Upload
juan-carlos-bonapace
View
141
Download
0
Embed Size (px)
Citation preview
SPE-174118-MSWater Management: What We Have Learned and
What We Need to Consider for Developing a Shale Play in Argentina
Juan Carlos Bonapace, Halliburton; Facundo Alric, Adrian Angeloni and Luciano Zangari, Total Austral
Slide 2
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
• Introduction
• Sources of Water
• Stimulation Treatments and Fluid Systems
• Water Logistics
• Use and Reuse Non Traditional Waters
• Clay Inhibition
• Fracturing Fluid
• Workflow – Reohology – Proppant Transport Capacity and Damage
• Conclusions
Agenda
Slide 3
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Introduction
Cacheuta
Los MollesVaca Muerta
Agrio
Diadema-129
Hydraulic Fracture in Argentina•Oil and Gas reservoir since 1960•Conventional, Tight and Shale•Depth, 300 to 4,500 m•BHT, 100 to 300F•Reservoir pressure, subnormal to overpressure•Fm permeability, high, medium, low, and ultralow perm•Multilayer reservoir and multitarget wells
Type of treatments and fracturing fluid•oil-based systems, alcohol-water mixtures, foams, and water-based fluids currently used
Experiences •Mainly in Vaca Muerta, Los Molles, Cacheuta, D-129 and Agrio more recently•More than 40 wells (> 200 hydraulic fracture)
Slide 4
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Sources of WaterSources of Water•Fresh water, rivers, lakes, water wells•Used for conventional reservoirs development
Particular Cases (shale)•Los Molles, a mixture of fresh water (85%) and produced water (15%) was used for hydraulic fracture (10 stages) in a horizontal well.•D-129, operator decided to use 100% produced water (low salinity < 10,000 TDS) for 5 hydraulic fracture in a vertical well
Neuquina Basin (Vaca Muerta) •Primary sources of water are rivers, Limay, Neuquén and Colorado).•Other sources are lakes as Cerro Colorado and Pellegrini•Groundwater sources, wells with low salinity (< 5,000 TDS), need a permit from regulatory authority and water is not suitable for human consumption or farmlanding.
Slide 5
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Stimulation Treatments and Fluid Systems
Sources of fresh water•Neuquén river (samples 1 to 5)•Water wells in differents fields
Water Requirements•Values for water to use in fracturing fluids
Water characteristics•Underground water sources have higher values in terms of pH, TDS, total suspended solids (TSS), chlorides, sulphates, bicarbonates, and sodium.
Physical-Chemical Analysis - (Fresh Water)
Slide 6
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Stimulation Treatments and Fluid SystemsStatistical Analysis (5 shale plays)•Cacheuta – Avg water p/stage 1,700m3•D-129 – Avg water p/stage 900m3•Los Molles – Avg water p/stage, 3,000m3
V.M. Statistical Analysis (6 fields)•Oil – Avg water p/stage, 1,300m3•WetGas – Avg water p/stage, 1,850m3•Gas – Avg water p/stage, 2,180m3
• SW: friction reducer and friction reducer breaker. • LG: gelling agent, buffer, and breaker.• XL: buffer, gelling agent, crosslinker, and breaker
• XL fluid: usually used a 20 lb/mgal, guar-borate fluid
• Additionally, each of the fluid systems typically contained a biocide, clay inhibition, and surfactant additives.
