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Plastic Compounds Building Solutions for Industry
60 People 120 UL Yellow Cards
12 1972 Creation Date
85% 6 People Integrated Technology capability
Revenue Exported outside France
Extrusion Lines
12000-20000 Tons Capacity
40 Years history
• 11 Processes @ Eurostar-EP • Unique Certification SMI February 2013 • Using standard six sigma tools and techniques
• Eurostar-EP Getting ready to ISO 26000 standards
Quality & Social Responsibility
ABOUT CORPORATE SOCIAL RESPONSIBILITY (CSR) Corporate Social Responsibility (CSR) is the continuing commitment to behave responsibly by integrating social and environmental concerns into business operations. CSR goes beyond regulatory compliance to focus on how companies manage their economic, social, and environmental impacts, as well as their relationships with stakeholders (e.g. employees, suppliers, government). ABOUT THE ASSESSMENT The EcoVadis methodology framework assesses the policies and measures put in place as well as the reporting published by companies with regards to environmental, labor practices & human rights, fair business practices and sustainable procurement issues. The assessment conducted by CSR experts is made on the basis of the company answers to a survey which is dynamically adapted to their country, sector and size, on the basis of supporting documentation, and on public and stakeholder (NGOs, trade unions, press) information. ABOUT ECOVADIS EcoVadis operates the 1st collaborative platform allowing companies to assess the environmental and social performance of their suppliers on a global basis. EcoVadis combines technology and Corporate Social Responsibility (CSR) expertise to deliver simple and reliable supplier scorecards, covering 150 purchasing categories and 21 CSR criteria.
Ecovadis delivers CSR Scorecards to Eurostar-EP
• Started in 1993 • Located at Chennai ( Madras),India ( South India) • Complete in house testing and R&D facility • First ISO 9001 (1994 version) certified in India • ISO/ TS 16949 : 2009 certified (earlier QS 9000) • ISO 14001 : 2004 certified for Environment • Management System • A Design responsible company
STARFLAM® is now produced and distributed in India
Eurostar-EP & FPL India Partnership
Eurostar-EP products Manufactured in China
Partnership wihl Local Compounder located in Shanghai Area Straflam® & Staramide® products are manufactured in China for domestic Market
Key technology in the Additives & Compounding to deliver specific end-use effects.
•Flame Retardancy •Wear Resistance, lubricated •Electrical Conductivity •Impact modified •Structural •Dimensional control, Tight tolerances & Stiffness •Green Products All thermoplastic resins (except PVC) Most fillers you can think of … The best Mix to solve market needs
« Green » Products
Starflam Flame Retardant
PA & PP
Staramide Polyamides
Star X Impact Modified
PA & PP
Starpylen Polypropylene Reinforced
High Density
High Pefrormance
Polymers PPS PSU
PEI…
Star C Conductive
Star L Lubricated
& IKV Inside
Starglas Glass Fiber
PEEK, PEI, PES, PPS PPA, SPS PC, PA 11, PA 12, PA 66, PA 6/10, PA 6, PA 6/12, TPU, PBT, PPO, PSU, PC/ABS SAN, Polystyrene, Polyethylene, Polypropylene, ABS
Thermal Carbon fibers, Thermal fillers, Mixed Systems Carbon Fibers, Aramid Fibers,
PTFE, MoS2, Graphite, Carbon Powder, Barium Sulfate
Flame Retardant, Silicone, Milled Glass Fiber, Glass Beads,
Mica, Clay, Talc, Calcium Carbonate,
Resins + Fillers Eurostar-EP Solutions
Thousands of Combinations to serve Customers
Flame Retardant Polyamide or PP resins (from unfilled to glass/mineral reinforced)
Starflam * compounds are designed to meet the most stringent Environmental Requirements, combined with highest Flame, Electrical and Mechanical Performances
Some of the properties are:
• Robust Flammability: UL 94 V2 to V0 @ 0.4 mm thickness
• High CTI : > 450 V 600 V
