TOYO All Electric Plastic Injection Molding Machine

Maruka Corp Presentation

There are Seven Days in the Week and SOMEDAY is Not one of Them

Make TOYO Your Solution Today

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All Machines for US Market are 100% Manufactured in Japan This is Our 100% Commitment to QualityTOYO Is Located in Akashi City Japan

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Company Review

Injection Unit CellClamp Unit CellMain Production Floor

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Company Review

22 Machining Centers6 Multi-Tasking Lathe Units

Surface Mount Technology Device

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Product Reliability

Reliability Testing CenterAnalysis CenterVibration TesterThermal Shock Tester

Temperature/Humidity TesterTo develop products that withstand the actual environments in which they are used, TOYO repeatedly caries out through product reliability tests. The results from these tests are used to constantly improve the longevity of the TOYO machinery.

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Full Line of Electric Molding Machines Si-6 Series35 ton through 1050 ton

Full Line of Electric Vertical Molding Machines ET SeriesVertical/Vertical 45 ton,90 ton and 150 ton RotaryVertical/Vertical 45 ton and 90 ton StationaryVertical/Horizontal 45 ton, 90 ton and 150 ton Rotary

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Domestic Service Six Regional Technical Centers

Pine Brook, NJ Chicago, IL Charlotte, NC

Los Angeles, CA Tampa, FL Kansas City, MO

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Technical Center FunctionsBase for Field Service Engineers and Support ManagementApplication EngineersCustomer TrainingMachine ShowroomMachine Trials / Mold Trials / Process DevelopmentTechnical Open Houses for Customers

Two Component Open House Training Class in Kansas City RJG Demonstration in Chicago in New Jersey

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Spare PartsAvailability in the USMaruka USA maintains a multi-million dollar inventory of parts in our Los Angeles, CA Tech Center.

Los Angeles Tech Center

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Domestic NetworkTechnical SupportMaruka USA Field Engineers are based in the Regional Tech Centers and are supported by a TOYO resident engineer program. TOYO Engineers provide technical support, software support and keep a line of communication open between the TOYO factory. The majority of all technical and software questions are answered with in 24 hours.

Parts ContactCall (800) 262-7852 and Press 2 for PartsPress 1 for Plastic Injection Molding DepartmentService ContactCall (800) 262-7852 and Press 3 for ServicePress 1 for Plastic Injection Molding Department

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Domestic NetworkMachine InventoryBased on a forecasting system, standard machines are ordered from TOYO and shipped to Los Angeles, CA or Savanna, GABased on availability, there will always be a wide range of machines available for immediate delivery.

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1985

31 = 8 = 3.8Introducing New TechnologyLeader In the Industry"Innovation distinguishes between a leader and a follower." -- Steve JobsGrow with your Company in the Present and FutureServiceReliabilityTechnologySupportPrecision

TOYO Electric Machines are Currently Being Purchased by Two of Our Competitors Due to Our Technology

Change

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TOYO Reliability and LongevityNews Release Digital Journal 4/19/2016

Twinsburg, OH -- (SBWIRE) -- 04/19/2016 -- Plastiwin.com, one of the most trusted names in Ohio's plastic industry discusses the best ways to spot used or secondhand injection molding machines. Plastiwin.com has already made a name in the industry of providing the best and high-quality secondhand injection molding machines coming from the biggest companies

Overall, Toyo is one of the most trusted companies when it comes to providing injection molding machines. The units and models offered by the company are built with the finest materials. Thus, even the used Toyo injection molding machines are expected to last for years or even decades when used and maintained accordingly.

Contact:Dimitry VitalWebsite: http://www.plastiwin.com/For more information on this press release visit: http://www.sbwire.com/press-releases/plastiwincom-discusses-the-best-way-to-snag-used-yet-high-quality-injection-molding-machine-682209.htm

Introducing the All New Si-6

Smaller FootprintIncreased SpecificationsEasy Access to Clamp & Ejector10x Faster ControlHigh Performance Hitachi MotorskW Power MonitorEnhanced Mold Protection System

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New Smaller Machine Footprint

Si-300-6 is29.13 ShorterOverall the Machine Footprint is Reduced by an Average of 10% on Si-6

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Less Tonnage Required

Toggle angleallows for a uniformclampingpressure onthe entiremold

Reduced FlashShorter / Faster ClampHigh Speed ServosV-Shaped Clamp utilizes a 7.5 degree angle so that the clamping force can be directed to the center of the mold.Technology - V-Shaped Full Access FEA Designed Clamp

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Technology - V-Shaped Full Access FEA Designed Clamp

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Largest Servo Motors in the IndustryReduced Servo AlarmsExtended Life Expectancy of Servo Motor Duty Ratings of 80% instead of Industry Standard 60%Run any Material with out Losing Stated Performance