Storages Systems• Mobile fracture tanks (80 m3) - B• Circular tanks (1,000 to 5,500 m3) - A• Pits or dams
• small (15,000 m3) - C• large (35,000 m3) - D
Water Handling• Trucks • Piping System (tubing or aluminum pipe) from 300 m
to 1.5 Km - C• Centrifugal pumps (40 to 60 bpm) A-B
Slide 7
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Water Logistic
Evaluation Non Traditional Water•Flowback-produced , untreated•Mixing dilution (FB+FW), untreated •Non traditional water, treated
Application for fracture fluid:•Clay swelling and inhibition testing•Evaluation a new crosslinked fluid •Damage by gel residue and TSS
Slide 8
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Use and Reuse Non Traditional Waters
Flowback and Produced Water Field/Well G#1 A#1 B#1 C#1 D#1 E#1 F#1 B#2 D#2
Water Type PROD FB FB FB FB FB FB FB FB
Specific gravity (SG) 1.136 1.074 1.123 1.143 1.123 1.156 1.099 1.110 1.068
pH 6.48 6.74 5.06 5.25 4.65 4.82 5.59 4.50 6.31 Resistivity (ohms-cm) 0.026 0.067 0.030 0.023 0.024 0.035 0.049 0.040 0.051
Temp (°C) 20.2 26.0 23.0 24.0 24.0 20.7 20.5 20.8 20.0
Carbonate (mg/L) 0 0 0 0 0 0.0 0.0 0.0 0
Bicarbonate (mg/L) 146.4 1,196.0 131.8 107.4 0.0 61.0 329.5 61.0 500.4
Chloride (mg/L) 118,546.8 67,026.5 106,041.9 131,051.8 135,051.8 148,058.5 87,034.4 92,536.5 63,525.1
Sulfate (mg/L) 0.0 10.0 262.5 137.5 100.0 0.0 233.3 265.0 400.0
Calcium (mg/L) 21,643.0 7,134.2 23,406.7 17,955.8 30,781.4 35,671.2 18,036.0 27,655.2 5,210.4
Magnesium (mg/L) 2,140.2 1,702.4 3,988.5 2,723.8 4,669.4 2,432.0 2,918.4 1,216.0 8,755.2
Barium (mg/L) 800 800 0 0 0 1,275 2.5 0 0
Strontium (mg/L) 2,078.0 n/a 2,120.0 4,210.0 3,170.0 2,900.0 385.0 1,000.0 740.0
Total Iron (mg/L) 21.25 575.00 243.75 6.50 150.00 68.00 98.00 196.25 185.00
Aluminum (mg/L) 0.020 0.020 0.020 0.020 0.020 0.002 0.020 0.002 0.500
Boron (mg/L) 29.8 24.2 10.4 17.2 24.2 15.5 29.2 12.6 5.0
Potassium (mg/L) 2,750.0 250.0 998.0 2,130.0 1,700.0 2,905.0 504.0 1,250.0 562.5
Sodium (mg/L) 45,234.5 32,225.5 34,489.0 59,261.3 40,819.0 47,526.9 29,913.7 24,832.7 18,447.2
TDS (mg/L) 190,562 110,920 171,682 217,584 212,982 237,998 139,070 149,713 97,586
TSS (mg/L) 714.5 163.0 310.4 235.6 240.0 120.0 517.2 194.0 551.7
Table 2—Summary of flowback and produced water from various fields and wells.
Physical-Chemical Analysis - (Flowback & Produced)
Slide 9
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Use and Reuse Non Traditional WatersPhysical-Chemical Analysis - (Treated FB-PD Water)
Field/Well A#1T B#5T B#4T G#1T
Water type FB FB FB PRO
Treated method I II III IV
Specific gravity (SG) 1.060 1.094 1.070 1.125
pH 7.84 5.87 7.32 9.12
Resistivity (ohms-cm) 0.075 0.049 0.047 n/a
Temperature (°C) 19.5 21.1 18.1 n/a
Carbonate (mg/L) 0 0 0 66.5
Bicarbonate (mg/L) 219.7 170.9 244.1 0.0
Chloride (mg/L) 59,523.5 85,033.6 61,524.3 104,687.0
Sulfate (mg/L) 0.0 325.0 6,375.0 5.0
Calcium (mg/L) 6,332.6 14,909.8 3,206.4 155.0
Magnesium (mg/L) 729.0 1,167.4 1,945.6 857.0
Barium (mg/L) 110 0 0 874
Strontium (mg/L) 1,400.0 1,080.00 177.00 1,846.0
Total Iron (mg/L) 0.45 11.00 2.60 1.32
Aluminum (mg/L) 0.020 0.002 0.002 0.920
Boron (mg/L) 12.0 13.7 8.2 22.8
Potassium (mg/L) 16.0 1,945.0 253.1 2,066.0
Sodium (mg/L) 29,984.4 34,054.7 35,389.8 47,182.0
TDS (mg/L) 96,916 137,617 108,940 172,097
TSS (mg/L) 4.4 34.6 4.3 10.1
Table 3—Physical and chemical results for four samples of flowback and produced water.
Treatment methods:•I to III, chemical coagulation, flocculation, and separation
•IV, electrocoagulation, pH adjustment, weir tank separation, and multimedia filtration.
Treatment effect:•amount reduction of iron and TSS
•pH values ranging from slightly acidic to neutral to slightly alkaline
Slide 10
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Clay InhibitionType Field/Well Percentage
(%) TDS
(mg/L) Clay Stabilizer
DI — 100 0 1.4 gpt
Freshwater B#a — 2,014 No
Blend B#a + G#1 50:50 96,288 No
Produced G#1 100 190,562 No
Treated B#4T 100 108,940 No
*Clay stabilizer (quaternary ammonium salt), blend: fresh water + produced, treated: flowback treated
Table 5—Breakdown of the water.
