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Asset Managment...how to avoid costly impact of downtime; maintain multiple tools, devices and protocols; manage the risk of working remotely with the Foxboro Evo system.
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Asset Management
2Confidential Property of Schneider Electric
The Foxboro EvoTM
Process Automation System
Addressing the needs across your operation today and tomorrow.
3Confidential Property of Schneider Electric
What are some of your top priorities?
Maintain multiple tools, devices,
protocols
Manage the risk of working remotely
Avoid the costly impact of downtime
4Confidential Property of Schneider Electric
How can we help address these issues?
Improve operational uptime
Streamline engineering effort & workflow
Reduce cost & risk trips to unnecessary trips to the
field
Field Device Manager
Maintenance Response Center
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Let’s talk about how…What’s new in Foxboro Evo
6Confidential Property of Schneider Electric
Foxboro Evo Maintenance Software
DeviceRepository
Install / Commission
Inspect / Diagnose
Field Device Manager
Technician
HART / FF / Profibus Devices
HART MUX
CPFBM
HART Device
Detailed Device Alerts
Work OrderSupport
Analysis & Reporting Supervisor
Maintenance Response Center Mobile
Workforce
Change Tracking
7Confidential Property of Schneider Electric
- Field Device Manager is an extension to the Foxboro Evo Control Editor
- Supports all major smart device protocols
- Complete field device lifecycle coverage in one comprehensive tools set:
- Device Configuration- Device Commissioning/Replacement- Device Maintenance- Device Diagnostics
Field Device ManagerEffectively maintain multiple tools, devices, protocols
Engineering EnvironmentHistorian
8Confidential Property of Schneider Electric
Field Device ManagerCut your startup costs
Master Device Template
Generic Device Type Template
Vendor Specific HART Template
Unique Instances
Valve, Transmitter, etc
9Confidential Property of Schneider Electric
Templates allow ‘generic’ definition of an object, across a template hierarchy
• Protocol• Vendor• Device Type
Device Template ExtensionStreamline engineering effort & workflow
- Instantiation can be performed manually or in bulk
- Changes to a template, or derived template, automatically propagate down to derived templates and instances
10Confidential Property of Schneider Electric
Device Template ConfigurationStreamline engineering effort & workflow
Ease of use for all skillsets- Template architecture allows expert knowledge to be captured early- Non-experts can commission with minimal configuration – typically just tag name
Option to lock parameters, this prevents derived templates or instances from modifying selected parameter
Option to attach device specific vendor DTM and DD file
11Confidential Property of Schneider Electric
Commissioning & Device WizardsImprove operational uptime
Cut project execution times / Mean Time To Repair- The wizard automatically commissions all selected devices- Enables unskilled users to commission/replace instruments- Allows users to extract value from devices already installed in their facilities
12Confidential Property of Schneider Electric
Field Device ManagerGet online faster
Field Device Manager
6-9 minutes per device
Competitor Solutions
11-18 minutes per device
Manual Process
20-30 minutes per device
13Confidential Property of Schneider Electric
- Eliminates duplication and mismatch issues
commonly experienced by vendors that
employ independent DCS and Asset
databases
- Saves labor – Single backup
Combined Single Information RepositoryStreamline engineering effort & workflow
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Perform diagnostic & maintenance directly from the workstation
VALVE STROKE ANALYSIS
POSITIONER DIAGNOSTICS
Advanced Diagnostics Using FDTImprove uptime & avoid unnecessary trips to the field
15Confidential Property of Schneider Electric
Advanced Diagnostics using FDT
delivered by hardware vendor
delivered by hardware vendor
Any office application
Any FDT application
1616Kick the tires! See Live Demo in Trailer
17Confidential Property of Schneider Electric
Foxboro Evo Maintenance Software
DeviceRepository
Install / Commission
Inspect / Diagnose
Field Device Manager
Technician
HART / FF / Profibus Devices
HART MUX
CPFBM
HART Device
Detailed Device Alerts
Work OrderSupport
Analysis & Reporting Supervisor
Maintenance Response Center Mobile
Workforce
Change Tracking
18Confidential Property of Schneider Electric
Maintenance Strategies Maximize Profitability
Predictive maintenance based on real time diagnostic information from smart devices
Reactive
Scheduled
Reliability Centered
Predictive
Run to failure approach – only appropriate for low impact failures
Traditional approach with fixed schedule for preventive maintenance
Preventive schedule is optimized based on failure history
19Confidential Property of Schneider Electric
Introducing the Maintenance Response Center
> Presents real-time highly contextual device diagnostics> Delivers reports of detected device conditions> Allows analysis of conditions (Decision Support)> Work order requests can be generated right from the analysis windows> Integration with work order management
20Confidential Property of Schneider Electric
Device Status Bit
DVC6200
7 Field Device Malfunction
6 Configuration Changed
5 Cold Start Since Last Comm
4 More Status Available (MSA)
3 Not Used
2 Analog Input Saturated
1 Internal Sensor Out of Limits
0 Any Variable Out of Range
The limitations of a ‘run to failure’ approach
When the MSA bit is set, further investigation is required – often resulting in a field trip.
Field Trips = More Time = More Cost Field Trips also increases Safety Risk
Device Status Bit returned in
every HART message
21Confidential Property of Schneider Electric
HART command #48 – Read Additional Status
Device vendor specific content that can detail up to 200 bits of data that represent device specific conditions that could be experienced.
So instead of a generic “More Status Available”, a more detailed view of the device condition can be seen:• Valve “Stuck” Alert• Pressure Deviation Alert• Travel Deviation Alert• Temperature Sensor Failure• Power Starvation, etc.
Maintenance Response CenterImprove operational uptime
22Confidential Property of Schneider Electric
Event Analysis • New Device Alert Summary
• Acknowledge or Ignore Alert (place into backlog)
• Extra Context to Enable Prioritization
Comprehensive Event AnalysisReduce cost & risk trips to unnecessary trips to the field
Additional Device Status Information with alert description text
NAMUR 107
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Work Order System
Integration
Native Work Order System IntegrationStreamline engineering effort & workflow
Additional Device Status Information with alert description
text
• Raise a work order (via Workflow connector to the ERP system of choice) directly from each alert
• Work Order is linked to the device alert
Avantis.PRO
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Dashboard/Reports
Powerful Reporting CapabilitiesImprove operational uptime
Additional Device Status Information with alert description text
• Detailed Device History (Events, Commissioning, Calibration, etc.)
• OPEX savings clearly exhibited to management via online dashboards
25Confidential Property of Schneider Electric
Active Asset AlarmsImprove operational uptime
26Confidential Property of Schneider Electric
Maximize Your Return on AssetsPlanned
Shutdown Periods
Unplanned Outage caused by Device Failure
27Confidential Property of Schneider Electric
Predictive maintenance
saves 30% in costs over a
maintenance approach that
combines reactive
maintenance with a
scheduled shutdown
From Reactive to Proactive…Transition to Predictive Maintenance
28©2014 Schneider Electric. All Rights Reserved.All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.