• GWT : 960 C @ 0.8 mm
• HDT : up to 250 C
• UL746C class f1
• Coloreable
• Laser markeable
Starflam® ECO-FR PA PA & PP Grades: Performances driven, productivity minded, environmentally sound
Market Reference in E&E Segment New Solutions in New Segments
Circuit Protection GWFI 960°C CTI > 450 V Contactor UL94 V0 RTI 130°C CTI 600V Connectors UL-94 V0 RTI 120°C Miniaturization UL-94 V0 @ 0.4 mm GWFI 960°C @ 0.4 mm CTI 600V
Structural UL94 V0 Modulus > 13000 MPa RTI mech = 150°C Transportation & Seats Low Smoke & Toxicity DIN 5510 NF F 16 101102 Aesthetics Appliances UL94 V0 VDE GWIT 775°C Photovoltaics UL94 5VA UL f1 rating RTI 140°C, CTI 600V
STARFLAM® Flame Retardant Polyamide or PP resins
From unfilled to glass/mineral reinforced
RF0097E RF0077E RF0047E PF0047E RF0055E RF0057E PF0057E
Highest
Performance Flame, Electrical,
Mechanical
Taylor Made Products
Functional
Requirements
Environmental Requirements
PK0052E PZ0042E PZ0052E PW0042E AFR450X2 AFR450X1 AFR470X2 P10002E RF0057E R10002E
STARFLAM : BROADEST PRODUCT PORTFOLIO IN POLYAMIDE
Starflam® PP Polypropylen-FR Grades: Performances driven, environmentally sound
•Brominated (Deca Bromo FREE) UL94 V2 • Homo & Copo
•Halogen Free Unfilled UL94 V0
• Homo & Copo, Impact Modified
•Halogen Free Reinforced (20% GF – 30% GF) UL94 V0 • Homo, Copo,
(*) UL Yellow Cards Data sheets on Website
MX 06089 M10009A*
M10004(A) MX06101* MX05036*
MF0044
Brominated Halogen Free Unfilled HF Filled
Performance
Price
Staramide PA Polyamides. Performances driven, productivity minded
Polyamide (from unfilled to glass/mineral reinforced)
Staramide * Reinforced custom compounds available in PA6 and PA66
• Strength and stiffness
• Shrinkage
• Dimensional stability
• Impact
Major additives:
• Glass fiber, Glass beads
• Carbon fiber
• Minerals
• HSG (high specific gravity) for the look and feel of metal
KTW
Outstanding Performance Industry Solutions
STARAMIDE®
Reinforced custom compounds available in PA6 and PA66
Highest
Performance Strength, Stiffness,
Dimensional Stability, Impact
Taylor Made Products
Functional
Requirements
Environmental Requirements
High Specific Gravity density up to 4.0
Extrudable & Reinforced
Structural
Fluid Engineering
Hydrolysis Resistance
High Heat
Thermal Resistance
Crosslinkable PA
High Heat PPA
KTW
Unreinforced Aestethics & Color
Structural Glass Fiber
Reinforced
Dimensional Stability Low Warpage
Impact Modified
Supertoughness, Low
Temperature Impact
P1000 R1000 AG3 AG10 BG3 BG10 RFB53 PFB42 AK8 AK6 STAR X
PH0400CC RF005E AG7K AG10K R1000K
Impact Modified (StarX PA) Taylor Made products to serve a specific targeted application
Impact Modified Polyamide or PP resins Custom compounds available in PA6, PA66 and PP
• Adapting the reinforcement and impact modifier level to your requirements
• Excellent notched impact resistance at low temperature
• High Impact Strength Reinforced
• High stiffness, toughness and impact resistance
Market Segment
• Sport and leisure
• Toys
• Automotive
Cable Tie UV Stable Flexible Staramide Grades for Cable Tie
Eurostar introduced a Staramide range of UV stabilized enhanced flexible grades in Nylon 6, 66, 12. With varying flexibility and impact. These grades find use mainly in cable ties of various specifications. High flow grades are used for multi-cavity molding. Flexural Modulus is available as low as 250 Mpa.
By using this information as a guide, the user will be better equipped to select the best suited cable tie and material to perform its intended function over a long period of time. For long life and dependable service, there are many factors to consider when selecting the proper cable tie for each application. combinations of conditions which may arise, it is suggested that this data be used as a guide. Sample cable ties should be tested under actual end-use conditions to determine the correct cable tie for the application.
