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22 September 2015 1 PROPRIETARY INFORMATION We are waiting on others to join. Thank you for your patience! The webinar will begin shortly.

KBC IoE Webinar - Steam Modelling with Petro-SIM

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Page 1: KBC IoE Webinar - Steam Modelling with Petro-SIM

22 September 2015 1 PROPRIETARY INFORMATION

We are waiting on others to join. Thank you for your patience!

The webinar will begin shortly.

Page 2: KBC IoE Webinar - Steam Modelling with Petro-SIM

Before We Begin… > This webinar is being recorded for future reference. > Questions can be asked in the chat box and will be

answered at the end during Q&A. > An email will be sent within 24 hours with download details

of the webinar materials.

22 September 2015 PROPRIETARY INFORMATION 2

Page 3: KBC IoE Webinar - Steam Modelling with Petro-SIM

© 2015 KBC Advanced Technologies plc. All Rights Reserved.

Modelling of Utility Systems in Petro-SIM

KBC Webinar 22 September 2015

Page 4: KBC IoE Webinar - Steam Modelling with Petro-SIM

Agenda

• Introduction • Demonstration

22 September 2015 4 PROPRIETARY INFORMATION

Page 5: KBC IoE Webinar - Steam Modelling with Petro-SIM

Selecting the Modelling Approach

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Page 6: KBC IoE Webinar - Steam Modelling with Petro-SIM

Petro-SIM Utility Modelling

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• Part of Petro-SIM environment • Unique Utility-related unit operations

Steam Header Steam producer and user groups De-aerator HRSG Burner Desuperheaters

Gas Turbine Model: GT-SIM Utilise all the Petro-SIM functionality for meters, reporting, time

series/scenario, hydraulics … Truly integrated models

Model compressor and turbine driver in a single model Predict and calculate steam/fuel/power balance as a function of process changes

Petro-SIM

Equipment unit operations

Environment Drag and Drop

Performance Monitoring

Online Optimisation

Rigorous GT Model

Process+Utility Integrated Modelling

Hydraulics

Page 7: KBC IoE Webinar - Steam Modelling with Petro-SIM

© 2015 KBC Advanced Technologies plc. All Rights Reserved.

Petro-SIM Demonstration KBC Webinar

22 September 2015

Page 8: KBC IoE Webinar - Steam Modelling with Petro-SIM

System Characteristics

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• Three steam headers - 40barg / 18barg / 3.5 barg

• Steam generation – Boiler House - Efficiency: 90% - 40barg / 350ºC - BD: 2%

• BP Turbine - HP/MP:

BP1: 250kW (75% efficiency) BP2: 10t/h (60% efficiency)

• Turbogen - Inlet: HP - Extractions:

MP (20t/h) / LP (55t/h) Cond (10kPa)

- Required power: 10MW

• Make-up water - 4barg and 25ºC

• Process steam users - HP

Heating: 3.5Gcal/h (80% cond. return) Live: 10.0t/h

- MP Heating: 15t/h (80% cond. return) Live: 15t/h

- LP Live: 30t/h Heating: 5t/h (80% cond. return)

• Process steam generators - LP

7.5t/h at 210ºC (2% BD)

• Deaerator - Operating pressure: 1.2barg - Vent ratio: 0.1% - Deaeration steam: LP

• Flash vessel - HP and MP cond. - Operating pressure: LP

Page 9: KBC IoE Webinar - Steam Modelling with Petro-SIM

Closing > Questions? > Future webinar topics in energy:

– Review of utility-related equipment in ProSteam – Steam modelling in Petro-SIM v6 and ProSteam – Energy-SIM demonstration – HX Monitor and fouling studies – Dashboards – Using the data from your historian in your model – Petro-SIM GT model

> We welcome suggestions for future topics – please email [email protected]

> Next webinar information will go out shortly. > Thank you for joining us!

22 September 2015 PROPRIETARY INFORMATION 9

Page 10: KBC IoE Webinar - Steam Modelling with Petro-SIM

Questions > Where can I find more information about the units operation? - Just click on the unit operation you want to know more about and press

F1. This will open the help for the specific unit operation

> I see there is an “ASME Steam” on the property package, what is the difference between this and the “NBS Steam” package?

- ASME steam is based on ASME 1967 steam tables and there are limitations on these tables in terms of pressure less than 15,000psia and temperatures greater than 32ºF and less than 1500ºF.

- NBS steam uses IAPWS steam tables from 1984 (IAPWS – international association property of water and steam), which are meant to have better calculations near Critical Point.

22 September 2015 PROPRIETARY INFORMATION 10