PLASMA | LASER | W ATERJ ET | AUTOMATION | SOFTW ARE | CONSUMABLES

Powermax125 Product Training

PLASMA | LASER | W ATERJ ET | AUTOMATION | SOFTW ARE | CONSUMABLES

Powermax125 Product Training

More power to build

• The Powermax125 is the

newest addition to the

Powermax family

• The Powermax125 is a

professional-grade metal

cutting and gouging system

• The Powermax125 is the

highest amperage Powermax

ever made and the most

powerful air plasma on the

market

3

Powermax product line

System Powermax30 Powermax45 Powermax65 Powermax85 Powermax105 Powermax125

Output current 15 – 30 A 20 – 45 A 20 – 65 A 25 – 85 A 30 – 105 A 30 – 125 A

Recommended

capacity

1/4”

6 mm

1/2”

12 mm

3/4”

20 mm

1”

25 mm

1-1/4”

32 mm

1-1/2”

38 mm

Severance

capacity

1/2”

12 mm

1”

25 mm

1-1/4”

32 mm

1-1/2”

38 mm

2”

50 mm

2-1/4”

56 mm

Duty cycle @

max output

35 – 50% 50% 40 – 50% 40 – 60% 50 – 80% 100%

100% duty cycle 18 – 21 A 32 A 46 A 66 A 74 – 94 A 125 A

Weight

(with torch)

20 lbs

9 kg

37 lbs

17 kg

64 lbs

29 kg

71 lbs

32 kg

100 lbs

45 kg

105 lbs

48 kg

4

System capabilities

Cutting Thickness Cut speed

Recommended 1-1/2”

38 mm

18 ipm

457 mm/min

1-3/4”

44 mm

10 ipm

250 mm/min

Severance 2-1/4”

57 mm

5 ipm

125 mm/min

Pierce 1”

25 mm

Gouging Metal removal rate

Typical gouge 27.6 lbs/hr 12.52 kg/hr

Input voltages

480 V, 3-PH, 50/60 Hz CSA

600 V, 3-PH, 50/60 Hz CSA

400 V, 3-PH, 50/60 Hz CE

380 V, 3-PH, 50/60 Hz CCC

5

Consumables

• 125 A consumables are patent

pending

• Consumable life up to four

times longer than competitors

• Spring Start™ technology

• Provide extended life when

used on Powermax105 (must

be used with 125 A torch)

6

Consumables

• Larger consumables help with

cooling

• Larger plunger on electrode

improves connection with torch

• Tapered swirl ring fits with

electrode for better alignment

• Flow-through nozzle design

increases consumable life

• Shield baffles and mixing

channel create uniform flow for

improved cooling

7

Duramax Hyamp torches

• Duramax performance and

reliability

• Improved trigger design for

safety and reliability

• 85º and 15º hand torches

• Standard and mini 180º

machine torches

• FastConnect™

• Lighter aluminum torch body in

hand torch

8

Duramax Hyamp torches

• Coming soon

- 2' (.6 m) Long torches

- 4' (1.2 m) Long torches

- 45º and 90º

9

Power supply

• Simple front panel with LCD

display

• Recessed connections for

torch and work cable

• Three connection styles of the

removable work lead

• Four modes of operation

10

Power supply

• Excellent clean side/dirty side

separation

• Angled vents allow better

cooling while limiting

contamination

• Digital signal processing

• Electrode end-of-life detection

• Powercool™

• Smart Sense™ technology

11

Automation capabilities

• CPC and arc voltage (ratio)

standard

• Machine interface with 5

selectable arc voltages

• Available serial interface

• Available on/off pendant

• Production pierce capacity of

1” (25 mm)

• 100% duty cycle

12

Gouging capabilities

• Metal removal rate of 27.6 lbs

(12.52 kg) per hour

• Up to 3.5” (89 mm) arc stretch

• Transfer height near 1” (25

mm)

• Gouging charts

• 15º torch for improved control

and visibility

• Less smoke and noise than

carbon arc gouging

13

Powermax125 key benefits

• Maximum productivity

• Low operating costs

• Easy-to-use

• Reliability

14

Maximum productivity

• Faster than oxyfuel on many

thicknesses; 5 times greater on

1/2” (12 mm) mild steel

• Superior cut and gouge quality

means less time on secondary

operations

• Maximized cutting time with

100% duty cycle

1/2"(12 mm)

1"(25 mm)

1-1/2"(38 mm)

Powermax125

Oxyfuel

15

Over 550% faster

on ½” (12 mm)

Low operating costs

• Reduced costs with

consumable life four times

longer than competition

• Cost-per-foot of cut lower due

to fast cut speeds

• Electrode end-of-life detection

protects from torch and

workpiece damage

16

Easy to use

• Whether cutting or gouging,

Smart Sense technology

eliminates manual air pressure

adjustments

• FastConnect allows easy to

use torch styles for all types of

jobs

• Simple front panel and controls

• Nozzle shielding allows drag

cutting, straight edge, and

templates

17

Product

launch

Improve design

Re-test

What breaks?

Root cause analysis

Reliability

• Intense testing exaggerates anticipated real-world abuse

18

Start of product

development

Aggressive mechanical testing

Extensive live arc testing

Highly Accelerated Life Testing

Accessories for the Powermax125

19

Visit www.hypertherm.com for more information

20