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Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o Up Store at 59 o The meeting will start i The meeting will start i Omar Youssef Warehouse Manager [email protected] [email protected]

Warehouse operations.layout & design by Omar Youssef

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Page 1: Warehouse operations.layout & design by Omar Youssef

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The meeting will start in:The meeting will start in:

Omar Youssef Warehouse [email protected]@Amaricana-lb.com

Page 2: Warehouse operations.layout & design by Omar Youssef

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- Warehouse Functions- Warehouse Functions

- Warehouse Objectives - Warehouse Objectives

- Overview - Overview

- The Future - The Future

Page 3: Warehouse operations.layout & design by Omar Youssef

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Warehouse Functions Warehouse Functions

1. Unloading, Receiving & Checking inbound goods.

2. Internal product movement.3. Storing.4. Order-picking & Sortation.5. Packing . 6. Loading & Shipping.7. Handling Returns.8. Maintenance & Loss Prevention.

Page 4: Warehouse operations.layout & design by Omar Youssef

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Warehouse ObjectivesWarehouse Objectives

1. Maximize Storage2. Maximize warehouse equipment

utilization.3. Maximize labor (employee) utilization.4. Reduce goods Handlings, Maintain

required goods accessibility.5. Minimize the company operating Cost.6. Assure the protection of company’s

assets.

Page 5: Warehouse operations.layout & design by Omar Youssef

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OverviewOverview

• Staffing.• Reorganization of Deliveries.• Reorganization of Warehouse.• Reports.• Operating Cost Control.• Warehouse Cleaning.• Equipment Labeling.• Spare Parts Labeling.• Uniform Store Restructuring.• Operation Tools Labeling.

Page 6: Warehouse operations.layout & design by Omar Youssef

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Uniform storage roomUniform storage room

Page 7: Warehouse operations.layout & design by Omar Youssef

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Uniform storage roomUniform storage room

Page 8: Warehouse operations.layout & design by Omar Youssef

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Spare parts storeSpare parts store

Parts store

Page 9: Warehouse operations.layout & design by Omar Youssef

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Spare parts storageSpare parts storage

Page 10: Warehouse operations.layout & design by Omar Youssef

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Uniform storage roomUniform storage room

Page 11: Warehouse operations.layout & design by Omar Youssef

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Uniform storage roomUniform storage room

Page 12: Warehouse operations.layout & design by Omar Youssef

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Page 13: Warehouse operations.layout & design by Omar Youssef

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Page 14: Warehouse operations.layout & design by Omar Youssef

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Page 15: Warehouse operations.layout & design by Omar Youssef

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Page 16: Warehouse operations.layout & design by Omar Youssef

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Page 17: Warehouse operations.layout & design by Omar Youssef

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Page 18: Warehouse operations.layout & design by Omar Youssef

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Site Selection FactorsSite Selection Factors

1. Transportation Factors2. Land Factors3. Labor Factors4. Utilities & Energy Factors5. Security Factors.6. Tax & Incentive Factors

Page 19: Warehouse operations.layout & design by Omar Youssef

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Warehouse Proposed Roof DesignWarehouse Proposed Roof Design

This One

Page 20: Warehouse operations.layout & design by Omar Youssef

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Warehouse Structure & Design

• Type• Height• Shape• Sq. m Allocation• Distribution of facilities

Page 21: Warehouse operations.layout & design by Omar Youssef

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Shipping & Receiving Dock Shipping & Receiving Dock Location.Location.

1- Combination Dock Concept1- Combination Dock Concept

Shipping & Receiving Area

Page 22: Warehouse operations.layout & design by Omar Youssef

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Shipping & Receiving Dock Location.Shipping & Receiving Dock Location.2- Separated Dock Concept2- Separated Dock Concept

Shipping Area

ReceivingArea

Page 23: Warehouse operations.layout & design by Omar Youssef

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Shipping Area

Shipping & Receiving Dock Location.Shipping & Receiving Dock Location.3- Scattered Dock Concept3- Scattered Dock Concept

Page 24: Warehouse operations.layout & design by Omar Youssef

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Warehouse Layout Warehouse Layout

1- Aisle Length1- Aisle Length

1-1- Short Aisle Concept1-1- Short Aisle Concept

13 Positions 13 Positions 13 Positions

Page 25: Warehouse operations.layout & design by Omar Youssef

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21 Positions 20 Positions

Warehouse Layout Warehouse Layout

1- Aisle Length1- Aisle Length 1-2- Long Aisle Concept1-2- Long Aisle Concept

Page 26: Warehouse operations.layout & design by Omar Youssef

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Warehouse Layout Warehouse Layout

2 – Aisle Width Concept2 – Aisle Width Concept

12 ft

10 ft

6 ft

20%- 25% More Storage

40%- 50% More Storage

9ft

4ft

Page 27: Warehouse operations.layout & design by Omar Youssef

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Warehouse Layout Warehouse Layout

3- Aisle Direction of Flow3- Aisle Direction of Flow 3-1- Parallel To The Docks Concept3-1- Parallel To The Docks Concept

Page 28: Warehouse operations.layout & design by Omar Youssef

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Warehouse LayoutWarehouse Layout 3- Aisle Direction of Flow3- Aisle Direction of Flow

3-2- Straight To The Docks Concept3-2- Straight To The Docks Concept

Page 29: Warehouse operations.layout & design by Omar Youssef

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Warehouse Layout Warehouse Layout 3- Unit Load Racking3- Unit Load Racking

44-48”

40” 40” 40”

132”

40”40”40”

Page 30: Warehouse operations.layout & design by Omar Youssef

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Warehouse LayoutWarehouse Layout

001

002

003

004

005

006 008 010

009 011

012 014

013

016

015

018

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021007 019

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001

002

003

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005007009011013015017019021

008010012014016018020022

Aisle B

Aisle A

- Unit Load Layout- Unit Load Layout

Page 31: Warehouse operations.layout & design by Omar Youssef

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Shipping & ReceivingReceiving

Freezer

Freezer

Cooler

Warehouse DrawingWarehouse Drawing

Offices

Page 32: Warehouse operations.layout & design by Omar Youssef

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Warehouse Layout Warehouse Layout - Stock Reference & Locator - Stock Reference & Locator

Page 33: Warehouse operations.layout & design by Omar Youssef

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Equipments & ToolsEquipments & Tools

Page 34: Warehouse operations.layout & design by Omar Youssef

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Page 35: Warehouse operations.layout & design by Omar Youssef

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TEAM WORKTEAM WORK

WAREHOUSE TEAMWAREHOUSE TEAM

Page 36: Warehouse operations.layout & design by Omar Youssef

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Page 37: Warehouse operations.layout & design by Omar Youssef

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