44-48”

40” 40” 40”

132”

40”40”40”

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse LayoutWarehouse Layout

001

002

003

004

005

006 008 010

009 011

012 014

013

016

015

018

017

020

021007 019

022

001

002

003

004006

005007009011013015017019021

008010012014016018020022

Aisle B

Aisle A

- Unit Load Layout- Unit Load Layout

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Shipping & ReceivingReceiving

Freezer

Freezer

Cooler

Warehouse DrawingWarehouse Drawing

Offices

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Warehouse Layout Warehouse Layout - Stock Reference & Locator - Stock Reference & Locator

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

Equipments & ToolsEquipments & Tools

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

TEAM WORKTEAM WORK

WAREHOUSE TEAMWAREHOUSE TEAM

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

UpStore at 59 o

Up

Store

at 59o