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NATIONAL MOLDING HTTP://WWW.NATIONALMOLDING.COM/ 1

Injection Molding Process -

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National Molding's Hetero-Cavity System is an injection molding process that fills the engineering industry's need for low cost tooling and low cost resin molding. Multiple plastic molds, often used to make small plastic auto parts or our own replacement military buckles and backpack buckles, can be easily produced and swapped via the Hetero-Cavity System. Low cost tooling is further facilitated because our plastic injection molding process requires so little lead time. Multiple molds and short lead time lead to low cost tooling and resin molding via our revolutionary injection molding process.

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Page 1: Injection Molding Process -

NATIO

NAL

MOLDIN

G

H TT P : / / W W W. N AT I O N A L M O L D I N G . C O M /

1

Page 2: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

2

The

succ

ess o

f an

engin

eerin

g pro

ject

or

product

ofte

n rest

s on a

man

ufact

urer's

or O

EM's

abilit

y to

del

iver h

igh

quality

pla

stic

parts

cost

effec

tivel

y. Th

is is

true

for

exam

ple, f

or a

utom

otive

man

ufact

urers

, who

require

relia

ble sm

all p

last

ic pla

stic

parts

for b

rake

ass

emblie

s,

doors

and o

ther

applic

atio

ns.

Page 3: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

3

The

Heter

o-Cav

ity P

last

ic Mol

ding

Syste

m d

elive

rs h

igh q

uality

plast

ic m

olds a

t ver

y lo

w cost

s

becau

se it

mak

es in

dividual

plast

ic m

olds e

asily

swap

ped.

This

mod

ular m

oldin

g pro

cess

drast

ically

reduce

s the

cost

of

plast

ic m

olds,

resin

mol

ding,

alon

g with

tool

ing co

sts,

yet

mai

ntain

s the

quality

of b

oth th

e

plast

ic m

old a

nd the

inje

ctio

n

mol

ding p

roce

ss.

Page 4: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

4

Natio

nal M

oldin

g has

bee

n a

lead

er in

pla

stic

inje

ctio

n

proce

ss, l

ow c

ost t

oolin

g and

resi

n mol

ding fo

r dec

ades

by

virt

ue of

our r

evol

utionar

y

Heter

o-Cav

ity th

erm

opla

stic

inje

ctio

n mol

ding p

roce

ss.

Our pla

stic

mol

ds an

d/or

inje

ctio

n mol

ding p

roce

ss

have

been u

tilized

in th

e

mak

ing o

f pla

stic

auto

mot

ive

parts

by

com

panie

s lik

e GM

,

Honda,

the

Lear

Cor

porat

ion,

Moe

n, and m

any

other

s

Page 5: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

5

Natio

nal M

oldin

g are

the

inve

ntors

of th

e Het

ero-

Cavity

Cust

om

Inje

ctio

n Mol

ding S

yste

m, w

hich

allo

ws

30 pla

stic

par

ts to

be

produce

d sim

ultaneo

usly.

Man

ufact

urers

who

need s

mal

l

plast

ic in

ject

ion m

olded

par

ts w

ill

find Nat

ional

Mol

ding's

Het

ero-

Cavity

Sys

tem

inex

pensi

ve, e

asy

to

use a

nd a g

reat

fit f

or m

ost

engin

eerin

g nee

ds, e

spec

ially

when

multi

ple p

last

ic m

olds

or

mod

ular m

olds

are

needed

.

Headquar

tere

d in M

iam

i Lak

es, F

L,

Natio

nal M

oldin

g als

o has

two

faci

litie

s in

Shan

ghai, C

hina,

all

of

whic

h offer

the

Heter

o-Cav

ity

Syste

m fo

r pla

stic

inje

ctio

n

mol

ding o

f sm

all p

last

ic p

arts

.

Page 6: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

6

Natio

nal M

oldin

g's H

eter

o-Cav

ity

Syste

m is

an in

ject

ion m

oldin

g

proce

ss th

at fi

lls th

e en

ginee

ring

indust

ry's n

eed fo

r low

cos

t

tool

ing a

nd low c

ost r

esin

mol

ding.

