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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED PUBLIC INFORMATION DTE Energy Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise Rick Wright Senior Technical Engineer DTE Energy

AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

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Page 1: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

PUBLIC INFORMATION

DTE Energy Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Rick Wright

Senior Technical Engineer

DTE Energy

Page 2: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise
Page 3: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Key Facts

DTE Energy - Detroit, MI

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• Revenue $9.6 Billion

• Operating Income $720 Million

• Assets $26 Billion

• Credit Rating BBB

• Current Equity Market Cap $13 Billion

• Current Employees 9,900

DTE Energy Co. (NYSE: DTE) is a publicly traded, investor-owned energy company headquartered

in Detroit, Michigan. We are a Fortune 300 company and provide energy to more than half of

Michigan’s residents. DTE energy is comprised of our electricity and gas utility companies, as well as

three non-utility business units – Gas Storage and Pipelines, Power and Industrial Projects and

Energy Trading. Approximately 80% of our revenue derives from our regulated electric and gas utility

businesses, and 20 percent from our non-utility businesses.

DTE Energy Company

One Energy Plaza

Detroit, Michigan

Page 4: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

DTE Energy

Power & Industrial Group Headquarters - Ann Arbor, MI

The Power & Industrial group is a leading developer of energy-

related businesses in North America

• Focus is on providing energy-related products and services

to energy-intensive industrial, commercial and institutional

customers

• Targeted growth area for DTE Energy

• Publicly reports financial results as the Power & Industrial

(P&I) Projects segment

DTE Energy Resources Headquarters

Ann Arbor, MI

Power & Industrial Key Facts

• Revenue $1.7 Billion

• Net Income $55 Million

• Assets $1.3 Billion

• Total Employees 918

• Ann Arbor Employees 192

• U.S. Presence 71 Projects in 19 States

Power & Industrial Headquarters

414 South Main St.

Ann Arbor, MI

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Page 5: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Power and Industrial Businesses

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Power and Industrial Project Sites

Providing fully integrated, comprehensive energy solutions

Page 6: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Shenango FactoryTalk® VantagePoint® Pilot

• Purchased plant in 2008

• Little to no automation at

plant

Page 7: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

In the Beginning

• Data Acquisition System (DAS)

– 3 computers around the facility

– RS485 network

– Summarized in SLC™ 500

Export CSV files

– Manually create reports

Page 8: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Modernize the facility

• Added Stratix Ethernet

• Added ControlLogix® /

CompactLogix™

• FactoryTalk® View SE & ME

• Added FactoryTalk® Historian

Page 9: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Creating the Enterprise Framework

• Corporately located FactoryTalk

VantagePoint running on Virtualized Servers

• Plant Hierarchy from MMS (Maximo)

• Create and Publish Trends

• Created and Published Excel Reports

• SSRS Reports

Page 10: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Implementing FactoryTalk VantagePoint

• A replacement for custom and proprietary DAS and environmental reporting.

• Increased flexibility, better support, and no fat fingers.

• Centralized support.

• Cost savings.

• Improved up-time.

• Unlimited availability.

• Big data.

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Page 11: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Benefits

• Cost savings

– Vendor Support

– Circle Charts Maintenance

– Manual Data handling

• Time

• Errors

Page 12: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Where we are at now

• More then 70 Facilities Serving Following

Data Sources

– 17 FactoryTalk Historians

– 1 Wonderware Historian

– 4 OSI PI Servers

– MSSQL

• FactoryTalk VantagePoint version 6.10

Page 13: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

VP Our Central Data Hub

Insert Architecture diagram here

Page 14: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Enterprise Implementation

• 3 servers

– Development

– Test

– Production

• Security

• Aggregated data

• Calculations on Historical Data

Page 15: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Tips

• Customize your Portal

Theme

• Follow ISA 95 Plant

Hierarchy

• Flatten Plant Model

– BU or Divisions

– Plants

• Use Security Model

– Create Custom Roles

– Groups in Active Directory

Page 16: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

Icing on the cake - Mobile

• Running 6.12 Mobile Version

• Access your data anywhere

• Individualized mobile dashboards

in Favorites

Page 17: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

DTE Energy’s Power & Industrial Group

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414 S. Main Street, Suite 600 Ann Arbor, MI 48104 734-302-4800

www.dteenergy.com

November 2014

Providing fully

integrated,

comprehensive

energy solutions

Page 18: AP07 - DTE Energy: Collecting Energy Production Data from 70+ Sites, and Connecting Across the Enterprise

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