70

Effective design and management of LEV systems

Embed Size (px)

DESCRIPTION

An outline of the principles and practice of effective design and management of local exhaust ventilation systems.

Citation preview

Page 1: Effective design and management of LEV systems
Page 2: Effective design and management of LEV systems

LEV

Page 3: Effective design and management of LEV systems

LocalEV

Page 4: Effective design and management of LEV systems

LocalExhaustV

Page 5: Effective design and management of LEV systems

LocalExhaustVentilation

Page 6: Effective design and management of LEV systems

LocalExhaustVentilation

Page 7: Effective design and management of LEV systems

Local Exhaust Ventilation

hood

ducting

air cleaner fan

stack

Page 8: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

Estimates by HSE 2006

Page 9: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

B. Number with

respiratory risk, needing

LEV = 450,000 (20% of

total UK businesses (A))

Estimates by HSE 2006

Page 10: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

B. Number with

respiratory risk, needing

LEV = 450,000 (20% of

total UK businesses (A))

C. Number with LEV =

260,000-330,000 (60-73%

of B)

Estimates by HSE 2006

Page 11: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

B. Number with

respiratory risk, needing

LEV = 450,000 (20% of

total UK businesses (A))

C. Number with LEV =

260,000-330,000 (60-73%

of B)

Estimates by HSE 2006

How many of these are designed

properly?

Page 12: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

B. Number with

respiratory risk, needing

LEV = 450,000 (20% of

total UK businesses (A))

C. Number with LEV =

260,000-330,000 (60-73%

of B)

Estimates by HSE 2006

And how many are maintained properly ?

Page 13: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

B. Number with

respiratory risk, needing

LEV = 450,000 (20% of

total UK businesses (A))

C. Number with LEV =

260,000-330,000 (60-73%

of B)

D. Number with

tested LEV

systems =

110,000-130,000

(32-49% of C.)

Estimates by HSE 2006

Page 14: Effective design and management of LEV systems

A. 2,240,000 UK businessesA. 2,240,000 UK businesses

B. Number with

respiratory risk, needing

LEV = 450,000 (20% of

total UK businesses (A))

C. Number with LEV =

260,000-330,000 (60-73%

of B)

D. Number with

tested LEV

systems =

110,000-130,000

(32-49% of C.)

Estimates by HSE 2006

How many of these tests are adequate?

Page 15: Effective design and management of LEV systems

Common problems with LEV systems

Page 16: Effective design and management of LEV systems

Inappropriate

design

Page 17: Effective design and management of LEV systems

Installation

of inappropriate

“off the shelf”

systems

Page 18: Effective design and management of LEV systems

Poor

design

Page 19: Effective design and management of LEV systems

Unrealistic

expectations

Page 20: Effective design and management of LEV systems

Inadequate

maintenance

Page 21: Effective design and management of LEV systems

Inadequate

testing

Page 22: Effective design and management of LEV systems

Many systems are badly designed

Unrealistic expectations of capabilities of LEV

Poor standard of maintenance and testing

Page 23: Effective design and management of LEV systems

http://www.hse.gov.uk/pubns/books/hsg258.htm

Page 24: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

Page 25: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

Page 26: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Recognise risk exists

Page 27: Effective design and management of LEV systems

ExampleWelders exposed to fume are at risk of contracting pneumonia, asthma, bronchitis, emphysema and cancer

Page 28: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Recognise risk exists

• Evaluate exposure

• Identify sources

Page 29: Effective design and management of LEV systems

Understand the risk and what sources contribute to it

Page 30: Effective design and management of LEV systems

Identify all significant sources of exposure

Page 31: Effective design and management of LEV systems

Here, dust created during emptying of powder from sacks has been controlled by installing an LEV system

Page 32: Effective design and management of LEV systems

But they’ve forgotten about the dust generated during the disposal of the sacks

Page 33: Effective design and management of LEV systems

Sack emptying with LEV

Sack disposalno LEV

LEV for both operations

Page 34: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Recognise risk exists

• Evaluate exposure

• Identify sources

• Consider process change

Page 35: Effective design and management of LEV systems

Is there a better way of doing the job that

will reduce exposure?

Page 36: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Recognise risk exists

• Evaluate exposure

• Identify sources

• Consider process change

• Prepare specification

Page 37: Effective design and management of LEV systems

The employer needs to provide prospective suppliers with the information they need to design and build an effective LEV system

Page 38: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Recognise risk exists

• Evaluate exposure

• Identify sources

• Consider process change

• Prepare specification

Page 39: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

Page 40: Effective design and management of LEV systems

All engineering controls, including LEV, need to be properly designed

Page 41: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Select potential suppliers

Page 42: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Select potential suppliers

• Suppliers prepare designs

a and quotations

Page 43: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Select potential suppliers

• Suppliers prepare designs

a and quotations

• Supplier selected

Page 44: Effective design and management of LEV systems

The employer and the supplier need to work together to develop successful control solutions

Page 45: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Select potential suppliers

• Suppliers prepare designs

a and quotations

• Supplier selected

• Prototype?

Page 46: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

Page 47: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Installation of system

Page 48: Effective design and management of LEV systems

Installation

Install according to specification

Initial check that the system is operating correctly

Page 49: Effective design and management of LEV systems

Installation

Needs to be done in a safe manner

Page 50: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Installation of system

• Commissioning

Page 51: Effective design and management of LEV systems

Commissioning

1. Ensure the system meets the design specification

Page 52: Effective design and management of LEV systems

Commissioning

2. Ensure the system achieves adequate control

Page 53: Effective design and management of LEV systems

Commissioning

3. Obtain baseline data for routine testing

Page 54: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Installation of system

• Commissioning

• Handover

Page 55: Effective design and management of LEV systems

The supplier should provide a User Manual and Log Book

Page 56: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

Page 57: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Train users

Page 58: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Train users

• Supervision

Page 59: Effective design and management of LEV systems

It’s the employer’s duty to ensure that the system is properly used

Page 60: Effective design and management of LEV systems

Employees should use the system properly and report any defects

Page 61: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Train users

• Supervision

• Maintenance and testing

Page 62: Effective design and management of LEV systems

Maintenance and Testing

Routine checks and tests

Planned maintenance

Through examination and test (TExT)

Page 63: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

• Train users

• Supervision

• Maintenance and testing

• TExT

Page 64: Effective design and management of LEV systems

HSE Guidance for TExT

Visual examination

Measure and evaluate technical performance

Assessment of control

Page 65: Effective design and management of LEV systems

Awareness

Specification

Design

Installation

Use

Page 66: Effective design and management of LEV systems
Page 67: Effective design and management of LEV systems

Can be downloaded from http://www.hse.gov.uk/lev/guidance.htm

Page 68: Effective design and management of LEV systems

Credits

This presentation contains public sector information licensed under the Open Government Licence v1.0

Page 69: Effective design and management of LEV systems

http://www.slideshare.net/mikeslater

[email protected]

http://diamondenv.wordpress.com

Twitter: @diamondenv

Mike Slater

Page 70: Effective design and management of LEV systems

Mike Slater, Diamond Environmental Ltd. ([email protected])

This presentation is distributed under the Creative CommonsAttribution-NonCommercial-ShareAlike

UK:International Licence