Multi

ple p

last

ic m

olds,

often

use

d

to m

ake

smal

l pla

stic

auto

par

ts o

r

our o

wn re

place

men

t mili

tary

buckle

s an

d bac

kpac

k buck

les,

can

be ea

sily

pro

duced a

nd swap

ped

via

the

Heter

o-Cav

ity S

yste

m. L

ow

cost

tool

ing is

furt

her fa

cilit

ated

becau

se o

ur pla

stic

inje

ctio

n

mol

ding p

roce

ss re

quires

so li

ttle

lead

tim

e. M

ultiple

mol

ds an

d

shor

t lea

d tim

e le

ad to

low c

ost

tool

ing a

nd resi

n mol

ding v

ia o

ur

revo

lutio

nary

inje

ctio

n mol

ding

proce

ss.

Page 7: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

7

Plast

ic A

utom

otiv

e Fa

sten

ers,

and p

last

ic fa

sten

ing

com

ponen

ts a

re p

roduce

d at

Natio

nal M

oldin

g's U

S and C

hina

faci

litie

s. O

ur rap

id re

spon

se

engin

eers

par

tner

with

auto

parts

man

ufact

urers

to e

nsure

that

our s

tandar

d pla

stic

auto

mot

ive

parts

and p

last

ic

auto

mot

ive

fast

ener

s ar

e th

e

highes

t qual

ity a

nd the

best fi

t

for t

heir s

pec a

nd pro

ductio

n

needs.

Nat

ional

mol

ding w

ill

quickl

y an

d cos

t-eff

ectiv

ely

produce

the

right p

last

ic

auto

mot

ive

fast

ener

and p

last

ic

fast

enin

g com

ponen

t for

any

auto

man

ufact

urer.

Page 8: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

8

Duraflex

is a

lead

er in

pro

ducing

repla

cem

ent b

uckle

s fo

r mili

tary

vest

s an

d bac

kpac

k buck

les.

Becau

se o

ur own H

eter

o-Cav

ity

plast

ic in

ject

ion m

oldin

g sys

tem

can q

uickl

y, c

ost e

ffectiv

ely

produce

pla

stic

mol

ds fo

r

virt

ually

any

use, t

he co

st,

quality

, ava

ilabili

ty a

nd spee

d to

mar

ket o

f our D

uraflex

fast

ener

s,

Duraflex

buck

les

for m

ilita

ry

tact

ical

ves

ts a

nd repla

cem

ent

buckle

s fo

r mili

tary

gea

r are

buckle

s an

d fast

ener

s of

choi

ce

for t

he Am

eric

an m

ilita

ry a

nd are

indust

ry le

ader

s th

e w

orld

ove

r.

Page 9: Injection Molding Process -

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

9

A bac

kpac

k buck

le o

r

fast

ener

may

not

see

m n

ot

an im

porta

nt ite

m, b

ut it

can s

ave

a so

ldie

r's li

fe.

That

's w

hy Dura

flex

buckle

s an

d fast

ener

s by

Natio

nal M

oldin

g hav

e

been th

e in

dustry

sta

ndard

for s

o lo

ng, and a

re th

e

buckle

s of

choi

ce fo

r OEM

s

and th

e m

aker

s of

Ber

ry

com

pliant m

ilita

ry v

ests

and b

ackp

ack

gear.

Page 10: Injection Molding Process -

CONTACT

US

CO

RP

OR

AT

E H

EA

DQ

UA

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NA

TI O

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L M

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OR

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60

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, FL

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05

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: ( 30

5) 5

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31

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TI O

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L M

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DI N

G, L

LC

- AM

BR

I DG

E,

PA

23

05

DU

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AV

EN

UE

, BL

DG

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AM

BR

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PH

ON

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NO

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E: ( 8

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75

F AX

: ( 86

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76

56

H T T P : / / W W W. N AT I O N A L M O L D I N G . C O M /

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