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Ball Screw Nut Design

The Design of the Ball Screw Nut Keeps the Grease Internal and Wiped off of the Exposed Part of the Ball Screw. Eliminates Grease Splatter Operation Uses 90% Less Grease

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Two Component Machines

All Machines are Prepped for the Addition of a Second Injection Unit for an Easy Switch to Two Component Molding

Video of a Si-300V 25.56oz with a 6.73oz Second Injection UnitFull Electric Rotary Platen from Plasdan

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Technology - New System 600 Control

Si-V 12 Screen

Si-6 15 Screen

Fastest Class Control Speed in the Industry TOYO Machines React Faster for more Repeatable Consistent Parts

10x Faster!

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New V Mode Gives YOU Control!

V Mode gives the customer total process control. It allows the operator to choose the acceleration and deceleration for Injection, Mold Opening and Mold Closing.

There are three modes available that can change the ramp-up and ramp-down speeds of the movement based on your molding parameters.

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Just Pack Mode Provides Faster and more Precise Transition from Injection High to Pack and Hold. Reduced Stress on the Part by Eliminating Excessive Holding Pressure Reduces Thickness Deviation by 50% Consistent and Reliable Process Control

New Just Pack Mode Gives YOU Control!

Excess Holding Pressure

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You can set two additional special torque detection areas for each mold.

Stationary mold

Movable mold

Mold protection zone

Stationary mold

Movable mold

Mold protectionzone

Conventional protection systemHSP mold protection system

HSP (Highly-Sensitive Protection) Mold Protection System

TOYO Mold Protection is Capable of Stopping on a Packing Peanut Which Allows for Reduced Mold Wear and DamageGenerally Hydraulic Machines can only Provide down to 2% of max Tonnage for Minimum Mold Protection Force.On a 500 ton Machine the Min Mold Protection Force would be 10 tonsShould Mold Protect be Measured in Tonnage or Pounds?

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New Power Consumption MonitorTrack Total kW ConsumptionTrack kWh Consumption Track Heater ConsumptionTrack Servo Motor ConsumptionEnter in Cost of kW for Payback Studies per Mold

KNOWYOURCOSTS

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Injection graph

These Four Graphs are Stored in Memory when any Alarm Stops the Machine. No Need to Recreate a Machine issueSpeeds up Tech SupportLess Possible Downtime for Customer

Metering graph

1 cycle graph

1 cycle logic graphTrouble Analyzing Support

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Molding Condition Analyzing Function

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High Speed Resin Change and Color Change50% Savings

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TOYO Si Electric Advantages over Hydraulic Servo (Hybrid) Machines

Electric Machine is FASTER in Clamp Speed, Injection Speed and RecoverySi-300V 32oz = Injection Speed 7.87in/sec Injection Rate 44.30 in3/secX Brand 309 ton 33oz = Injection Speed 4.3in/sec Injection Rate 16.7 in3/secDecrease Cycle Time / Inject Faster = REDUCED STRESS IN PARTElectric Machine is More ACCURATE and REPEATABLEScrew, Clamp and Ejectors are Accurate to 0.0001 on Electric MachineRepeatable at any Speed and Any PositionHydraulic Servo = Speed Boat Electric Machine = Race CarElectric Machine is More ENERGY EFFICIENT Hydraulic Machine = Oil Tank to Pump to Valve to Tubing to Valve to Tubing to CylinderElectric Machine = Motor to Ball ScrewElectric Machine has LESS MOVING PARTSAbout 50% less parts on Electric MachineReduced Maintenance Cost Simpler DesignElectric Machine is ENVIROMENTLY FRIENDLY and CLEANNO HYDRAULIC OIL = X Brand 309 ton 33oz has 214 Gallons of OilNO HYDRAULIC LEAKSNO HEAT EXCHANGER NEEDED = Less Stress on Plant Chiller SystemClass 10,000 Clean Room Rating is StandardStandard Lights Out Operation No Worry about Leaks or Down Machines

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No Matter what comes up The TOYO SI-6 is Packed with Solutions for Your Company.

Prepped for the Addition of a Second Injection unit for Two Component MoldingLiquid Silicone Rubber Molding Ready - LSRThermo-Set Molding Ready High Speed Resin and Color Change FeatureOther Standard Features Include Cavity Pressure Transfer, Robot Interface, Leveling Pads, Mold Mounting Clamps, Air Eject Software, Open While Cooling, Independent Operation, Injection Compression, Coining, Intrusion, Oversized Servo Motors, Extended Daylight...just to name a few.

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What Day is it for Your Company?

Our Goal is Your Success

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