Capillary suction time (CST) •Clay stabilizers tested and used in six fields:
• Quaternary ammonium salt - 1.4 gpt• Inorganic salt (KCL) – 1% to 2%• New ultralow-molecular-weight cationic organic
polymer (liquid)
• Vaca Muerta Fracture fluid• Guar-Borate (20ppt), BHT 120F (cooling effect), Pumping time: 30 to 45 minutes
• Guar-borate, 20ppt • 50% fresh water – 50% flowback water
• gel hydration and crosslinking problems • filaments, flocculants, and precipitates
• New CMHPG-Zr, 20ppt low pH • 50% fresh water – 50% flowback water
• Rheology Test (stability) for six fields • New CMHPG-Zr, 20ppt low pH
• 100% flowback water treated• Rheology Test (stability) for three water treated
• Proppant Transport Capacity – Comparative test Guar-borate and New CMHPG-Zr
• Damage by TSS – Comparative test Guar-borate and New CMHPG-Zr
Slide 11
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Fracturing Fluid (Workflow)
Slide 12
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Fracturing Fluid (Rehology)
Test No. Water Type* Field / Well Percentage (%)
TDS (mg/L)
1 Blend (fresh + flowback) B#a + A#1 50:50 56467
2 Blend (fresh + flowback) B#a + B#1 50:50 86848
3 Blend (fresh + flowback) B#a + C#1 50:50 109799
4 Blend (fresh + flowback) B#a + D#1 50:50 107498
5 Blend (fresh + flowback) B#a + E#1 50:50 120006
6 Blend (fresh + flowback) B#a + F#1 50:50 70542
8 Fresh water (guar.borate) B#a 100 2014
*For more details about water, refer to Tables 1 and 2; TDS = final value for the blend.
Table 6—Tested for mixtures of 50:50 fresh water with various flowback waters from different fields and wells.
Blend of Water - (Flowback Untreated)
Test No. Water Type/Treated Field/Well Percentage (%)
TDS (mg/L)
Treated I Flowback/treated I A#1T 100 96,916
Treated II Flowback/treated II B#5T 100 137,617
Treated III Flowback/treated III B#4T 100 108,940
Table 7—Fluid tested with the sources of water treated using Methods I, II, and III.
Treated Water - (Flowback).
Guar-borate (20 ppt)
Slide 13
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Fracturing Fluid (Proppant Transport Capacity)
Static Condition (Settling Test)
System Water Type Fields/Wells Percentage (%)
TDS (mg/L)
20-ppt Guar.borate Fresh water B#a 100 2,014
20-ppt CMHPG-Zr Blend B#a+F#1 50:50 70,542
20-ppt CMHPG-Zr Treated B#4T 100 108,940
Table 8—Formulations of two sets of XL gel tested.
Conditions:•BHT 120F•Stability Test•8 hrs
Dynamic Condition (Slurry Viscometer)
Conditions:•BHT 120F•Break Test•3 hrs
Slide 14
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Fracturing Fluid (Damage by TSS and gel residue)System Water Type Field Percentage
(%) TSS
(mg/L) DI-W DI — 100 0
Treated-W Treated B#4T 100 4
Blend-W Blend DI + G#1 66.6:33.3 238
Produced-W Produced G#1 100 714
FrW XL guar.borate Fresh water B#a 100 16
B XL CMHPG-Zr Blend B#a + F#1 50:50 267
T XL CMHPG-Zr Treated B#4T 100 4 *All XL gel systems are 20 ppt B = blend water T = treated water Table 9—Information on the samples tested.
• Most type of treatment are Hybrid jobs (SW-LG-XL)
• Average volume of water are for Vaca Muerta 1,500 m3
• More common water storage systems are mobile fracture tanks and circular tanks. Mainly water transfer systems are, trucks and pipeline systems
• Flowback and produced water have high levels of TDS, TSS, Ca, Mg, Fe and B. Treatment methods used reduce TSS and Fe
• Non traditional water• No need not use clay stabilizer• Need to be filtered (high content of TSS can impact negatively in proppant pack)
• A new fracture fluid can be formulated using blend of water or 100% non traditional water treated, have very good proppant transport capacity and less residue than traditional guar-borate fluid currently used
• Water reuse is a key factor for sustainable shale developments.
Slide 15
SPE-174118-MS • Water Management: What We Have Learned and What We Need to Consider for Developing a Shale Play in Argentina • Juan Carlos Bonapace
Conclusions
Slide 16
AcknowledgementsThe authors are grateful to the Management of TOTAL Austral and
Halliburton for permission to publish this work, in particular
Slide 17
Thanks you for your attention