Starpylen PP Polypropylen. Performances driven, productivity minded
Polypropylen (from unfilled to glass/mineral reinforced)
Starpylen * Reinforced custom compounds available in PP ( homo, copo modified )
• Strength and stiffness
• Shrinkage
• Dimensional stability
• Impact
• Automotive stabilisation ( 1000H @ 150°C )
Major additives:
• Glass fiber, Glass beads
• Carbon fiber
• Minerals
• Magnetc
• HSG (high specific gravity) for the look and feel of metal
Market Reference in industrial Segment New Solutions in New Segments
HT 25MC MK001AS MX 05039 MF004S MF007AS MF008S MX06023 MX06050 MFM43S MFK42AS MX05038
STARPYLEN® PP resins (from unfilled to glass/mineral reinforced)
MM030 MNF030 PP30ecr MCR13S
MH0255AMH0200A
Viscosity range From extrusion
to long flow injection
molding grades
Polypropylen Homo Copo
Modified grades
Environmental Requirements
Covers (mineral filled ) Enclosures (glass filled ) Enclosures (under the hood Mix fillers ) Enclosures (glass beads and mix) Impact Modified
Covers (reneawable mineral ) Enclosures (natural fibre filled) Enclosures specials (carbon fibre filled ) (High specific gravity )
High Specific Gravity High Density Products: Performances driven
Density Base Resin Filler Designation 1.50 PP Barium Sulfate HZ50E3 2.00 PP Barium Sulfate HU70E3 2.50 PP Magnetite Steel HZ80E7 2.20 PA6 Barium Sulfate 670E3 2.50 PA6 Magnetite Steel 670E7 2.20 PA6 Barium Sulfate 676E3 3.00 PA6 Magnetite Steel 680E7 4.00 PA6 Copper Beads 680E10 4.10 PA12 Bronze Beads SH0410A
PPS PPS. Performances driven, productivity minded
PPS Compounds
• Carbon Fiber • Impact Modified • Lubricated PPS • Taylor Made Compounds
StarL Internally Lubricated Thermoplastics
• Good wear resistance
• Low coefficient of friction
• Noise and Vibration reduction
• Excellent chemical resistance
• Good heat resistance
• Good impact performance
• Eliminate Need for External Lubrication
• Lower cost
Internally Lubricated Thermoplastics « STARL » PTFE Aramid Fibers, Silicone, Carbon Fibers, Molybdenedisulfide Mineral… Graphite… IKV Self Lubricated Thermoplastic Compounds based on Fluorinated
POM, PA6, PA66, PBT, PS, SAN, PPS, PEEK…..
KTW, ACS, WRAS agreement for specific products Flame Retardancy Colors options
Material Selection: Lubricants All around best lubricant for plastic on metal wear Effective in many plastic on plastic wear applications Good lubricant for plastic on metal Lowers friction early, may rise long term Works by migration, not generally used near electronics or painting operations Colorable Good in high PV applications & oscillation Prevents slip-stick effects Colorable Fiber Mild boost in stiffness Good against soft metals Powder More cost effective than fiber No increase in mechanical properties 10% is effective limit Naturally yellow, somewhat colorable, prefer to sell black “Moly” actually a nucleating agent, makes surface harder Improves wear resistance, increases friction Used to reduce slip stick in crystalline resins Can make materials brittle Limited to black and gray Good for plastic on metal Often used in water & fluid engineering type of applications Great wear when used with PTFE Can make materials brittle Cost effective Limited to black and gray
PTFE
Silicone
PTFE/Silicone
Aramide
Molybdenum Disulfide
Graphite
Star L PA6 Product Tree
26
Sta
r L P
A-6
Unfilled
PTFE D51
PTFE / Si D61
PTFE / IKV D83
MoS2 D36
Reinforced
PTFE 30V D51
PTFE /Si 30V D61
MoS2 30V D36
Star L POM Product Tree
Star L POM Unfilled
PTFE D51
PTFE / Si D61
MoS2 D36
IKV D74
IKV / PTFE D84
Proprietary D61 RU
Star L PA66 Product Tree
28
Sta
r L P
A-6
6
Unfilled
PTFE D51
PTFE / Si D61
MoS2 D36
Glass Fiber
PTFE 30V D51
PTFE /Si 30V D61
MoS2 30V D36
Carbon Fiber
PTFE 15Y D52
PTFE/Si 15Y D61
PTFE 30Y D51
CF 30Y
Aramid Fiber FA/PTFE D91
Eurostar-EP develops formulations for specific plastic applications to get a safer and cleaner environment as regard to bacteria.
• Highest Quality Silver Inorganic Anti-Microbial Properties
• Antimicrobial mecanism : Silver Glass type
• Good durability
• Maintenance Cost Savings
• Comply with regulatory requirements
• Good consistent processing
Antimicrobial activity Plastic solutions giving excellent protection against bacteria growth
Green Products Product innovations that are creating eco-friendly alternatives for the next generation.
EUROSTAR ENGINEERING PLASTICS IS LAUNCHING NEW “ECR”COMPOUNDS
E2P has recently introduced “ECR” range, a new family of thermoplastics compounds showing a reduced carbon footprint. These new
green compounds are based on 100 % recycled reinforcing agents or renewable fillers and have been designed to meet stringent
application requirements with no performance compromise versus traditional fillers, they offer as well a cost effective solution while
meeting the demand of using environmental friendly and sustainable materials in end user applications.
ECR compounds contain at least 20 % of recycled reinforcing agent or recycled fillers including Glass Bead or Renewable Mineral Filler
and are primarily available in PP and PA resins. Although first grades are commercially available, new compounds can be tailor made to
meet specific customer requirements (including new resins, new reinforcing agent and mix thereof).
PP 30% Bamboo Fibers
PP 30 % Bamboo Fibers
Green Compound based on Bamboo fibers have been selected due to their outstanding mechanical properties profile versus standard natural fibers. Bamboo prodigious growth is not competing with food agriculture. A bamboo forest absorbs 4 times more CO2 than an equivalent wood forest and produces 35 % more oxygen. This outstanding quality should be added to an already excellent global carbon assessment.
32
Based on Oyster Shell offering an unique source of renewable
mineral fillers. This new family of environmentally friendly filler
avoid the disadvantages of standard mining process such as
natural resources depletion, high energy consumption.
Furthermore they participate to landfill reduction by recycling.
Security Solutions Brand and Product Protection
Listen what your product has to say Bringing Brand Protection to your Products Adding specific and invisible Marker in any of our resins, Eurostar-EP makes your product immediately recognizable Eurostar Security Solution: By adding markers that are imperceptible to the naked eye but observable to Acoustic Detector, E²P makes your original product audible. When examining a product if it contains the specific marker the detector react with an acoustical signal
Eurostar-EP Adds specific and invisible Marker in any of our resins. No impact on Product properties (mechanical, flame retardant….) Imperceptible to the naked eye
When examining a product if it contains the specific marker the detector react with an acoustical signal
Internet http://www.eurostar-ep.com
Back-Up
Overview of the UN Global Compact The UN Global Compact is a strategic policy initiative for businesses that are committed to aligning their operations and strategies with ten universally accepted principles in the areas of human rights, labour, environment and anti-corruption. By doing so, business, as a primary driver of globalization, can help ensure that markets, commerce, technology and finance advance in ways that benefit economies and societies everywhere. As social, political and economic challenges (and opportunities) — whether occurring at home or in other regions — affect business more than ever before, many companies recognize the need to collaborate and partner with governments, civil society, labour and the United Nations. This ever-increasing understanding is reflected in the Global Compact's rapid growth. With over 8700 corporate participants and other stakeholders from over 130 countries, it is the largest voluntary corporate responsibility initiative in the world. Endorsed by chief executives, the Global Compact is a practical framework for the development, implementation, and disclosure of sustainability policies and practices, offering participants a wide spectrum of workstreams, management tools and resources — all designed to help advance sustainable business models and markets
ZX Red
Phosphorus
Z59 Brominated
PS
Z23 Magnesium Hydroxyde
Z25 Melamine
Polyphosphate
Z22 Melamine Cyanurate
Z27 Organo
Phosphorus